CN209099969U - A kind of artificial push pipe Counterboring apparatus - Google Patents
A kind of artificial push pipe Counterboring apparatus Download PDFInfo
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- CN209099969U CN209099969U CN201821986623.0U CN201821986623U CN209099969U CN 209099969 U CN209099969 U CN 209099969U CN 201821986623 U CN201821986623 U CN 201821986623U CN 209099969 U CN209099969 U CN 209099969U
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Abstract
Description
技术领域technical field
本实用新型涉及一种人工顶管扩孔装置,属人工顶管施工器械技术领域。The utility model relates to an artificial pipe jacking hole reaming device, which belongs to the technical field of artificial pipe jacking construction equipment.
背景技术Background technique
在市政给水管道工程、隧道或地下管道穿越铁路、道路、河流或建筑物等工程中,人工顶管施工是一种常用的施工作业方式,人工顶管施工由于无需开挖就可铺设、修复、更换,不破坏环境,无泥尘污染,不干扰交通,不破坏道路结构,且具有铺管精度高,工期短,施工安全性好,施工综合成本低的特点,因此在市政工程中被广泛应用。在顶管施工中,通常都是采用掘进机从工作井顶进,在接收井出洞,完成管洞的挖掘,这种方式对于直径大于1米以上的管洞非常适用,而对于直径小于1米的管洞显然施工成本显然过高,因此,有必要对其进行改进,以降低施工成本。In municipal water supply pipeline projects, tunnels or underground pipelines crossing railways, roads, rivers or buildings, artificial pipe jacking is a common construction method. Replacement, no damage to the environment, no mud and dust pollution, no interference with traffic, no damage to road structure, and has the characteristics of high pipe laying accuracy, short construction period, good construction safety, and low comprehensive construction cost, so it is widely used in municipal engineering. . In the pipe jacking construction, the roadheader is usually used to jack from the working well, and the hole is pulled out from the receiving well to complete the excavation of the pipe hole. This method is very suitable for the pipe hole with a diameter greater than 1 meter and more The construction cost of the pipe hole is obviously too high, therefore, it is necessary to improve it to reduce the construction cost.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的在于:提供一种结构简单、生产成本低的人工顶管扩孔装置。The purpose of the utility model is to provide an artificial pipe jacking hole reaming device with simple structure and low production cost.
本实用新型的技术方案是:The technical scheme of the present utility model is:
一种人工顶管扩孔装置,它由扩孔头、分动器和预成型管构成,扩孔头的后端通过分动器连接有预成型管,其特征在于:所述的分动器由连接杆、前连接件和后连接件构成,前连接件为杯状体,前连接件的一端通过螺栓固装有端盖,前连接件的另一端安装有连接耳板,后连接件为U形体,后连接件上通过固定螺母装有连接杆,连接杆的一端穿过端盖延伸至前连接件内,延伸至前连接件内的连接杆端头设置有凸缘,凸缘与端盖之间的连接杆上装有推力轴承;所述的预成型管为筒状体,预成型管的一端固装有端板,端板的中心部位设置有连接板,连接板外围的端板上均布有排浆孔。An artificial pipe jacking reaming device is composed of a reaming head, a transfer case and a preformed pipe, the rear end of the reaming head is connected with a preformed pipe through the transfer case, and is characterized in that: the transfer case It is composed of a connecting rod, a front connecting piece and a rear connecting piece. The front connecting piece is a cup-shaped body, one end of the front connecting piece is fixed with an end cover by bolts, the other end of the front connecting piece is installed with a connecting ear plate, and the rear connecting piece is U-shaped body, a connecting rod is installed on the rear connecting piece through a fixing nut, one end of the connecting rod extends into the front connecting piece through the end cover, and the end of the connecting rod extending into the front connecting piece is provided with a flange, and the flange is connected to the end of the connecting rod. A thrust bearing is installed on the connecting rod between the covers; the preformed tube is a cylindrical body, an end plate is fixed at one end of the preformed tube, a connecting plate is arranged in the center of the end plate, and an end plate on the periphery of the connecting plate is installed Discharge holes are evenly distributed.
所述的连接耳板和后连接件上分别设置有固定销杆。The connecting ear plate and the rear connecting piece are respectively provided with fixed pin rods.
所述的连接杆与端盖之间为滑动连接。There is a sliding connection between the connecting rod and the end cover.
所述的扩孔头呈纺锤形,扩孔头的一端端头设置有连接套,扩孔头的另一端端头设置有固定连接板,扩孔头的中间部位圆周上均布有刮削刀,刮削刀与连接套之间的扩孔头锥面圆周上均布有切削头。The reaming head is in the shape of a spindle, one end of the reaming head is provided with a connecting sleeve, the other end of the reaming head is provided with a fixed connecting plate, and the middle part of the reaming head is evenly distributed with scrapers on the circumference. Cutting heads are evenly distributed on the circumference of the taper surface of the reaming head between the scraper and the connecting sleeve.
所述的扩孔头为空腔体,扩孔头内设置有隔板,隔板前端的扩孔头上均布有水眼。The reaming head is a hollow body, a partition plate is arranged in the reaming head, and water holes are evenly distributed on the reaming head at the front end of the partition plate.
所述的扩孔头由扩充圈、主杆、支撑杆、前辅助管、后辅助杆和刮削头扩充圈的中心部位通过交叉设置的支撑杆固装有主杆,主杆的端头装有连接固定套,主杆的端尾装有连接板,扩充圈一侧的主杆圆周上倾斜设置有多个前辅助管,扩充圈另一侧的主杆圆周上倾斜设置有多个后辅助杆,所述的前辅助管与连接固定套连通;前辅助管上间隔设置有多个刮削头,刮削头之间的前辅助管上设置有水眼。The reaming head consists of an expansion ring, a main rod, a support rod, a front auxiliary pipe, a rear auxiliary rod, and the center part of the expansion ring of the scraping head. The main rod is fixedly installed through the cross-arranged support rods, and the end of the main rod is equipped with a main rod. Connect the fixing sleeve, the end of the main rod is equipped with a connecting plate, a plurality of front auxiliary pipes are inclined on the circumference of the main rod on one side of the expansion ring, and a plurality of rear auxiliary rods are inclined on the circumference of the main rod on the other side of the expansion ring. The front auxiliary pipe is communicated with the connection fixing sleeve; a plurality of scraping heads are arranged at intervals on the front auxiliary pipe, and water holes are arranged on the front auxiliary pipe between the scraping heads.
所述的扩充圈圆周上呈交叉状设置有切削齿。Cutting teeth are arranged on the circumference of the expansion ring in a cross shape.
所述的切削头和刮削头分别由安装固定块和安装固定块顶端间隔设置的合金刀齿构成。The cutting head and the scraping head are respectively composed of a mounting block and an alloy cutter tooth arranged at intervals at the top of the mounting block.
本实用新型的有益效果在于:The beneficial effects of the present utility model are:
该人工顶管顶管扩孔装置结构简单,实用性好,工作过程中通过钻杆带动扩孔头的转动,可对较小直径的管洞进行直径扩充,扩充完成后的管洞通过预成型管进行挤压成型,以方便后期涵管的顶入,通过扩孔头与预成型管之间设置的分动器,可防止预成型管转动,以降低钻杆的扭矩负荷,从而降低施工成本,特别适用于市政给水管道工程、隧道或地下管道穿越铁路、道路、河流或建筑物等小于1米的管洞工程成型使用。The artificial pipe jacking and hole reaming device has a simple structure and good practicability. During the working process, the reaming head is driven to rotate by the drill pipe, and the diameter of the smaller diameter pipe hole can be expanded, and the pipe hole after the expansion is completed by preforming The pipe is extruded to facilitate the jacking of the culvert pipe in the later stage. The transfer device set between the reaming head and the pre-formed pipe can prevent the pre-formed pipe from rotating, so as to reduce the torque load of the drill pipe, thereby reducing the construction cost. It is especially suitable for the forming of pipe holes less than 1 meter in municipal water supply pipeline engineering, tunnels or underground pipelines crossing railways, roads, rivers or buildings.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的分动器的俯视结构示意图;Fig. 2 is the top view structure schematic diagram of the transfer case of the present utility model;
图3为本实用新型的预成型管的结构示意图;Fig. 3 is the structural representation of the preformed tube of the present invention;
图4为本实用新型的扩孔头的结构示意图;Fig. 4 is the structural representation of the reaming head of the utility model;
图5为本实用新型的扩孔头的局部剖视结构示意图;5 is a partial cross-sectional structural schematic diagram of the reaming head of the present invention;
图6为扩孔头改进后的结构示意图;Fig. 6 is the structural schematic diagram after the improvement of the reaming head;
图7为本实用新型的切削头和刮削头的结构示意图。7 is a schematic structural diagram of the cutting head and the scraping head of the present invention.
图中:1、扩孔头,2、分动器,3、预成型管,4、连接杆,5、前连接件,6、后连接件,7、端盖,8、连接耳板,9、推力轴承,10、固定销,11、端板,12、连接板,13、排浆孔,14、连接套,15、固定连接板,16、刮削刀,17、切削头,18、固定块,19、合金刀齿,20、隔板,21、水眼,22、扩充圈,23、主杆,24、支撑杆,25、前辅助管,26、后辅助杆,27、刮削头,28、连接固定套,29、连接板,30、切削齿。In the picture: 1. Reaming head, 2. Transfer case, 3. Preformed tube, 4. Connecting rod, 5. Front connector, 6. Rear connector, 7. End cap, 8. Connection lug, 9 , thrust bearing, 10, fixing pin, 11, end plate, 12, connecting plate, 13, discharge hole, 14, connecting sleeve, 15, fixed connecting plate, 16, scraper, 17, cutting head, 18, fixing block , 19, alloy teeth, 20, partition plate, 21, water eye, 22, expansion ring, 23, main rod, 24, support rod, 25, front auxiliary pipe, 26, rear auxiliary rod, 27, scraping head, 28 , Connect the fixed sleeve, 29, the connecting plate, 30, the cutting teeth.
具体实施方式Detailed ways
该人工顶管扩孔装置由扩孔头1、分动器2和预成型管3构成,扩孔头1的后端通过分动器2连接有预成型管3,分动器2由连接杆4、前连接件5和后连接件6构成,前连接件5为杯状体,前连接件5的一端通过螺栓固装有端盖7,前连接件5的另一端安装有连接耳板8,后连接件6为U形体,连接耳板8和后连接件6上分别设置有固定销10。后连接件6上通过固定螺母9装有连接杆4,连接杆4的一端穿过端盖7延伸至前连接件5内,连接杆4与端盖7之间为滑动连接。延伸至前连接件5内的连接杆4头设置有凸缘,凸缘与端盖7之间的连接杆4上装有推力轴承9。The artificial pipe jacking reaming device is composed of a reaming head 1, a transfer case 2 and a preformed pipe 3. The rear end of the reaming head 1 is connected with a preformed pipe 3 through a transfer case 2, and the transfer case 2 is connected by a connecting rod. 4. The front connector 5 and the rear connector 6 are formed. The front connector 5 is a cup-shaped body, one end of the front connector 5 is fixed with an end cover 7 by bolts, and the other end of the front connector 5 is installed with a connecting ear plate 8 , the rear connecting piece 6 is a U-shaped body, and the connecting lug plate 8 and the rear connecting piece 6 are respectively provided with fixing pins 10 . A connecting rod 4 is mounted on the rear connecting piece 6 through a fixing nut 9 . The head of the connecting rod 4 extending into the front connecting piece 5 is provided with a flange, and the connecting rod 4 between the flange and the end cover 7 is provided with a thrust bearing 9 .
人工顶管扩孔装置的预成型管3为筒状体,预成型管3的一端固装有端板11,端板11的中心部位设置有连接板12,连接板12外围的端板11上均布有排浆孔13。The preformed pipe 3 of the artificial pipe jacking reaming device is a cylindrical body, one end of the preformed pipe 3 is fixed with an end plate 11 , and a connecting plate 12 is arranged in the center of the end plate 11 . Discharge holes 13 are evenly distributed.
扩孔头1呈纺锤形,扩孔头1的一端端头设置有连接套14,以在工作中用于与钻杆的螺纹连接,扩孔头1的另一端端头设置有固定连接板15,以在工作中用于与分动器2的连接耳板8的相互连接。The reaming head 1 is in the shape of a spindle. One end of the reaming head 1 is provided with a connecting sleeve 14 to be used for threaded connection with the drill rod during operation. The other end of the reaming head 1 is provided with a fixed connection plate 15. , for interconnection with the connecting lugs 8 of the transfer case 2 during operation.
扩孔头1的中间部位圆周上均布有刮削刀16,以在工作中最大直径的刮削土壤;刮削刀16与连接套14之间的扩孔头1锥面圆周上均布有切削头17。切削头17由安装固定块18和安装固定块18顶端间隔设置的合金刀齿19构成。该人工顶管扩孔装置的扩孔头1为空腔体,扩孔头1内设置有隔板20,隔板20前端的扩孔头1上均布有水眼21。There are scraping knives 16 evenly distributed on the circumference of the middle part of the reaming head 1, so as to scrape the soil with the largest diameter during operation; the reaming head 1 between the scraping knives 16 and the connecting sleeve 14 is evenly distributed on the circumference of the cone surface with cutting heads 17 . The cutting head 17 is composed of a mounting block 18 and an alloy cutter tooth 19 arranged at intervals at the top of the mounting block 18 . The reaming head 1 of the artificial pipe jacking reaming device is a hollow body. The reaming head 1 is provided with a baffle 20 , and water holes 21 are evenly distributed on the reaming head 1 at the front end of the baffle 20 .
该人工顶管扩孔装置工作时,首先通过钻机由从工作井开始水平钻出一个直径较小的管洞,即,钻杆由工作井开始,在接收井出洞,然后将该装置在接收井内通过扩孔头1与钻杆螺纹连接,起钻过程中,该装置随同钻杆转动;从而通过切削头17和刮削刀16对管洞的土壤进行切削,逐步形成直径较大的管洞。When the artificial pipe jacking and reaming device works, firstly, a drilling rig starts from the working well to horizontally drill a pipe hole with a smaller diameter, that is, the drill pipe starts from the working well, exits the hole in the receiving well, and then places the device in the receiving well. The reaming head 1 is threadedly connected to the drill pipe, and the device rotates with the drill pipe during the tripping process; thus, the soil in the pipe hole is cut by the cutting head 17 and the scraper 16, and a pipe hole with a larger diameter is gradually formed.
扩孔头1工作过程中,由于预成型管3通过分动器2与扩孔头1连接,且分动器2的前连接件5和后连接件6之间通过连接杆4活动连接,因此,预成型管3可随扩孔头1前行,但不随扩孔头1转动,由此可有效降低钻杆的扭矩负荷,以降低施工成本。扩孔头1工作过程中,通过钻杆可向扩孔头1内注入高压液体,高压液体经水眼21喷出后,可降低扩孔头1的转动阻力,并辅助切削头17和刮削刀16对管洞的土壤进行切削,并且喷出的高压液体与切削产生的泥土形成泥浆后,可顺利地经预成型管3的排浆孔13排出。扩孔头1扩充形成的管洞经预成型管3挤压成型后,有利于后期涵管的顶入。该人工顶管顶管扩孔装置结构简单,实用性好,通过钻杆带动扩孔头1的转动,可对较小直径的管洞进行直径扩充,降低了施工成本,特别适用于市政给水管道工程、隧道或地下管道穿越铁路、道路、河流或建筑物等小于1米的管洞工程成型使用。During the operation of the reaming head 1, since the preformed tube 3 is connected to the reaming head 1 through the transfer case 2, and the front connecting piece 5 and the rear connecting piece 6 of the transfer case 2 are movably connected by the connecting rod 4, so , the preformed tube 3 can move forward with the reaming head 1, but does not rotate with the reaming head 1, thereby effectively reducing the torque load of the drill pipe and reducing the construction cost. During the working process of the reaming head 1, high-pressure liquid can be injected into the reaming head 1 through the drill pipe. After the high-pressure liquid is ejected through the water hole 21, the rotation resistance of the reaming head 1 can be reduced, and the cutting head 17 and the scraper can be assisted. 16. The soil in the pipe hole is cut, and after the ejected high-pressure liquid and the soil produced by the cutting form mud, it can be discharged through the slurry discharge hole 13 of the preformed pipe 3 smoothly. After the pipe hole formed by the expansion of the reaming head 1 is extruded by the pre-formed pipe 3, it is beneficial to the jacking of the culvert pipe in the later stage. The artificial pipe jacking and pipe reaming device has a simple structure and good practicability. The reaming head 1 is driven to rotate by the drill pipe, which can expand the diameter of the smaller diameter pipe hole and reduce the construction cost, and is especially suitable for the municipal water supply pipeline. Engineering, tunnel or underground pipeline through railways, roads, rivers or buildings and other pipe tunnel projects less than 1 meter are used for forming.
作为扩孔头1的优化改进,扩孔头1由扩充圈22、主杆23、支撑杆24、前辅助管25、后辅助杆26和刮削头27构成,扩充圈22的中心部位通过交叉设置的支撑杆24水平固装有主杆23,主杆23的端头装有连接固定套28,以在工作中用于与钻杆的螺纹连接,主杆23的端尾装有连接板29,以在工作中用于与分动器2的连接耳板8连接。扩充圈22圆周上呈交叉状设置有切削齿20。扩充圈22一侧的主杆23圆周上倾斜设置有多个前辅助管25,前辅助管25与连接固定套28连通;前辅助管25上间隔设置有多个刮削头27,刮削头27由安装固定块18和安装固定块18顶端间隔设置的合金刀齿19构成,刮削头27之间的前辅助管25上设置有水眼21。扩充圈22另一侧的主杆23圆周上倾斜设置有多个后辅助杆26。如此设置,使扩孔头1形成一个框架锥形体,以降低制造成本和工艺难度,工作过程中可最大限度地降低摩擦系数,进而降低钻杆的扭矩负荷,同时,通过前辅助管25上刮削头27之间设置有水眼21,可使喷出的高压液体均匀的作用至管洞壁上,以提高扩孔效率。As an optimization and improvement of the reaming head 1, the reaming head 1 is composed of an expansion ring 22, a main rod 23, a support rod 24, a front auxiliary pipe 25, a rear auxiliary rod 26 and a scraping head 27. The central part of the expansion ring 22 is arranged by crossing The support rod 24 is horizontally fixed with the main rod 23, the end of the main rod 23 is equipped with a connecting and fixing sleeve 28 to be used for threaded connection with the drill rod during operation, and the end of the main rod 23 is equipped with a connecting plate 29, It is used to connect with the connecting lugs 8 of the transfer case 2 during operation. The expansion ring 22 is provided with cutting teeth 20 in a cross shape on the circumference. The main rod 23 on one side of the expansion ring 22 is provided with a plurality of front auxiliary pipes 25 obliquely on the circumference, and the front auxiliary pipes 25 are communicated with the connection fixing sleeve 28; The mounting block 18 and the alloy cutter teeth 19 arranged at intervals at the top of the mounting block 18 are formed, and a water eye 21 is provided on the front auxiliary pipe 25 between the scraping heads 27 . A plurality of rear auxiliary rods 26 are obliquely arranged on the circumference of the main rod 23 on the other side of the expansion ring 22 . In this way, the reaming head 1 forms a frame cone to reduce the manufacturing cost and process difficulty, and the friction coefficient can be minimized during the working process, thereby reducing the torque load of the drill pipe. A water eye 21 is arranged between the heads 27, so that the ejected high-pressure liquid can evenly act on the wall of the pipe hole, so as to improve the hole reaming efficiency.
Claims (9)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201821986623.0U CN209099969U (en) | 2018-11-29 | 2018-11-29 | A kind of artificial push pipe Counterboring apparatus |
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| CN201821986623.0U CN209099969U (en) | 2018-11-29 | 2018-11-29 | A kind of artificial push pipe Counterboring apparatus |
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| CN209099969U true CN209099969U (en) | 2019-07-12 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113483147A (en) * | 2021-06-16 | 2021-10-08 | 苏州中宝市政园林工程有限公司 | Horizontal directional drilling and jacking pipe combined device and reinforced concrete pipe construction method |
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2018
- 2018-11-29 CN CN201821986623.0U patent/CN209099969U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113483147A (en) * | 2021-06-16 | 2021-10-08 | 苏州中宝市政园林工程有限公司 | Horizontal directional drilling and jacking pipe combined device and reinforced concrete pipe construction method |
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Granted publication date: 20190712 |