CN209110332U - A link structure of the cutter bar and the tail end of a gear hobbing machine - Google Patents

A link structure of the cutter bar and the tail end of a gear hobbing machine Download PDF

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Publication number
CN209110332U
CN209110332U CN201822021820.5U CN201822021820U CN209110332U CN 209110332 U CN209110332 U CN 209110332U CN 201822021820 U CN201822021820 U CN 201822021820U CN 209110332 U CN209110332 U CN 209110332U
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cutter bar
adapter sleeve
hobbing machine
gear hobbing
tail end
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CN201822021820.5U
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Chinese (zh)
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吴斌飞
陈海波
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Ningbo Decka Cnc Machine Tool Co
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Ningbo Decka Cnc Machine Tool Co
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Abstract

一种滚齿机的刀杆和尾端的链接结构,包括刀杆,滚齿机尾端的顶紧装置,所述刀杆的端部与所述顶紧装置相配合,其特征在于,所述刀杆的端部包括有转接套,所述转接套外侧与顶紧装置相适配。本实用新型将原有刀杆的一体结构改进为现有的刀杆和转接套分体式结构,不同的刀杆有着相同的端部突起尺寸,所以所有的刀杆都可以和同一个转接套配合使用,不再需要更换或者重新制作新的滚齿机尾端的顶紧装置,省去未来增加或更换新刀具时的加工及管理成本。刀杆端部的突起为圆柱,转接套为圆台,配合使用时,新刀杆的端部只需加工为圆柱,圆柱的加工成本与加工精度要优于圆台。转接套与刀杆端部的突起带有圆弧过渡,方便了使用。

A link structure of a cutter bar and a tail end of a gear hobbing machine, comprising a cutter bar, a jacking device at the tail end of the gear hobbing machine, the end of the cutter bar is matched with the jacking device, and characterized in that the end of the cutter bar is An adapter sleeve is included, and the outer side of the adapter sleeve is adapted to the pressing device. The utility model improves the integrated structure of the original cutter bar into the existing cutter bar and the split structure of the adapter sleeve. Different cutter bars have the same end protrusion size, so all the cutter bars can be connected with the same adapter. It is no longer necessary to replace or remake a new jacking device at the end of the gear hobbing machine when used together with the sleeve, saving the processing and management costs when adding or replacing new tools in the future. The protrusion at the end of the tool holder is a cylinder, and the adapter sleeve is a round table. When used together, the end of the new tool holder only needs to be processed into a cylinder, and the processing cost and machining accuracy of the cylinder are better than that of the round table. The protrusion on the end of the adapter sleeve and the tool shank has an arc transition, which is convenient for use.

Description

一种滚齿机的刀杆和尾端的链接结构A link structure of the cutter bar and the tail end of a gear hobbing machine

技术领域technical field

本实用新型涉及滚齿机,尤其涉及一种滚齿机的刀杆和尾端的链接结构。The utility model relates to a gear hobbing machine, in particular to a link structure of a cutter bar and a tail end of the gear hobbing machine.

背景技术Background technique

滚齿机是齿轮加工机床中应用最广泛的一种机床,在滚齿机上可切削直齿、斜齿圆柱齿轮,还可加工蜗轮、链轮等。用滚刀按展成法加工直齿、斜齿和人字齿圆柱齿轮以及蜗轮的齿轮加工机床。这种机床使用特制的滚刀时也能加工花键和链轮等各种特殊齿形的工件。普通滚齿机的加工精度为7~6级(JB179-83),高精度滚齿机为4~3级,最大加工直径达15米。Gear hobbing machine is one of the most widely used machine tools in gear processing machine tools. It can cut spur gears, helical gears, worm gears, sprockets, etc. on the gear hobbing machine. A gear processing machine tool that uses a hob to process spur, helical and herringbone cylindrical gears and worm gears according to the generation method. This machine tool can also process workpieces with various special tooth shapes such as splines and sprockets when using a special hob. The machining accuracy of ordinary gear hobbing machines is 7 to 6 grades (JB179-83), and the high-precision gear hobbing machines are 4 to 3 grades, with a maximum processing diameter of 15 meters.

目前的滚齿机在加工使用时,滚齿轮的加工刀具随着被加工齿轮的变化进行不断更换,与加工刀具配套使用的刀杆也要一起更换。刀杆端部与滚齿机尾端顶紧装置适配的突起尺寸小于刀杆安装刀具处的轴径,故一套刀杆上有着数个不同大小的突起。因此滚齿机尾端顶紧装置也要与刀杆一起更换,十分麻烦。滚齿机尾端顶紧装置零件较多,更换较麻烦,费时费力,且经常更换尾端顶紧装置会使尾端顶紧装置的安装精度有影响。一台滚齿机需要配有多套的顶紧装置,后期使用时的管理维护成本较高。When the current gear hobbing machine is used for processing, the processing tool of the gear hobbing is constantly replaced with the change of the gear to be processed, and the tool holder used with the processing tool is also replaced together. The size of the protrusions at the end of the cutter bar that fits with the hobbing machine tail end jacking device is smaller than the diameter of the shaft where the cutter bar is installed, so there are several protrusions of different sizes on a set of cutter bars. Therefore, it is very troublesome to replace the top clamping device at the end of the gear hobbing machine together with the cutter bar. The gear hobbing machine has many parts for the rear end jacking device, which is more troublesome to replace, time-consuming and laborious, and frequent replacement of the tail end jacking device will affect the installation accuracy of the tail end jacking device. A gear hobbing machine needs to be equipped with multiple sets of jacking devices, and the management and maintenance costs in later use are relatively high.

发明内容SUMMARY OF THE INVENTION

为解决上述的问题,本实用新型提供了一种滚齿机的刀杆和尾端的链接结构,该结构不需要在更换刀杆时更换滚齿机的尾端顶紧装置,可以省去大量的更换时间。In order to solve the above problems, the utility model provides a link structure of the cutter bar and the tail end of the gear hobbing machine, which does not require the replacement of the tail end pressing device of the gear hobbing machine when replacing the cutter bar, which can save a lot of replacement time.

本实用新型采用了如下的技术方案:一种滚齿机的刀杆和尾端的链接结构,包括刀杆,滚齿机尾端的顶紧装置,所述刀杆的端部与所述顶紧装置相配合,所述刀杆的端部包括有转接套,所述转接套外侧与顶紧装置相适配。将原有刀杆的一体结构改进为现有的刀杆和转接套两部分,不同的刀杆端部都可以装上相同的转接套,不再需要更换滚齿机尾端的顶紧装置,可以减少尾端顶紧装置的后期维护成本。The utility model adopts the following technical scheme: a link structure of a cutter bar and a tail end of a gear hobbing machine, comprising a cutter bar and a top tightening device at the tail end of the gear hobbing machine. The end of the cutter bar includes an adapter sleeve, and the outer side of the adapter sleeve is adapted to the pressing device. The integrated structure of the original cutter bar is improved into two parts: the existing cutter bar and the adapter sleeve. The same adapter sleeve can be installed on the ends of different cutter bars. It is no longer necessary to replace the jacking device at the end of the gear hobbing machine. Reduce the post-maintenance cost of the tail end jacking device.

相比上述方案,更进一步地,所述转接套与所述刀杆通过套设的方式连接。套设结构简单,加工简单,成本低。Compared with the above solution, further, the adapter sleeve and the cutter bar are connected in a sleeved manner. The sleeve is simple in structure, simple in processing and low in cost.

相比上述方案,更进一步地,所述刀杆端部设置有突起,所述转接套套插在所述突起上,结构简单。Compared with the above solution, further, the end of the cutter bar is provided with a protrusion, and the adapter sleeve is inserted on the protrusion, and the structure is simple.

相比上述方案,更进一步地,所述突起为圆柱。圆柱结构方便加工,加工成本较低。Compared with the above solution, further, the protrusion is a cylinder. The cylindrical structure is convenient for processing and the processing cost is low.

相比上述方案,更进一步地,所述转接套为圆台。圆台的锥度自锁性好,定位精度高,安装方便,多次装拆对定位精度的影响较小。Compared with the above solution, further, the adapter sleeve is a circular table. The taper of the round table has good self-locking performance, high positioning accuracy, convenient installation, and the influence of repeated assembly and disassembly on the positioning accuracy is small.

相比上述方案,更进一步地,所述转接套的孔为通孔。通孔结构便于加工,通用型好。Compared with the above solution, further, the hole of the adapter sleeve is a through hole. The through-hole structure is easy to process, and the general type is good.

相比上述方案,更进一步地,所述转接套两端有圆弧过渡,安装方便。Compared with the above solution, further, both ends of the adapter sleeve have arc transitions, which is convenient for installation.

本实用新型相比原有方案的改进点为,将原有刀杆的一体结构改进为现有的刀杆和转接套分体式结构,不同的刀杆有着相同的端部突起尺寸,所以所有的刀杆都可以和同一个转接套配合使用,不再需要更换或者重新制作新的顶紧装置,省去未来增加或更换新刀具时的加工及管理成本。刀杆端部的突起为圆柱,转接套为圆台,配合使用时,新刀杆的端部只需加工为相同尺寸的圆柱,圆柱的加工成本与加工精度要优于圆台。转接套与刀杆端部的突起带有圆弧过渡,方便了使用。Compared with the original scheme, the improvement point of the present utility model is that the integrated structure of the original cutter bar is improved to the existing cutter bar and the split structure of the adapter sleeve, and different cutter bars have the same end protrusion size, so all the All the tool holders can be used with the same adapter sleeve, and it is no longer necessary to replace or remake a new clamping device, saving the processing and management costs when adding or replacing new tools in the future. The protrusion at the end of the tool holder is a cylinder, and the adapter sleeve is a round table. When used together, the end of the new tool holder only needs to be processed into a cylinder of the same size, and the processing cost and machining accuracy of the cylinder are better than that of the round table. The protrusion on the end of the adapter sleeve and the tool shank has an arc transition, which is convenient for use.

附图说明Description of drawings

图1为现有刀杆的示意图。FIG. 1 is a schematic diagram of a conventional cutter bar.

图2为本实用新型的刀杆与转接套装配在一起时的示意图。FIG. 2 is a schematic view of the utility model when the cutter bar and the adapter sleeve are assembled together.

图3为本实用新型的刀杆与转接套分离时的示意图。FIG. 3 is a schematic diagram of the utility model when the cutter bar and the adapter sleeve are separated.

图4为本实用新型的转接套的示意图。FIG. 4 is a schematic diagram of the adapter sleeve of the present invention.

图5为本实用新型的刀杆与转接套在滚齿机上的安装示意图。FIG. 5 is a schematic view of the installation of the cutter bar and the adapter sleeve of the utility model on the gear hobbing machine.

图6为本实用新型的刀杆与转接套装配后与滚齿机的尾端顶紧装置的连接示意图。FIG. 6 is a schematic diagram of the connection between the cutter bar and the adapter sleeve of the utility model after being assembled with the tail end pressing device of the gear hobbing machine.

图7为本实用新型的转接套的实施例二。FIG. 7 is the second embodiment of the adapter sleeve of the present invention.

图8为本实用新型刀杆与转接套实施例二相对应的突起结构。FIG. 8 is the protrusion structure corresponding to the second embodiment of the tool bar and the adapter sleeve of the present invention.

图9为本实用新型的转接套的实施例一的剖视图。FIG. 9 is a cross-sectional view of the first embodiment of the adapter sleeve of the present invention.

图10为本实用新型的转接套的实施例一的正视图。FIG. 10 is a front view of the first embodiment of the adapter sleeve of the present invention.

具体实施方式Detailed ways

图3为刀杆1与转接套3装配后的示意图。刀杆1在图3右侧的圆台与滚齿机的前端装置5相适配,锥度的重复定位精度较好。刀杆1安装在前端装置5,并与前端装置5的驱动装置相连,驱动装置将驱动刀杆转动,对零件进行滚齿加工。本实用新型的驱动装置为内置的中空电机,中空电机直接驱动刀杆1,电机内置可以减少电机与刀杆1的连接部件,减少滚齿机的体积与重量,对设备稳定性有一定的提升。刀杆1相应于图3左侧的圆台与滚齿机尾端顶紧装置4相连。顶紧装置4有与刀杆1相应于图3左侧的圆台相适配的孔,当刀杆1在前端装置5安装好后,顶紧装置4向前端装置5方向移动,将刀杆1紧紧顶住。FIG. 3 is a schematic view of the cutter bar 1 and the adapter sleeve 3 after assembly. The circular table of the cutter bar 1 on the right side of Fig. 3 is adapted to the front end device 5 of the gear hobbing machine, and the repeatability of the taper is better. The cutter bar 1 is installed on the front end device 5 and is connected with the driving device of the front end device 5, and the driving device will drive the cutter bar to rotate and perform gear hobbing processing on the parts. The driving device of the utility model is a built-in hollow motor, the hollow motor directly drives the cutter bar 1, and the built-in motor can reduce the connection parts between the motor and the cutter bar 1, reduce the volume and weight of the gear hobbing machine, and improve the stability of the equipment to a certain extent. The cutter bar 1 is connected to the rear end jacking device 4 of the gear hobbing machine corresponding to the round table on the left side of FIG. 3 . The jacking device 4 has a hole that matches the cutter bar 1 corresponding to the circular table on the left side of FIG. 3 . When the tool bar 1 is installed on the front end device 5, the jacking device 4 moves towards the front end device 5 to move the tool bar 1. Hold tight.

滚齿刀有内孔,该内孔与刀杆相应于图3左侧的细长轴相配。安装时,滚齿刀从图3左侧沿刀杆对称轴的方向装入刀杆,所以原有刀杆相应于图1左端的圆台直径小于或等于细长轴直径,否则无法安装滚齿刀。滚齿机一般会配有多把刀具,当刀具尺寸偏差较大时,原有刀杆相应于图1左侧的圆台会有数种尺寸,与其适配的尾端夹紧装置也会有数套,在使用时需要配套更换,每套都需要进行后期的维护(如添加润滑油脂、更换易损件等等),成本较高。The gear hobbing cutter has an inner hole, which is matched with the shank corresponding to the elongated shaft on the left side of FIG. 3 . During installation, the hobbing cutter is installed into the cutter bar from the left side of Fig. 3 along the symmetrical axis of the cutter bar, so the diameter of the original cutter bar corresponding to the circular table at the left end of Fig. 1 is less than or equal to the diameter of the slender shaft, otherwise the hobbing cutter cannot be installed . Gear hobbing machines are generally equipped with multiple knives. When the size deviation of the knives is large, the original shank will have several sizes corresponding to the round table on the left side of Figure 1, and there will also be several sets of end clamping devices suitable for it. It needs to be replaced when necessary, and each set needs to be maintained later (such as adding lubricating grease, replacing wearing parts, etc.), and the cost is high.

本实用新型将现有刀杆分为刀杆1和转接套3,转接套3与刀杆1使用套插(转接套3套插刀杆1或者刀杆1的内孔套插转接套3的突起上)、螺纹等方式进行连接,而且转接套3具有通用型,可在本滚齿机的所有刀杆1上安装使用。The utility model divides the existing cutter bar into a cutter bar 1 and an adapter sleeve 3, and the adapter sleeve 3 and the cutter bar 1 are inserted through a sleeve (the adapter sleeve 3 is inserted into the cutter bar 1 or the inner hole sleeve of the cutter bar 1 is inserted and rotated The adapter sleeve 3 has a universal type and can be installed and used on all the cutter bars 1 of the gear hobbing machine.

本实用新型采用转接套3套插在刀杆1突起2上的方式进行安装。转接套3套插在刀杆1的方式为转接套3光孔与刀杆1的突起2适配。刀杆1相应于图3的左端设置有有突起2,突起2可以为任何尺寸小于刀杆1相应于图3左侧的长轴直径的结构,为便于加工一般采用旋转对称的结构,如圆柱、圆台。本实用新型的突起2部分设计成圆柱,圆柱的直径小于等于刀杆1相应于图3左侧的长轴。圆柱结构与圆台相比,更加便于加工,可保证加工精度,降低加工成本。滚齿机不同的刀杆1都设置有同一结构尺寸的圆柱。当以后需要增加或者换新刀杆1时只要在刀杆1的一端加工同一尺寸的圆柱即可,使转接套3可以安装在所有的刀杆1上。转接套3设置有与突起2相应的内孔,内孔与突起2相适配,内孔与转接套3同轴。在滚齿机上安装刀杆1时,只要将转接套3套插在刀杆1的突起2部分即可。转接套3呈圆台状,相比圆柱,圆台状的转接套3在于尾端夹紧装置配合时,圆台的锥度自锁性好,定位精度高,安装方便,多次装拆对定位精度的影响较小。因为转接套3可以在安装齿轮刀后再安装,所以转接套3可以大于刀杆1相应于图2左侧的长轴。The utility model adopts the way of inserting three sets of adapter sleeves on the protrusion 2 of the cutter bar 1 for installation. The way in which the adapter sleeve 3 is inserted into the tool bar 1 is that the light hole of the adapter sleeve 3 is adapted to the protrusion 2 of the tool bar 1 . The left end of the cutter bar 1 corresponding to FIG. 3 is provided with a protrusion 2, and the protrusion 2 can be any structure whose size is smaller than the long axis diameter of the cutter bar 1 corresponding to the left side of FIG. ,Round table. The protrusion 2 of the present invention is designed as a cylinder, and the diameter of the cylinder is less than or equal to the long axis of the cutter bar 1 on the left side of FIG. 3 . Compared with the round table, the cylindrical structure is more convenient to process, which can ensure the machining accuracy and reduce the machining cost. Different cutter bars 1 of the gear hobbing machine are all provided with cylinders of the same structural size. When it is necessary to add or replace a new tool bar 1 in the future, it is only necessary to process a cylinder of the same size at one end of the tool bar 1 , so that the adapter sleeve 3 can be installed on all the tool bars 1 . The adapter sleeve 3 is provided with an inner hole corresponding to the protrusion 2 , the inner hole is matched with the protrusion 2 , and the inner hole is coaxial with the adapter sleeve 3 . When installing the cutter bar 1 on the gear hobbing machine, it is only necessary to insert the 3 adapter sleeves into the protrusion 2 of the cutter bar 1. The adapter sleeve 3 is in the shape of a truncated cone. Compared with the cylinder, the truncated adapter sleeve 3 has good taper self-locking performance, high positioning accuracy, and convenient installation when the tail end clamping device is matched with the positioning accuracy. less impact. Because the adapter sleeve 3 can be installed after the gear cutter is installed, the adapter sleeve 3 can be larger than the long axis of the tool bar 1 corresponding to the left side of FIG. 2 .

当刀杆1与转接套3在滚齿机外部装配在一起后进行移动时,刀杆1与转接套3有分离的可能性,当转接套较小时,容易丢失。为将刀杆1与转接套3在装配后不自行分离,本实用新型提供了以下二个方案。When the cutter bar 1 and the adapter sleeve 3 move after being assembled outside the hobbing machine, the cutter bar 1 and the adapter sleeve 3 may be separated, and when the adapter sleeve is small, it is easy to lose. In order to keep the cutter bar 1 and the adapter sleeve 3 from being separated by themselves after assembly, the present invention provides the following two solutions.

实施例一:转接套3的内孔设置有内螺纹,刀杆1的突起2设置有外螺纹,转接套3与刀杆1通过螺纹进行连接,且螺纹的旋向与滚齿刀具旋转的的方向相反,可以使转接套3与刀杆1在滚齿机上使用时越转越紧。为拆卸转接套3,在转接套3外圆周面上加工出两相互平行的平面,可以用扳手拧下转接套,转接套3的结构见图9和图10。Embodiment 1: The inner hole of the adapter sleeve 3 is provided with an internal thread, the protrusion 2 of the tool shank 1 is provided with an external thread, the adapter sleeve 3 and the tool shank 1 are connected by a thread, and the rotation direction of the thread is rotated with the gear hobbing tool. In the opposite direction, the adapter sleeve 3 and the cutter bar 1 can be turned more and more tightly when they are used on the hobbing machine. To remove the adapter sleeve 3, two parallel planes are machined on the outer circumferential surface of the adapter sleeve 3, and the adapter sleeve can be unscrewed with a wrench. The structure of the adapter sleeve 3 is shown in Figures 9 and 10.

实施例二:转接套3内壁里设置有弹性装置7,所述弹性装置7为弹簧,弹簧端部设置有滚珠6,滚珠6的部分实体露在转接套3的内孔中,突起2相应于滚珠6的位置处设置有第一槽9。装配后,滚珠露在内孔中的部分会在第一槽9中,为方便装配,该第一槽9为环形槽。具体结构件图7和图8。Embodiment 2: An elastic device 7 is arranged in the inner wall of the adapter sleeve 3. The elastic device 7 is a spring, and the end of the spring is provided with a ball 6. Part of the ball 6 is exposed in the inner hole of the adapter sleeve 3, and the protrusion 2 A first groove 9 is provided at a position corresponding to the ball 6 . After assembly, the part of the ball exposed in the inner hole will be in the first groove 9, which is an annular groove for the convenience of assembly. The specific structural parts are shown in Figure 7 and Figure 8.

下面对本实用新型的工作原理进行解释,滚齿机的所有刀杆1的一端设置有同一尺寸的圆柱突起3,该突起3的结构尺寸与转接套3的孔相对应。使用时转接套3套插在刀杆1,顶紧装置4顶住转接套3,将刀杆1顶紧。当滚齿机需要更换刀具和刀杆时,撤去顶紧装置4后,只需要将转接套3从刀杆1上取下,再套插到装有需要更换的刀具的新刀杆1上,最后安装到滚齿机上即可。The working principle of the present invention will be explained below. One end of all cutter bars 1 of the gear hobbing machine is provided with cylindrical protrusions 3 of the same size, and the structural dimensions of the protrusions 3 correspond to the holes of the adapter sleeve 3 . When in use, the adapter sleeve 3 is inserted into the cutter bar 1, and the jacking device 4 is against the adapter sleeve 3 to tighten the cutter bar 1. When the gear hobbing machine needs to replace the cutter and cutter bar, after removing the jacking device 4, it is only necessary to remove the adapter sleeve 3 from the cutter bar 1, and then insert it into the new cutter bar 1 with the cutter to be replaced, and finally Just install it on the gear hobbing machine.

Claims (7)

1. a kind of knife bar of gear-hobbing machine and the link structure of tail end, including knife bar (1), the holding device (4) of gear hobbing machine tail end, institute The end for stating knife bar (1) is matched with the holding device (4), which is characterized in that the end of the knife bar (1) includes switching It covers (3), is adapted on the outside of the reducing sleeve (3) with holding device (4).
2. a kind of knife bar of gear-hobbing machine as described in claim 1 and the link structure of tail end, which is characterized in that the reducing sleeve (3) it is connect by way of being arranged with the knife bar (1).
3. a kind of knife bar of gear-hobbing machine as claimed in claim 2 and the link structure of tail end, which is characterized in that the knife bar (1) end is provided with protrusion (2), and the reducing sleeve (3) is set in the protrusion (2) of the knife bar (1).
4. a kind of knife bar of gear-hobbing machine as described in claim 1 and the link structure of tail end, which is characterized in that the reducing sleeve It (3) is rotary table.
5. a kind of knife bar of gear-hobbing machine as claimed in claim 3 and the link structure of tail end, which is characterized in that the protrusion It (2) is cylinder.
6. a kind of knife bar of gear-hobbing machine as described in claim 1 and the link structure of tail end, which is characterized in that the reducing sleeve (3) inner hole is through-hole.
7. a kind of knife bar of gear-hobbing machine as described in claim 1 and the link structure of tail end, which is characterized in that the reducing sleeve (3) there is arc transition at both ends.
CN201822021820.5U 2018-12-04 2018-12-04 A link structure of the cutter bar and the tail end of a gear hobbing machine Expired - Fee Related CN209110332U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109317766A (en) * 2018-12-04 2019-02-12 宁波德凯数控机床有限公司 A link structure of the cutter bar and the tail end of a gear hobbing machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109317766A (en) * 2018-12-04 2019-02-12 宁波德凯数控机床有限公司 A link structure of the cutter bar and the tail end of a gear hobbing machine

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Granted publication date: 20190716