CN209094270U - A device for continuous bending and forming of curved steel structures - Google Patents
A device for continuous bending and forming of curved steel structures Download PDFInfo
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- 238000005452 bending Methods 0.000 title claims abstract description 67
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Abstract
Description
技术领域technical field
本实用新型涉及钢结构加工相关技术领域,具体为一种弯曲钢结构连续折弯成型装置。The utility model relates to the related technical field of steel structure processing, in particular to a continuous bending forming device for a curved steel structure.
背景技术Background technique
在建筑、道桥等工程中,对钢结构的运用十分广泛,起到重力支撑的作用,是建筑安全的保证之一,但是由于在不同领域对钢结构的使用方式和数量都各不相同,因此在使用前往往需要对其进行加工处理,以达到所需要的目的,其中比较常见的加工形式就是钢结构的折弯成型装置,通过折弯使钢结构形成特定的形状,从而达到特定的支撑效果和作用。In buildings, roads and bridges and other projects, the use of steel structures is very extensive, which plays the role of gravity support and is one of the guarantees for building safety. However, due to the different ways and quantities of steel structures used in different fields, Therefore, it is often necessary to process it before use to achieve the desired purpose. Among them, the more common processing form is the bending and forming device of the steel structure. By bending, the steel structure is formed into a specific shape, so as to achieve a specific support. effect and effect.
一般的弯曲钢结构折弯成型装置不方便进行连续性的折弯操作,加工效率低下,无法精确控制多次的折弯程度,没有夹紧固定结构,折弯效果不佳,因此,我们提出一种弯曲钢结构连续折弯成型装置,以便于解决上述中提出的问题。The general bending and forming device for bending steel structures is inconvenient for continuous bending operations, and the processing efficiency is low. A continuous bending and forming device for a curved steel structure is provided in order to solve the above-mentioned problems.
实用新型内容Utility model content
本实用新型的目的在于提供一种弯曲钢结构连续折弯成型装置,以解决上述背景技术中提出的现有的弯曲钢结构连续折弯成型装置不方便进行连续性的折弯操作,加工效率低下,无法精确控制多次的折弯程度,没有夹紧固定结构,折弯效果不佳的问题。The purpose of this utility model is to provide a continuous bending and forming device for a curved steel structure, so as to solve the problem that the existing continuous bending and forming device for a curved steel structure proposed in the above background technology is inconvenient for continuous bending operations and has low processing efficiency. , it is impossible to accurately control the degree of bending multiple times, there is no clamping and fixing structure, and the bending effect is not good.
为实现上述目的,本实用新型提供如下技术方案:一种弯曲钢结构连续折弯成型装置,包括下支体,所述下支体的上端设置有上支体,且下支体和上支体之间固定连接有支撑杆,并且支撑杆关于下支体和上支体对称设置,所述下支体和上支体的内部均等间距安装设置有传送辊,且传送辊的后端连接有齿轮盘,所述齿轮盘的后端连接有第一电机,所述传送辊的右侧设置有电动伸缩杆,且电动伸缩杆在下支体和上支体的内表面均固定安装,并且电动伸缩杆上固定安装有压紧块,所述传送辊与传送辊之间紧密贴合设置有钢板原材,所述下支体和上支体的内侧右端均活动安装有转盘,且转盘的内表面等间距安装有受压辊,所述转盘的外侧固定连接有第二电机,且第二电机和第二电机之间固定连接有连接板,所述转盘的右端设置有固定块,且固定块在下支体和上支体的外表面均固定安装,所述固定块上固定安装有液压缸,且液压缸上固定连接有折弯杆,并且折弯杆远离固定块的一端固定安装有折弯块。In order to achieve the above purpose, the utility model provides the following technical solutions: a continuous bending and forming device for a curved steel structure, comprising a lower support body, the upper end of the lower support body is provided with an upper support body, and the lower support body and the upper support body are provided. A support rod is fixedly connected therebetween, and the support rod is symmetrically arranged with respect to the lower support body and the upper support body, the inner parts of the lower support body and the upper support body are installed with transmission rollers at equal intervals, and the rear ends of the transmission rollers are connected with gears The rear end of the gear plate is connected with a first motor, and the right side of the conveying roller is provided with an electric telescopic rod, and the electric telescopic rod is fixedly installed on the inner surfaces of the lower support body and the upper support body, and the electric telescopic rod is installed. A pressing block is fixedly installed on the upper part, a raw steel plate is closely fitted between the conveying roller and the conveying roller, and a turntable is movably installed on the inner right end of the lower support body and the upper support body, and the inner surface of the turntable, etc. A pressure roller is installed at a distance, a second motor is fixedly connected to the outer side of the turntable, and a connecting plate is fixedly connected between the second motor and the second motor. The outer surfaces of the body and the upper support body are fixedly installed, a hydraulic cylinder is fixedly installed on the fixing block, a bending rod is fixedly connected to the hydraulic cylinder, and a bending block is fixedly installed at one end of the bending rod away from the fixing block.
优选的,所述上支体上的传送辊与传送辊之间均通过齿轮盘相连接,且每组传送辊的后端均连接有齿轮盘,并且上下对称的2组传送辊的转动方向相反。Preferably, the conveying rollers on the upper support body are connected with the conveying rollers through a gear plate, and the rear ends of each group of conveying rollers are connected with a gear plate, and the rotation directions of the two groups of conveying rollers that are symmetrical up and down are opposite to each other. .
优选的,所述电动伸缩杆和压紧块在下支体的上表面和上支体的下表面均等间距设置,且压紧块在下支体和上支体之间为伸缩结构,并且压紧块的纵截面呈弧形结构。Preferably, the electric telescopic rod and the pressing block are arranged at equal intervals on the upper surface of the lower support body and the lower surface of the upper support body, and the pressing block is a telescopic structure between the lower support body and the upper support body, and the pressing block The longitudinal section is arc-shaped.
优选的,所述转盘在下支体和上支体上均为转动结构,且受压辊关于转盘的中心对称设置有4组。Preferably, the lower support body and the upper support body of the turntable are both rotating structures, and four groups of pressure rollers are symmetrically arranged with respect to the center of the turntable.
优选的,所述受压辊的内径尺寸沿着转盘的外边缘依次增大,且4组受压辊的外表面均与转盘内切设置。Preferably, the inner diameters of the pressure rollers increase sequentially along the outer edge of the turntable, and the outer surfaces of the four groups of pressure rollers are all arranged inwardly of the turntable.
优选的,所述折弯块在固定块上为伸缩结构,且折弯杆倾斜设置在固定块的表面。Preferably, the bending block is a telescopic structure on the fixing block, and the bending rod is obliquely arranged on the surface of the fixing block.
与现有技术相比,本实用新型的有益效果是:该弯曲钢结构连续折弯成型装置,方便进行连续性的折弯操作,加工效率高,能够精确控制多次的折弯程度,有夹紧固定结构,折弯效果较好;Compared with the prior art, the beneficial effects of the present utility model are: the continuous bending and forming device for the curved steel structure is convenient for continuous bending operation, has high processing efficiency, can accurately control the degree of multiple bending, and has a clamp. Tightly fixed structure, good bending effect;
1.设置有传送辊、齿轮盘和第一电机,方便通过第一电机的作用带动齿轮盘转动,再由于啮合连接的关系使得多组传送辊同时转动,从而对钢板原材起到传送的作用,方便加工的连续性;1. It is equipped with a transmission roller, a gear plate and a first motor, which is convenient to drive the gear plate to rotate through the action of the first motor, and then due to the relationship of meshing connection, multiple groups of transmission rollers rotate at the same time, so as to transmit the raw steel plate. , to facilitate the continuity of processing;
2.设置有电动伸缩杆和压紧块,通过电动伸缩杆的伸缩作用方便带动压紧块快速压紧在钢板原材的上下表面,从而方便将钢板原材位于受压辊左端部分进行固定,防止在折弯过程中不够稳定,对传送辊产生一定作用力,造成装置损坏;2. Equipped with electric telescopic rod and pressing block, through the telescopic action of the electric telescopic rod, it is convenient to drive the pressing block to quickly press the upper and lower surfaces of the raw steel plate, so as to facilitate the fixing of the raw steel plate at the left end of the pressure roller. Prevent the bending process from being unstable enough to generate a certain force on the conveying roller and cause damage to the device;
3.设置有转盘、受压辊和第二电机,通过第二电机的转动作用,方便智能化带动转盘转动,从而方便将应的受压辊转动下钢板原材的上下表面,从而进行不同程度的折弯。3. A turntable, a pressure roller and a second motor are provided. Through the rotation of the second motor, it is convenient to drive the turntable to rotate intelligently, so as to facilitate the rotation of the corresponding pressure roller on the upper and lower surfaces of the raw steel plate, so as to carry out different degrees of of bending.
附图说明Description of drawings
图1为本实用新型正视剖面结构示意图;Fig. 1 is the front view sectional structure schematic diagram of the utility model;
图2为本实用新型图1中A-A处剖面结构示意图;Fig. 2 is the cross-sectional structure schematic diagram at A-A in Fig. 1 of the utility model;
图3为本实用新型图1中B-B处剖面结构示意图;3 is a schematic diagram of the cross-sectional structure at B-B in FIG. 1 of the present utility model;
图4为本实用新型齿轮盘和齿轮盘之间的连接结构示意图。FIG. 4 is a schematic diagram of the connection structure between the gear plate of the present invention and the gear plate.
图中:1、下支体;2、上支体;3、支撑杆;4、传送辊;5、齿轮盘;6、第一电机;7、电动伸缩杆;8、压紧块;9、钢板原材;10、转盘;11、受压辊;12、第二电机;13、连接板;14、固定块;15、液压缸;16、折弯杆; 17、折弯块。In the figure: 1. Lower support body; 2. Upper support body; 3. Support rod; 4. Transfer roller; 5. Gear plate; 6. First motor; 7. Electric telescopic rod; 8. Pressing block; 9. 10. Turntable; 11. Pressure roller; 12. Second motor; 13. Connecting plate; 14. Fixed block; 15. Hydraulic cylinder; 16. Bending rod; 17. Bending block.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-4,本实用新型提供一种技术方案:一种弯曲钢结构连续折弯成型装置,包括下支体1、上支体2、支撑杆3、传送辊4、齿轮盘5、第一电机6、电动伸缩杆7、压紧块8、钢板原材9、转盘10、受压辊11、第二电机12、连接板13、固定块14、液压缸15、折弯杆16和折弯块17,下支体1的上端设置有上支体2,且下支体1和上支体2之间固定连接有支撑杆3,并且支撑杆3关于下支体1和上支体2对称设置,下支体1和上支体2的内部均等间距安装设置有传送辊4,且传送辊4的后端连接有齿轮盘5,齿轮盘5的后端连接有第一电机6,传送辊4的右侧设置有电动伸缩杆7,且电动伸缩杆 7在下支体1和上支体2的内表面均固定安装,并且电动伸缩杆7上固定安装有压紧块8,传送辊4与传送辊4之间紧密贴合设置有钢板原材9,下支体1 和上支体2的内侧右端均活动安装有转盘10,且转盘10的内表面等间距安装有受压辊11,转盘10的外侧固定连接有第二电机12,且第二电机12和第二电机12之间固定连接有连接板13,转盘10的右端设置有固定块14,且固定块14在下支体1和上支体2的外表面均固定安装,固定块14上固定安装有液压缸15,且液压缸15上固定连接有折弯杆16,并且折弯杆16远离固定块 14的一端固定安装有折弯块17。1-4, the present utility model provides a technical solution: a continuous bending and forming device for a curved steel structure, comprising a lower support body 1, an upper support body 2, a support rod 3, a transmission roller 4, a gear plate 5, The first motor 6, the electric telescopic rod 7, the pressing block 8, the steel plate material 9, the turntable 10, the pressure roller 11, the second motor 12, the connecting plate 13, the fixing block 14, the hydraulic cylinder 15, the bending rod 16 and Bending block 17, the upper end of the lower support 1 is provided with an upper support 2, and a support rod 3 is fixedly connected between the lower support 1 and the upper support 2, and the support rod 3 is related to the lower support 1 and the upper support. 2. Symmetrically arranged, the inner parts of the lower support body 1 and the upper support body 2 are installed with transmission rollers 4 at equal intervals, and the rear end of the transmission roller 4 is connected with a gear plate 5, and the rear end of the gear plate 5 is connected with a first motor 6, The right side of the transmission roller 4 is provided with an electric telescopic rod 7, and the electric telescopic rod 7 is fixedly installed on the inner surface of the lower support body 1 and the upper support body 2, and a pressing block 8 is fixedly installed on the electric telescopic rod 7, and the transmission roller 4 and the conveying roller 4 are closely fitted with a raw steel plate 9, the inner right ends of the lower support 1 and the upper support 2 are movably installed with a turntable 10, and the inner surface of the turntable 10 is installed with pressure rollers 11 at equal intervals , a second motor 12 is fixedly connected to the outer side of the turntable 10, and a connecting plate 13 is fixedly connected between the second motor 12 and the second motor 12, and a fixing block 14 is arranged on the right end of the turntable 10, and the fixing block 14 is in the lower support body 1 and the outer surface of the upper support body 2 are fixedly installed, the hydraulic cylinder 15 is fixedly installed on the fixing block 14, and the hydraulic cylinder 15 is fixedly connected with a bending rod 16, and the end of the bending rod 16 away from the fixing block 14 is fixedly installed with a Bend block 17.
如图1-4中上支体2上的传送辊4与传送辊4之间均通过齿轮盘5相连接,且每组传送辊4的后端均连接有齿轮盘5,并且上下对称的2组传送辊4 的转动方向相反,方便对钢板原材9形成传送动力,从而方便连续性加工,提高工作效率,如图1-2中电动伸缩杆7和压紧块8在下支体1的上表面和上支体2的下表面均等间距设置,且压紧块8在下支体1和上支体2之间为伸缩结构,并且压紧块8的纵截面呈弧形结构,方便将钢板原材9位于受压辊11左端部分进行固定,防止在折弯过程中不够稳定,对传送辊4产生一定作用力,造成装置损坏。As shown in Figures 1-4, the conveying rollers 4 on the upper support 2 and the conveying rollers 4 are connected by a gear plate 5, and the rear end of each group of conveying rollers 4 is connected with a gear plate 5, and the upper and lower symmetrical 2 The rotation direction of the set of conveying rollers 4 is opposite, which facilitates the formation of transmission power for the raw steel plate 9, thereby facilitating continuous processing and improving work efficiency. The surface and the lower surface of the upper support body 2 are equally spaced, and the compression block 8 is a telescopic structure between the lower support body 1 and the upper support body 2, and the longitudinal section of the compression block 8 is an arc structure, which is convenient for the original steel plate. The material 9 is located at the left end of the pressure roller 11 for fixing, so as to prevent it from being unstable during the bending process, and a certain force is generated on the conveying roller 4, which may cause damage to the device.
如图1-3中转盘10在下支体1和上支体2上均为转动结构,且受压辊11 关于转盘10的中心对称设置有4组,通过选择不同尺寸的受压辊11,从而进行不同程度的折弯,如图1中受压辊11的内径尺寸沿着转盘10的外边缘依次增大,且4组受压辊11的外表面均与转盘10内切设置,方便钢板原材9 能够压紧在受压辊11的外表面。As shown in Figures 1-3, the turntable 10 has a rotating structure on the lower support 1 and the upper support 2, and the pressure rollers 11 are symmetrically arranged with 4 groups about the center of the turntable 10. By selecting different sizes of pressure rollers 11, the Different degrees of bending are performed. As shown in FIG. 1, the inner diameter of the pressure roller 11 increases in turn along the outer edge of the turntable 10, and the outer surfaces of the four groups of pressure rollers 11 are all inscribed with the turntable 10, which is convenient for the original steel plate. The material 9 can be pressed against the outer surface of the pressure roller 11 .
如图1中折弯块17在固定块14上为伸缩结构,且折弯杆16倾斜设置在固定块14的表面,方便能够对钢板原材9的右端进行折弯,且上下均倾斜设置有折弯杆16和折弯块17,避免相互干扰,同时进行不同方向的折弯。As shown in FIG. 1 , the bending block 17 is a telescopic structure on the fixing block 14 , and the bending rod 16 is arranged obliquely on the surface of the fixing block 14 , so that the right end of the steel plate 9 can be easily bent. The bending rod 16 and the bending block 17 avoid mutual interference and perform bending in different directions at the same time.
工作原理:在使用该弯曲钢结构连续折弯成型装置时,首先将钢板原材9 插入到下支体1和上支体2之间,并且使其夹紧在上下两组传送辊4之间,然后将型号为Y90S-2的第一电机6接通电源,通过第一电机6带动齿轮盘5 转动,且在多组齿轮盘5之间的啮合连接的作用下,使得多组传送辊4同方向转动,从而形成一个传送动力组,方便推动钢板原材9向右侧传输,当钢板原材9的右端移动到受压辊11的右侧时,多组电动伸缩杆7快速伸缩并带动压紧块8压紧在钢板原材9的上下表面,从而使钢板原材9固定在下支体1 和上支体2之间,再通过控制装置控制第二电机12工作,并智能化带动转盘 10转动,从而将需要的尺寸的受压辊11转动到钢板原材9的上下表面,并压紧在钢板原材9的上下表面,接着液压缸15会控制折弯杆16伸缩,从而带动折弯块17伸缩压向钢板原材9的右端,若需要对钢板原材9向上侧折弯,那么下支体1上的液压缸15工作带动折弯块17对钢板原材9进行折弯,反之上支体2需要对钢板原材9向下侧折弯,上支体2上的液压缸15工作带动折弯块17对钢板原材9进行折弯,以上便完成该弯曲钢结构连续折弯成型装置的一系列操作,本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。Working principle: When using the continuous bending and forming device for curved steel structures, firstly insert the raw steel plate 9 between the lower support body 1 and the upper support body 2, and make it clamped between the upper and lower groups of conveying rollers 4 , and then the first motor 6 of the model Y90S-2 is powered on, the first motor 6 drives the gear plate 5 to rotate, and under the action of the meshing connection between the multiple groups of gear plates 5, the multiple groups of transmission rollers 4 Rotate in the same direction to form a transmission power group, which is convenient to push the raw steel plate 9 to the right for transmission. When the right end of the raw steel plate 9 moves to the right side of the pressure roller 11, multiple sets of electric telescopic rods 7 are rapidly retracted and driven The pressing block 8 is pressed against the upper and lower surfaces of the raw steel plate 9, so that the raw steel plate 9 is fixed between the lower support body 1 and the upper support body 2, and then the second motor 12 is controlled by the control device to work, and intelligently drive the turntable. 10 is rotated, so that the pressure roller 11 of the required size is rotated to the upper and lower surfaces of the steel plate 9, and pressed against the upper and lower surfaces of the steel plate 9, and then the hydraulic cylinder 15 will control the bending rod 16 to expand and contract, thereby driving the bending. The bending block 17 is telescopically pressed to the right end of the steel plate 9. If the steel plate 9 needs to be bent upward, the hydraulic cylinder 15 on the lower support 1 works to drive the bending block 17 to bend the steel plate 9. On the contrary, the upper support body 2 needs to bend the steel plate raw material 9 to the lower side. The hydraulic cylinder 15 on the upper support body 2 works to drive the bending block 17 to bend the steel plate raw material 9, and the above completes the continuous bending of the bent steel structure. A series of operations of the bending forming device, which are not described in detail in this specification, belong to the prior art known to those skilled in the art.
本实用新型使用到的标准零件均可以从市场上购买,异形件根据说明书的和附图的记载均可以进行订制,各个零件的具体连接方式均采用现有技术中成熟的螺栓、铆钉、焊接等常规手段,机械、零件和设备均采用现有技术中,常规的型号,加上电路连接采用现有技术中常规的连接方式,在此不再详述。The standard parts used in the utility model can be purchased from the market, the special-shaped parts can be customized according to the description in the specification and the drawings, and the specific connection method of each part adopts the mature bolts, rivets and welding in the prior art. and other conventional means, the machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection manner in the prior art, which will not be described in detail here.
尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Within the spirit and principle of the present utility model, any modifications, equivalent replacements, improvements, etc. made shall be included within the protection scope of the present utility model.
Claims (6)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112718959A (en) * | 2021-03-31 | 2021-04-30 | 潍坊东鑫智能科技有限公司 | Bending machine capable of accurately and controllably bending |
| CN118950886A (en) * | 2024-08-24 | 2024-11-15 | 滨海治润电子有限公司 | A light emitting diode pin bending component |
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2018
- 2018-11-06 CN CN201821820124.4U patent/CN209094270U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112718959A (en) * | 2021-03-31 | 2021-04-30 | 潍坊东鑫智能科技有限公司 | Bending machine capable of accurately and controllably bending |
| CN118950886A (en) * | 2024-08-24 | 2024-11-15 | 滨海治润电子有限公司 | A light emitting diode pin bending component |
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