CN209140106U - Gas tank liner welding equipment - Google Patents

Gas tank liner welding equipment Download PDF

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Publication number
CN209140106U
CN209140106U CN201821574615.5U CN201821574615U CN209140106U CN 209140106 U CN209140106 U CN 209140106U CN 201821574615 U CN201821574615 U CN 201821574615U CN 209140106 U CN209140106 U CN 209140106U
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gas tank
welding
head
rail
track
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颜文星
徐锦军
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Hubei Sanjiang Aerospace Group Hongyang Electromechanical Co Ltd
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Hubei Sanjiang Aerospace Group Hongyang Electromechanical Co Ltd
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Abstract

本实用新型涉及焊接设备技术领域,具体而言,涉及一种气罐内胆焊接设备。所述气罐内胆焊接设备包括组对装置和两个焊接装置。所述组对装置包括支撑气罐本体的滚轮架,以及移动气罐封头,使气罐封头与气罐本体进行组对的封头运输装置,两个所述封头运输装置分别设置于所述滚轮架的相对的两侧。两个所述焊接装置与两个所述封头运输装置位置对应,以将与其对应的气罐封头焊接于气罐本体的两端。所述气罐内胆焊接设备能够将气罐内胆的组对和焊接两步操作自动一次执行,减少了转运次数,降低了劳动强度,极大程度的提高了生产效率。

The utility model relates to the technical field of welding equipment, in particular to a welding equipment for gas tank inner liner. The gas tank liner welding equipment includes a pairing device and two welding devices. The pairing device includes a roller frame supporting the gas tank body, and a head transporting device for moving the gas tank head to pair the gas tank head with the gas tank body, and the two head transporting devices are respectively arranged in opposite sides of the roller frame. The two welding devices correspond to the positions of the two head transporting devices, so as to weld the corresponding gas tank heads to both ends of the gas tank body. The gas tank liner welding equipment can automatically perform two-step operations of assembling and welding the gas tank liner at one time, thereby reducing the number of transfers, reducing labor intensity, and greatly improving production efficiency.

Description

气罐内胆焊接设备Gas tank liner welding equipment

技术领域technical field

本实用新型涉及焊接设备技术领域,具体而言,涉及一种气罐内胆焊接设备。The utility model relates to the technical field of welding equipment, in particular to a welding equipment for gas tank inner liner.

背景技术Background technique

液化天然气作为清洁能源越来越受到人们的关注,储存液化天然气的气罐内胆也因此成为液化天然气存储运输方面至关重要的设备。气罐内胆一般由三部分组成:位于中间位置的气罐本体,以及位于气罐本体端部的两个气罐封头。Liquefied natural gas has attracted more and more attention as a clean energy source, and the tank liner for storing liquefied natural gas has therefore become a vital equipment for liquefied natural gas storage and transportation. The gas tank liner is generally composed of three parts: the gas tank body located in the middle, and the two gas tank heads located at the ends of the gas tank body.

传统的液化天然气用气罐内胆的生产制作中,组对和焊接是分开的,也即,先由组对装置对气罐进行组对,再通过人工点焊进行初步定位,最后将气罐内胆运送到焊接装置上进行满焊固定,整个过程至少需要使用三个工位,转运三次。因此,这种工艺所需要的设备较多,操作复杂,大大降低了气罐内胆的生产效率,并且先点焊再满焊的焊接工艺对气罐内胆的焊接质量有较大的负面影响。In the production and manufacture of traditional LNG gas tank liner, the alignment and welding are separated, that is, the gas tank is aligned by the alignment device first, then the preliminary positioning is performed by manual spot welding, and finally the gas tank is assembled. The inner tank is transported to the welding device for full welding and fixing. The whole process requires at least three stations and three transfers. Therefore, this process requires more equipment and complicated operations, which greatly reduces the production efficiency of the gas tank liner, and the welding process of spot welding and then full welding has a great negative impact on the welding quality of the gas tank liner .

实用新型内容Utility model content

有鉴于此,本实用新型实施例的目的在于,提供一种气罐内胆焊接设备以解决上述问题。In view of this, the purpose of the embodiments of the present invention is to provide a gas tank liner welding equipment to solve the above problems.

本实用新型实施例提供的气罐内胆焊接设备,包括组对装置和两个焊接装置。The gas tank liner welding equipment provided by the embodiment of the present invention includes a pairing device and two welding devices.

所述组对装置包括支撑气罐本体的滚轮架,以及移动气罐封头,使气罐封头与气罐本体进行组对的封头运输装置,所述封头运输装置设置有两个,两个所述封头运输装置分别设置于所述滚轮架的相对的两侧。The pairing device includes a roller frame supporting the gas tank body, and a head transporting device for moving the gas tank head to make the gas tank head and the gas tank body pair. There are two head transporting devices. The two head transporting devices are respectively arranged on opposite sides of the roller frame.

两个所述焊接装置与两个所述封头运输装置位置对应,以将与其对应的所述气罐封头焊接于气罐本体两端。The two welding devices correspond to the positions of the two head transporting devices, so as to weld the corresponding air tank heads to both ends of the air tank body.

进一步地,所述焊接装置包括焊接机器人和焊缝跟踪装置。Further, the welding device includes a welding robot and a welding seam tracking device.

所述焊接机器人的操作侧朝向所述封头运输装置,所述焊缝跟踪装置设置于所述焊接机器人的焊枪上,以监控并调节所述焊接机器人的焊接位置。The operation side of the welding robot faces the head transporting device, and the welding seam tracking device is provided on the welding torch of the welding robot to monitor and adjust the welding position of the welding robot.

进一步地,所述焊接装置还包括行走装置,所述焊接机器人设置于所述行走装置,以在所述行走装置的带动下相对于所述封头运输装置移动。Further, the welding device further includes a traveling device, and the welding robot is arranged on the traveling device to move relative to the head transport device under the driving of the traveling device.

进一步地,所述行走装置包括基座、第一滑轨和第一传动机构。Further, the walking device includes a base, a first sliding rail and a first transmission mechanism.

所述基座设置于所述封头运输装置的一侧,所述第一滑轨包括平行设置的于所述基座的第一轨道和第二轨道,所述第一传动机构设置于所述第一轨道和所述第二轨道之间,且与所述焊接机器人连接,所述焊接机器人设置于所述第一轨道和第二轨道上方,且能够在所述第一传动机构的作用下沿所述第一轨道和第二轨道的长度方向移动。The base is arranged on one side of the head transport device, the first slide rail includes a first rail and a second rail arranged in parallel on the base, and the first transmission mechanism is arranged on the Between the first track and the second track, and connected with the welding robot, the welding robot is arranged above the first track and the second track, and can move along the welding robot under the action of the first transmission mechanism. The first rail and the second rail move in the longitudinal direction.

进一步地,所述第一传动机构包括传动齿条、传动齿轮和第一电机。Further, the first transmission mechanism includes a transmission rack, a transmission gear and a first motor.

所述传动齿条设置于所述第一轨道轨和第二轨道之间,且所述传动齿条的长度方向与所述第一轨道和第二轨道的程度方向一致,所述传动齿轮的固定部设置于所述焊接机器人,所述传动齿轮的齿轮部与所述传动齿条啮合,所述第一电机的转轴与所述传动齿轮的控制部连接,以控制所述传动齿轮转动,而带动所述焊接机器人移动。The drive rack is arranged between the first track rail and the second track, and the length direction of the drive rack is consistent with the horizontal direction of the first track and the second track, and the drive gear is fixed The gear part of the transmission gear is engaged with the transmission rack, and the rotating shaft of the first motor is connected to the control part of the transmission gear to control the rotation of the transmission gear and drive the The welding robot moves.

进一步地,两个所述封头运输装置中的每个所述封头运输装置包括滑动座、第二滑轨、支撑台、第二传动机构和翻转机构。Further, each of the two end transporting devices includes a sliding seat, a second sliding rail, a support table, a second transmission mechanism and a turning mechanism.

所述滑动座设置于所述滚轮架的第一侧或第二侧,所述第二滑轨包括平行设置于所述滑动座的第三轨道和第四轨道,所述支撑台设置于所述第三轨道和第四轨道上方,所述第二传动机构设置于所述第三轨道和第四轨道之间,且与所述支撑台连接,以控制所述支撑台沿所述第三轨道和第四轨道的长度方向移动,而靠近或远离所述滚轮架,所述翻转机构设置于所述支撑台,且能够相对于所述支撑台翻转,以调节卡接于该翻转机构的气罐封头的开口朝向。The sliding seat is arranged on the first side or the second side of the roller frame, the second sliding rail includes a third rail and a fourth rail arranged in parallel with the sliding seat, and the supporting platform is arranged on the Above the third track and the fourth track, the second transmission mechanism is arranged between the third track and the fourth track, and is connected with the support table, so as to control the support table to move along the third track and the fourth track. The length direction of the fourth rail moves to be close to or away from the roller frame. The turning mechanism is arranged on the support table and can be turned over relative to the support table to adjust the air tank seal clamped to the turning mechanism. The opening of the head is facing.

进一步地,所述翻转机构包括翻板、卡爪和气动组件。Further, the turning mechanism includes a turning plate, a clamping claw and a pneumatic assembly.

所述翻板设置于所述支撑台上方,所述卡爪设置于所述翻板,所述气动组件设置于所述支撑台内部开设的容纳腔,且与所述翻板连接,以在所述气动组件的控制下翻转,调节所述卡爪的开口朝向。The flap is arranged above the support table, the jaws are arranged on the flap, and the pneumatic component is arranged in the accommodating cavity opened inside the support table, and is connected with the flap, so that the Turn over under the control of the pneumatic assembly, and adjust the opening direction of the jaws.

进一步地,所述封头运输装置还包括旋转控制机构。Further, the head transport device further includes a rotation control mechanism.

所述旋转控制机构包括设置于所述翻板远离所述支撑台的一侧的旋转齿轮和第二电机,所述旋转齿轮与所述卡爪连接,所述第二电机的转轴与所述旋转齿轮连接,以控制所述旋转齿轮带动所述卡爪旋转。The rotation control mechanism includes a rotation gear and a second motor arranged on the side of the flip plate away from the support table, the rotation gear is connected with the claws, and the rotation shaft of the second motor is connected with the rotation The gear is connected to control the rotating gear to drive the claw to rotate.

进一步地,所述滚轮架包括导向杆和升降托架。Further, the roller frame includes a guide rod and a lifting bracket.

所述导向杆包括相对设置的第一支架和第二支架,所述第一支架靠近一个所述封头运输装置,所述第二支架靠近另一个所述封头运输装置,所述升降托架设置于所述第一支架和第二支架之间,且能够伸缩,以改变依托于该升降托架上方的气罐本体的高度。The guide rod includes a first bracket and a second bracket arranged oppositely, the first bracket is close to one of the head transporting devices, the second bracket is close to the other head transporting device, the lifting bracket It is arranged between the first bracket and the second bracket, and can be extended and retracted to change the height of the gas tank body resting on the upper part of the lifting bracket.

进一步地,所述气罐内胆焊接设备还包括操作台,所述组对装置和焊接设备设置于所述操作台。Further, the gas tank liner welding equipment further includes an operating table, and the pairing device and the welding equipment are arranged on the operating table.

本实用新型实施例提供的气罐内胆焊接设备包括组对装置和两个焊接装置。所述组对装置包括支撑气罐本体的滚轮架,以及移动气罐封头,使气罐封头与气罐本体进行组对的封头运输装置,所述封头运输装置设置有两个,两个所述封头运输装置分别设置于所述滚轮架的相对的两侧。两个所述焊接装置与两个所述封头运输装置位置对应,以将与其对应的所述气罐封头焊接于气罐本体的两端。因此,在利用本实用新型实施例提供的气罐内胆焊接设备对气罐内胆进行焊接的过程中,可以通过组对装置先将气罐内胆组对,之后再通过焊接装置直接对气罐内胆进行焊接,将组对和焊接两步操作自动一次执行,减少了转运次数,降低了劳动强度,极大程度的提高了生产效率。The gas tank liner welding equipment provided by the embodiment of the present invention includes a pairing device and two welding devices. The pairing device includes a roller frame supporting the gas tank body, and a head transporting device for moving the gas tank head to make the gas tank head and the gas tank body pair. There are two head transporting devices. The two head transporting devices are respectively arranged on opposite sides of the roller frame. The two welding devices correspond to the positions of the two head transporting devices, so as to weld the corresponding air tank heads to both ends of the air tank body. Therefore, in the process of welding the gas tank liner using the gas tank liner welding equipment provided in the embodiment of the present invention, the gas tank liner can be assembled by the pairing device first, and then the gas tank can be directly assembled by the welding device. The inner tank of the tank is welded, and the two-step operation of grouping and welding is automatically performed at one time, which reduces the number of transfers, reduces labor intensity, and greatly improves production efficiency.

进一步地,本实用新型实施例提供的气罐内胆焊接设备的焊接装置包括焊接机器人和焊缝跟踪装置,该焊接机器人的操作侧朝向所述封头运输装置,该焊缝跟踪装置设置于焊接机器人的焊枪,以监控并调节所述焊接机器人的焊接位置,因此,焊接过程可以完全由焊接装置自动执行,无需人工人工点焊进行初步定位后再进行满焊,不仅进一步提高生产效率,而且还对于气罐内胆的焊接质量有较大的保障。Further, the welding device of the gas tank liner welding equipment provided by the embodiment of the present invention includes a welding robot and a welding seam tracking device, the operation side of the welding robot faces the head transport device, and the welding seam tracking device is arranged at the welding position. The welding gun of the robot is used to monitor and adjust the welding position of the welding robot. Therefore, the welding process can be completely performed automatically by the welding device, without manual spot welding for preliminary positioning and then full welding, which not only further improves production efficiency, but also There is a greater guarantee for the welding quality of the gas tank liner.

上述说明仅是本实用新型技术方案的概述,为了能够更清楚了解本实用新型的技术手段,而可依照说明书的内容予以实施,并且为了让本实用新型的上述和其它目的、特征和优点能够更明显易懂,以下特举本实用新型的具体实施方式。The above description is only an overview of the technical solution of the present invention, in order to be able to understand the technical means of the present invention more clearly, it can be implemented according to the contents of the description, and in order to make the above-mentioned and other purposes, features and advantages of the present invention better. It is obvious and easy to understand, and the specific embodiments of the present invention are given below.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍。应当理解,以下附图仅示出了本实用新型的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings required in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and therefore should not be regarded as a limitation of the scope. For those of ordinary skill in the art, without creative efforts, Other related figures can be obtained from these figures.

图1为本实用新型实施例提供的一种气罐内胆焊接设备的结构示意图。FIG. 1 is a schematic structural diagram of a gas tank liner welding equipment provided by an embodiment of the present invention.

图2为图1所示气罐内胆焊接设备A部位的放大图。FIG. 2 is an enlarged view of the part A of the welding equipment for the inner tank of the gas tank shown in FIG. 1 .

图3为图1所示气罐内胆焊接设备B部位的放大图。FIG. 3 is an enlarged view of the part B of the welding equipment for the gas tank liner shown in FIG. 1 .

图4为图1所示气罐内胆焊接设备C部位的放大图。FIG. 4 is an enlarged view of the part C of the welding equipment for the inner tank of the gas tank shown in FIG. 1 .

图5为图1所示气罐内胆焊接设备另一种状态的结构示意图。FIG. 5 is a schematic structural diagram of another state of the gas tank liner welding equipment shown in FIG. 1 .

图6为图5所示气罐内胆焊接设备D部位的放大图。FIG. 6 is an enlarged view of the part D of the welding equipment for the inner tank of the gas tank shown in FIG. 5 .

图标:10-气罐内胆焊接设备;100-组对装置;110-滚轮架;111-导向杆; 1111-第一支架;1112-第二支架;112-升降托架;120-封头运输装置;121- 滑动座;122-第二滑轨;1221-第三轨道;1222-第四轨道;123-支撑台;124- 第二传动机构;125-翻转机构;1251-翻板;1252-卡爪;12521-卡爪基板; 12522-滑动轨;12523-卡接条;126-旋转控制机构;1261-旋转齿轮;1262- 第二电机;200-焊接装置;210-焊接机器人;220-焊缝跟踪装置;230-行走装置;231-基座;232-第一滑轨;2321-第一轨道;2322-第二轨道;233-第一传动机构;2331-传动齿条;2332-传动齿轮;2333-第一电机;300-操作台。Icon: 10-Gas tank liner welding equipment; 100-Group pair device; 110-Roller frame; 111-Guide rod; 1111-First bracket; 1112-Second bracket; 112-Lifting bracket; 120-Head transportation device; 121- sliding seat; 122- second sliding rail; 1221- third track; 1222- fourth track; 123- supporting table; 124- second transmission mechanism; 125- turning mechanism; Claw; 12521-claw base plate; 12522-slide rail; 12523-clamping strip; 126-rotation control mechanism; 1261-rotation gear; 1262-second motor; 200-welding device; 210-welding robot; 220-welding 230-traveling device; 231-base; 232-first slide rail; 2321-first track; 2322-second track; 233-first transmission mechanism; 2331-transmission rack; 2332-transmission gear ; 2333 - the first motor; 300 - console.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本实用新型实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本实用新型的实施例的详细描述并非旨在限制要求保护的本实用新型的范围,而是仅仅表示本实用新型的选定实施例。基于本实用新型的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. The components of the embodiments of the invention generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations. Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present invention.

应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.

请参阅图1,本实用新型实施例提供了一种气罐内胆焊接设备10,该气罐内胆焊接设备10包括组对装置100和两个焊接装置200。Referring to FIG. 1 , an embodiment of the present invention provides a gas tank liner welding equipment 10 , and the gas tank liner welding equipment 10 includes a pairing device 100 and two welding devices 200 .

其中,组对装置100包括支撑气罐本体的滚轮架110,以及移动气罐封头,使气罐封头与气罐本体进行组对的封头运输装置120。封头运输装置 120设置有两个,两个封头运输装置120分别设置于滚轮架110的相对的两侧。本实施例中,为方便描述,可以将该相对的两侧定义为滚轮架110的第一侧和第二侧。两个焊接装置200与两个封头运输装置120位置对应,以将与其对应的气罐封头焊接于气罐本体的两端。The pairing device 100 includes a roller frame 110 for supporting the gas tank body, and a head transport device 120 for moving the gas tank head to align the gas tank head and the gas tank body. There are two end transporting devices 120, and the two end transporting devices 120 are respectively disposed on opposite sides of the roller frame 110. In this embodiment, for the convenience of description, the opposite sides may be defined as the first side and the second side of the roller frame 110 . The positions of the two welding devices 200 correspond to the two head transporting devices 120 , so as to weld the corresponding gas tank heads to both ends of the gas tank body.

本实施例中,气罐内胆焊接设备10还可以包括操作台300,组对装置100和焊接设备均设置于操作台300。In this embodiment, the gas tank liner welding equipment 10 may further include an operating table 300 , and both the assembling device 100 and the welding equipment are arranged on the operating table 300 .

在利用本实用新型实施例提供的气罐内胆焊接设备10对气罐内胆进行焊接的过程中,可以通过组对装置100先将气罐内胆组对,具体地,将气罐本体放置于滚轮架110,并通过两个封头运输装置120分别将两个气罐封头与气罐本体进行组对,之后再通过焊接装置200直接对气罐内胆进行焊接。因此,该气罐内胆焊接设备10能够将组对和焊接两步操作自动一次执行,减少了转运次数,降低了劳动强度,极大程度的提高了生产效率。In the process of welding the gas tank inner tank using the gas tank inner tank welding equipment 10 provided by the embodiment of the present invention, the gas tank inner tank can be assembled first by the grouping device 100, specifically, the gas tank body can be placed On the roller frame 110 , the two gas tank heads and the gas tank body are assembled and aligned by the two head transport devices 120 respectively, and then the gas tank inner tank is directly welded by the welding device 200 . Therefore, the gas tank liner welding equipment 10 can automatically perform the two-step operations of pairing and welding at one time, which reduces the number of transfers, reduces labor intensity, and greatly improves production efficiency.

为了进一步地提高生产效率,同时,也为了保障气罐内胆的焊接质量,本实施例中,焊接装置200除包括焊接机器人210外,还可以包括焊缝跟踪装置220。In order to further improve the production efficiency and at the same time to ensure the welding quality of the gas tank liner, in this embodiment, the welding device 200 may include a welding seam tracking device 220 in addition to the welding robot 210 .

进一步地,本实施例中,焊接机器人210的操作侧朝向与其对应的封头运输装置120,用于将与其对应的封头运输装置120所移动的封头焊接于气罐本体的端部。可选地,本实施例中,焊接机器人210为六轴弧焊机器人,其具有6个自由度,能在有效范围内灵活运动,完成各种姿态的焊接工作。焊缝跟踪装置220设置于焊接机器人210的焊枪上,以监控并调节焊接机器人210的焊接位置。本实施例中,焊缝跟踪装置220可以包括传感器(图中未示出)和控制器(图中未示出)。传感器设置于焊接机器人 210的焊枪,控制器分别与传感器和焊接机器人210连接。其中,传感器可以为电弧传感器,用于通过检测焊接电流的变化而获得焊炬与焊缝间的相对位置,并发送至控制器,以使控制器根据接收到的相对位置调节焊接机器人210的焊接位置。Further, in this embodiment, the operation side of the welding robot 210 faces the corresponding head transport device 120 for welding the head moved by the corresponding head transport device 120 to the end of the gas tank body. Optionally, in this embodiment, the welding robot 210 is a six-axis arc welding robot, which has 6 degrees of freedom and can move flexibly within an effective range to complete welding work in various postures. The welding seam tracking device 220 is disposed on the welding torch of the welding robot 210 to monitor and adjust the welding position of the welding robot 210 . In this embodiment, the welding seam tracking device 220 may include a sensor (not shown in the figure) and a controller (not shown in the figure). The sensor is arranged on the welding torch of the welding robot 210, and the controller is connected with the sensor and the welding robot 210, respectively. The sensor may be an arc sensor, which is used to obtain the relative position between the welding torch and the welding seam by detecting the change of the welding current, and send it to the controller, so that the controller can adjust the welding of the welding robot 210 according to the received relative position. Location.

为了便于调节焊接机器人210的位置,以更进一步地提高生产效率,可选地,本实施例中,焊接装置200还包括行走装置230,焊接机器人210 设置于行走装置230,以在行走装置230的带动下相对于封头运输装置120 移动。为方便描述,定义由滚轮架110的第一侧到第二侧的方向为可移动方向。本实施例中,行走装置230即用于带动焊接机器人210在平行于该可移动方向的路径上来回移动。In order to facilitate the adjustment of the position of the welding robot 210 to further improve the production efficiency, optionally, in this embodiment, the welding device 200 further includes a traveling device 230 , and the welding robot 210 is arranged on the traveling device 230 so that the welding robot 210 can be installed on the traveling device 230 Driven to move relative to the head transport device 120 . For the convenience of description, the direction from the first side to the second side of the roller frame 110 is defined as the movable direction. In this embodiment, the traveling device 230 is used to drive the welding robot 210 to move back and forth on a path parallel to the movable direction.

请结合图2,进一步地,本实施例中,行走装置230包括基座231、第一滑轨232和第一传动机构233。基座231设置于封头运输装置120的一侧,且基座231的长度方向平行于可移动方向。第一滑轨232包括平行设置的于基座231的第一轨道2321和第二轨道2322,且第一轨道2321和第二轨道2322的长度方向与基座231的长度方向一致。第一传动机构233设置于第一轨道2321和第二轨道2322之间,且与焊接机器人210连接。焊接机器人210设置于第一轨道2321和第二轨道2322上方,且能够在第一传动机构233的作用下沿第一轨道2321和第二轨道2322的长度方向移动,也即,在平行于可移动方向的路径上来回移动。Referring to FIG. 2 , further, in this embodiment, the traveling device 230 includes a base 231 , a first sliding rail 232 and a first transmission mechanism 233 . The base 231 is disposed on one side of the head transport device 120 , and the longitudinal direction of the base 231 is parallel to the movable direction. The first sliding rail 232 includes a first rail 2321 and a second rail 2322 arranged in parallel on the base 231 , and the length directions of the first rail 2321 and the second rail 2322 are consistent with the length direction of the base 231 . The first transmission mechanism 233 is disposed between the first rail 2321 and the second rail 2322 and is connected to the welding robot 210 . The welding robot 210 is disposed above the first rail 2321 and the second rail 2322, and can move along the length direction of the first rail 2321 and the second rail 2322 under the action of the first transmission mechanism 233, that is, in parallel to the movable Move back and forth on the path in the direction.

第一传动机构233可以包括传动齿条2331、传动齿轮2332和第一电机 2333。传动齿条2331设置于第一轨道2321轨和第二轨道2322之间,且传动齿条2331的长度方向与第一轨道2321和第二轨道2322的程度方向一致。传动齿轮2332的固定部设置于焊接机器人210,传动齿轮2332的齿轮部与传动齿条2331啮合。第一电机2333的转轴与传动齿轮2332的控制部连接,以控制传动齿轮2332转动,而带动焊接机器人210移动。该第一传动机构 233的基本工作原理是,当第一电机2333启动时,该第一电机2333的转轴便控制传动齿轮2332转动,由于传动齿轮2332的齿轮部与传动齿条2331 为啮合状态,使得传动齿轮2332在反向作用力下在传动齿条2331上移动。可以理解的是,传动齿轮2332的移动方向与第一电机2333的转轴的转动方向相关。The first transmission mechanism 233 may include a transmission rack 2331, a transmission gear 2332 and a first motor 2333. The transmission rack 2331 is disposed between the first rail 2321 and the second rail 2322 , and the longitudinal direction of the transmission rack 2331 is consistent with the horizontal direction of the first rail 2321 and the second rail 2322 . The fixed part of the transmission gear 2332 is disposed on the welding robot 210 , and the gear part of the transmission gear 2332 meshes with the transmission rack 2331 . The rotating shaft of the first motor 2333 is connected with the control part of the transmission gear 2332 to control the rotation of the transmission gear 2332 to drive the welding robot 210 to move. The basic working principle of the first transmission mechanism 233 is that when the first motor 2333 is started, the rotating shaft of the first motor 2333 controls the rotation of the transmission gear 2332. Since the gear part of the transmission gear 2332 is in mesh with the transmission rack 2331, The transmission gear 2332 is caused to move on the transmission rack 2331 under a reverse force. It can be understood that the moving direction of the transmission gear 2332 is related to the rotation direction of the rotating shaft of the first motor 2333 .

通过上述设置,当通过封头运输装置120将气罐内胆组对后,便可以通过焊接装置200直接对气罐内胆进行焊接,且焊接过程可以完全由焊接装置200自动执行,无需人工人工点焊进行初步定位后再进行满焊,不仅进一步提高生产效率,而且还对于气罐内胆的焊接质量有较大的保障。Through the above arrangement, after the gas tank liner is assembled by the head transport device 120, the gas tank liner can be directly welded by the welding device 200, and the welding process can be completely performed automatically by the welding device 200 without manual labor. After initial positioning of spot welding, full welding is carried out, which not only further improves the production efficiency, but also greatly guarantees the welding quality of the gas tank liner.

此外,关于组对装置100,其包括的滚轮架110可以包括导向杆111和升降托架112。导向杆包括相对设置的第一支架1111和第二支架1112,第一支架1111靠近一个封头运输装置120,第二支架1112靠近另一个封头运输装置120。本实施例中,第一支架1111和第二支架1112上方设置有用于对气罐本体进行定位的凹槽,该凹槽为可以为与气罐本体外周匹配的弧形凹槽。升降托架112设置于第一支架1111和第二支架1112之间,且能够伸缩,以改变支撑于该升降托架112上方的气罐本体的高度。In addition, regarding the pairing device 100 , the roller frame 110 it includes may include a guide rod 111 and a lifting bracket 112 . The guide rod includes a first bracket 1111 and a second bracket 1112 arranged opposite to each other. The first bracket 1111 is close to one head transport device 120 , and the second bracket 1112 is close to another head transport device 120 . In this embodiment, a groove for positioning the gas tank body is provided above the first bracket 1111 and the second bracket 1112 , and the groove is an arc-shaped groove that can match the outer periphery of the gas tank body. The lift bracket 112 is disposed between the first bracket 1111 and the second bracket 1112 , and can be extended and retracted to change the height of the gas tank body supported above the lift bracket 112 .

请结合图3和图4,进一步地,本实施例中,组对装置100的两个所述封头运输装置120中的每个封头运输装置120可以包括滑动座121、第二滑轨122、支撑台123、第二传动机构124和翻转机构125。Please refer to FIG. 3 and FIG. 4 , further, in this embodiment, each of the two head transporting devices 120 of the pairing device 100 may include a sliding seat 121 and a second sliding rail 122 . , a support table 123 , a second transmission mechanism 124 and a turning mechanism 125 .

由上,本实施例中,封头运输装置120设置有两个,两个封头运输装置120分别设置于滚轮架110的第一侧和第二侧,也即,两个封头运输装置120以滚轮架110为对此中心对称设置。以下将以设置于滚轮架110的第一侧的封头运输装置120为例,对封头运输装置120的结构进行说明。From the above, in this embodiment, there are two head transport devices 120 , and the two head transport devices 120 are respectively disposed on the first side and the second side of the roller frame 110 , that is, the two head transport devices 120 The roller frame 110 is symmetrically arranged at the center. The structure of the head conveying device 120 will be described below by taking the head conveying device 120 disposed on the first side of the roller frame 110 as an example.

该封头运输装置120的滑动座121设置于滚轮架110的第一侧,且滑动座121的长度方向与可移动方向一致。第二滑轨122包括平行设置于滑动座121的第三轨道1221和第四轨道1222,且第三轨道1221和第四轨道 1222的长度方向与滑动座121的长度方向一致。支撑台123设置于第三轨道1221和第四轨道1222上方。第二传动机构124设置于第三轨道1221和第四轨道1222之间,且与支撑台123连接,以控制支撑台123沿第三轨道 1221和第四轨道1222的长度方向移动,而靠近或远离滚轮架110。翻转机构125设置于支撑台123,且能够相对于支撑台123翻转,以调节卡接于该翻转机构125的气罐封头的开口朝向,具体可以将卡接于该翻转机构125 的气罐封头的开口调节至朝向滚轮架110或朝向上方。The sliding seat 121 of the head transporting device 120 is disposed on the first side of the roller frame 110 , and the length direction of the sliding seat 121 is consistent with the movable direction. The second slide rail 122 includes a third rail 1221 and a fourth rail 1222 that are parallel to the slide base 121 , and the length directions of the third rail 1221 and the fourth rail 1222 are consistent with the length direction of the slide base 121 . The support table 123 is disposed above the third rail 1221 and the fourth rail 1222 . The second transmission mechanism 124 is disposed between the third rail 1221 and the fourth rail 1222, and is connected to the support table 123, so as to control the support table 123 to move along the length direction of the third rail 1221 and the fourth rail 1222, and move closer or farther away Roller frame 110. The inversion mechanism 125 is disposed on the support table 123 and can be inverted relative to the support table 123 to adjust the opening direction of the head of the gas tank clamped to the inversion mechanism 125. Specifically, the air tank clamped to the inversion mechanism 125 can be sealed. The opening of the head is adjusted to face the roller frame 110 or upward.

请结合图5和图6,进一步地,本实施例中,翻转机构125包括翻板 1251、卡爪1252和气动组件(图中未示出)。翻板1251设置于支撑台123 上方。可选地,本实施例中,翻板1251铰接于支撑台123上方的远离滚轮架110的位置处。卡爪1252设置于翻板1251,且当翻板1251处于水平状态时,卡爪1252位于翻板1251上方。气动组件设置于支撑台123内部开设的容纳腔,且与翻板1251连接,以在气动组件的控制下翻转,调节卡爪 1252的开口朝向,具体可以将该卡爪1252的开口调节至朝向滚轮架110(如图3和图4所示)或朝向上方(如图5和图6所示)。Please refer to Fig. 5 and Fig. 6, further, in this embodiment, the turning mechanism 125 includes a turning plate 1251, a clamping claw 1252 and a pneumatic assembly (not shown in the figure). The flap 1251 is disposed above the support table 123 . Optionally, in this embodiment, the flap 1251 is hinged at a position above the support platform 123 away from the roller frame 110 . The claws 1252 are disposed on the turning plate 1251 , and when the turning plate 1251 is in a horizontal state, the claws 1252 are located above the turning plate 1251 . The pneumatic assembly is arranged in the accommodating cavity opened inside the support table 123, and is connected with the flap 1251, so as to be turned over under the control of the pneumatic assembly, and the opening direction of the claw 1252 can be adjusted. Specifically, the opening of the claw 1252 can be adjusted to face the roller. The shelf 110 (as shown in Figures 3 and 4) or facing upward (as shown in Figures 5 and 6).

本实施例中,卡爪1252可以包括卡爪基板12521、滑动轨12522和卡接条12523。卡爪基板12521可以为圆盘形,其一侧通过连接机构固定于翻板1251,且当翻板1251处于水平状态时,连接机构位于翻板1251上方。滑动轨12522设置所有多个,多个滑动轨12522可以以圆周阵列的排布方式设置于卡爪基板12521的背离连接机构的一侧,且针对于每个滑动轨12522,该滑动轨12522的一端靠近卡爪基板12521的中心,另一端靠近卡爪基板12521的边缘。卡接条12523同样设置有多个,多个卡接条12523 与多个滑动轨12522一一对应,且针对于每个卡接条12523,该卡接条12523 一端设置于与其对应的滑动轨12522上,且能够在该滑动轨12522上移动,另一端往远离该滑动轨12522的方向延伸,具体地,该卡接条12523的长度方向可以与该滑动轨12522的长度方向垂直。如此,当多个卡接条12523 均在其对应的滑动轨12522上往靠近卡爪基板12521的中心的方向移动时,便能够减小多个卡接条12523围设而成的卡接空间的大小,对应地,当多个卡接条12523均在其对应的滑动轨12522上往靠近卡爪基板12521的边缘的方向移动时,便能够增大多个卡接条12523围设而成的卡接空间的大小。容易理解的是,该卡接空间即为用于容纳或卡接气罐封头的空间。In this embodiment, the clamping claw 1252 may include a clamping claw base plate 12521 , a sliding rail 12522 and a clamping bar 12523 . The claw base plate 12521 can be in the shape of a disc, one side of which is fixed to the turning plate 1251 through a connecting mechanism, and when the turning plate 1251 is in a horizontal state, the connecting mechanism is located above the turning plate 1251 . All multiple sliding rails 12522 are provided, and the multiple sliding rails 12522 can be arranged in a circular array on the side of the jaw base plate 12521 away from the connection mechanism, and for each sliding rail 12522, one end of the sliding rail 12522 It is close to the center of the claw base plate 12521 , and the other end is close to the edge of the claw base plate 12521 . There are also a plurality of clamping strips 12523, and the plurality of clamping strips 12523 are in one-to-one correspondence with the plurality of sliding rails 12522, and for each clamping strip 12523, one end of the clamping strip 12523 is set on the corresponding sliding rail 12522 and can move on the sliding rail 12522, and the other end extends away from the sliding rail 12522. Specifically, the length direction of the clamping strip 12523 can be perpendicular to the length direction of the sliding rail 12522. In this way, when the plurality of clamping bars 12523 are all moved on the corresponding sliding rails 12522 in a direction close to the center of the clamping claw base plate 12521, the clamping space enclosed by the plurality of clamping bars 12523 can be reduced. Correspondingly, when the plurality of snap bars 12523 move toward the edge of the claw base plate 12521 on their corresponding slide rails 12522, the snap connection formed by the plurality of snap bars 12523 can be increased. the size of the space. It is easy to understand that the clipping space is the space for accommodating or clipping the head of the gas tank.

为了进一步地提高气罐内胆焊接的自动化程度,可选地,本实施例中,封头运输装置120还包括旋转控制机构126。本实施例中,卡爪基板12521 的一侧便通过该旋转控制机构126固定于翻板1251,也即,上述连接机构即为该旋转控制机构126。本实施例中,旋转控制机构126可以包括设置于翻板1251背离支撑台123的一侧的旋转齿轮1261和第二电机1262。旋转齿轮1261与卡爪1252连接,具体与卡爪基板12521远背离滑动轨12522 和卡接条12523的一侧连接。第二电机1262的转轴与旋转齿轮1261连接,以控制旋转齿轮1261带动卡爪1252旋转,从而带动卡接于卡爪1252已完成组对的气罐内胆旋转。In order to further improve the automation degree of the welding of the inner tank of the gas tank, optionally, in this embodiment, the head transport device 120 further includes a rotation control mechanism 126 . In this embodiment, one side of the claw base plate 12521 is fixed to the turning plate 1251 through the rotation control mechanism 126 , that is, the above-mentioned connection mechanism is the rotation control mechanism 126 . In this embodiment, the rotation control mechanism 126 may include a rotation gear 1261 and a second motor 1262 disposed on the side of the flap 1251 away from the support table 123 . The rotating gear 1261 is connected with the claws 1252 , and specifically connected with the side of the base plate 12521 of the claws far away from the sliding rail 12522 and the clamping bar 12523 . The rotating shaft of the second motor 1262 is connected with the rotating gear 1261 to control the rotating gear 1261 to drive the claw 1252 to rotate, thereby driving the inner tank of the gas tank that has been engaged with the claw 1252 to rotate.

在通过本实用新型实施例提供的气罐内胆焊接设备10对气罐内胆进行组对的过程中,首先,针对于一个封头运输装置120,可以通过翻转机构 125的气动组件,调节卡爪1252的开口朝向,以使卡爪1252的开口调节至朝向上方,接着将一个气罐封头放置于该卡爪1252的多个卡接条12523围设而成的卡接空间,并使得多个卡接条12523在其对应的滑动轨12522上往靠近卡爪基板12521的中心的方向移动,以减小卡接空间的大小,从而使得多个卡接条12523与气罐封头紧密接触,固定该气罐封头,随即,再次通过翻转机构125的气动组件,调节卡爪1252的开口朝向,以使卡爪1252 的开口调节至朝向滚轮架110,针对于另一个封头运输装置120,也采取同样的方式固定另一个气罐封头,随后,将气罐本体放置于滚筒架,并控制升降托架112升高,以使气罐本体的轴线与两个气罐封头的轴线共线,此后,通过各封头运输装置120的第二传动机构124,控制支撑台123移动,使得两个气罐封头分别往靠近滚轮架110的方向移动,以实现两个气罐封头与气罐本体的组对。In the process of assembling the gas tank liner by the gas tank liner welding equipment 10 provided by the embodiment of the present invention, first, for a head transport device 120, the pneumatic assembly of the turning mechanism 125 can be used to adjust the card The opening of the claw 1252 is oriented so that the opening of the claw 1252 is adjusted to face upward, and then a gas tank head is placed in the clamping space surrounded by the plurality of clamping strips 12523 of the clamping claw 1252, and more The clamping strips 12523 move toward the center of the clamping claw base plate 12521 on their corresponding sliding rails 12522 to reduce the size of the clamping space, so that the clamping strips 12523 are in close contact with the gas tank head. The air tank head is fixed, and then, through the pneumatic assembly of the turning mechanism 125 again, the opening direction of the jaw 1252 is adjusted, so that the opening of the jaw 1252 is adjusted to face the roller frame 110. For another head transport device 120, The other gas tank head is also fixed in the same way, and then, the gas tank body is placed on the drum frame, and the lifting bracket 112 is controlled to rise, so that the axis of the gas tank body is the same as the axis of the two gas tank heads. After that, through the second transmission mechanism 124 of each head transport device 120, the support table 123 is controlled to move, so that the two air tank heads move in the direction close to the roller frame 110 respectively, so as to realize the two air tank heads and the A pair of gas tank bodies.

在通过本实用新型实施例提供的气罐内胆焊接设备10对气罐内胆进行焊接的过程中,首先,通过控制两个封头运输装置120的旋转控制机构126,使得已完成组对的气罐内胆旋转,此后,通过焊接装置200的行走装置230 分别使得两个焊接机器人210移动至预设工作位置处进行焊接,焊接完成之后,再次通过焊接装置200的行走装置230分别使得两个焊接机器人210 移动至预设待机位置处。接着使得多个卡接条12523在其对应的滑动轨12522上往靠近卡爪基板12521的边缘的方向移动,以增大卡接空间的大小,从而使得多个卡接条12523与气罐封头脱离,最后,通过各封头运输装置120的第二传动机构124,控制其支撑台123往远离滚轮架110的方向移动即可。In the process of welding the gas tank inner tank by the gas tank inner tank welding equipment 10 provided by the embodiment of the present invention, firstly, by controlling the rotation control mechanism 126 of the two head transport devices 120, the grouped pair is completed. The inner tank of the gas tank rotates, after that, the two welding robots 210 are moved to the preset working positions for welding by the traveling device 230 of the welding device 200 respectively. After the welding is completed, the traveling device 230 of the welding device 200 makes the two welding robots The welding robot 210 moves to a preset standby position. Then, the plurality of clamping bars 12523 are moved on the corresponding sliding rails 12522 in a direction close to the edge of the clamping claw base plate 12521, so as to increase the size of the clamping space, so that the plurality of clamping bars 12523 are connected to the gas tank head. To disengage, and finally, through the second transmission mechanism 124 of each head transporting device 120 , the supporting platform 123 can be controlled to move in a direction away from the roller frame 110 .

综上所述,本实用新型实施例提供的气罐内胆焊接设备10包括组对装置100和两个焊接装置200。组对装置100包括支撑气罐本体的滚轮架110,以及移动气罐封头,使气罐封头与气罐本体进行组对的封头运输装置120,封头运输装置120设置有两个,两个封头运输装置120分别设置于滚轮架 110的相对的两侧。两个焊接装置200与两个封头运输装置120位置对应,以将与其对应的气罐封头焊接于气罐本体的两端。因此,在利用本实用新型实施例提供的气罐内胆焊接设备10对气罐内胆进行焊接的过程中,可以通过组对装置100先将气罐内胆组对,之后再通过焊接装置200直接对气罐内胆进行焊接,将组对和焊接两步操作自动一次执行,减少了转运次数,降低了劳动强度,极大程度的提高了生产效率。To sum up, the gas tank liner welding equipment 10 provided by the embodiment of the present invention includes a pairing device 100 and two welding devices 200 . The pairing device 100 includes a roller frame 110 for supporting the gas tank body, and a head transporting device 120 for moving the gas tank head and aligning the gas tank head and the gas tank body. There are two head transporting devices 120. The two head transporting devices 120 are respectively disposed on opposite sides of the roller frame 110 . The positions of the two welding devices 200 correspond to the two head transporting devices 120 , so as to weld the corresponding gas tank heads to both ends of the gas tank body. Therefore, in the process of using the gas tank liner welding equipment 10 provided by the embodiment of the present invention to weld the gas tank liner, the gas tank liner can be assembled by the pairing device 100 first, and then the welding device 200 can be used to assemble the gas tank liner. Directly weld the inner tank of the gas tank, and automatically perform the two-step operation of pairing and welding at one time, which reduces the number of transfers, reduces labor intensity, and greatly improves production efficiency.

进一步地,本实用新型实施例提供的气罐内胆焊接设备10的焊接装置 200包括焊接机器人210和焊缝跟踪装置220,该焊接机器人210的操作侧朝向封头运输装置120,该焊缝跟踪装置220设置于焊接机器人210的焊枪,以监控并调节焊接机器人210的焊接位置,因此,焊接过程可以完全由焊接装置200自动执行,无需人工人工点焊进行初步定位后再进行满焊,不仅进一步提高生产效率,而且还对于气罐内胆的焊接质量有较大的保障。Further, the welding device 200 of the gas tank liner welding equipment 10 provided by the embodiment of the present invention includes a welding robot 210 and a welding seam tracking device 220, the operation side of the welding robot 210 faces the head transport device 120, and the welding seam tracking device 220 The device 220 is arranged on the welding torch of the welding robot 210 to monitor and adjust the welding position of the welding robot 210. Therefore, the welding process can be completely performed automatically by the welding device 200, without manual spot welding for preliminary positioning and then full welding, not only further. Improve production efficiency, and also have a greater guarantee for the welding quality of the gas tank liner.

在本实用新型的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或相互配合。可以是机械连接,也可以是电连接。可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should also be noted that, unless otherwise expressly specified and limited, the terms "arrangement" and "connection" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection, or cooperate with each other. It can be a mechanical connection or an electrical connection. It can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.

在本实用新型的描述中,还需要说明的是,术语“上方”、“一侧”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该实用新型产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the present utility model, it should also be noted that the orientation or positional relationship indicated by the terms "above", "one side", etc. is based on the orientation or positional relationship shown in the accompanying drawings, or when the utility model product is used. The usual orientation or positional relationship is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as Limitations of the present invention. Furthermore, the terms "first", "second", etc. are only used to differentiate the description and should not be construed to indicate or imply relative importance.

以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. For those skilled in the art, the present utility model may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims (10)

1.一种气罐内胆焊接设备,所述气罐内胆包括气罐本体和两个气罐封头,其特征在于,所述气罐内胆焊接设备包括组对装置和两个焊接装置;1. a gas tank inner tank welding equipment, the gas tank inner tank comprises a gas tank body and two gas tank heads, it is characterized in that, the gas tank inner tank welding equipment comprises a pairing device and two welding devices ; 所述组对装置包括支撑气罐本体的滚轮架,以及移动气罐封头,使气罐封头与气罐本体进行组对的封头运输装置,所述封头运输装置设置有两个,两个所述封头运输装置分别设置于所述滚轮架的相对的两侧;The pairing device includes a roller frame supporting the gas tank body, and a head transporting device for moving the gas tank head to make the gas tank head and the gas tank body pair. There are two head transporting devices. Two of the head transporting devices are respectively arranged on opposite sides of the roller frame; 两个所述焊接装置与两个所述封头运输装置位置对应,以将与其对应的所述气罐封头焊接于气罐本体的两端。The two welding devices correspond to the positions of the two head transporting devices, so as to weld the corresponding air tank heads to both ends of the air tank body. 2.根据权利要求1所述的气罐内胆焊接设备,其特征在于,所述焊接装置包括焊接机器人和焊缝跟踪装置;2. The gas tank liner welding equipment according to claim 1, wherein the welding device comprises a welding robot and a welding seam tracking device; 所述焊接机器人的操作侧朝向所述封头运输装置,所述焊缝跟踪装置设置于所述焊接机器人的焊枪上,以监控并调节所述焊接机器人的焊接位置。The operation side of the welding robot faces the head transporting device, and the welding seam tracking device is provided on the welding torch of the welding robot to monitor and adjust the welding position of the welding robot. 3.根据权利要求2所述的气罐内胆焊接设备,其特征在于,所述焊接装置还包括行走装置,所述焊接机器人设置于所述行走装置,以在所述行走装置的带动下相对于所述封头运输装置移动。3 . The gas tank liner welding equipment according to claim 2 , wherein the welding device further comprises a traveling device, and the welding robot is arranged on the traveling device so as to be opposite to the traveling device under the driving of the traveling device. 4 . Move on the head transport device. 4.根据权利要求3所述的气罐内胆焊接设备,其特征在于,所述行走装置包括基座、第一滑轨和第一传动机构;4. The gas tank liner welding equipment according to claim 3, wherein the traveling device comprises a base, a first sliding rail and a first transmission mechanism; 所述基座设置于所述封头运输装置的一侧,所述第一滑轨包括平行设置的于所述基座的第一轨道和第二轨道,所述第一传动机构设置于所述第一轨道和所述第二轨道之间,且与所述焊接机器人连接,所述焊接机器人设置于所述第一轨道和所述第二轨道上方,且能够在所述第一传动机构的作用下沿所述第一轨道和所述第二轨道的长度方向移动。The base is arranged on one side of the head transport device, the first slide rail includes a first rail and a second rail arranged in parallel on the base, and the first transmission mechanism is arranged on the Between the first track and the second track, and connected with the welding robot, the welding robot is arranged above the first track and the second track, and can act on the first transmission mechanism The bottom moves along the length direction of the first track and the second track. 5.根据权利要求4所述的气罐内胆焊接设备,其特征在于,所述第一传动机构包括传动齿条、传动齿轮和第一电机;5. The gas tank liner welding equipment according to claim 4, wherein the first transmission mechanism comprises a transmission rack, a transmission gear and a first motor; 所述传动齿条设置于所述第一轨道和所述第二轨道之间,且所述传动齿条的长度方向与所述第一轨道和所述第二轨道的程度方向一致,所述传动齿轮的固定部设置于所述焊接机器人,所述传动齿轮的齿轮部与所述传动齿条啮合,所述第一电机的转轴与所述传动齿轮的控制部连接,以控制所述传动齿轮转动,而带动所述焊接机器人移动。The transmission rack is arranged between the first rail and the second rail, and the length direction of the transmission rack is consistent with the horizontal direction of the first rail and the second rail. The fixed part of the gear is arranged on the welding robot, the gear part of the transmission gear meshes with the transmission rack, and the rotating shaft of the first motor is connected with the control part of the transmission gear to control the rotation of the transmission gear , and drive the welding robot to move. 6.根据权利要求1所述的气罐内胆焊接设备,其特征在于,两个所述封头运输装置中的每个所述封头运输装置包括滑动座、第二滑轨、支撑台、第二传动机构和翻转机构;6 . The gas tank liner welding equipment according to claim 1 , wherein each of the two head transporting devices comprises a sliding seat, a second sliding rail, a support table, The second transmission mechanism and the turning mechanism; 所述滑动座设置于所述滚轮架的第一侧或第二侧,所述第二滑轨包括平行设置于所述滑动座的第三轨道和第四轨道,所述支撑台设置于所述第三轨道和第四轨道上方,所述第二传动机构设置于所述第三轨道和第四轨道之间,且与所述支撑台连接,以控制所述支撑台沿所述第三轨道和第四轨道的长度方向移动,而靠近或远离所述滚轮架,所述翻转机构设置于所述支撑台,且能够相对于所述支撑台翻转,以调节卡接于该翻转机构的气罐封头的开口朝向。The sliding seat is arranged on the first side or the second side of the roller frame, the second sliding rail includes a third rail and a fourth rail arranged in parallel with the sliding seat, and the supporting platform is arranged on the Above the third track and the fourth track, the second transmission mechanism is arranged between the third track and the fourth track, and is connected with the support table, so as to control the support table to move along the third track and the fourth track. The length direction of the fourth rail moves to be close to or away from the roller frame. The turning mechanism is arranged on the support table and can be turned over relative to the support table to adjust the air tank seal clamped to the turning mechanism. The opening of the head is facing. 7.根据权利要求6所述的气罐内胆焊接设备,其特征在于,所述翻转机构包括翻板、卡爪和气动组件;7. The gas tank liner welding equipment according to claim 6, wherein the turning mechanism comprises a turning plate, a clamping claw and a pneumatic assembly; 所述翻板设置于所述支撑台上方,所述卡爪设置于所述翻板,所述气动组件设置于所述支撑台内部开设的容纳腔,且与所述翻板连接,以在所述气动组件的控制下翻转,调节所述卡爪的开口朝向。The flap is arranged above the support table, the jaws are arranged on the flap, and the pneumatic component is arranged in the accommodating cavity opened inside the support table, and is connected with the flap, so that the Turn over under the control of the pneumatic assembly, and adjust the opening direction of the jaws. 8.根据权利要求7所述的气罐内胆焊接设备,其特征在于,所述封头运输装置还包括旋转控制机构;8. The gas tank liner welding equipment according to claim 7, wherein the head transport device further comprises a rotation control mechanism; 所述旋转控制机构包括设置于所述翻板远离所述支撑台的一侧的旋转齿轮和第二电机,所述旋转齿轮与所述卡爪连接,所述第二电机的转轴与所述旋转齿轮连接,以控制所述旋转齿轮带动所述卡爪旋转。The rotation control mechanism includes a rotation gear and a second motor arranged on the side of the flip plate away from the support table, the rotation gear is connected with the claws, and the rotation shaft of the second motor is connected with the rotation The gear is connected to control the rotating gear to drive the claw to rotate. 9.根据权利要求1所述的气罐内胆焊接设备,其特征在于,所述滚轮架包括导向杆和升降托架;9. The gas tank liner welding equipment according to claim 1, wherein the roller frame comprises a guide rod and a lifting bracket; 所述导向杆包括相对设置的第一支架和第二支架,所述第一支架靠近一个所述封头运输装置,所述第二支架靠近另一个所述封头运输装置,所述升降托架设置于所述第一支架和第二支架之间,且能够伸缩,以改变依托于该升降托架上方的气罐本体的高度。The guide rod includes a first bracket and a second bracket arranged oppositely, the first bracket is close to one of the head transporting devices, the second bracket is close to the other head transporting device, the lifting bracket It is arranged between the first bracket and the second bracket, and can be extended and retracted to change the height of the gas tank body resting on the upper part of the lifting bracket. 10.根据权利要求1所述的气罐内胆焊接设备,其特征在于,所述气罐内胆焊接设备还包括操作台,所述组对装置和焊接设备设置于所述操作台。10 . The gas tank liner welding equipment according to claim 1 , wherein the gas tank liner welding equipment further comprises an operating table, and the pairing device and the welding equipment are arranged on the operating table. 11 .
CN201821574615.5U 2018-09-26 2018-09-26 Gas tank liner welding equipment Expired - Fee Related CN209140106U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111283352A (en) * 2020-03-28 2020-06-16 中国联合工程有限公司 Fast and easy-to-cool low-temperature liquid storage tank nesting device and nesting method
CN113385818A (en) * 2021-06-22 2021-09-14 河南省锅炉压力容器安全检测研究院 Novel automatic welding device
CN115070319A (en) * 2022-07-19 2022-09-20 广东华南特种气体研究所有限公司 Robot automatic welding workstation for welding inner container of heat-insulation gas cylinder
CN116121520A (en) * 2023-03-03 2023-05-16 海鹰空天材料研究院(苏州)有限责任公司 Positioning mechanism for cylinder liner
CN116727992A (en) * 2023-05-22 2023-09-12 廊坊神匠环保技术有限公司 Bush plate assembly welding system and process
CN119566595A (en) * 2024-12-25 2025-03-07 中车西安车辆有限公司 P+T automatic welding system and method suitable for square round tank body

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111283352A (en) * 2020-03-28 2020-06-16 中国联合工程有限公司 Fast and easy-to-cool low-temperature liquid storage tank nesting device and nesting method
CN113385818A (en) * 2021-06-22 2021-09-14 河南省锅炉压力容器安全检测研究院 Novel automatic welding device
CN115070319A (en) * 2022-07-19 2022-09-20 广东华南特种气体研究所有限公司 Robot automatic welding workstation for welding inner container of heat-insulation gas cylinder
CN116121520A (en) * 2023-03-03 2023-05-16 海鹰空天材料研究院(苏州)有限责任公司 Positioning mechanism for cylinder liner
CN116727992A (en) * 2023-05-22 2023-09-12 廊坊神匠环保技术有限公司 Bush plate assembly welding system and process
CN119566595A (en) * 2024-12-25 2025-03-07 中车西安车辆有限公司 P+T automatic welding system and method suitable for square round tank body

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