CN209094679U - The full-automatic shear of aluminum honeycomb plate - Google Patents

The full-automatic shear of aluminum honeycomb plate Download PDF

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Publication number
CN209094679U
CN209094679U CN201821849057.9U CN201821849057U CN209094679U CN 209094679 U CN209094679 U CN 209094679U CN 201821849057 U CN201821849057 U CN 201821849057U CN 209094679 U CN209094679 U CN 209094679U
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Prior art keywords
shear
aluminum honeycomb
sensor
full
saw blade
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CN201821849057.9U
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Chinese (zh)
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区廷杰
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FOSHAN LIMING HONEYCOMB COMPOSITES CO LTD
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FOSHAN LIMING HONEYCOMB COMPOSITES CO LTD
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Abstract

The utility model belongs to aluminum honeycomb material manufacture field, especially a kind of full-automatic shear of aluminum honeycomb plate, including saw blade, pressing plate, shear platform, left/right movement device, it is moved forward and backward mechanism and encoder, shear platform is hollow rectangle shelf, the long hole for allowing saw blade to pass through is arranged in the upper surface of shear platform, the top of the shear platform is arranged in pressing plate, saw blade, left/right movement device are arranged in the shear platform, it is moved forward and backward the lower section that shear platform is arranged in mechanism, encoder is arranged on the wheel shaft of idler wheel, and the front of full-automatic shear is arranged in idler wheel.The utility model realizes and accurately shears aluminum honeycomb plate in tinuous production, and shear precision is high, is not necessarily to second pruning, production efficiency is substantially increased, especially suitable for automated production.

Description

The full-automatic shear of aluminum honeycomb plate
Technical field
The utility model belongs to aluminum honeycomb material manufacture field, especially a kind of full-automatic shear of aluminum honeycomb plate.
Background technique
Currently, in the continuous production of aluminum honeycomb panel, the hot sticky aluminum honeycomb plate connected utilizes film sticking apparatus after cooling Pad pasting is carried out, is then cut using shear, is cut into individual aluminum honeycomb panel, due to being tinuous production, so aluminium Honeycomb board is not in static state in shearing, needs and then production line movement, has sheared and immediately entered subsequent processing, Therefore the movement for cooperating aluminum honeycomb plate is needed to be sheared;Existing way is that the length sheared as needed combines warp Value is tested, obtains the clipped position of aluminum honeycomb plate in the production line, is then reserved in this position and travel switch is set at 10mm, Travel switch detects to be sheared after aluminum honeycomb plate reaches, and the error amount of 20mm is reserved when shearing again to ensure to shear and obtain Size not less than needing the length sheared.The problem is that due to the error amount for having reserved 30mm in total, it is necessary to carry out two Secondary trimming can be only achieved required production precision, and second pruning is completed by manually, and labour is not only increased, no It is applicable in automatic continuous production, and production efficiency is low.
Summary of the invention
In order to overcome the defects of the prior art described above, the utility model proposes a kind of aluminum honeycomb plates automatically to shear dress It sets, realizes and accurately shear aluminum honeycomb plate in tinuous production, shear precision is high, is not necessarily to second pruning, substantially increases life Produce efficiency.Technical problem to be solved in the utility model is achieved by the following technical solution:
A kind of full-automatic shear of aluminum honeycomb plate, including saw blade, pressing plate, shear platform, left/right movement device, front and back shifting Motivation structure and encoder, shear platform are hollow rectangle shelf, and the length for allowing the saw blade to pass through is arranged in the upper surface of shear platform The top of the shear platform is arranged in hole, pressing plate, and saw blade, left/right movement device are arranged in the shear platform, is moved forward and backward machine The lower section of shear platform is arranged in structure, and encoder is arranged on the wheel shaft of idler wheel, and the front of full-automatic shear is arranged in idler wheel.
Further, left/right movement device includes left and right rail and the left and right sliding block matched with the left and right rail, a left side Right guide rail is fixed on the bottom plate of the shear platform, and left and right sliding block is fixed on the lower end surface of mounting plate, and mounting plate is arranged described In shear platform, mounting plate is driven by first motor;First sensor and the second sensing is respectively set at the both ends of left and right rail Device.
Further, being moved forward and backward mechanism includes front and rear guide rails and the front and back sliding block matched with the front and rear guide rails, preceding Rear rail is fixed on the base, and the front and back sliding block is fixed on the lower end surface of the shear platform, and shear platform is driven by the second motor It is dynamic;3rd sensor and the 4th sensor is respectively set at the both ends of front and rear guide rails.
Specifically, pressing plate is arranged in pressing plate frame, and pressing plate frame is fixed on the upper surface of the shear platform, and pressing plate passes through cylinder Driving;The 5th sensor is set in the rear end face of the pressing plate frame, the quantity of the 5th sensor is three, is separately positioned on described The position of left, center, right three of the rear end face of pressing plate frame.
Specifically, saw blade is arranged on bracket, and bracket is flexibly connected by shaft with the mounting plate, and bracket passes through third Motor driven;Semi-surrounding is arranged by the 4th motor driven, on the periphery of saw blade in saw blade, and semi-surrounding is by the lower semisection of the saw blade It surrounds, exhaust column is set in the side of semi-surrounding, exhaust column is connect with exhaust fan.
Preferably, further include control system, control system respectively with the encoder, first motor, the second motor, third Motor, the 4th motor, first sensor, second sensor, 3rd sensor, the 4th sensor, the 5th sensor, cylinder and pumping Blower connection.
The utility model realizes and accurately shears aluminum honeycomb plate in tinuous production, and shear precision is high, repairs without secondary It cuts, substantially increases production efficiency, especially suitable for automated production.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model;
Fig. 2 is the left view of Fig. 1.
Specific embodiment
Fig. 1 is the structural schematic diagram of the utility model, and Fig. 2 is the left view of Fig. 1.Referring to figs. 1 and 2, a kind of aluminium The full-automatic shear of honeycomb board, including saw blade 1, pressing plate 2, shear platform 3, left/right movement device, back-and-forth motion mechanism and volume Code device 4, shear platform 3 are hollow rectangle shelf, and the long hole 3.1 for allowing saw blade 1 to pass through, pressing plate 2 is arranged in the upper surface of shear platform 3 The top of shear platform 3 is set, and saw blade 1, left/right movement device are arranged in shear platform 3, are moved forward and backward mechanism setting and are shearing The lower section of platform 3, encoder 4 are arranged on the wheel shaft of idler wheel 100, and the front of full-automatic shear is arranged in idler wheel 100.
Left/right movement device includes left and right rail 5 and the left and right sliding block 6 matched with left and right rail 5, and left and right rail 5 is fixed On the bottom plate of shear platform 3, left and right sliding block 6 is fixed on the lower end surface of mounting plate 7, and mounting plate 7 is arranged in shear platform 3, installation Plate 7 is driven by first motor 8;First sensor 9 and second sensor 10 is respectively set at the both ends of left and right rail 5.
Being moved forward and backward mechanism includes front and rear guide rails 11 and the front and back sliding block 12 matched with front and rear guide rails 11, front and rear guide rails 11 It is fixed on pedestal 13, front and back sliding block 12 is fixed on the lower end surface of shear platform 3, the front and rear guide rails 11 and front and back sliding block of the present embodiment 12 be three groups, is separately positioned on the position of left, center, right three of 3 lower end surface of shear platform, and shear platform 3 is driven by the second motor 14; 3rd sensor 15 and the 4th sensor 16 is respectively set at the both ends of front and rear guide rails 11.
Pressing plate 2 is arranged in pressing plate frame 17, and pressing plate frame 17 is fixed on the upper surface of shear platform 3, and pressing plate 2 is driven by cylinder 18 Dynamic, the cylinder 18 of the present embodiment is three, and the effect of pressing plate 2 is to push down aluminum honeycomb plate, so that when aluminum honeycomb sheet shearing It is more stable;The 5th sensor 19 is set in the rear end face of pressing plate frame 17, the quantity of the 5th sensor 19 is three, is separately positioned on The position of left, center, right three of the rear end face of pressing plate frame 17.
Saw blade 1 is arranged on bracket 20, and bracket 20 is flexibly connected by shaft 21 with mounting plate 7, and bracket 20 passes through third Motor 22 drives;Saw blade 1 is driven by the 4th motor 23, and the saw blade 1 of the present embodiment is round diamond saw blade, in saw blade 1 Semi-surrounding 24 is arranged in periphery, it is therefore an objective to collect disintegrating slag when shearing, semi-surrounding 24 surrounds the lower semisection of saw blade 1, in Ban Bao 24 side setting exhaust column 25 is enclosed, exhaust column 25 is connect with exhaust fan 26.
The present embodiment further includes control system, control system respectively with encoder 4, first motor 8, the second motor 14, Three motors 22, the 4th motor 23, first sensor 9, second sensor 10,3rd sensor 15, the 4th sensor the 16, the 5th pass Sensor 19, cylinder 18 and exhaust fan 26 connect.
The working method of the full-automatic shear of aluminum honeycomb plate of the utility model, comprising the following steps:
Step 1 electrification reset opens power supply, unclamps scram button, 22 driving arm 20 of third motor makes saw blade 1 at this time It retracts and, 8 drive installation plate 7 of first motor is resetted along left and right rail 5, is reset to when first sensor 9 detects mounting plate 7 Function, while the second motor 14 driving shear platform 3 is resetted along front and rear guide rails 11, is answered when 3rd sensor 15 detects shear platform 3 Position success.
Step 2 parameter setting, setting shear velocity be 80% rated speed of first motor, be here based on experience value, if Determine the 80% of the rated speed that shear velocity is first motor 8, it is therefore an objective to which the movement for ensuring to shear is defeated in aluminum honeycomb plate 200 It is completed before sending out shear platform 3, the rated power of the first motor 8 of the present embodiment is 1.5kw, rated speed 1420r/min; Break time is 10s-15s, and synchronous adjustment length is 50mm, and setting is adjusted in synchronism length and refers to aluminum honeycomb plate 200 by system It is just sheared after system setting zero point 50mm, it is early to prevent from cutting;Maximum feeding speed is 30mm/s, the second motor maximum speed For 500mm/s, sheared length is arranged according to actual needs, and the sheared length of the present embodiment is 2400mm.
Start button is pressed in step 3 starting, and the 4th motor 23 drives saw blade 1 to rotate, and encoder 4 is examined by idler wheel 100 The conveying speed of aluminum honeycomb plate 200 is surveyed, aluminum honeycomb plate 200 is transported to shear platform 3 from the upper bottom pinch roll of previous process Upper surface.
Step 4 is sheared in advance, and when three the 5th sensors 19 are detected simultaneously by aluminum honeycomb plate 200, third motor 22 is driven Dynamic bracket 20 makes saw blade 1 pass through the long hole 3.1 of shear platform 3,8 drive installation plate 7 of first motor from it is right along left and right rail 5 to moving to left It is dynamic, shear saw blade 1 to the aluminum honeycomb plate 200 of 3 upper surface of shear platform, in the process, aluminum honeycomb plate 200 is always It is conveyed forward, therefore control system controls the second motor 14 driving shear platform 3 along front and rear guide rails 11 to before aluminum honeycomb plate 200 Into direction synchronizing moving, when second sensor 10 detects mounting plate 7 shear complete, the effect sheared in advance is will at the beginning The rim charge of aluminum honeycomb plate cut off.
Step 5 zeroing, after preshearing cuts into the shearing of the first knife, set-up of control system zero point, while third motor 22 drives It is next that bracket 20 retracts saw blade 1, and 8 drive installation plate 7 of first motor is resetted along left and right rail 5, when first sensor 9 detects peace It is resetted when loading board 7 successfully, the second motor 14 drives shear platform 3 to reset along front and rear guide rails 11, cuts when 3rd sensor 15 detects It is resetted successfully when cutting platform 3.
Step 6 automatic shearing, control system calculate shear time according to zero point, conveying speed and sheared length, when After time reaches, 22 driving arm 20 of third motor makes saw blade 1 pass through the long hole 3.1 of shear platform 3, and first motor 8, which drives, to be installed Plate 7 is moved to the left from right along left and right rail 5, shears saw blade 1 to the aluminum honeycomb plate 200 of 3 upper surface of shear platform, simultaneously The direction synchronizing moving that second motor 14 driving shear platform 3 advances along front and rear guide rails 11 to aluminum honeycomb plate 200;Due to shear platform 3 movement speed is consistent with the movement speed of aluminum honeycomb plate 200, it is ensured that aluminum honeycomb plate is cut in the state of opposing stationary It cuts, therefore can be realized high-precision shearing.It shears and completes when second sensor 10 detects mounting plate 7, shear completion Aluminum honeycomb plate 200 becomes single-piece aluminum honeycomb panel, is transported to subsequent process by the upper bottom pinch roll of later procedure;Shearing is completed Afterwards, 22 driving arm 20 of third motor retracts saw blade 1 to come, and 8 drive installation plate 7 of first motor is resetted along left and right rail 5, when the One sensor 9 resets successfully when detecting mounting plate 7, while the second motor 14 driving shear platform 3 is resetted along front and rear guide rails 11, when 3rd sensor 15 resets successfully when detecting shear platform 3.
Step 7 is shut down, and repeats step 6 until stopping automatically when encoder 4 does not detect that aluminum honeycomb plate 200 passes through Machine.
In short, the utility model, which realizes, accurately shears aluminum honeycomb plate in tinuous production, shear precision is high, shearing essence Degree reaches ± 0.3mm, is not necessarily to second pruning, production efficiency is substantially increased, especially suitable for automated production.

Claims (9)

1. a kind of full-automatic shear of aluminum honeycomb plate, characterized in that including saw blade, pressing plate, shear platform, move left and right machine Structure is moved forward and backward mechanism and encoder, and the shear platform is hollow rectangle shelf, and the upper surface setting of the shear platform allows The top of the shear platform is arranged in the long hole that the saw blade passes through, the pressing plate, and the saw blade, left/right movement device setting exist In the shear platform, the wheel of idler wheel is arranged in the lower section for being moved forward and backward mechanism and the shear platform being arranged in, the encoder On axis, the front of full-automatic shear is arranged in the idler wheel.
2. the full-automatic shear of aluminum honeycomb plate according to claim 1, characterized in that the left/right movement device packet The left and right sliding block for including left and right rail and matching with the left and right rail, the left and right rail are fixed on the bottom plate of the shear platform On, the left and right sliding block is fixed on the lower end surface of mounting plate, and the mounting plate is arranged in the shear platform, and the mounting plate is logical Cross first motor driving.
3. the full-automatic shear of aluminum honeycomb plate according to claim 2, characterized in that the two of the left and right rail First sensor and second sensor is respectively set in end.
4. the full-automatic shear of aluminum honeycomb plate according to claim 1, characterized in that back-and-forth motion mechanism packet The front and back sliding block for including front and rear guide rails and matching with the front and rear guide rails, the front and rear guide rails are fixed on the base, the front and back Sliding block is fixed on the lower end surface of the shear platform, and the shear platform passes through the second motor driven.
5. the full-automatic shear of aluminum honeycomb plate according to claim 4, characterized in that the two of the front and rear guide rails 3rd sensor and the 4th sensor is respectively set in end.
6. the full-automatic shear of aluminum honeycomb plate according to claim 1, characterized in that the pressing plate is arranged in pressing plate In frame, the pressing plate frame is fixed on the upper surface of the shear platform, and the pressing plate is driven by cylinder;After the pressing plate frame The 5th sensor is arranged in end face, and the quantity of the 5th sensor is three, is separately positioned on the rear end face of the pressing plate frame The position of left, center, right three.
7. the full-automatic shear of aluminum honeycomb plate according to claim 2, characterized in that the saw blade is arranged in bracket On, the bracket is flexibly connected by shaft with the mounting plate, and the bracket passes through third motor driven.
8. the full-automatic shear of aluminum honeycomb plate according to claim 1, characterized in that the saw blade passes through the 4th electricity Semi-surrounding is arranged on the periphery of the saw blade in machine driving, and the semi-surrounding surrounds the lower semisection of the saw blade, described half Exhaust column is arranged in the side of encirclement, and the exhaust column is connect with exhaust fan.
9. a kind of full-automatic shear of aluminum honeycomb plate according to any one of claims 1 to 8, characterized in that also wrap Include control system, the control system respectively with the encoder, first motor, the second motor, third motor, the 4th motor, First sensor, second sensor, 3rd sensor, the 4th sensor, the 5th sensor, cylinder are connected with exhaust fan.
CN201821849057.9U 2018-11-09 2018-11-09 The full-automatic shear of aluminum honeycomb plate Active CN209094679U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821849057.9U CN209094679U (en) 2018-11-09 2018-11-09 The full-automatic shear of aluminum honeycomb plate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821849057.9U CN209094679U (en) 2018-11-09 2018-11-09 The full-automatic shear of aluminum honeycomb plate

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Publication Number Publication Date
CN209094679U true CN209094679U (en) 2019-07-12

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109277634A (en) * 2018-11-09 2019-01-29 佛山市利铭蜂窝复合材料有限公司 The full-automatic shear of aluminum honeycomb plate and its working method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109277634A (en) * 2018-11-09 2019-01-29 佛山市利铭蜂窝复合材料有限公司 The full-automatic shear of aluminum honeycomb plate and its working method
CN109277634B (en) * 2018-11-09 2024-06-25 佛山市利铭蜂窝复合材料有限公司 Full-automatic shearing device for aluminum honeycomb plates and working method of full-automatic shearing device

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