CN209125274U - A flexible screw automatic suction locking device - Google Patents
A flexible screw automatic suction locking device Download PDFInfo
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- CN209125274U CN209125274U CN201821976239.2U CN201821976239U CN209125274U CN 209125274 U CN209125274 U CN 209125274U CN 201821976239 U CN201821976239 U CN 201821976239U CN 209125274 U CN209125274 U CN 209125274U
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- 238000010521 absorption reaction Methods 0.000 abstract 4
- 238000000034 method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 210000003437 trachea Anatomy 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及自动化装配领域,尤其涉及一种柔性螺丝自动吸取锁附装置。The utility model relates to the field of automatic assembly, in particular to a flexible screw automatic sucking and locking device.
背景技术Background technique
在小型自动焊机、中型自动焊机、散热器等零部件的组装中,螺丝装配锁紧是最常用的固定方式,因此在这些产品的装配过程中,锁紧螺丝成为一种最基本的操作。目前大多中、小型焊机的组装锁附,都是采用人工手动锁附,由于螺丝锁附本身为重复性工作、体积小,种类多,人工在组装锁附过程中,不易取放,容易造成焊机在组装过程的磕碰或划伤,生产效率低,产品质量不稳定,且人工劳动强度大,特别是小的电子产品对操作人员的要求极高。In the assembly of small automatic welding machines, medium automatic welding machines, radiators and other parts, screw assembly locking is the most commonly used fixing method. Therefore, in the assembly process of these products, locking screws has become a basic operation. . At present, most of the assembly and locking of small and medium-sized welding machines are manually manual locking. Because the screw locking itself is repetitive work, small in size and many types, it is not easy to take and place manually during the assembly and locking process, which is easy to cause The bumping or scratching of the welding machine during the assembly process leads to low production efficiency, unstable product quality, and high labor intensity, especially for small electronic products, which have extremely high requirements for operators.
实用新型内容Utility model content
为克服上述缺点,本实用新型的目的在于提供一种柔性螺丝自动吸取锁附装置。In order to overcome the above shortcomings, the purpose of the present invention is to provide a flexible screw automatic sucking and locking device.
为了达到以上目的,本实用新型采用的技术方案是:一种柔性螺丝自动吸取锁附装置,包括电动螺丝刀、螺丝刀缓冲机构,所述电动螺丝刀设置在螺丝刀缓冲机构上,其特征在于:柔性螺丝自动吸取装置还包括螺丝吸取头,所述螺丝吸取头包括:螺丝仿形支架、气管接头,所述螺丝吸取头通过螺丝仿形支架与螺丝刀缓冲机构连接,所述螺丝仿形支架上设置有批头孔,所述批头孔内放置电动螺丝刀的批头,所述气管接头设置在批头孔一侧,并与所述批头孔连通,形成气体通道,所述气管接头通过气管与外部抽真空装置连接。In order to achieve the above purpose, the technical scheme adopted by the present invention is: a flexible screw automatic suction and locking device, comprising an electric screwdriver and a screwdriver buffer mechanism, the electric screwdriver is arranged on the screwdriver buffer mechanism, and is characterized in that: the flexible screw automatically The suction device further includes a screw suction head, the screw suction head includes: a screw profiling bracket and a tracheal joint, the screw suction head is connected with the screwdriver buffer mechanism through the screw profiling bracket, and the screw profiling bracket is provided with a bit head The bit hole of the electric screwdriver is placed in the bit hole, the trachea joint is arranged on one side of the bit hole, and communicates with the bit hole to form a gas channel, and the trachea joint is evacuated from the outside through the trachea device connection.
优选地,所述螺丝刀缓冲机构包括:机构固定板、缓冲机构驱动气缸、滑块、缓冲弹簧、电动螺丝刀固定板,所述机构固定板包括垂直连接的横板、竖板,所述竖板一侧与装配机器人连接,所述缓冲机构驱动气缸设置在横板上,所述竖板另一侧设置滑轨,并在所述滑轨上设置所述滑块,所述滑块上设置有连接板,所述连接板位于电动螺丝刀固定板上方且相互平行,所述缓冲弹簧设置在连接板与电动螺丝刀固定板之间,且其延伸方向与滑轨平行。Preferably, the screwdriver buffer mechanism includes: a mechanism fixing plate, a buffer mechanism driving cylinder, a slider, a buffer spring, and an electric screwdriver fixing plate, and the mechanism fixing plate includes a horizontal plate and a vertical plate that are vertically connected. The side is connected with the assembly robot, the buffer mechanism driving cylinder is arranged on the horizontal plate, the other side of the vertical plate is arranged with a sliding rail, and the sliding block is arranged on the sliding rail, and the sliding block is provided with a connection The connecting plate is located above the electric screwdriver fixing plate and is parallel to each other, and the buffer spring is arranged between the connecting plate and the electric screwdriver fixing plate, and its extending direction is parallel to the slide rail.
优选地,在所述滑轨下方设置一个气缸限位块,所述气缸限位块与机构固定板的竖板固定连接。Preferably, a cylinder limit block is arranged below the slide rail, and the cylinder limit block is fixedly connected with the vertical plate of the mechanism fixing plate.
优选地,所述气缸限位块上设置一个橡胶垫,保证滑块在滑动过程中不会滑出滑轨并保护滑块,且能起到减低噪音的效果。Preferably, a rubber pad is arranged on the cylinder limit block to ensure that the slider will not slide out of the slide rail during the sliding process, protect the slider, and reduce noise.
优选地,所述缓冲弹簧设置有两个,分别设置在所述电动螺丝刀固定板的边角处。用于给与电动螺丝刀一个向外的推力,保证批头与柔性螺丝的紧密接触,防止滑牙。Preferably, two buffer springs are provided, which are respectively provided at the corners of the electric screwdriver fixing plate. It is used to give the electric screwdriver an outward thrust to ensure the close contact between the bit and the flexible screw and prevent slippage.
优选地,所述批头孔内设置一个环形凹槽,在所述环形凹槽内设置一个O型圈。O型圈的设置可以保证批头与批头孔的紧密结合,保证在缓冲机构驱动气缸工作时,批头孔内真空环境的密封性,便于更好的吸取螺丝头。Preferably, an annular groove is arranged in the bit hole, and an O-ring is arranged in the annular groove. The setting of the O-ring can ensure the tight combination of the bit head and the bit head hole, and ensure the sealing of the vacuum environment in the bit head hole when the buffer mechanism drives the cylinder to work, which is convenient for better suction of the screw head.
优选地,所述批头孔下方设置一个柔性螺丝管,当批头内部空气被缓冲机构驱动气缸抽走时,柔性螺丝管能及时的吸取柔性螺丝。Preferably, a flexible screw tube is arranged below the bit hole, and when the air inside the bit is drawn away by the cylinder driven by the buffer mechanism, the flexible screw tube can absorb the flexible screw in time.
优选地,所述电动螺丝刀固定板为大小两块半圆形板,较大的所述半圆形板与缓冲弹簧的下端连接,较小的所述半圆形板通过设置在板侧面的螺丝与较大板连接,构成一个完整的与电动螺丝刀外形匹配的圆形孔。圆形孔设置在所述扭力调节旋钮和扭力刻度尺之间。因此电动螺丝刀固定板能达到固定电动螺丝刀的目的。Preferably, the electric screwdriver fixing plate is made of two semicircular plates, the larger semicircular plate is connected to the lower end of the buffer spring, and the smaller semicircular plate is passed through the screws arranged on the side of the plate. Connect with the larger plate to form a complete circular hole that matches the shape of the electric screwdriver. A circular hole is provided between the torque adjustment knob and the torque scale. Therefore, the electric screwdriver fixing plate can achieve the purpose of fixing the electric screwdriver.
本实用新型一种柔性螺丝自动吸取锁附装置的有益效果是,由于本装置整体采用的真空吸附原理,所以能适配各种零部件的锁附,当机械设备的零部件需要锁附时,通过机构固定板将整个设备固定在机器人上,随着机器人的运动,将柔性螺丝自动吸取锁附装置运动到相关位置,进而通过气缸抽取空气,造成批头孔内真空环境的出现,通过柔性螺丝通道吸附螺丝,机器人又运动到相应位置,继而电动螺丝刀向下运动,批头与螺丝帽接触,电动螺丝刀运转,完成一次锁附。依次重复工作,完成全部零部件的锁附,即可达到解放人工的目的,进而防止人工组装过程中的磕碰或划伤,提高生产效率,提高产品质量。The beneficial effect of the flexible screw automatic suction locking device of the present invention is that due to the vacuum adsorption principle adopted as a whole, the device can be adapted to the locking of various parts and components. When the parts of the mechanical equipment need to be locked, The whole device is fixed on the robot through the mechanism fixing plate. With the movement of the robot, the flexible screw is automatically sucked and the locking device is moved to the relevant position, and then the air is extracted through the air cylinder, resulting in the emergence of a vacuum environment in the bit hole. Through the flexible screw The channel absorbs the screw, the robot moves to the corresponding position, and then the electric screwdriver moves downward, the bit head contacts the screw cap, and the electric screwdriver runs to complete a lock. Repeating the work in turn to complete the locking of all parts can achieve the purpose of liberating labor, thereby preventing bumps or scratches during manual assembly, improving production efficiency and improving product quality.
附图说明Description of drawings
图1为柔性螺丝自动吸取锁附装置的结构示意图。FIG. 1 is a schematic structural diagram of a flexible screw automatic suction and locking device.
图2为电动螺丝刀的结构示意图。FIG. 2 is a schematic structural diagram of an electric screwdriver.
图3为螺丝吸取头的结构示意图。FIG. 3 is a schematic diagram of the structure of the screw suction head.
图4为螺丝刀缓冲机构的结构示意图。FIG. 4 is a schematic structural diagram of a screwdriver buffer mechanism.
图中:In the picture:
1-螺丝刀手柄;2-扭力调节旋钮;3-批头;4-扭力刻度尺;5-电源线;1- screwdriver handle; 2- torque adjustment knob; 3- batch head; 4- torque scale; 5- power cord;
6-螺丝仿形支架;7-气管接头;8-批头孔;9-柔性螺丝通道;6-screw profiling bracket; 7-trachea joint; 8-bit hole; 9-flexible screw channel;
10-机构固定板;11-缓冲机构驱动气缸;12-滑块;13-缓冲弹簧;14-电动螺丝刀固定板;15-气缸限位块;16-连接板;17-滑轨。10-Mechanism fixing plate; 11-Buffer mechanism driving cylinder; 12-Slider; 13-Buffer spring; 14-Electric screwdriver fixing plate; 15-Cylinder limit block; 16-Connecting plate; 17-Slide rail.
具体实施方式Detailed ways
下面结合附图对本实用新型的较佳实施例进行详细阐述,以使本实用新型的优点和特征能更易于被本领域技术人员理解,从而对本实用新型的保护范围做出更为清楚明确的界定。The preferred embodiments of the present utility model will be described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the present utility model can be more easily understood by those skilled in the art, so that the protection scope of the present utility model can be more clearly defined. .
参见附图1-4所示,本实施例中的一种柔性螺丝自动吸取锁附装置,包括电动螺丝刀、螺丝吸取头、螺丝刀缓冲机构,所述电动螺丝刀为柔性螺丝自动吸取锁附装置的主要工作部分,所述电动螺丝刀包括:螺丝刀手柄1、扭力调节旋钮2、批头3、扭力刻度尺4、电源线5。Referring to Figures 1-4, a flexible screw automatic suction locking device in this embodiment includes an electric screwdriver, a screw suction head, and a screwdriver buffer mechanism. The electric screwdriver is the main part of the flexible screw automatic suction locking device. In the working part, the electric screwdriver includes: a screwdriver handle 1 , a torque adjustment knob 2 , a batch head 3 , a torque scale 4 , and a power cord 5 .
当机械设备的零部件需要锁附时,通过机构固定板10将整个设备固定在六轴机器人末端法兰或四轴机器人末端固定块或三轴机械结构上,随着机器人的运动,将柔性螺丝自动吸取锁附装置运动到相关位置即螺丝送料口上方,此时螺丝吸取头的柔性螺丝通道9正对螺丝,进而缓冲机构驱动气缸11开始工作,通过气管将螺丝吸取头内抽成真空状态,位于下方的螺丝自然而然的被吸附到柔性螺丝通道9口,紧接着机器人运动到需要机械设备锁附的相关位置,缓冲机构驱动气缸11开始放气,螺丝吸取头内真空环境破坏,螺丝自动落入相关位置,此时电动螺丝刀开始工作,将螺丝锁入螺丝孔,完成一次锁附;依次重复工作,完成全部零部件的锁附。When the parts of the mechanical equipment need to be locked, the entire equipment is fixed on the end flange of the six-axis robot or the fixed block at the end of the four-axis robot or the three-axis mechanical structure through the mechanism fixing plate 10. With the movement of the robot, the flexible screws The automatic suction and locking device moves to the relevant position, that is, above the screw feeding port. At this time, the flexible screw channel 9 of the screw suction head is facing the screw, and then the buffer mechanism drives the cylinder 11 to start working, and the inside of the screw suction head is drawn into a vacuum state through the trachea. The screw located below is naturally adsorbed to the flexible screw channel 9, and then the robot moves to the relevant position that requires mechanical equipment to be locked. The buffer mechanism drives the cylinder 11 to start deflation, the vacuum environment in the screw suction head is destroyed, and the screw automatically falls into the At the relevant position, the electric screwdriver starts to work at this time, lock the screw into the screw hole, and complete the one-time locking; repeat the work in turn to complete the locking of all parts.
在工作时,批头3放置在批头孔8内,中间可能存在缝隙,影响密封性能,所以在所述批头孔8内设置一个环形凹槽,在所述环形凹槽内设置一个O型圈。O型圈的设置可以保证批头3与批头孔8的紧密结合,保证在缓冲机构驱动气缸11工作时,批头孔8内真空环境的密封性,便于更好的吸取螺丝头。During operation, the bit 3 is placed in the bit hole 8, and there may be a gap in the middle, which affects the sealing performance, so an annular groove is arranged in the bit hole 8, and an O-shaped groove is arranged in the annular groove. lock up. The setting of the O-ring can ensure the tight combination of the bit 3 and the bit hole 8, and ensure the tightness of the vacuum environment in the bit hole 8 when the buffer mechanism drives the cylinder 11 to work, which is convenient for better suction of the screw head.
在工作时,可能滑块12滑出滑轨17,所以在滑轨17下方设置一个气缸限位块15,同时也可能滑块12与气缸限位块15之间撞击损坏滑块,所以在所述气缸限位块15上设置一个橡胶垫,保证滑块12在滑动过程中不会滑出滑轨17并保护滑块12,且能起到减低噪音的效果。During operation, the sliding block 12 may slide out of the sliding rail 17, so a cylinder limit block 15 is arranged under the sliding rail 17, and the sliding block 12 and the cylinder limit block 15 may also be damaged due to collision. A rubber pad is arranged on the cylinder limit block 15 to ensure that the slider 12 does not slide out of the slide rail 17 during the sliding process, protect the slider 12 and reduce noise.
在工作时,可能电动螺丝刀的批头3和螺丝的螺帽之间发生滑牙,导致整体效率的降低,所以在电动螺丝刀固定板14的边角处设置两个缓冲弹簧13,用于给与电动螺丝刀一个向外的推力,保证批头3与柔性螺丝的紧密接触,防止滑牙,不仅可以提交工作效率也能提高产品质量。During operation, there may be slippage between the bit 3 of the electric screwdriver and the nut of the screw, resulting in a decrease in the overall efficiency. Therefore, two buffer springs 13 are provided at the corners of the electric screwdriver fixing plate 14 to give An outward thrust of the electric screwdriver ensures the close contact between the bit 3 and the flexible screw to prevent slippage, which not only improves work efficiency but also improves product quality.
以上实施方式只为说明本实用新型的技术构思及特点,其目的在于让熟悉此项技术的人了解本实用新型的内容并加以实施,并不能以此限制本实用新型的保护范围,凡根据本实用新型精神实质所做的等效变化或修饰,都应涵盖在本实用新型的保护范围内。The above embodiment is only to illustrate the technical concept and characteristics of the present invention, and its purpose is to let those who are familiar with this technology understand the content of the present invention and implement it, and cannot limit the protection scope of the present invention by this. Equivalent changes or modifications made in the spirit of the utility model shall all be included within the protection scope of the present utility model.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821976239.2U CN209125274U (en) | 2018-11-28 | 2018-11-28 | A flexible screw automatic suction locking device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821976239.2U CN209125274U (en) | 2018-11-28 | 2018-11-28 | A flexible screw automatic suction locking device |
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| CN209125274U true CN209125274U (en) | 2019-07-19 |
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| CN201821976239.2U Expired - Fee Related CN209125274U (en) | 2018-11-28 | 2018-11-28 | A flexible screw automatic suction locking device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110181279A (en) * | 2019-07-22 | 2019-08-30 | 惠州市维尔康精密部件有限公司 | A kind of rotating disc type automatic lock screw device |
| CN114055144A (en) * | 2021-12-13 | 2022-02-18 | 上海无线电设备研究所 | Automatic suction and tightening device of linear groove screwed-in type SMP connector and using method |
-
2018
- 2018-11-28 CN CN201821976239.2U patent/CN209125274U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110181279A (en) * | 2019-07-22 | 2019-08-30 | 惠州市维尔康精密部件有限公司 | A kind of rotating disc type automatic lock screw device |
| CN114055144A (en) * | 2021-12-13 | 2022-02-18 | 上海无线电设备研究所 | Automatic suction and tightening device of linear groove screwed-in type SMP connector and using method |
| CN114055144B (en) * | 2021-12-13 | 2023-11-14 | 上海无线电设备研究所 | Automatic sucking and screwing device of straight slot screwing type SMP connector and use method |
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Granted publication date: 20190719 |