CN209125537U - A fully automatic grinding and polishing equipment - Google Patents
A fully automatic grinding and polishing equipment Download PDFInfo
- Publication number
- CN209125537U CN209125537U CN201821811172.7U CN201821811172U CN209125537U CN 209125537 U CN209125537 U CN 209125537U CN 201821811172 U CN201821811172 U CN 201821811172U CN 209125537 U CN209125537 U CN 209125537U
- Authority
- CN
- China
- Prior art keywords
- grinding
- polishing
- area
- head
- workpiece
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000005498 polishing Methods 0.000 title claims abstract description 271
- 238000000227 grinding Methods 0.000 title claims abstract description 237
- 230000007246 mechanism Effects 0.000 claims abstract description 74
- 238000007599 discharging Methods 0.000 claims abstract 2
- 238000006073 displacement reaction Methods 0.000 claims description 61
- 239000000428 dust Substances 0.000 claims description 55
- 238000012545 processing Methods 0.000 claims description 19
- 238000000605 extraction Methods 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 11
- 238000013519 translation Methods 0.000 claims description 9
- 238000007667 floating Methods 0.000 claims description 8
- 238000007664 blowing Methods 0.000 claims description 5
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 230000000630 rising effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 7
- 230000009471 action Effects 0.000 description 6
- 238000013461 design Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 230000004630 mental health Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000003340 mental effect Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
Landscapes
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及打磨抛光领域技术,尤其是指一种全自动打磨抛光设备。The utility model relates to the technology in the field of grinding and polishing, in particular to a fully automatic grinding and polishing equipment.
背景技术Background technique
抛光打磨是工业制造业内必要工序,以五金件的打磨抛光作业为例,一般需要针对五金产品的模线、披锋、毛刺、凸点等瑕疵的打磨、抛光;现有技术中,最早是由人工手握工件在打磨机、抛光机上进行处理,其存在效率低下、人工误差大、品质一致性差、对作业人员身心危害大等诸多缺陷。Polishing and polishing is a necessary process in the industrial manufacturing industry. Taking the polishing and polishing of hardware as an example, it is generally necessary to polish and polish the mold lines, slashes, burrs, bumps and other defects of hardware products. Manual handling of workpieces on grinding machines and polishing machines has many defects, such as low efficiency, large manual errors, poor quality consistency, and great physical and mental harm to operators.
后来,业内出现了不少自动化打磨抛光设备,相比之前的人工作业方式,着实有了很大进步,但是,现有技术中的自动打磨抛光设备,尚存在一些不足,例如:作业效率受局限,难以得到进一步提升,打磨抛光容易出现处理不到位的现象,尤其是对于一些产品的周向需打磨抛光的情形而言,更是难以做到打磨抛光符合加工品质要求;还有,目前,业内普遍是针对设备外、车间内进行的除尘,粉尘是会进入到车间,工作人员在车间内无法避免粉尘的影响。以及,现有的自动化打磨抛光设备仍存在不少人工参与工序,人工成本高。Later, a lot of automatic grinding and polishing equipment appeared in the industry. Compared with the previous manual operation method, a great progress has been made. However, the automatic grinding and polishing equipment in the existing technology still has some shortcomings, such as: the operation efficiency is limited by the Due to limitations, it is difficult to be further improved, and the grinding and polishing are prone to the phenomenon that the processing is not in place, especially for the circumstance that the circumferential direction of some products needs to be ground and polished, it is even more difficult to achieve the grinding and polishing to meet the processing quality requirements; also, at present, the industry generally It is for dust removal outside the equipment and in the workshop. The dust will enter the workshop, and the staff cannot avoid the impact of dust in the workshop. In addition, there are still many manual processes involved in the existing automatic grinding and polishing equipment, and the labor cost is high.
因此,申请人精心研究了一种新的技术方案来解决上述问题。Therefore, the applicant has carefully researched a new technical solution to solve the above problems.
实用新型内容Utility model content
有鉴于此,本实用新型针对现有技术存在之缺失,其主要目的是提供一种全自动打磨抛光设备,其实现了对工件的全自动周向打磨抛光,大幅提升了作业效率,降低人工成本,同时,提高了打磨抛光质量,避免出现打磨抛光局部不到位的现象,适于推广应用。In view of this, the main purpose of the present invention is to provide a fully automatic grinding and polishing equipment, which realizes the automatic circumferential grinding and polishing of the workpiece, greatly improves the operation efficiency and reduces the labor cost. , At the same time, the quality of grinding and polishing is improved, and the phenomenon of partial grinding and polishing is avoided, which is suitable for popularization and application.
为实现上述目的,本实用新型采用如下之技术方案:To achieve the above object, the present invention adopts the following technical scheme:
一种全自动打磨抛光设备,包括有主控单元、自动上料装置、工件夹持定位机构、双平台全周打磨抛光装置及自动下料装置;其中,所述主控单元分别连接于自动上料装置、工件夹持定位机构、双平台全周打磨抛光装置及自动下料装置;所述全自动打磨抛光设备上设置有上料区、打磨抛光区及下料区;所述上料区、下料区分别衔接于打磨抛光区的侧旁;A fully automatic grinding and polishing equipment includes a main control unit, an automatic feeding device, a workpiece clamping and positioning mechanism, a dual-platform full-circumference grinding and polishing device and an automatic unloading device; wherein, the main control unit is respectively connected to the automatic feeding device. A feeding device, a workpiece clamping and positioning mechanism, a dual-platform all-round grinding and polishing device and an automatic feeding device; the automatic grinding and polishing equipment is provided with a feeding area, a grinding and polishing area and a feeding area; the feeding area, The blanking area is connected to the side of the grinding and polishing area respectively;
所述自动上料装置与工件夹持定位机构之间衔接有自动推料装置;所述上料区设置于自动上料装置上,所述自动推料装置将工件从上料区推送至打磨抛光区;所述上料区设置有用于感应工件到位的上料感应器,所述上料感应器连接于主控单元;An automatic feeding device is connected between the automatic feeding device and the workpiece clamping and positioning mechanism; the feeding area is set on the automatic feeding device, and the automatic feeding device pushes the workpiece from the feeding area to grinding and polishing The loading area is provided with a loading sensor for sensing the position of the workpiece, and the loading sensor is connected to the main control unit;
所述工件夹持定位机构位于打磨抛光区;所述工件夹持定位机构包括有上侧夹持组件和下侧夹持组件;所述上侧夹持组件包括有上侧夹持治具和用于控制上侧夹持治具升降的定位夹持气缸;所述下侧夹持组件包括有下侧夹持治具和用于控制下侧夹持治具升降的上顶气缸;The workpiece clamping and positioning mechanism is located in the grinding and polishing area; the workpiece clamping and positioning mechanism includes an upper clamping assembly and a lower clamping assembly; the upper clamping assembly includes an upper clamping fixture and a a positioning and clamping cylinder for controlling the lifting and lowering of the upper clamping fixture; the lower clamping assembly includes a lower clamping fixture and an upper top cylinder for controlling the lifting and lowering of the lower clamping fixture;
所述双平台全周打磨抛光装置包括有第一打磨抛光单元、第二打磨抛光单元;第一打磨抛光单元、第二打磨抛光单元围绕打磨抛光区布置;所述打磨抛光区设置有第一端工作点、第二端工位点;所述第一打磨抛光单元以第一端工作点为打磨抛光起点、第二端工位点为打磨抛光终点,第一打磨抛光单元于打磨抛光区的一侧往复位移于第一端工作点、第二端工位点之间;所述第二打磨抛光单元以第二端工作点为打磨抛光起点、第一端工位点为打磨抛光终点,第二打磨抛光单元于打磨抛光区的另一侧往复位移于第一端工作点、第二端工位点之间;The double-platform full-circumferential grinding and polishing device includes a first grinding and polishing unit and a second grinding and polishing unit; the first grinding and polishing unit and the second grinding and polishing unit are arranged around the grinding and polishing area; the grinding and polishing area is provided with a first end The working point and the second end station; the first grinding and polishing unit takes the first end working point as the grinding and polishing starting point, the second end station as the grinding and polishing end point, and the first grinding and polishing unit is located in one of the grinding and polishing areas. The side reciprocating movement is between the first end working point and the second end station; the second grinding and polishing unit takes the second end working point as the grinding and polishing starting point, the first end station as the grinding and polishing end point, and the second The grinding and polishing unit is reciprocatingly moved between the first end working point and the second end working point on the other side of the grinding and polishing area;
所述下料区设置于自动下料装置上。The unloading area is set on the automatic unloading device.
作为一种优选方案,所述自动推料装置包括有推料治具、用于控制推料治具升降的推料升降控制气缸以及用于控制推料治具横向位移的推料平移控制气缸。As a preferred solution, the automatic material pushing device includes a material pushing fixture, a material pushing up and down control cylinder for controlling the lifting and lowering of the material pushing fixture, and a material pushing translation control cylinder for controlling the lateral displacement of the material pushing fixture.
作为一种优选方案,所述第一打磨抛光单元包括有第一横向位移机构、第一竖向位移机构以及第一打磨抛光机头,所述第一打磨抛光机头连接于第一竖向位移机构且相对第一竖向位移机构可竖向往复位移式装设,第一竖向位移机构连接第一横向位移机构且相对第一横向位移机构可横向往复位移式装设;所述第一打磨抛光机头包括有左右布置的第一抛光头、第一打磨头;As a preferred solution, the first grinding and polishing unit includes a first lateral displacement mechanism, a first vertical displacement mechanism and a first grinding and polishing head, and the first grinding and polishing head is connected to the first vertical displacement The first vertical displacement mechanism is connected to the first lateral displacement mechanism and can be installed in the horizontal direction relative to the first lateral displacement mechanism; the first grinding The polishing head includes a first polishing head and a first grinding head arranged left and right;
所述第二打磨抛光单元包括有第二横向位移机构、第二竖向位移机构以及第二打磨抛光机头,所述第二打磨抛光机头连接于第二竖向位移机构且相对第二竖向位移机构可竖向往复位移式装设,第二竖向位移机构连接第二横向位移机构且相对第二横向位移机构可横向往复位移式装设;所述第一打磨抛光机头包括有左右布置的第二打磨头、第二抛光头;The second grinding and polishing unit includes a second lateral displacement mechanism, a second vertical displacement mechanism and a second grinding and polishing head, and the second grinding and polishing head is connected to the second vertical displacement mechanism and is opposite to the second vertical displacement mechanism. The vertical displacement mechanism can be installed vertically and reversibly, and the second vertical displacement mechanism is connected to the second lateral displacement mechanism and can be installed in the horizontal direction relative to the second lateral displacement mechanism; the first grinding and polishing head includes a left and right The arranged second grinding head and second polishing head;
所述第一端工作点、第二端工位点分别位于打磨抛光区的左、右端;所述第一、第二竖向位移机构分别对应第一、第二端工作点的外侧布置,所述第一、第二横向位移机构分别对应打磨抛光区的前、后侧布置。The first end working point and the second end working point are respectively located at the left and right ends of the grinding and polishing area; the first and second vertical displacement mechanisms are respectively arranged on the outside of the first and second end working points, so The first and second lateral displacement mechanisms are respectively arranged on the front and rear sides of the grinding and polishing area.
作为一种优选方案,所述打磨抛光区设置有用于承接工件的定位治具,所述定位治具内开设有上下贯通的让位孔,所述下侧夹持治具的上端伸入让位孔内。As a preferred solution, the grinding and polishing area is provided with a positioning jig for receiving the workpiece, the positioning jig is provided with an upper and lower passing hole, and the upper end of the lower clamping jig extends into the position. inside the hole.
作为一种优选方案,所述第一打磨头由第一电机驱动连接,所述第一打磨头经同步带传动连接于第一抛光头,所述第一抛光头连接有第一浮动弹性结构,所述第一抛光头相对第一打磨头可弹性位移式设置;As a preferred solution, the first grinding head is driven and connected by a first motor, the first grinding head is driven and connected to the first polishing head through a timing belt, and the first polishing head is connected with a first floating elastic structure, The first polishing head can be elastically displaced relative to the first polishing head;
所述第二打磨头由第一电机驱动连接,所述第二打磨头经同步带传动连接于第二抛光头,所述第二抛光头连接有第二浮动弹性结构,所述第二抛光头相对第二打磨头可弹性位移式设置。The second grinding head is driven and connected by the first motor, the second grinding head is driven and connected to the second polishing head through a synchronous belt, the second polishing head is connected with a second floating elastic structure, and the second polishing head It can be elastically displaced relative to the second grinding head.
作为一种优选方案,针对打磨抛光区还设置有抽风集尘系统;所述抽风集尘系统包括有粉尘护罩、处理箱、吸风装置及用于吹气的喷嘴;粉尘护罩围绕于打磨抛光区的外围,所述粉尘护罩的内部围设有集尘腔,所述集尘腔的下端连通处理箱;所述吸风装置的进气端连通处理箱,所述吸风装置的出气端连通喷嘴。As a preferred solution, an air extraction and dust collection system is also provided for the grinding and polishing area; the air extraction and dust collection system includes a dust shield, a treatment box, an air suction device and a nozzle for blowing air; the dust shield surrounds the sanding and polishing area. On the periphery of the polishing area, a dust collecting chamber is surrounded inside the dust shield, and the lower end of the dust collecting chamber is connected to the processing box; the intake end of the suction device is connected to the processing box, and the air outlet of the suction device is connected to the processing box. The end is connected to the nozzle.
作为一种优选方案,所述处理箱的顶部设置有防止粉尘上扬的防尘过滤网。As a preferred solution, the top of the processing box is provided with a dust filter to prevent dust from rising.
作为一种优选方案,所述自动下料装置包括有下料机械手,所述下料机械手衔接于打磨抛光区、下料区之间;所述下料机械手包括有工件夹取治具、用于控制工件夹取治具张合的夹取气缸、用于控制工件夹取治具整体升降位移的下料升降控制气缸,以及,用于控制工件夹取治具往返于打磨抛光区、下料区之间的下料平移控制气缸。As a preferred solution, the automatic blanking device includes a blanking manipulator, and the blanking manipulator is connected between the grinding and polishing area and the blanking area; the blanking manipulator includes a workpiece clamping fixture, used for The clamping cylinder for controlling the opening and closing of the workpiece clamping fixture, the blanking and lifting control cylinder for controlling the overall lifting and displacement of the workpiece clamping fixture, and the control of the workpiece clamping fixture to and from the grinding and polishing area and the blanking area Between the blanking translation control cylinder.
本实用新型与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知,其主要是通过主控单元、自动上料装置、工件夹持定位机构、双平台全周打磨抛光装置及自动下料装置的设置及相互配合,实现了对工件的全自动周向打磨抛光,大幅提升了作业效率,降低人工成本,同时,提高了打磨抛光质量,避免出现打磨抛光局部不到位的现象,适于推广应用;其次是,在打磨抛光时,打磨抛光区内所产生的粉尘等由抽风集尘系统实时抽取,结合朝向门把手吹气以及抽取两方面动作,实现对加工工位的源头粉尘处理,粉尘收集效果好,改善了车间环境,有利于工作人员身心健康,同时,收集到的粉尘可以回收利用,避免浪费;以及,其整体结构设计巧妙合理,动作稳定顺畅,确保设备的运行稳定,设备使用时故障率低;Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical solutions that the main control unit, the automatic feeding device, the workpiece clamping and positioning mechanism, the double platform full circumference The setting and mutual cooperation of the grinding and polishing device and the automatic blanking device realize the automatic circumferential grinding and polishing of the workpiece, which greatly improves the operation efficiency, reduces labor costs, and at the same time, improves the grinding and polishing quality and avoids local inconsistencies in grinding and polishing. The phenomenon in place is suitable for popularization and application; secondly, during grinding and polishing, the dust generated in the grinding and polishing area is extracted in real time by the air extraction and dust collection system. The dust collection effect is good, which improves the workshop environment and is beneficial to the physical and mental health of the staff. At the same time, the collected dust can be recycled and used to avoid waste; and the overall structure design is ingenious and reasonable, and the movement is stable and smooth, ensuring that The operation of the equipment is stable, and the failure rate of the equipment is low;
该种全自动打磨抛光设备,在“机器换人”的大趋势时代,在用工紧张和资源有限的情况下,通过对使用机械的创新,有效提高了企业生产效率,实现“减员、增效、提质、保安全”的目的。This kind of fully automatic grinding and polishing equipment effectively improves the production efficiency of enterprises through the innovation of machinery in the era of the general trend of "machine substitution", under the situation of tight labor and limited resources To improve quality and ensure safety”.
为更清楚地阐述本实用新型的结构特征和功效,下面结合附图与具体实施例来对本实用新型进行详细说明。In order to illustrate the structural features and functions of the present invention more clearly, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1是本实用新型之实施例的组装立体示图;1 is an assembled perspective view of an embodiment of the present utility model;
图2是本实用新型之实施例的另一组装立体示图(未示外壳及主控单元);Fig. 2 is another assembled perspective view of the embodiment of the present invention (the casing and the main control unit are not shown);
图3是图2所示结构的俯视图;Fig. 3 is the top view of the structure shown in Fig. 2;
图4是本实用新型之实施例的第一打磨抛光单元、第二打磨抛光单元的俯视图;4 is a top view of the first grinding and polishing unit and the second grinding and polishing unit according to the embodiment of the present invention;
图5是本实用新型之实施例的第一打磨抛光单元的组装立体示图;5 is an assembled perspective view of the first grinding and polishing unit according to the embodiment of the present invention;
图6是本实用新型之实施例的第一打磨抛光单元的仰视图;6 is a bottom view of the first grinding and polishing unit of the embodiment of the present invention;
图7是本实用新型之实施例的第一局部结构示图(主要体现抽风集尘系统);FIG. 7 is a first partial structural diagram of an embodiment of the present utility model (mainly embodying the air extraction and dust collection system);
图8是本实用新型之实施例的第二局部结构示图(主要体现工件夹持定位机构);8 is a second partial structural diagram of the embodiment of the present invention (mainly embodying the workpiece clamping and positioning mechanism);
图9是图8所示结构的截面示图;Figure 9 is a cross-sectional view of the structure shown in Figure 8;
图10是本实用新型之实施例中双平台全周打磨抛光装置对门把手进行全周打磨抛光的轨迹示意图。FIG. 10 is a schematic diagram of the trajectory of the double-platform full-circumferential grinding and polishing device for the full-circumference grinding and polishing of the door handle in the embodiment of the present invention.
附图标识说明:Description of drawings:
10、主控单元 20、自动上料装置10. Main control unit 20. Automatic feeding device
21、上料电机 22、输送带21. Feeding motor 22. Conveyor belt
23、送料导槽 30、自动推料装置23. Feeding channel 30. Automatic pushing device
31、推料治具 32、推料升降控制气缸31. Pushing fixture 32. Pushing lift control cylinder
33、推料平移控制气缸 40、工件夹持定位机构33. Pushing translation control cylinder 40. Workpiece clamping and positioning mechanism
41、上侧夹持治具 42、定位夹持气缸41. Upper clamping fixture 42. Positioning and clamping cylinder
43、下侧夹持治具 44、上顶气缸43. Lower clamping fixture 44. Top cylinder
50、第一打磨抛光单元 51、第一横向位移机构50. The first grinding and polishing unit 51. The first lateral displacement mechanism
52、第一竖向位移机构 53、第一打磨抛光机头52. The first vertical displacement mechanism 53. The first grinding and polishing head
54、第一抛光头 55、第一打磨头54. The first polishing head 55. The first grinding head
56、弹簧 57、安装基座56. Spring 57. Mounting base
58、调节孔 60、第二打磨抛光单元58. Adjustment hole 60. Second grinding and polishing unit
61、第二横向位移机构 62、第二竖向位移机构61. The second lateral displacement mechanism 62. The second vertical displacement mechanism
63、第二打磨抛光机头 70、自动下料装置63. Second grinding and polishing head 70. Automatic feeding device
71、工件夹取治具 72、夹取气缸71. Workpiece clamping fixture 72. Clamping cylinder
73、下料升降控制气缸 74、下料平移控制气缸73. Blanking lift control cylinder 74. Blanking translation control cylinder
80、抽风集尘系统80. Air extraction and dust collection system
81、粉尘护罩 82、处理箱81. Dust shield 82. Processing box
83、吸风装置 84、喷嘴83. Air suction device 84. Nozzle
85、防尘过滤网 90、定位治具85. Dust filter 90. Positioning fixture
91、让位孔 101、外壳91. Give way hole 101. Shell
102、门把手。102. Door handle.
具体实施方式Detailed ways
请参照图1至图10所示,其显示出了本实用新型之实施例的具体结构,其主要适用但不局限于五金件的打磨抛光作业,可以针对五金产品的模线、披锋、毛刺、凸点等瑕疵的打磨、抛光;本实施例中,以对金属材质的门把手产品为例作说明。Please refer to FIG. 1 to FIG. 10, which show the specific structure of the embodiment of the present invention, which is mainly applicable to but not limited to the grinding and polishing operations of hardware, and can be used for mold lines, burrs, and burrs of hardware products. Grinding and polishing of defects such as bumps and bumps; in this embodiment, a door handle product made of metal material is used as an example for illustration.
一种全自动打磨抛光设备,包括有主控单元10、自动上料装置20、工件夹持定位机构40、双平台全周打磨抛光装置及自动下料装置70;其中,所述主控单元10分别连接于自动上料装置20、工件夹持定位机构40、双平台全周打磨抛光装置及自动下料装置70;所述全自动打磨抛光设备上设置有上料区、打磨抛光区及下料区;所述上料区、下料区分别衔接于打磨抛光区的侧旁;A fully automatic grinding and polishing equipment includes a main control unit 10, an automatic feeding device 20, a workpiece clamping and positioning mechanism 40, a dual-platform full-circumference grinding and polishing device and an automatic unloading device 70; wherein, the main control unit 10 They are respectively connected to the automatic feeding device 20, the workpiece clamping and positioning mechanism 40, the double-platform full-circle grinding and polishing device and the automatic unloading device 70; the automatic grinding and polishing equipment is provided with a feeding area, a grinding and polishing area and a feeding area. area; the loading area and the unloading area are respectively connected to the side of the grinding and polishing area;
如图1、图2、图8及图9所示,所述自动上料装置20与工件夹持定位机构40之间衔接有自动推料装置30;所述上料区设置于自动上料装置20上,所述自动上料装置20包括有上料电机21和由上料电机21驱动的输送带22,在输送带22上形成有送料导槽23,门把手102沿送料导槽23输送(按图示定义方向为自右往左输送);该种输送带22结合送料导槽23的送料方式,可以满足对各种规则或不规则产品的放置固定及传送。所述自动推料装置30将工件从上料区推送至打磨抛光区;此处,所述自动推料装置30包括有推料治具31、用于控制推料治具31升降的推料升降控制气缸32以及用于控制推料治具31横向位移的推料平移控制气缸33。通常,所述打磨抛光区设置有用于承接工件的定位治具90,所述定位治具90内开设有上下贯通的让位孔91,所述下侧夹持治具43的上端伸入让位孔91内。定位治具90的设计,可以依据实际加工工件的形状来设置。事实上,该种全自动打磨抛光设备,更改不同的定位治具90等部分结构,即可满足不同工件的加工需求,因此,申请人设计的该全自动打磨抛光设备具有很好的加工通用性。自动推料装置30将工件从上料区推送至定位治具90内;所述上料区设置有用于感应工件到位的上料感应器,所述上料感应器连接于主控单元10;当感应到产品到位时,主控单元10则控制自动上料装置20停止,并控制自动推料装置30推工件。As shown in FIG. 1 , FIG. 2 , FIG. 8 and FIG. 9 , an automatic feeding device 30 is connected between the automatic feeding device 20 and the workpiece clamping and positioning mechanism 40 ; the feeding area is arranged on the automatic feeding device 20, the automatic feeding device 20 includes a feeding motor 21 and a conveyor belt 22 driven by the feeding motor 21, a feeding guide groove 23 is formed on the conveyor belt 22, and the door handle 102 is conveyed along the feeding guide groove 23 ( According to the definition in the figure, the direction is from right to left); this kind of feeding method of the conveyor belt 22 combined with the feeding guide groove 23 can satisfy the placement, fixation and transmission of various regular or irregular products. The automatic pushing device 30 pushes the workpiece from the loading area to the grinding and polishing area; here, the automatic pushing device 30 includes a pushing jig 31 and a pushing jig 31 for controlling the lifting and lowering of the pushing jig 31. The control cylinder 32 and the pusher translation control cylinder 33 for controlling the lateral displacement of the pusher jig 31 are provided. Usually, the grinding and polishing area is provided with a positioning jig 90 for receiving the workpiece, the positioning jig 90 is provided with a clearance hole 91 that penetrates up and down, and the upper end of the lower clamping jig 43 extends into the position inside hole 91. The design of the positioning jig 90 can be set according to the actual shape of the workpiece to be processed. In fact, this kind of automatic grinding and polishing equipment can meet the processing requirements of different workpieces by changing some structures such as different positioning fixtures 90. Therefore, the automatic grinding and polishing equipment designed by the applicant has good processing versatility . The automatic feeding device 30 pushes the workpiece from the feeding area into the positioning fixture 90; the feeding area is provided with a feeding sensor for sensing the position of the workpiece, and the feeding sensor is connected to the main control unit 10; when When sensing that the product is in place, the main control unit 10 controls the automatic feeding device 20 to stop, and controls the automatic feeding device 30 to push the workpiece.
如图8和图9所示,所述工件夹持定位机构40位于打磨抛光区;所述工件夹持定位机构40包括有上侧夹持组件和下侧夹持组件;所述上侧夹持组件包括有上侧夹持治具41和用于控制上侧夹持治具41升降的定位夹持气缸42;所述下侧夹持组件包括有下侧夹持治具43和用于控制下侧夹持治具43升降的上顶气缸44;利用上侧夹持治具41、下侧夹持治具43的上下压合来对工件进行定位。As shown in FIG. 8 and FIG. 9 , the workpiece clamping and positioning mechanism 40 is located in the grinding and polishing area; the workpiece clamping and positioning mechanism 40 includes an upper clamping assembly and a lower clamping assembly; the upper clamping The assembly includes an upper clamping jig 41 and a positioning and clamping cylinder 42 for controlling the lifting of the upper clamping jig 41; the lower clamping assembly includes a lower clamping jig 43 and The upper top cylinder 44 for lifting and lowering the side clamping fixture 43; the workpiece is positioned by the upper and lower clamping fixture 41 and the lower side clamping fixture 43 being pressed up and down.
如图2至图6所示,所述双平台全周打磨抛光装置包括有第一打磨抛光单元50、第二打磨抛光单元60;第一打磨抛光单元50、第二打磨抛光单元60围绕打磨抛光区布置;所述打磨抛光区设置有第一端工作点、第二端工位点;所述第一打磨抛光单元50以第一端工作点为打磨抛光起点、第二端工位点为打磨抛光终点,第一打磨抛光单元50于打磨抛光区的一侧往复位移于第一端工作点、第二端工位点之间;所述第二打磨抛光单元60以第二端工作点为打磨抛光起点、第一端工位点为打磨抛光终点,第二打磨抛光单元60于打磨抛光区的另一侧往复位移于第一端工作点、第二端工位点之间;所述第一打磨抛光单元50包括有第一横向位移机构51、第一竖向位移机构以及第一打磨抛光机头53,所述第一打磨抛光机头53连接于第一竖向位移机构且相对第一竖向位移机构可竖向往复位移式装设,第一竖向位移机构连接第一横向位移机构51且相对第一横向位移机构51可横向往复位移式装设;所述第一打磨抛光机头53包括有左右布置的第一抛光头54、第一打磨头;所述第二打磨抛光单元60包括有第二横向位移机构61、第二竖向位移机构62以及第二打磨抛光机头63,所述第二打磨抛光机头63连接于第二竖向位移机构62且相对第二竖向位移机构62可竖向往复位移式装设,第二竖向位移机构62连接第二横向位移机构61且相对第二横向位移机构61可横向往复位移式装设;所述第一打磨抛光机头53包括有左右布置的第二打磨头、第二抛光头;所述第一端工作点、第二端工位点分别位于打磨抛光区的左、右端;所述第一、第二竖向位移机构62分别对应第一、第二端工作点的外侧布置,所述第一、第二横向位移机构61分别对应打磨抛光区的前、后侧布置。所述第一打磨头由第一电机驱动连接,所述第一打磨头经同步带传动连接于第一抛光头54,所述第一抛光头54连接有第一浮动弹性结构,所述第一抛光头54相对第一打磨头可弹性位移式设置;所述第二打磨头由第一电机驱动连接,所述第二打磨头经同步带传动连接于第二抛光头,所述第二抛光头连接有第二浮动弹性结构,所述第二抛光头相对第二打磨头可弹性位移式设置。此处,第一打磨抛光机头53、第二打磨抛光机头63均具有安装基座57,以用于安装各自的电机及打磨头、抛光头等;第一、第二浮动弹性结构是指弹簧56,弹簧56的一端连接于相应的第一或第二抛光头,弹簧56的另一端则连接于相应的安装座;打磨头相对安装基座57不会发生平移,而安装基座57上设置有尺寸大于抛光头的安装轴的调节孔58,抛光头在调节孔58内可以产生浮动,对于抛光头而言,同步带及弹性均未形成对抛光头的水平方向完全定位的固定连接,因此,抛光头可以沿工件表面浮动进给,在实际设计时,可以依据不同工件材质或结构等来设定不同的预压力。本实施例中,抛光头可以选用抛光砂轮,打磨头可以选用合金旋转锉,当然,并不以此为限,实际加工选择时,可以依据所加工的工件来定。As shown in FIG. 2 to FIG. 6 , the dual-platform full-circumferential grinding and polishing device includes a first grinding and polishing unit 50 and a second grinding and polishing unit 60 ; the first grinding and polishing unit 50 and the second grinding and polishing unit 60 surround the grinding and polishing unit The grinding and polishing area is provided with a first end working point and a second end working point; the first grinding and polishing unit 50 takes the first end working point as the grinding and polishing starting point, and the second end station as the grinding and polishing point. At the end of polishing, the first grinding and polishing unit 50 reciprocates between the first end working point and the second end working point on one side of the grinding and polishing area; the second grinding and polishing unit 60 uses the second end working point as grinding The polishing starting point and the first end station are the end points of polishing and polishing, and the second polishing unit 60 is reciprocally moved between the first end working point and the second end station on the other side of the polishing area; the first The grinding and polishing unit 50 includes a first lateral displacement mechanism 51, a first vertical displacement mechanism, and a first grinding and polishing head 53. The first grinding and polishing head 53 is connected to the first vertical displacement mechanism and is opposite to the first vertical displacement mechanism. The vertical displacement mechanism can be installed vertically and reversibly, and the first vertical displacement mechanism is connected to the first lateral displacement mechanism 51 and can be installed horizontally and vertically relative to the first lateral displacement mechanism 51; the first grinding and polishing head 53 It includes a first polishing head 54 and a first polishing head arranged left and right; the second polishing unit 60 includes a second lateral displacement mechanism 61, a second vertical displacement mechanism 62 and a second polishing head 63, so The second grinding and polishing head 63 is connected to the second vertical displacement mechanism 62 and can be vertically reciprocated and displaceable relative to the second vertical displacement mechanism 62. The second vertical displacement mechanism 62 is connected to the second lateral displacement mechanism 61 and Relative to the second lateral displacement mechanism 61, it can be installed in a laterally reciprocating manner; the first grinding and polishing head 53 includes a second grinding head and a second polishing head arranged left and right; the first end working point, the second end The work stations are located at the left and right ends of the grinding and polishing area respectively; the first and second vertical displacement mechanisms 62 are arranged corresponding to the outer sides of the first and second end working points, respectively, and the first and second lateral displacement mechanisms 61 They are arranged corresponding to the front and rear sides of the grinding and polishing area, respectively. The first grinding head is driven and connected by a first motor, the first grinding head is driven and connected to the first polishing head 54 through a timing belt, and the first polishing head 54 is connected with a first floating elastic structure, and the first The polishing head 54 can be elastically displaceable relative to the first polishing head; the second polishing head is driven and connected by the first motor, the second polishing head is connected to the second polishing head through a synchronous belt, and the second polishing head A second floating elastic structure is connected, and the second polishing head can be elastically displaced relative to the second polishing head. Here, the first grinding and polishing head 53 and the second grinding and polishing head 63 each have a mounting base 57 for installing the respective motors, grinding heads, polishing heads, etc.; the first and second floating elastic structures refer to springs 56. One end of the spring 56 is connected to the corresponding first or second polishing head, and the other end of the spring 56 is connected to the corresponding mounting seat; the grinding head will not translate relative to the mounting base 57, and the mounting base 57 is provided with There is an adjustment hole 58 whose size is larger than that of the installation shaft of the polishing head. The polishing head can float in the adjustment hole 58. For the polishing head, neither the timing belt nor the elasticity can form a fixed connection that completely locates the polishing head in the horizontal direction. , the polishing head can float and feed along the surface of the workpiece. In the actual design, different pre-pressure can be set according to different workpiece materials or structures. In this embodiment, a polishing grinding wheel can be selected for the polishing head, and an alloy rotary file can be selected for the polishing head. Of course, it is not limited to this, and the actual processing selection can be determined according to the workpiece to be processed.
所述下料区设置于自动下料装置70上。所述自动下料装置70包括有下料机械手,所述下料机械手衔接于打磨抛光区、下料区之间;所述下料机械手包括有工件夹取治具71、用于控制工件夹取治具71张合的夹取气缸72、用于控制工件夹取治具71整体升降位移的下料升降控制气缸73,以及,用于控制工件夹取治具71往返于打磨抛光区、下料区之间的下料平移控制气缸。The unloading area is set on the automatic unloading device 70 . The automatic blanking device 70 includes a blanking manipulator, and the blanking manipulator is connected between the grinding and polishing area and the blanking area; the blanking manipulator includes a workpiece clamping fixture 71 for controlling workpiece clamping. A clamping cylinder 72 for opening and closing the jig 71, a blanking and lifting control cylinder 73 for controlling the overall lifting and lowering displacement of the workpiece clamping jig 71, and, for controlling the workpiece clamping jig 71 to travel back and forth between the grinding and polishing area, blanking The blanking translation between the zones controls the cylinder.
如图2、图3及图7所示,针对打磨抛光区还设置有抽风集尘系统80,以用于处理打磨抛光时产生的碎屑、粉尘等;所述抽风集尘系统80包括有粉尘护罩81、处理箱82、吸风装置83及用于吹气的喷嘴84,喷嘴84的设置,也可以将治具内残留粉尘吹掉;粉尘护罩81围绕于打磨抛光区的外围,所述粉尘护罩81的内部围设有集尘腔,所述集尘腔的下端连通处理箱82;所述吸风装置83的进气端连通处理箱82,所述吸风装置83的出气端连通喷嘴84。喷嘴8可以朝向工件吹气,以及,朝向定位治具90吹气等,吹掉残留粉尘等;所述吸风装置83可以采用鼓风机,但不局限于鼓风机。优选地,所述处理箱82的顶部设置有防止粉尘上扬的防尘过滤网,这样,处理箱82内收集折粉尘,避免再次扬起进入打磨抛光区及设备外,因此,最大限度地避免了打磨抛光作业时产生的粉尘从设备内外散至车间,很大程度改善了车间的空气环境;现有技术中,普遍是针对设备外、车间内进行的除尘,实际上,工作人员在车间内无法避免粉尘的影响。As shown in FIG. 2, FIG. 3 and FIG. 7, an air extraction and dust collection system 80 is also provided for the grinding and polishing area to handle debris, dust, etc. generated during grinding and polishing; the air extraction and dust collection system 80 includes dust The shield 81, the processing box 82, the suction device 83 and the nozzle 84 for blowing air, the setting of the nozzle 84 can also blow off the residual dust in the fixture; the dust shield 81 surrounds the periphery of the grinding and polishing area, so The inside of the dust shield 81 is surrounded by a dust collecting chamber, and the lower end of the dust collecting chamber is connected to the processing box 82 ; The nozzle 84 is communicated. The nozzle 8 can blow air toward the workpiece, and blow air toward the positioning fixture 90, etc., to blow off residual dust and the like; the air suction device 83 can be a blower, but is not limited to a blower. Preferably, the top of the processing box 82 is provided with a dust-proof filter to prevent dust from rising. In this way, the dust is collected in the processing box 82 and is prevented from being lifted again into the grinding and polishing area and outside the equipment. The dust generated during grinding and polishing is scattered from the inside and outside of the equipment to the workshop, which greatly improves the air environment of the workshop. In the existing technology, dust removal is generally carried out outside the equipment and inside the workshop. In fact, the staff cannot be in the workshop. Avoid the influence of dust.
一种全自动打磨抛光方法,包括如下步骤:一、自动送料步骤:先将工件自动上料至上料区,再将工件自动推送至打磨抛光区;二、工件自动夹持定位步骤:由上侧夹持治具41、下侧夹持治具43分别作用于工件的上、下侧以形成对工件的上下夹持定位;三、工件自动周向打磨抛光步骤:由第一打磨抛光单元50于工件一侧沿第一端打磨抛光至第二端,同时,由第二打磨抛光单元60于工件另一侧沿第二端打磨抛光至第一端,如此,完成对工件的周向打磨抛光;四、工件自动下料;所述步骤三,第一打磨抛光单元50、第二打磨抛光单元60均具有打磨头、抛光头,打磨头按给定轨迹进给,抛光头随同相应打磨头沿轨迹浮动进给。A fully automatic grinding and polishing method comprises the following steps: 1. Automatic feeding step: firstly, the workpiece is automatically fed to the feeding area, and then the workpiece is automatically pushed to the grinding and polishing area; 2. The workpiece is automatically clamped and positioned: from the upper side The clamping fixture 41 and the lower clamping fixture 43 act on the upper and lower sides of the workpiece respectively to form the upper and lower clamping and positioning of the workpiece; 3. The workpiece is automatically circumferentially ground and polished: the first grinding and polishing unit 50 One side of the workpiece is ground and polished to the second end along the first end, and at the same time, the second grinding and polishing unit 60 is ground and polished along the second end to the first end on the other side of the workpiece, thus completing the circumferential grinding and polishing of the workpiece; 4. The workpiece is automatically unloaded; in the third step, the first grinding and polishing unit 50 and the second grinding and polishing unit 60 both have a grinding head and a polishing head. Floating feed.
接下来,结合附图对所述全自动打磨抛光设备的动作流程作详细说明如下:Next, the action flow of the fully automatic grinding and polishing equipment is described in detail in conjunction with the accompanying drawings as follows:
可以由人工(也可由机械手等自动放料)将门把手102放入送料导槽23内,门把手102在输送带22作用下沿送料导槽23自右往左输送;当门把手102被输送至上料区时,上料感应器感应到产品到位并将信号传输至主控单元10,主控单元10给出信号控制输送带22停止,并控制推料升降控制气缸32驱动推料治具31下降定位取料,推料治具31在推料平移控制气缸33的作用下,将门把手102自右往左推入打磨抛光区的定位治具90内,然后,推料治具31复位至上料区待料。The door handle 102 can be put into the feeding guide groove 23 manually (or automatically by a manipulator), and the door handle 102 is conveyed from right to left along the feeding guide groove 23 under the action of the conveyor belt 22; when the door handle 102 is conveyed to the top In the feeding area, the feeding sensor senses that the product is in place and transmits the signal to the main control unit 10. The main control unit 10 sends a signal to control the conveyor belt 22 to stop, and controls the pusher lift control cylinder 32 to drive the pusher jig 31 to descend. Positioning and reclaiming, the pushing jig 31 pushes the door handle 102 from right to left into the positioning jig 90 in the grinding and polishing area under the action of the pushing translation control cylinder 33, and then the pushing jig 31 is reset to the feeding area To be expected.
上侧夹持治具41在定位夹持气缸42的作用下,下降夹持定位固定门把手102的上侧后,上顶气缸44驱动下侧夹持治具43上升同时定位夹持气缸42缓慢回升,如此,使得门把手102在被上侧夹持治具41、下侧夹持治具43同时夹持状态下缓慢向上脱离定位治具90,直至到达打磨抛光工位,此时,门把手102相当于是悬空设置,其仅上、下侧受夹持定位,门把手102的整个周向是敞露,方便周向打磨抛光加工。Under the action of the positioning and clamping cylinder 42, the upper clamping jig 41 is lowered to clamp and position the upper side of the fixed door handle 102, and then the upper top cylinder 44 drives the lower clamping jig 43 to rise while positioning the clamping cylinder 42 slowly. Pick up, in this way, the door handle 102 is slowly lifted upward from the positioning jig 90 in the state of being simultaneously clamped by the upper clamping jig 41 and the lower clamping jig 43 until it reaches the grinding and polishing station. At this time, the door handle 102 is equivalent to a suspended setting, only the upper and lower sides are clamped and positioned, and the entire circumference of the door handle 102 is exposed, which is convenient for circumferential grinding and polishing.
此处,如图10所示,在门把手102的两端(也可指图示的左、右端)分别为第一打磨抛光单元50、第二打磨抛光单元60的原点位置;第一打磨抛光机头53纵向移动到门把手102的左端位置,第一抛光头54位于第一打磨头的左侧,因此,第一打磨抛光机头53是从门把手102的左端开始打磨,在门把手102的左端的一小段区域是只经过打磨工序,过了门把手102的最左端部位之后,门把手102的前侧才是先后经过打磨、抛光两道工序;与此同时,第二打磨抛光机头63纵向移动到门把手102的右端位置,第二抛光头位于第二打磨头的右侧,因此,第二打磨抛光机头63是从门把手102的右端开始打磨,在门把手102的右端的一小段区域是只经过打磨工序,过了门把手102的最右端部位之后,门把手102的后侧才是先后经过打磨、抛光两道工序;当第一打磨抛光机头53沿门把手102的前侧进给至门把手102右端,第一打磨抛光机头53会有一小段后移动作,此时,利用第一抛光头54对门把手102的右端只经过打磨工序部位进行了抛光处理;同样,当第二打磨抛光机头63沿门把手102的后侧进给至门把手102左端,第二打磨抛光机头63会有一小段前移动作,此时,利用第二抛光头对门把手102的左端只经过打磨工序部位进行了抛光处理;这样,完成对门把手102的全周打磨抛光处理,不会存在局部打磨抛光不到位现象,同时,利用双平台配合来实现全周打磨抛光,减少了打磨抛光周期耗时,大幅提升了打磨抛光效率。Here, as shown in FIG. 10 , the two ends of the door handle 102 (which may also refer to the left and right ends in the figure) are the origin positions of the first grinding and polishing unit 50 and the second grinding and polishing unit 60 respectively; the first grinding and polishing The machine head 53 is moved longitudinally to the left end of the door handle 102, and the first polishing head 54 is located on the left side of the first grinding head. Therefore, the first grinding and polishing head 53 starts grinding from the left end of the door handle 102, and the first polishing head 53 starts grinding at the left end of the door handle 102. A small area on the left end of the door handle 102 is only subjected to the grinding process. After the leftmost part of the door handle 102, the front side of the door handle 102 is subjected to two processes of grinding and polishing; at the same time, the second grinding and polishing head 63 moves longitudinally to the right end position of the door handle 102, and the second polishing head is located on the right side of the second polishing head. Therefore, the second polishing head 63 starts to polish from the right end of the door handle 102, and the A small area is only subjected to the grinding process. After the rightmost part of the door handle 102 is passed, the rear side of the door handle 102 is subjected to two processes of grinding and polishing. The front side is fed to the right end of the door handle 102, and the first grinding and polishing head 53 will move backward for a short period. When the second grinding and polishing head 63 is fed along the rear side of the door handle 102 to the left end of the door handle 102 , the second grinding and polishing head 63 will move forward for a short period of time. Only the parts of the grinding process are polished; in this way, the entire circumference of the door handle 102 is polished and polished, and there will be no partial grinding and polishing. The cycle is time-consuming, which greatly improves the grinding and polishing efficiency.
在打磨抛光过程中,第一打磨头、第二打磨头均是按主控单元10给定轨迹进给(轨迹可由程序设定),第一抛光头54随同相应第一打磨头沿轨迹浮动进给,第二抛光头随同相应第二打磨头沿轨迹浮动进给。During the grinding and polishing process, the first grinding head and the second grinding head are fed according to the given trajectory of the main control unit 10 (the trajectory can be set by the program), and the first polishing head 54 floats along the trajectory along with the corresponding first grinding head. Feeding, the second polishing head floats and feeds along the track along with the corresponding second grinding head.
在打磨抛光时,打磨抛光区内所产生的粉尘等由抽风集尘系统80实时抽取,结合朝向门把手102吹气以及抽取两方面动作,实现对加工工位的源头粉尘处理,粉尘收集效果好,改善了车间环境,有利于工作人员身心健康,同时,收集到的粉尘可以回收利用,避免浪费。During grinding and polishing, the dust generated in the grinding and polishing area is extracted in real time by the air extraction and dust collection system 80. Combined with the two actions of blowing air toward the door handle 102 and extraction, the source dust treatment of the processing station is realized, and the dust collection effect is good. , which improves the workshop environment and is beneficial to the physical and mental health of the staff. At the same time, the collected dust can be recycled and used to avoid waste.
所述第一打磨抛光单元50、第二打磨抛光单元60在完成一个门把手102的打磨抛光处理后,均会回到原点;再由下料机械手向前移至打磨抛光工位,其工件夹取治具71夹取门把手102的一端,侧夹持治具由上顶气缸44驱动下降解除对门把手102的夹持支撑,工件夹取治具71由下料升降控制气缸73驱动下降,门把手102随之下降以脱离上侧夹持治具41的夹持定位,然后,下料机械手向后平移至下料区,夹取气缸72控制工件夹取治具71张开,门把手102则落入下料区;此处,下料区设计为下料导槽,门把手102落入下料导槽后可以滑至收纳装置内;至此,整个打磨抛光作业完成。The first grinding and polishing unit 50 and the second grinding and polishing unit 60 will return to the origin after finishing the grinding and polishing of a door handle 102; The jig 71 clamps one end of the door handle 102, the side clamping jig is driven by the top cylinder 44 to descend to release the clamping support of the door handle 102, the workpiece clamping jig 71 is driven to descend by the unloading lifting control cylinder 73, and the door is lowered. The handle 102 then descends to disengage from the clamping position of the upper clamping jig 41. Then, the unloading manipulator moves backward to the unloading area. The clamping cylinder 72 controls the workpiece clamping jig 71 to open, and the door handle 102 opens. Fall into the unloading area; here, the unloading area is designed as a blanking guide groove, and the door handle 102 can slide into the storage device after falling into the blanking guide groove; at this point, the entire grinding and polishing operation is completed.
从图1可以看出,该全自动打磨抛光设备仅用于上料的送料导槽23、用于下料的下料导槽、主控单元10外露于外壳101的外部,操作使用安全可靠,该种设计,也有利于抽风集尘系统80的效果保证,同时,在降噪方面也有较佳表现。It can be seen from FIG. 1 that the fully automatic grinding and polishing equipment is only used for the feeding guide 23 for loading, the unloading guide for unloading, and the main control unit 10 is exposed outside the casing 101, and the operation and use are safe and reliable. This design is also conducive to ensuring the effect of the air extraction and dust collection system 80, and at the same time, it also has better performance in terms of noise reduction.
本实用新型的设计重点在于,其主要是通过主控单元、自动上料装置、工件夹持定位机构、双平台全周打磨抛光装置及自动下料装置的设置及相互配合,实现了对工件的全自动周向打磨抛光,大幅提升了作业效率,降低人工成本,同时,提高了打磨抛光质量,避免出现打磨抛光局部不到位的现象,适于推广应用;其次是,在打磨抛光时,打磨抛光区内所产生的粉尘等由抽风集尘系统实时抽取,结合朝向门把手吹气以及抽取两方面动作,实现对加工工位的源头粉尘处理,粉尘收集效果好,改善了车间环境,有利于工作人员身心健康,同时,收集到的粉尘可以回收利用,避免浪费;以及,其整体结构设计巧妙合理,动作稳定顺畅,确保设备的运行稳定,设备使用时故障率低;The key point of the design of the utility model is that the main control unit, the automatic feeding device, the workpiece clamping and positioning mechanism, the double platform full circumference grinding and polishing device and the automatic unloading device are arranged and cooperated with each other to realize the workpiece. Fully automatic circumferential grinding and polishing greatly improves work efficiency, reduces labor costs, and at the same time improves the quality of grinding and polishing, avoiding the phenomenon of partial grinding and polishing, which is suitable for popularization and application; secondly, when grinding and polishing, grinding and polishing The dust generated in the area is extracted in real time by the air extraction and dust collection system. Combined with the action of blowing air toward the door handle and extraction, the source dust treatment of the processing station is realized. The dust collection effect is good, which improves the workshop environment and is conducive to work. The personnel are physically and mentally healthy, and at the same time, the collected dust can be recycled to avoid waste; and the overall structure design is ingenious and reasonable, and the movement is stable and smooth, ensuring stable operation of the equipment and low failure rate when the equipment is in use;
该种全自动打磨抛光设备,在“机器换人”的大趋势时代,在用工紧张和资源有限的情况下,通过对使用机械的创新,有效提高了企业生产效率,实现“减员、增效、提质、保安全”的目的。This kind of fully automatic grinding and polishing equipment effectively improves the production efficiency of enterprises through the innovation of machinery in the era of the general trend of "machine substitution", under the situation of tight labor and limited resources To improve quality and ensure safety”.
以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型的技术范围作任何限制,故凡是依据本实用新型的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above descriptions are only preferred embodiments of the present invention, and do not limit the technical scope of the present invention. Therefore, any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention , all still belong to the scope of the technical solution of the present invention.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821811172.7U CN209125537U (en) | 2018-11-05 | 2018-11-05 | A fully automatic grinding and polishing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821811172.7U CN209125537U (en) | 2018-11-05 | 2018-11-05 | A fully automatic grinding and polishing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209125537U true CN209125537U (en) | 2019-07-19 |
Family
ID=67234086
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821811172.7U Active CN209125537U (en) | 2018-11-05 | 2018-11-05 | A fully automatic grinding and polishing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209125537U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109277918A (en) * | 2018-11-05 | 2019-01-29 | 王�华 | A kind of automatic grinding and polishing equipment and method |
-
2018
- 2018-11-05 CN CN201821811172.7U patent/CN209125537U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109277918A (en) * | 2018-11-05 | 2019-01-29 | 王�华 | A kind of automatic grinding and polishing equipment and method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103611837B (en) | A kind of round metal pot automatic trimming feeding take out device | |
| CN105195761A (en) | Forward fully-automatic multi-head lathe | |
| CN106040949B (en) | Riveting machine | |
| CN102328251A (en) | Intelligent surface grinding machine with horizontal spindle and rotary table | |
| CN206780567U (en) | A kind of plate fitment cutting machine automatic loading/unloading adapted device | |
| CN105458724B (en) | Automatic follow-up processing system of die-casting gear | |
| CN203738526U (en) | Edge grinding machine capable of quickly grinding bottom edge, chamfering and removing film | |
| CN105033808A (en) | Vertical two-station composited fettling device | |
| CN209125537U (en) | A fully automatic grinding and polishing equipment | |
| CN207309619U (en) | A glass chamfering machine | |
| CN205110805U (en) | Full -automatic bull lathe of forward | |
| CN209439948U (en) | A double-platform full-circle grinding and polishing device | |
| CN208483674U (en) | A kind of grinding device for iron flask production | |
| CN221849632U (en) | A shaping and finishing device for annular stamping parts | |
| CN110253351A (en) | A feeding positioning device for a hydraulic grinder | |
| CN105286215A (en) | Upper rotary type raising machine and processing method thereof | |
| CN114770263A (en) | Efficient automatic polishing machine device | |
| CN212264423U (en) | Mechanical forging equipment with fixed transportation product | |
| CN205465189U (en) | Automated subsequent processing system for die-casting gears | |
| CN203738525U (en) | A fast chamfering belt film edging machine | |
| CN112404219A (en) | Forming die in hard alloy production and processing method thereof | |
| CN108857709A (en) | Sander is used in a kind of processing of novel bearing | |
| CN108972242B (en) | Valve block polishing grinding device | |
| CN109277918A (en) | A kind of automatic grinding and polishing equipment and method | |
| CN110193758A (en) | A kind of grinding machine locating unit |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20190717 Address after: 523000 Second Floor, No. 22, Second Road, Puxinhu Community Center, Tangxia Town, Dongguan City, Guangdong Province Patentee after: Dongguan Mayue Industrial Co., Ltd. Address before: 523000 Second Floor, No. 22, Second Road, Puxinhu Community Center, Tangxia Town, Dongguan City, Guangdong Province Patentee before: Wang Hua |