CN209114134U - A kind of ground cushion taping machine - Google Patents
A kind of ground cushion taping machine Download PDFInfo
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- CN209114134U CN209114134U CN201820709421.5U CN201820709421U CN209114134U CN 209114134 U CN209114134 U CN 209114134U CN 201820709421 U CN201820709421 U CN 201820709421U CN 209114134 U CN209114134 U CN 209114134U
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Abstract
本实用新型一种地垫包边机,送料机构包括带着地垫沿所述针车的走线方向运动;送料机构配合地垫的转向机构;转向机构以车针为圆心而拨动地垫自转;在针车的上游一侧设置所述标签加工机构;送料机构上配合气动夹标的机械手;机械手从标签加工机构上夹取商标并送至车针处与包边同步缝合;针车侧面设置包边带加工机构;包边带加工机构包括定向吹气方式配合机械传动上料的:送折组件、剪切组件和拉筒;剪切组件至少包括:气压推动的推板、刀刃对切的刀头;刀头分为第一刀头和第二刀头;第一刀头为人字形的外刃;第二刀头为人字形的内刃;第一刀头嵌入第二刀头内,外刃与内刃配合闸切;推板顶住包边带中部使包边带对折后插入第一刀头与第二刀头之间。
The utility model relates to a floor mat hemming machine. The feeding mechanism comprises a floor mat that moves along the line direction of the needle car; the feeding mechanism cooperates with a steering mechanism for the floor mat; ;The label processing mechanism is arranged on the upstream side of the needle car; the feeding mechanism is equipped with a manipulator for pneumatic label clamping; the manipulator grabs the label from the label processing mechanism and sends it to the needle to be synchronously stitched with the edge; the side of the needle car is provided with a bag Sideband processing mechanism; the wrapping belt processing mechanism includes a directional blowing method and a mechanical transmission feeding: a folding component, a shearing component and a pulling cylinder; the shearing component at least includes: a push plate driven by air pressure, and a knife for cutting edgewise. The cutter head is divided into the first cutter head and the second cutter head; the first cutter head is a herringbone outer blade; the second cutter head is a herringbone inner blade; the first cutter head is embedded in the second cutter head, and the outer blade is The inner edge is matched with the gate cutting; the push plate bears against the middle of the edging belt so that the edging belt is folded in half and inserted between the first cutter head and the second cutter head.
Description
技术领域technical field
本实用新型涉及地垫包边加工设备领域,特别是涉及一种地垫包边机。The utility model relates to the field of floor mat hemming processing equipment, in particular to a floor mat hemming machine.
背景技术Background technique
包边是指对表面材料的四边沿其边缘回折并固定在本体的部分,或者用单独的材料或是多片重叠后边沿对齐包住本体。比较常见的使用在轻工业生产过程中,用于多种纺织类产品的加工。而在纺织类的包边过程中,一般会用上拉筒进行包边条或包边带的导向送料。包边条经过拉筒后与针车同步的送料工作,例如中国实用新型专利《一种汽车地垫自动包边机》,申请号为201610917699.7,其公开了一种能够快速,稳定的对硬质松散的面料进行包边的设备结构。其利用了三基轴的运动传动原理,将面料根据设定好的动作变换位置及转向,而且将包边与商标缝制综合在一起,提高设备的生产效率。虽然,该设备结构能够解决当前现有技术中的多数缺陷,但是经过长期的研发和实验发现,其结构配合任然存在着诸多限制,送料与包边带的同步配合关系,以及包边的质量都跟不上技术的革新。因此,对于此类设备本身的提升空间还很大,尤其在技术竞争中仍旧需要不断改进。Hemming refers to the part of folding back the four sides of the surface material along its edges and fixing it to the body, or wrapping the body with a single material or multiple overlapping back edges aligned. The more common use is in the light industrial production process for the processing of various textile products. In the hemming process of textiles, the upper pull cylinder is generally used to guide the feeding of the hemming strip or the hemming belt. After the hemming strip passes through the drum, the feeding work is synchronized with the needle car. For example, the Chinese utility model patent "An automatic hemming machine for automobile floor mats", the application number is 201610917699.7, which discloses a fast and stable Device structure with loose fabric for hemming. It utilizes the motion transmission principle of the three base shafts, changes the position and direction of the fabric according to the set action, and integrates the hemming and trademark sewing together to improve the production efficiency of the equipment. Although the structure of this equipment can solve most of the defects in the current existing technology, after long-term research and development and experiments, it is found that there are still many limitations in its structural cooperation, the synchronous cooperation between the feeding and the wrapping belt, and the quality of the wrapping. Can't keep up with technological innovation. Therefore, there is still a lot of room for improvement of such equipment itself, especially in the technical competition, which still needs continuous improvement.
实用新型内容Utility model content
本实用新型采用的一个技术方案是提供一种地垫包边机,包括设置于工作台上的:送料机构、标签加工机构、针车和包边带加工机构;送料机构包括带着地垫沿所述针车的走线方向运动;送料机构且配合地垫的转向机构;转向机构以针车的车针为圆心而拨动地垫自转;在针车的上游一侧设置所述标签加工机构;所述送料机构上配合气动夹标的机械手;所述机械手从标签加工机构上夹取商标并送至车针处与包边同步缝合;所述针车侧面设置包边带加工机构;所述包边带加工机构包括定向吹气方式配合机械传动上料的:送折组件、剪切组件和拉筒;包边带从拉筒至送折组件的路径上设置剪切组件;所述剪切组件至少包括:气压推动的推板、刀刃对切的刀头;推板与刀头分别位于包边带的两侧;所述刀头分为第一刀头和第二刀头;第一刀头为人字形的外刃;第二刀头为人字形的内刃;第一刀头嵌入第二刀头内,外刃与内刃配合闸切;推板顶住包边带中部使包边带对折后插入第一刀头与第二刀头之间。A technical solution adopted by the utility model is to provide a floor mat hemming machine, which includes: a feeding mechanism, a label processing mechanism, a sewing machine and a hemming belt processing mechanism arranged on a workbench; The threading direction of the needle car is moved; the feeding mechanism is matched with the steering mechanism of the floor mat; the steering mechanism takes the needle of the needle car as the center to move the floor pad to rotate; the label processing mechanism is arranged on the upstream side of the needle car; The feeding mechanism is equipped with a manipulator for pneumatic label clamping; the manipulator grabs the label from the label processing mechanism and sends it to the bur to be stitched synchronously with the hemming; the side of the stitching car is provided with a hemming belt processing mechanism; the hemming The belt processing mechanism includes a directional blowing method and a mechanical transmission feeding: a folding component, a shearing component and a pulling drum; a shearing component is arranged on the path of the edge wrapping tape from the pulling drum to the folding component; the shearing component at least Including: a push plate pushed by air pressure, a cutter head for cutting the blades in opposite directions; the push plate and the cutter head are respectively located on both sides of the edging belt; the cutter head is divided into a first cutter head and a second cutter head; the first cutter head is a human The second cutter head is a herringbone-shaped inner blade; the first cutter head is embedded in the second cutter head, and the outer blade and the inner blade cooperate with each other to cut; the push plate bears against the middle of the hemming belt so that the hemming belt is folded in half and then inserted between the first cutter head and the second cutter head.
优选的是,第一刀头固定于第一刀块上;第二刀头镶嵌于第二刀块上;第一刀块与第二刀块之间设置有用于刀刃对切的气压动力;且第二刀头与第二刀块之间设置气动的弹性推力;以第二刀块为支撑,弹性推力向第一刀头方向推动第二刀头。Preferably, the first cutter head is fixed on the first cutter block; the second cutter head is inlaid on the second cutter block; a pneumatic force for cutting the blades is provided between the first cutter block and the second cutter block; and A pneumatic elastic thrust is arranged between the second cutter head and the second cutter block; supported by the second cutter block, the elastic thrust pushes the second cutter head toward the direction of the first cutter head.
优选的是,拉筒设置于车针的内侧,送折组件与剪切组件分别位于拉筒的后侧;包边带穿过送折组件后进入拉筒;所述拉筒的正面配合有用于推送包边带至车针位置的顶针,且顶针在气压动力驱动下移动。Preferably, the pull cylinder is arranged on the inner side of the bur, and the folding-feeding assembly and the shearing assembly are located on the rear side of the pulling cylinder respectively; the edge wrapping tape enters the pulling cylinder after passing through the feeding and folding assembly; Push the edging tape to the thimble at the position of the bur, and the thimble is driven by pneumatic power.
优选的是,所述送折组件包括方筒状的送料道,送料道的正表面上开设有通槽,在送料道的正面一侧设置有从通槽内压住包边带的推杆,且由气压动力驱动推杆沿着通槽方向伸缩;在拉筒的入口正对方向上设置有气动伸出的:底板和插板;底板沿其伸缩方向伸至拉筒的边口;插板沿其伸缩方向插入拉筒内部;剪切组件包括相交于包边带送料方向的滑轨,滑轨上滑动配合所述勾杆。Preferably, the folding-feeding assembly includes a square-tube-shaped feeding channel, a through groove is formed on the front surface of the feeding channel, and a push rod for pressing the edge wrapping tape from the through groove is arranged on the front side of the feeding channel. And the push rod is driven by pneumatic power to expand and contract along the direction of the through groove; in the direction opposite to the entrance of the pull cylinder, there are pneumatically extending: bottom plate and plug plate; the bottom plate extends to the edge of the pull cylinder along its telescopic direction; Its telescopic direction is inserted into the inside of the pulling cylinder; the shearing assembly includes a sliding rail intersecting with the feeding direction of the hemming belt, and the sliding rail is slidably fitted with the hook rod.
优选的是,所述送折组件还包括气动推出的挡杆;在底板上设置有配合挡杆的凹槽,挡杆横向伸出压住包边带并带着包边带嵌入凹槽中;所述挡杆由横向动力和升降动力驱动。Preferably, the folding-feeding assembly further comprises a blocking rod that is pushed out pneumatically; a groove matching the blocking rod is provided on the bottom plate, and the blocking rod extends laterally to press the edge band and is embedded in the groove with the edge band; The blocking lever is driven by lateral power and lift power.
优选的是,所述送折组件还包括气动推出的挡杆;在底板上设置有配合挡杆的凹槽,挡杆横向伸出压住包边带并带着包边带嵌入凹槽中;所述挡杆由横向动力和升降动力驱动。Preferably, the folding-feeding assembly further comprises a blocking rod that is pushed out pneumatically; a groove matching the blocking rod is provided on the bottom plate, and the blocking rod extends laterally to press the edge band and is embedded in the groove with the edge band; The blocking lever is driven by lateral power and lift power.
优选的是,所述送料机构至少包括有用于配合工作台进行滚动送料的滚轮架;滚轮架上设置滚轮和送料皮带;所述滚轮由第一伺服电机驱动;所述标签加工机构包括双工位的送标辊子、商标传感器、切刀、压标气缸;所述机械手通过滑块配合于横轨上,机械手在传动带作用下往返移动于标签加工机构和针车之间。Preferably, the feeding mechanism includes at least a roller frame for rolling feeding with the worktable; a roller and a feeding belt are arranged on the roller frame; the roller is driven by a first servo motor; the label processing mechanism includes a double station The label feeding roller, the label sensor, the cutter and the label pressure cylinder; the manipulator is matched with the horizontal rail through the slider, and the manipulator moves back and forth between the label processing mechanism and the needle car under the action of the transmission belt.
优选的是,所述转向机构包括第二伺服电机驱动的拨杆;拨杆以车针为转动中心,在拨杆的下端设置一块由竖直动力推动的挡板;挡板作用于地垫上针车包边走线一侧的侧边。Preferably, the steering mechanism includes a lever driven by a second servo motor; the lever takes the needle as the rotation center, and a baffle plate pushed by vertical power is arranged at the lower end of the lever; the baffle plate acts on the needle on the floor mat The side of the side of the car bag where the cable is routed.
优选的是,滚轮架和标签加工机构通过机架横梁悬固于工作台上侧;滚轮架上沿着工作台的水平度方向安装多个滚轮;在滚轮外套装送料皮带;滚轮架由竖直伸缩的气缸来推动。送料机构还包括辅助送料的轮组;所述轮组通过支撑型材的作用架设于工作台上侧,且轮组与滚轮架平行;轮组由竖直的动力推动其与滚轮架同步升降;所述横轨固定于支撑型材上。Preferably, the roller frame and the label processing mechanism are suspended on the upper side of the worktable through the frame beam; a plurality of rollers are installed on the roller frame along the horizontal direction of the worktable; a feeding belt is set outside the rollers; Telescopic cylinder to propel. The feeding mechanism also includes a wheel set for auxiliary feeding; the wheel set is erected on the upper side of the worktable through the action of the supporting profile, and the wheel set is parallel to the roller frame; the wheel set is driven by vertical power to move up and down synchronously with the roller frame; The cross rail is fixed on the support profile.
优选的是,所述支撑型材上设有感应商标送止位置的第一传感器;支撑型材上还设有用于机械手获取商标的第二传感器;支撑型材上还设有用于感应地垫边缘的第三传感器;所述针车的针板上设有用于地垫初始定位的第四传感器;所述机架横梁上设有用于拨杆初始定位的第五传感器。Preferably, the supporting profile is provided with a first sensor for sensing the sending and stopping position of the label; the supporting profile is also provided with a second sensor for the robot to acquire the trademark; the supporting profile is also provided with a third sensor for sensing the edge of the floor mat a sensor; a fourth sensor for initial positioning of the floor mat is provided on the needle plate of the sewing car; a fifth sensor for initial positioning of the lever is provided on the frame beam.
优选的是,所述针车的底部设有导轨;针车在气压动力的推动下在导轨上滑动,通过导轨针车可以垂直离开工作台或靠近工作台;所述滚轮架与轮组之间通过一根传动轴联动。Preferably, the bottom of the needle car is provided with a guide rail; the needle car slides on the guide rail under the push of pneumatic power, and the needle car can vertically leave the workbench or close to the workbench through the guide rail; between the roller frame and the wheel set Linked by a drive shaft.
本实用新型的有益效果是:提供一种地垫包边机,其具有以下优点:The beneficial effects of the utility model are as follows: a floor mat hemming machine is provided, which has the following advantages:
1、其结构安排合理,根据地垫包边过程中的特点设计了适用于各尺寸地垫加工的送料及反馈系统,并以定点拨转的结构配合传感转轴,实现地垫面料的回转包边,其传动更快,结构更加简便。1. Its structural arrangement is reasonable. According to the characteristics of the floor mat hemming process, a feeding and feedback system suitable for the processing of floor mats of various sizes is designed, and the structure of fixed-point rotation is combined with the sensing shaft to realize the swivel wrapping of the floor mat fabric. side, its transmission is faster and the structure is simpler.
2、以包边带的同步上料为基础,设计了全套的剪折结构,对包边带进行了送、切、折一体的运行动作,将包边带裁剪合适后,自动折叠收尾,提高了产品的包边质量,也提高了设备的自动化程度。2. Based on the synchronous feeding of the edging belt, a complete set of cutting and folding structure is designed, and the edging belt is fed, cut and folded. The quality of the hemming of the product is improved, and the automation degree of the equipment is also improved.
3、采用了灵活设置的传感设备,配合自主设计的编程系统,可以根据实际加工需求进行自动调整,强化了设备的操作性,直接的提高了设备的智能程度。3. The flexible sensor equipment is used, and with the self-designed programming system, it can be automatically adjusted according to the actual processing needs, which strengthens the operability of the equipment and directly improves the intelligence of the equipment.
附图说明Description of drawings
图1为地垫包边机的主要结构视图;Figure 1 is the main structural view of the floor mat hemming machine;
图2为地垫包边机的钣金外形图;Figure 2 is the sheet metal outline drawing of the floor mat hemming machine;
图3为地垫包边机的主要结构另一视角图;Figure 3 is another perspective view of the main structure of the floor mat hemming machine;
图4为工作台上的主要结构图;Fig. 4 is the main structure diagram on the workbench;
图5为图4中的局部结构放大图;Fig. 5 is the partial structure enlarged view in Fig. 4;
图6为工作台上的主要结构另一视角图;Fig. 6 is another perspective view of the main structure on the workbench;
图7为图6中的局部结构放大图;Fig. 7 is the partial structure enlarged view in Fig. 6;
图8为针车结构后侧视角图;Fig. 8 is the rear side perspective view of the sewing machine structure;
图9为图8中局部结构放大图;FIG. 9 is an enlarged view of the partial structure in FIG. 8;
图10为针车车头处正面结构图;Figure 10 is a frontal structural view of the head of the sewing machine;
图11为包边带加工机构的侧面视图;Figure 11 is a side view of the edge wrapping processing mechanism;
图12为图11中的局部结构放大图;FIG. 12 is an enlarged view of the partial structure in FIG. 11;
图13为剪切组件的立体图;Figure 13 is a perspective view of the shear assembly;
图14为剪切组件的俯视图;Figure 14 is a top view of the shear assembly;
附图中各部件的标记如下:1、工作台;2、钣金外壳;3、针车;4、机架横梁;5、轮组;6、滚轮架;7、滚轮;8、第一气缸;9、第一伺服电机;10、支撑型材;11、第二气缸;12、送标辊子;13、压标气缸;14、商标卷筒;15、商标位置传感器;16、商标送料传感器;17、横轨;18、第三伺服电机;19、传动带;20、第二伺服电机;21拨杆;22、第三气缸;23、导轨;24、拉筒;25、顶针;26、送料道;27、推杆;28、插板;29、第八气缸;30、推板;31、第七气缸;32、第一刀头;33、第二刀头;34、第五气缸;35、第四气缸;36、机械手;37、底板;38、第一刀块;39、第二刀块;40、第九气缸;41、第十气缸;42、弹簧。The components in the attached drawings are marked as follows: 1. Workbench; 2. Sheet metal shell; 3. Needle car; 4. Frame beam; 5. Wheel set; 6. Roller frame; 7. Roller; 8. First cylinder ;9, the first servo motor; 10, the support profile; 11, the second cylinder; 12, the label feeding roller; 13, the pressure cylinder; 14, the label reel; 15, the label position sensor; 16, the label feeding sensor; 17 , horizontal rail; 18, the third servo motor; 19, the transmission belt; 20, the second servo motor; 21, the lever; 22, the third cylinder; 23, the guide rail; 27, push rod; 28, insert plate; 29, the eighth cylinder; 30, push plate; 31, the seventh cylinder; 32, the first cutter head; 33, the second cutter head; 34, the fifth cylinder; 35, the first Four cylinders; 36, manipulator; 37, bottom plate; 38, first knife block; 39, second knife block; 40, ninth cylinder; 41, tenth cylinder; 42, spring.
具体实施方式Detailed ways
下面结合附图对本实用新型的较佳实施例进行详细阐述,以使本实用新型的优点和特征能更易于被本领域技术人员理解,从而对本实用新型的保护范围做出更为清楚明确的界定。The preferred embodiments of the present utility model will be described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the present utility model can be more easily understood by those skilled in the art, so that the protection scope of the present utility model can be more clearly defined. .
请参阅附图1至14,本实用新型实施例包括:Please refer to the accompanying drawings 1 to 14, the embodiments of the present invention include:
一种地垫包边机,包括设置于工作台1上的:送料机构、标签加工机构、针车和包边带加工机构。工作台外设置有钣金外壳2,工作台1背面的钣金外壳上开设有门板。针车3设置在工作台1的侧边,送料机构中的滚轮架和标签加工机构通过机架横梁4悬固于工作台1上侧。送料机构的作用是配合工作台1将地垫面料输送至针车3处,并配合针车3走线而持续送料。在针车3的上游一侧设置标签加工机构,其包含了商标卷筒的放置、商标的送料、商标的识别、商标剪切、商标折叠、商标输送导向等功能。预处理好的商标从标签加工机构至针车3的加工位置,采用了直轨使的夹取送料方式,其运动稳定,相应迅速,而且可调整性高,适应能力强。本设备的重点在于包边带加工机构,其设置于针车3的机头处,实现包边带的送、切、折等全套预处理,使得包边带送料完全的自动化配合,随着针车走线包边,包边带从初始同步至包边结束过程中,智能识别和自动折尾。A floor mat hemming machine, comprising: a feeding mechanism, a label processing mechanism, a needle car and a hemming belt processing mechanism, which are arranged on a workbench 1 . A sheet metal shell 2 is arranged outside the workbench, and a door plate is opened on the sheet metal shell on the back of the workbench 1 . The needle car 3 is arranged on the side of the worktable 1 , and the roller frame and the label processing mechanism in the feeding mechanism are suspended and fixed on the upper side of the worktable 1 through the frame beam 4 . The function of the feeding mechanism is to cooperate with the worktable 1 to transport the floor mat fabric to the needle car 3, and cooperate with the needle car 3 to route the wire to continuously feed the material. A label processing mechanism is set on the upstream side of the needle car 3, which includes the functions of placing the label roll, feeding the label, identifying the label, cutting the label, folding the label, and guiding the label conveying. The pre-processed trademark adopts the clamping and feeding method of the straight rail from the label processing mechanism to the processing position of the needle car 3, which has stable movement, rapid response, high adjustability and strong adaptability. The key point of this equipment is the hemming belt processing mechanism, which is set at the head of the needle car 3 to realize a complete set of preprocessing such as feeding, cutting and folding of the hemming belt, so that the feeding of the hemming belt can be fully automated. The car line is wrapped, and the wrapping tape is intelligently recognized and automatically folded from the initial synchronization to the end of the wrapping process.
本设备中的具体结构如下:The specific structure of this equipment is as follows:
送料机构包括滚轮架和辅助送料的轮组5,滚轮架6以伺服动力驱动,可以根据编程规定其转速,也可以根据需要改变其运动方向以配合结构调整。滚轮架6上沿着工作台的水平度方向安装多个滚轮7,在滚轮7的回转表面上设置弧形的带槽,送料皮带套装在滚轮上。为了确保送料的摩擦力以及避免对面料造成损伤,送料皮带为橡胶质地的圆截面带子。滚轮架6由竖直伸缩的第一气缸8来推动,第一气缸8则固定在机架横梁4上。第一气缸8推出,滚轮架6则下降接近工作台1表面,送料皮带直接压在地垫面料的表面。滚轮7则是由由第一伺服电机9驱动的,第一伺服电机9也固定在机架横梁4上,滚轮架6带着地垫沿针车3的走线方向运动。The feeding mechanism includes a roller frame and a wheel group 5 for auxiliary feeding. The roller frame 6 is driven by servo power, and its rotation speed can be specified according to programming, and its movement direction can also be changed according to needs to match the structure adjustment. A plurality of rollers 7 are installed on the roller frame 6 along the horizontality direction of the worktable, arc-shaped belt grooves are arranged on the revolving surface of the rollers 7, and the feeding belt is sleeved on the rollers. In order to ensure the friction of the feeding and avoid damage to the fabric, the feeding belt is a rubber-textured round-section belt. The roller frame 6 is pushed by a vertically telescopic first cylinder 8 , and the first cylinder 8 is fixed on the frame beam 4 . The first air cylinder 8 is pushed out, the roller frame 6 is lowered to approach the surface of the worktable 1, and the feeding belt is directly pressed against the surface of the floor mat fabric. The roller 7 is driven by the first servo motor 9, and the first servo motor 9 is also fixed on the frame beam 4. The roller frame 6 moves along the line direction of the needle car 3 with the floor mat.
在机架横梁4上设置一根支撑型材10,支撑型材10位于工作台上侧,且支撑型材10平行于工作台1的表面。而辅助送料的轮组5通过支撑型材10的作用架设于工作台1上侧,轮组5与滚轮架6保持平行的位置关系。在支撑型材10上设置了第二气缸11,第二气缸11竖直推动轮组5与滚轮架6同步升降。在滚轮架6与轮组5之间通过一根传动轴联动,同一动力下,其同步效果更佳理想,而且也能够是设备结构得到优化,节约制备成本。A supporting profile 10 is arranged on the frame beam 4 , the supporting profile 10 is located on the upper side of the workbench, and the supporting profile 10 is parallel to the surface of the workbench 1 . The wheel set 5 for auxiliary feeding is erected on the upper side of the worktable 1 by the action of the support profile 10 , and the wheel set 5 and the roller frame 6 maintain a parallel positional relationship. A second air cylinder 11 is arranged on the support profile 10 , and the second air cylinder 11 vertically pushes the wheel set 5 and the roller frame 6 to move up and down synchronously. A transmission shaft is linked between the roller frame 6 and the wheel set 5. Under the same power, the synchronization effect is better and ideal, and the equipment structure can also be optimized, which can save the preparation cost.
标签加工机构也固定于机架横梁4上,标签加工机构包括双工位的送标辊子12、商标传感器、切刀、压标气缸13和商标卷筒14;商标卷筒14上卷绕着成卷的商标,商标进入送标辊子12,商标传感器包括商标位置传感器15和商标送料传感器16;这两个传感器均设置在送标辊子12处,商标送料传感器16用于感应商标的供应情况,当商标卷筒14上的商标用完后,其会发出反馈信号,操作系统会暂停工作并提醒更换商标卷筒14。而商标位置传感器15作用是配合商标剪切,在送标辊子12下侧设置了切刀,为了能够准确的剪切商标,确保商标的完整性,特别的在相邻两个标签之间设置打点定位用的标记,商标位置传感器能够感应该标记位置。由于结构尺寸的设定,感应位置与切刀剪切的位置刚好能够实现单个独立商标的成型。同时在切刀的上侧设置压标气缸,其用于压住商标,同时在切刀下侧设置了喷气管和侧板,其利用气压将商标向外侧吹向侧板,商标被气压压住,同时继续送料,商标就会产生向外侧弯曲折叠的动作。此时配合夹标用的机械手36,切刀切断商标后,其能够实现商标的抓取并送至针车上缝合。而机械手从商标对折处向商标根部吃入,确保商标根部留在机械手36外,商标根部才能在包边时同步缝在地垫上。The label processing mechanism is also fixed on the frame beam 4. The label processing mechanism includes a double-station label feeding roller 12, a label sensor, a cutter, a label pressing cylinder 13 and a label reel 14; the label reel 14 is wound into a The label of the roll, the label enters the label feed roller 12, and the label sensor includes a label position sensor 15 and a label feed sensor 16; these two sensors are both arranged at the label feed roller 12, and the label feed sensor 16 is used to sense the supply of the label. After the trademark on the trademark reel 14 is used up, it will send a feedback signal, the operating system will suspend the work and remind the trademark reel 14 to be replaced. The function of the trademark position sensor 15 is to cooperate with the cutting of the trademark, and a cutter is arranged on the lower side of the label feeding roller 12. In order to accurately cut the trademark and ensure the integrity of the trademark, dots are especially set between two adjacent labels. A mark for positioning, the brand position sensor can sense the position of the mark. Due to the setting of the structure size, the induction position and the cutting position of the cutter are just enough to realize the forming of a single independent trademark. At the same time, a pressure cylinder is set on the upper side of the cutter, which is used to press the label, and a jet pipe and a side plate are arranged on the lower side of the cutter, which uses air pressure to blow the label to the side plate from the outside, and the label is pressed by the air pressure , while continuing to feed, the trademark will bend and fold to the outside. At this time, with the manipulator 36 for label clamping, after the cutter cuts the label, it can grasp the label and send it to the sewing machine for stitching. The manipulator eats from the folded part of the logo to the root of the logo to ensure that the root of the logo remains outside the manipulator 36 so that the root of the logo can be simultaneously sewn on the floor mat during hemming.
机械手36通过滑块配合于一根横轨17上,该横轨17固定于支撑型材10上表面,机械手36在第三伺服电机18驱动的传动带19作用下往返移动于标签加工机构和针车之间。机械手36底部与横轨17滑动配合,传动带19的中部固定至机械手36上,第三伺服电机18转动时,传动带19回拉动机械手36移动。机械手36为常见的气动夹手,其夹住商标后移动至指定位置,伺服动力能够根据操作程序调整其移动路径及路程,操作性能很可靠。The manipulator 36 is fitted on a cross rail 17 through a slider, and the cross rail 17 is fixed on the upper surface of the support profile 10. The manipulator 36 moves back and forth between the label processing mechanism and the needle car under the action of the transmission belt 19 driven by the third servo motor 18. between. The bottom of the manipulator 36 is slidably matched with the horizontal rail 17 , and the middle of the transmission belt 19 is fixed to the manipulator 36 . When the third servo motor 18 rotates, the transmission belt 19 pulls the manipulator 36 back to move. The manipulator 36 is a common pneumatic gripper, which clamps the trademark and moves to a designated position. The servo power can adjust its moving path and distance according to the operation program, and the operation performance is very reliable.
送料机构还需要与一个转向机构配合,转向机构对地垫产生转动。转向机构包括第二伺服电机20驱动的拨杆21,拨杆21呈直角状,拨杆21的上端通过转轴固定在针车头上,拨杆21以车针为转动中心而转动。在拨杆21的下端设置第三气缸22,第三气缸22竖直动力一块挡板,挡板也弯折成直角状,挡板作用于地垫上针车包边走线一侧的侧边,随着地垫包边移动,其正在缝合包边的侧边为基准,其不会产生位移,因此拨杆直接作用在该侧边时,其所需要校正和满足的要求是相对简单的,其效果也是最佳的。The feeding mechanism also needs to cooperate with a steering mechanism, and the steering mechanism rotates the floor mat. The steering mechanism includes a lever 21 driven by a second servo motor 20. The lever 21 is in a right-angle shape. The upper end of the lever 21 is fixed on the needle head through a rotating shaft. The lever 21 rotates with the needle as the rotation center. A third cylinder 22 is arranged at the lower end of the lever 21. The third cylinder 22 vertically drives a baffle plate, and the baffle plate is also bent into a right-angle shape. As the hemming of the floor mat moves, the side where the hemming is being stitched is used as the benchmark, and it will not be displaced. Therefore, when the lever acts directly on the side, the correction and requirements to be satisfied are relatively simple, and its effect is relatively simple. Also the best.
针车3的底部设有垂直于工作台1的导轨23,工作台1的底部并设置了第四气缸35,针车3在气压动力的推动下在导轨23上滑动,通过导轨23的作用针车3可以垂直离开工作台或靠近工作台1,该设计是为了结构便于维护和修理。The bottom of the needle car 3 is provided with a guide rail 23 that is perpendicular to the worktable 1, and a fourth air cylinder 35 is arranged at the bottom of the worktable 1. The needle car 3 slides on the guide rail 23 under the push of pneumatic power, The cart 3 can be vertically away from the workbench or close to the workbench 1, and the design is for the convenience of the structure for maintenance and repair.
在针车3侧面设置包边带加工机构,包边带加工机构包括定向吹气方式配合机械传动上料的:送折组件、剪切组件和拉筒。拉筒24设置于车针的内侧,送折组件与剪切组件分别位于针车3的两侧。包边带穿过送折组件后进入拉筒24,拉筒24的出口在车针的上游处,拉筒24的出口贴至地垫边缘上,从拉筒24内送出的包边带可以完美的包覆在地垫边缘。随着针车3运行,其自动喂料下,包边带也被同步的带出拉筒24。在拉筒24的正面配合有用于推送包边带至车针位置的顶针25,拉筒24表面开设槽孔,顶针25在第一组气压动力驱动下移动插入槽孔中,再由第二组气压动力向前推动,直至包边带送出拉筒24至地垫边缘位置。On the side of the needle car 3, an edge-covered belt processing mechanism is arranged, and the edge-covered belt processing mechanism includes a directional blowing method and a mechanical transmission feeding: a folding component, a shearing component and a pulling cylinder. The pulling cylinder 24 is arranged on the inner side of the needle, and the folding-feeding assembly and the shearing assembly are respectively located on both sides of the needle car 3 . The edge wrapping tape passes through the folding assembly and enters the pull cylinder 24. The outlet of the pull cylinder 24 is at the upstream of the bur, and the outlet of the pull cylinder 24 is attached to the edge of the floor mat. The edge wrapping tape sent from the pull cylinder 24 can be perfectly cladding on the edge of the floor mat. With the operation of the needle car 3 and its automatic feeding, the edge wrapping belt is also taken out of the drawing drum 24 synchronously. A thimble 25 is fitted on the front of the pull cylinder 24 for pushing the edging tape to the position of the bur, and a slot hole is formed on the surface of the pull cylinder 24. The pneumatic force pushes forward until the hemming tape is sent out of the pulling drum 24 to the edge of the floor mat.
送折组件包括一个方筒状的送料道26,送料道26的出口正对拉筒24的入口,送料道26的正面还设有一根气管,此处的气管将向前移动的包边带吹入拉筒口内。针车3上并设计了放置包边带卷筒的架子,包边带依次进入送料道26和拉筒24。在送料道26的正表面上开设有通槽,同时在送料道的正面一侧设置有推杆27,推杆27的前端设置齿面,齿面从通槽内压住包边带,且推杆27由第八气缸29推动伸缩,第八气缸29驱动推杆沿着通槽方向运动,其第一作用是可以将送料道26内的包边带推入拉筒中,第二作用是可以将切断后的包边带从剪断位置收回拉筒24中。The fold-feeding assembly includes a square-tube-shaped feeding channel 26. The outlet of the feeding channel 26 is facing the inlet of the pulling drum 24. The front of the feeding channel 26 is also provided with an air pipe. into the opening of the pull cylinder. The needle car 3 is designed with a rack for placing the hemming tape reel, and the hemming tape enters the feeding channel 26 and the pulling drum 24 in turn. A through groove is opened on the front surface of the feeding channel 26, and a push rod 27 is provided on the front side of the feeding channel. The front end of the push rod 27 is provided with a tooth surface, and the tooth surface presses the edge wrapping belt from the through groove, and pushes The rod 27 is pushed and retracted by the eighth cylinder 29, and the eighth cylinder 29 drives the push rod to move in the direction of the through groove. The cut edging tape is retracted into the pull drum 24 from the cut position.
在包边带从拉筒至送折组件的路径上设置剪切组件,剪切组件至少包括:气压推动的推板30、刀刃对切的刀头。推板30与刀头分别位于包边带的两侧,推板在第七气缸31的作用下将包边顶入刀头中。刀头分为第一刀头32和第二刀头33,第一刀头32固定于第一刀块38上;第二刀头32镶嵌于第二刀块39上。第一刀头32为人字形的外刃,第二刀头33为人字形的内刃。第一刀块32与第二刀块33之间设置有用于刀刃对切的气压动力,第一刀块38固定在第九气缸40的活塞杆上,第二刀块39固定在第九气缸40的缸体上。在第九气缸40的收缩下第一刀头32嵌入第二刀头33内,外刃与内刃配合闸切。且第二刀头33与第二刀块39之间设置气动的弹性推力,第十气缸41的活塞杆上安装第二刀33头,且第十气缸41的活塞赶上还套装弹簧42,弹簧42作用于第二刀头32于第二刀块39之间。工作时,当推板30顶住包边带中部使包边带对折后插入第一刀头32与第二刀头33之间后,推板30退出;第二刀头33以第二刀块39为支撑,第十气缸43伸出,弹性推力将第二刀头33推向第一刀头32。此时位于两刀头之间的包边带被剪切处斜尖角。A shearing assembly is arranged on the path of the edge wrapping tape from the pulling drum to the folding assembly, and the shearing assembly at least includes: a push plate 30 pushed by air pressure, and a cutter head for cutting edgewise. The push plate 30 and the cutter head are respectively located on both sides of the hemming belt, and the push plate pushes the hemming into the cutter head under the action of the seventh air cylinder 31 . The cutter head is divided into a first cutter head 32 and a second cutter head 33 . The first cutter head 32 is fixed on the first cutter block 38 ; the second cutter head 32 is embedded in the second cutter block 39 . The first cutter head 32 is a herringbone-shaped outer blade, and the second cutter head 33 is a herringbone-shaped inner blade. A pneumatic power for cutting the blades is provided between the first knife block 32 and the second knife block 33 , the first knife block 38 is fixed on the piston rod of the ninth cylinder 40 , and the second knife block 39 is fixed on the ninth cylinder 40 on the cylinder block. Under the contraction of the ninth cylinder 40, the first cutter head 32 is embedded in the second cutter head 33, and the outer blade and the inner blade cooperate with each other to cut. And a pneumatic elastic thrust is set between the second cutter head 33 and the second cutter block 39, the second cutter 33 head is installed on the piston rod of the tenth cylinder 41, and the piston of the tenth cylinder 41 catches up with a spring 42, which is also sleeved. 42 acts between the second cutter head 32 and the second cutter block 39 . During operation, when the push plate 30 bears against the middle of the hemming belt, and the hemming belt is folded in half and inserted between the first cutter head 32 and the second cutter head 33, the push plate 30 withdraws; the second cutter head 33 uses the second cutter block 39 is a support, the tenth cylinder 43 is extended, and the elastic thrust pushes the second cutter head 33 toward the first cutter head 32 . At this time, the beveled corner where the edge wrapping tape between the two cutter heads is cut is cut.
在拉筒24的入口正对方向上且位于送料道26的背面一侧设置有气动伸出的:底板37和插板28,插板28在底板37的相对上侧,因为包边带折尾后端部包至内侧,因此包边带折尾方向根据常理所定。底板37在第五气缸34推动下沿其伸缩方向伸至拉筒24的边口;插板28在第六气缸推动下沿其伸缩方向插入拉筒24内部。其工作方式是:包边带被剪切组件剪断后,商标就被剪断成为了前段和后段,前段是需要地垫包边收尾,后段是用于下张地垫包边。此时,第五气缸34将推杆拉回,后段的包边带收回送料道26内。推板30在第七气缸作用下收回,在推板30下侧还设置了一根喷气的气管,该气管可以将前段的包边带吹回拉筒和送料道之间。与此同时,第五气缸34推出底板37,底板37的端部顶在拉筒24的入口边缘形成了一个连贯的输送平面。在底板37外侧还设置了一个气动推出的挡杆,同时在底板37上设置有配合挡杆的凹槽,挡杆横向伸出压住包边带并带着包边带嵌入凹槽中。为了更好的配合,确保包边带完美折叠,在档杆的下侧再设置一根气管,此气管喷气可以将前段的包边带吹平在底板37上。此后,第六气缸伸出,插板28将前段包边带的尾部向前弯折并插入拉筒24中。至此,前段包边带的尾部在挡杆的压力、插板的推力作用下,折成了双层。最后,由于挡杆包括横向动力和升降动力驱动,挡杆可以从折叠好的包边带中抽出并退回原位。In the direction opposite to the entrance of the pulling drum 24 and located on the back side of the feeding channel 26, there are pneumatically protruding: the bottom plate 37 and the insert plate 28, and the insert plate 28 is on the opposite upper side of the bottom plate 37, because the back end of the wrapping belt is folded. The part is wrapped to the inside, so the direction of the folded end of the wrapping belt is determined according to common sense. The bottom plate 37 is pushed by the fifth cylinder 34 and extends to the edge of the pull cylinder 24 along its telescopic direction; The working method is as follows: after the wrapping tape is cut by the shearing component, the trademark is cut to become the front section and the back section. At this time, the fifth air cylinder 34 pulls the push rod back, and the hemming belt of the rear section is retracted into the feeding channel 26 . The push plate 30 is retracted under the action of the seventh air cylinder, and an air-jet air pipe is also arranged on the lower side of the push plate 30, and the air pipe can blow the front edge edging tape back between the pulling cylinder and the feeding channel. At the same time, the fifth cylinder 34 pushes out the bottom plate 37, and the end of the bottom plate 37 is pressed against the inlet edge of the pulling drum 24 to form a continuous conveying plane. There is also a blocking rod which is pushed out pneumatically on the outside of the bottom plate 37, and a groove for matching the blocking rod is also provided on the bottom plate 37. For better fit and to ensure that the edging tape is perfectly folded, an air pipe is arranged on the underside of the gear lever, and the air pipe can blow the front edging tape on the bottom plate 37 by air jet. After that, the sixth cylinder is extended, and the insertion plate 28 bends the tail of the front edge edging tape forward and inserts it into the pulling cylinder 24 . So far, the tail of the front edging band has been folded into a double layer under the pressure of the blocking rod and the thrust of the insert plate. Finally, since the stop bar includes lateral power and lift power drives, the stop bar can be pulled out of the folded edge band and returned to its original position.
包边带的折尾,是因为地垫包边的收尾时,因为包边带剪切边缘不平整,而且不美观,容易开裂、勾丝等等为题,都影响了地垫最终的质量。因此,包边带尾部折叠成双层后,其包边效果很美观,质量也有所保障。The folded end of the edging tape is due to the uneven cutting edge of the edging tape, and it is not beautiful, easy to crack, snag, etc., all of which affect the final quality of the floor mat. Therefore, after the end of the hemming belt is folded into a double layer, the hemming effect is very beautiful, and the quality is also guaranteed.
同时本设备上,设置了多个传感设备,其主要包括了:支撑型材上设有感应商标送止位置的第一传感器;支撑型材上还设有用于机械手获取商标的第二传感器;支撑型材上还设有用于感应地垫边缘的第三传感器;所述针车的针板上设有用于地垫初始定位的第四传感器;机架横梁上设有用于拨杆初始定位的第五传感器;针车上还设置了断线感应器等等。这些传感器配合地垫运行过程中的所有加工步骤,在指定位置和预设程序下,其进入指定的加工动作,其可以达到显著的加工效果,实现了地垫自动包边及贴标的加工,其智能程度和配合效果都是现有技术中较为突出的。At the same time, a number of sensing devices are installed on the equipment, which mainly include: a first sensor on the support profile for sensing the position of the label sending and stopping; a second sensor on the support profile for the robot to obtain the trademark; the support profile There is also a third sensor for sensing the edge of the floor mat; the needle plate of the needle car is provided with a fourth sensor for initial positioning of the floor mat; the frame beam is provided with a fifth sensor for initial positioning of the lever; The needle car is also equipped with a disconnection sensor and so on. These sensors cooperate with all the processing steps during the operation of the floor mat. Under the specified position and preset program, they enter the specified processing action, which can achieve significant processing effects, and realize the processing of automatic hemming and labeling of the floor mat. Both the intelligence level and the coordination effect are more prominent in the prior art.
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above descriptions are only the embodiments of the present invention, and are not intended to limit the scope of the patent of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description of the present invention, or directly or indirectly applied to other related technologies Fields are similarly included in the scope of patent protection of the present invention.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110983654A (en) * | 2019-11-20 | 2020-04-10 | 宁波舒普机电股份有限公司 | Washing mark machine |
| CN111593502A (en) * | 2020-06-08 | 2020-08-28 | 常州工业职业技术学院 | Floor mat cutting and edge locking production line |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110983654A (en) * | 2019-11-20 | 2020-04-10 | 宁波舒普机电股份有限公司 | Washing mark machine |
| CN110983654B (en) * | 2019-11-20 | 2021-07-30 | 舒普智能技术股份有限公司 | Washing mark machine |
| CN111593502A (en) * | 2020-06-08 | 2020-08-28 | 常州工业职业技术学院 | Floor mat cutting and edge locking production line |
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