CN209092912U - A high-humidity flue gas particulate matter removal and whitening system - Google Patents
A high-humidity flue gas particulate matter removal and whitening system Download PDFInfo
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- CN209092912U CN209092912U CN201821829085.4U CN201821829085U CN209092912U CN 209092912 U CN209092912 U CN 209092912U CN 201821829085 U CN201821829085 U CN 201821829085U CN 209092912 U CN209092912 U CN 209092912U
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- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 title claims abstract description 51
- 239000003546 flue gas Substances 0.000 title claims abstract description 51
- 239000013618 particulate matter Substances 0.000 title claims abstract description 20
- 230000002087 whitening effect Effects 0.000 title claims description 15
- 239000002918 waste heat Substances 0.000 claims abstract description 17
- 238000011084 recovery Methods 0.000 claims abstract description 13
- 239000012080 ambient air Substances 0.000 claims description 14
- 239000000428 dust Substances 0.000 claims description 9
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 14
- 239000007789 gas Substances 0.000 abstract description 7
- 238000001816 cooling Methods 0.000 abstract description 5
- 239000003595 mist Substances 0.000 abstract description 5
- 239000000126 substance Substances 0.000 abstract description 5
- 235000019504 cigarettes Nutrition 0.000 abstract 2
- 239000003517 fume Substances 0.000 abstract 2
- 238000007599 discharging Methods 0.000 abstract 1
- 238000010438 heat treatment Methods 0.000 abstract 1
- 238000004064 recycling Methods 0.000 abstract 1
- 239000000779 smoke Substances 0.000 description 8
- 239000003570 air Substances 0.000 description 6
- 238000006477 desulfuration reaction Methods 0.000 description 5
- 230000023556 desulfurization Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000009833 condensation Methods 0.000 description 4
- 230000005494 condensation Effects 0.000 description 4
- 239000010419 fine particle Substances 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000003075 superhydrophobic effect Effects 0.000 description 2
- 239000000443 aerosol Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000003183 carcinogenic agent Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 239000012717 electrostatic precipitator Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 229910017053 inorganic salt Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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- Treating Waste Gases (AREA)
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Abstract
Description
技术领域technical field
本实用新型是一种高湿烟气颗粒物去除脱白系统,属于高湿烟气颗粒物去除脱白系统领域。The utility model relates to a high-humidity flue gas particulate matter removing and whitening system, which belongs to the field of high-humidity flue gas particulate matter removing and whitening systems.
背景技术Background technique
空气动力学直径小于2.5mm的细颗粒物(PM2.5)污染已成为我国突出的大气环境问题,主要原因在于细颗粒物比表面积大,易富集各种重金属及化学致癌物质,而常规除尘技术对其难以有效捕集,造成大量细颗粒物排入大气环境,如静电除尘装置的总除尘效率虽可达99%以上,但对细颗粒物的脱除效率并不高,且随粒径减小脱除效率显著下降;湿法脱硫装置、湿式洗涤除尘器也难以有效捕集细颗粒物,在部分湿法脱硫工艺中,由于无机盐气溶胶和硫酸雾滴的形成,脱硫后细颗粒物浓度反而增加,随着科学技术的飞速发展,高湿烟气颗粒物去除脱白系统也得到了技术改进,但是现有技术无法提高烟气排放控制,降低大气雾霾,同时无法有效地去除白烟并回用余热,达到节水节能。Fine particulate matter (PM2.5) pollution with aerodynamic diameter less than 2.5mm has become a prominent atmospheric environmental problem in my country. The main reason is that fine particulate matter has a large specific surface area and is easy to enrich various heavy metals and chemical carcinogens. It is difficult to effectively capture, causing a large number of fine particles to be discharged into the atmospheric environment. For example, although the total dust removal efficiency of electrostatic precipitators can reach more than 99%, the removal efficiency of fine particles is not high, and the removal efficiency decreases with the particle size. The efficiency drops significantly; wet desulfurization devices and wet scrubbers are also difficult to effectively capture fine particles. In some wet desulfurization processes, due to the formation of inorganic salt aerosols and sulfuric acid droplets, the concentration of fine particles increases after desulfurization. With the rapid development of science and technology, the high-humidity flue gas particulate matter removal and whitening system has also been technically improved, but the existing technology cannot improve flue gas emission control, reduce atmospheric haze, and cannot effectively remove white smoke and reuse waste heat. To save water and energy.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型目的是提供一种高湿烟气颗粒物去除脱白系统,以解决现有技术无法提高烟气排放控制,降低大气雾霾,同时无法有效地去除白烟并回用余热,达到节水节能的问题。In view of the deficiencies of the prior art, the purpose of the present invention is to provide a high-humidity flue gas particulate matter removal and whitening system, so as to solve the problem that the prior art cannot improve the control of flue gas emissions, reduce atmospheric haze, and at the same time cannot effectively remove white smoke And reuse the waste heat to save water and energy.
为了实现上述目的,本实用新型是通过如下的技术方案来实现:一种高湿烟气颗粒物去除脱白系统,包括烟气输送管、板式换热器、余热回收装置、放水阀、鼓风机、环境空气排出管和排气管道,所述烟气输送管底端与板式换热器顶端进行插接,所述板式换热器左端中部与余热回收装置上下两端进行焊接,所述放水阀顶部与板式换热器底部右侧进行插接,所述鼓风机左端与板式换热器右端底部进行焊接,所述环境空气排出管顶部左端与板式换热器右端顶部进行插接,所述排气管道左端顶部与板式换热器底端进行插接,所述环境空气排出管底端与排气管道中部顶端进行插接。In order to achieve the above purpose, the present utility model is achieved through the following technical solutions: a high-humidity flue gas particulate matter removal and whitening system, including a flue gas conveying pipe, a plate heat exchanger, a waste heat recovery device, a drain valve, a blower, an environment The air discharge pipe and the exhaust pipe, the bottom end of the flue gas conveying pipe is plugged with the top end of the plate heat exchanger, the middle part of the left end of the plate heat exchanger is welded with the upper and lower ends of the waste heat recovery device, and the top of the drain valve is connected to the upper and lower ends of the waste heat recovery device. The right side of the bottom of the plate heat exchanger is plugged, the left end of the blower is welded to the bottom of the right end of the plate heat exchanger, the left end of the top of the ambient air discharge pipe is plugged with the top of the right end of the plate heat exchanger, and the left end of the exhaust pipe is connected. The top is plugged with the bottom end of the plate heat exchanger, and the bottom end of the ambient air discharge pipe is plugged with the top end of the middle part of the exhaust pipe.
进一步地,所述烟气输送管左端内侧设置有防尘过滤网,并且防尘过滤网呈细密的网状结构,有利于防止灰尘进入。Further, a dust filter is arranged inside the left end of the flue gas conveying pipe, and the dust filter has a fine mesh structure, which is beneficial to prevent dust from entering.
进一步地,所述板式换热器内部设置有两个以上水平平直波纹板金属片,有利于换热,提高换热效率。Further, more than two horizontal flat corrugated metal sheets are arranged inside the plate heat exchanger, which is beneficial to heat exchange and improves heat exchange efficiency.
进一步地,所述环境空气排出管呈L形状,有利于环境空气排出。Further, the ambient air discharge pipe is L-shaped, which is conducive to the discharge of ambient air.
进一步地,所述排气管道呈U形状,有利于烟气排出。Further, the exhaust duct is U-shaped, which is conducive to the discharge of flue gas.
进一步地,所述烟气输送管的外径与板式换热器顶端内径相一致,有利于进行插接。Further, the outer diameter of the flue gas conveying pipe is consistent with the inner diameter of the top end of the plate heat exchanger, which is conducive to plugging.
进一步地,所述鼓风机的型号为DF-2,其优点是运行安全,使用寿命长。Further, the model of the blower is DF-2, which has the advantages of safe operation and long service life.
进一步地,所述板式换热器采用BRB系列板式换热器,其优点是换热效率高、热损失小。Further, the plate heat exchanger adopts the BRB series plate heat exchanger, which has the advantages of high heat exchange efficiency and small heat loss.
本实用新型的一种高湿烟气颗粒物去除脱白系统,通过板式换热器进行换热降温,余热回收装置回收多余热量进行存储供设备利用,鼓风机将加热后的干空气鼓入降温脱水后的烟气相遇混合,降低了排空烟气的露点温度,使排空烟气在排出后很短的时间内达不到露点温度,尾气水分不会凝结成水雾,进而达到削减白烟的目的,同时有害物质随着白雾的去除一同被再次去除削减随冷凝水一起排出,解决了无法提高烟气排放控制,降低大气雾霾,同时无法有效地去除白烟并回用余热,达到节水节能的问题。The utility model relates to a high-humidity flue gas particulate matter removal and whitening system. A plate heat exchanger is used for heat exchange and cooling, a waste heat recovery device recovers excess heat for storage for equipment use, and a blower blows the heated dry air into the air for cooling and dehydration. The flue gas meets and mixes, which reduces the dew point temperature of the exhaust flue gas, so that the exhaust flue gas cannot reach the dew point temperature within a short period of time after being discharged, and the moisture in the exhaust gas will not condense into water mist, thereby reducing white smoke. At the same time, the harmful substances are removed again along with the removal of white fog and are discharged together with condensed water, which solves the problem that the control of flue gas emission cannot be improved, the atmospheric haze cannot be improved, and the white smoke cannot be effectively removed and the waste heat can be reused, so as to save energy. The issue of water conservation.
附图说明Description of drawings
通过阅读参照以下附图对非限制性实施例所作的详细描述,本实用新型的其它特征、目的和优点将会变得更明显:Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的流程图;Fig. 2 is the flow chart of the utility model;
图中:烟气输送管-1、板式换热器-2、余热回收装置-3、放水阀-4、鼓风机-5、环境空气排出管-6、排气管道-7。In the picture: flue gas conveying pipe-1, plate heat exchanger-2, waste heat recovery device-3, water discharge valve-4, blower-5, ambient air discharge pipe-6, exhaust pipe-7.
具体实施方式Detailed ways
为使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本实用新型。In order to make the technical means, creation features, achievement goals and effects of the present invention easy to understand and understand, the present invention will be further described below with reference to the specific embodiments.
请参阅图1与图2,本实用新型提供一种高湿烟气颗粒物去除脱白系统:包括烟气输送管1、板式换热器2、余热回收装置3、放水阀4、鼓风机5、环境空气排出管6和排气管道7,烟气输送管1底端与板式换热器2顶端进行插接,板式换热器2左端中部与余热回收装置3上下两端进行焊接,放水阀4顶部与板式换热器2底部右侧进行插接,鼓风机5左端与板式换热器2右端底部进行焊接,环境空气排出管6顶部左端与板式换热器2右端顶部进行插接,排气管道7左端顶部与板式换热器2底端进行插接,环境空气排出管6底端与排气管道7中部顶端进行插接,烟气输送管1左端内侧设置有防尘过滤网,并且防尘过滤网呈细密的网状结构,板式换热器2内部设置有两个以上水平平直波纹板金属片,环境空气排出管6呈L形状,排气管道7呈U形状,烟气输送管1的外径与板式换热器2顶端内径相一致。Please refer to FIG. 1 and FIG. 2, the utility model provides a high-humidity flue gas particulate matter removal and whitening system: including flue gas conveying pipe 1, plate heat exchanger 2, waste heat recovery device 3, drain valve 4, blower 5, environment The air discharge pipe 6 and the exhaust pipe 7, the bottom end of the flue gas conveying pipe 1 is plugged with the top end of the plate heat exchanger 2, the middle part of the left end of the plate heat exchanger 2 is welded with the upper and lower ends of the waste heat recovery device 3, and the top of the drain valve 4 is welded. The left end of the blower 5 is welded with the bottom right end of the plate heat exchanger 2, the left end of the top left end of the ambient air discharge pipe 6 is inserted into the top right end of the plate heat exchanger 2, and the exhaust pipe 7 The top of the left end is plugged with the bottom end of the plate heat exchanger 2, the bottom end of the ambient air discharge pipe 6 is plugged with the top of the middle part of the exhaust pipe 7, and a dust filter is provided inside the left end of the flue gas delivery pipe 1, and the dust filter The mesh has a fine mesh structure, the plate heat exchanger 2 is provided with more than two horizontal flat corrugated metal sheets, the ambient air discharge pipe 6 is L-shaped, the exhaust pipe 7 is U-shaped, and the flue gas conveying pipe 1 The outer diameter is consistent with the inner diameter of the top end of the plate heat exchanger 2 .
本专利所述的板式换热器2是由一系列具有一定波纹形状的金属片叠装而成的一种高效换热器,各种板片之间形成薄矩形通道,通过板片进行热量交换,板式换热器2是液—液、液—汽进行热交换的理想设备,它具有换热效率高、热损失小、结构紧凑轻巧、占地面积小、应用广泛、使用寿命长等特点,在相同压力损失情况下,其传热系数比管式换热器高3-5倍,占地面积为管式换热器的三分之一,热回收率可高达90%以上。The plate heat exchanger 2 described in this patent is a high-efficiency heat exchanger composed of a series of metal sheets with a certain corrugated shape. , Plate heat exchanger 2 is an ideal equipment for liquid-liquid and liquid-vapor heat exchange. It has the characteristics of high heat exchange efficiency, small heat loss, compact and lightweight structure, small footprint, wide application and long service life. Under the same pressure loss, the heat transfer coefficient is 3-5 times higher than that of the tubular heat exchanger, the floor area is one third of that of the tubular heat exchanger, and the heat recovery rate can be as high as 90% or more.
当使用者想使用本专利的时候,将高湿烟气颗粒物去除脱白系统用于工业脱硫后高湿烟气中可凝结颗粒物去除,达到烟囱烟气排放端口消除白烟的效果,工业脱硫后的烟气从板式换热器2顶部由烟气输送管1引入,鼓风机5从板式换热器2底部鼓入大量洁净的环境空气,两种气体在仪器内部特殊结构引导下充分接触,进行换热降温,板式换热器2内壁采用的新型超疏水涂层可强化水蒸气的凝结,利于水蒸气凝结呈滴状,不容易沾壁聚集,大大提高了冷凝换热性能,因此,此时的高湿烟气由于换热作用协同超疏水涂层的强化凝结作用,快速凝结出水滴及可凝结固体颗粒物,达到同时去除的效果,另一方面,换热器内部也可进一步降低烟气中粉尘、NOx、SO2等有害气体,消除可形成PM2.5前驱体物质,烟气水分凝结时放出大量的热能,来加热换热器内的环境干空气,使其温度升高,余热回收装置3可以回收多余热量进行存储供设备利用,经过换热后的烟气经过排气管道7外排,鼓风机5将加热后的干空气鼓入环境空气排出管6与排气管道7中降温脱水后的烟气相遇混合,这样就使混合后的烟气湿含率和相对湿度大大降低,从而降低了排空烟气的露点温度,使排空烟气在排出后很短的时间内达不到露点温度,尾气水分不会凝结成水雾,进而达到削减白烟的目的,大量的水分白雾被脱除,同时烟尘、SO2、NOx等有害物质随着白雾的去除一同被再次去除削减随冷凝水一起排出。When the user wants to use this patent, the high-humidity flue gas particulate matter removal and whitening system is used to remove condensable particulate matter in the high-humidity flue gas after industrial desulfurization, so as to achieve the effect of eliminating white smoke from the chimney flue gas discharge port. After industrial desulfurization The flue gas is introduced from the top of the plate heat exchanger 2 by the flue gas conveying pipe 1, and the blower 5 blows a large amount of clean ambient air from the bottom of the plate heat exchanger 2. The two gases are fully contacted under the guidance of the special internal structure of the instrument to exchange Thermal cooling, the new super-hydrophobic coating used on the inner wall of the plate heat exchanger 2 can strengthen the condensation of water vapor, which is conducive to the condensation of water vapor into droplets, which is not easy to stick to the wall and gather, which greatly improves the condensation heat transfer performance. Therefore, at this time, the Due to the heat exchange effect of the high-humidity flue gas and the enhanced condensation effect of the super-hydrophobic coating, water droplets and condensable solid particles can be quickly condensed to achieve the effect of simultaneous removal. On the other hand, the interior of the heat exchanger can also further reduce the dust in the flue gas. , NOx, SO2 and other harmful gases, eliminate the precursor substances that can form PM2.5, and release a large amount of thermal energy when the moisture in the flue gas condenses to heat the ambient dry air in the heat exchanger to increase its temperature, and the waste heat recovery device 3 can The excess heat is recovered for storage for equipment use, the flue gas after heat exchange is discharged through the exhaust pipe 7, and the blower 5 blows the heated dry air into the ambient air discharge pipe 6 and the exhaust pipe 7 to cool and dehydrate the smoke. In this way, the moisture content and relative humidity of the mixed flue gas are greatly reduced, thereby reducing the dew point temperature of the exhaust flue gas, so that the exhaust flue gas cannot reach the dew point temperature within a short time after being discharged. , the moisture in the exhaust gas will not condense into water mist, and then achieve the purpose of reducing white smoke, a large amount of water and white mist are removed, and at the same time, harmful substances such as smoke, SO2, NOx and other harmful substances are removed together with the removal of white mist. discharged together.
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点,对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and does not deviate from the present invention. The present invention can be implemented in other specific forms under the condition of the spirit or basic features. Therefore, the embodiments are to be considered in all respects as exemplary and not restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is therefore intended that the All changes within the meaning and range of the required equivalents are embraced within the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
Claims (6)
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110302637A (en) * | 2019-08-10 | 2019-10-08 | 江苏天洁环境工程有限公司 | Chimney white fog removing system |
| CN111659536A (en) * | 2020-06-29 | 2020-09-15 | 襄阳九鼎昊天环保设备有限公司 | Electrostatic coagulation and heat exchange system and use method thereof |
| CN111974182A (en) * | 2020-07-30 | 2020-11-24 | 浙江开尔新材料股份有限公司 | Novel high-efficient waste heat retrieval and utilization and flue gas take off white integrated device |
| CN112023593A (en) * | 2020-09-14 | 2020-12-04 | 大唐环境产业集团股份有限公司 | Multi-product recovery system and method for wet flue gas working medium containing solid particles |
-
2018
- 2018-11-07 CN CN201821829085.4U patent/CN209092912U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110302637A (en) * | 2019-08-10 | 2019-10-08 | 江苏天洁环境工程有限公司 | Chimney white fog removing system |
| CN111659536A (en) * | 2020-06-29 | 2020-09-15 | 襄阳九鼎昊天环保设备有限公司 | Electrostatic coagulation and heat exchange system and use method thereof |
| CN111974182A (en) * | 2020-07-30 | 2020-11-24 | 浙江开尔新材料股份有限公司 | Novel high-efficient waste heat retrieval and utilization and flue gas take off white integrated device |
| WO2022021951A1 (en) * | 2020-07-30 | 2022-02-03 | 浙江开尔新材料股份有限公司 | New efficient waste heat recycling and flue gas white smoke removal integrated device |
| CN112023593A (en) * | 2020-09-14 | 2020-12-04 | 大唐环境产业集团股份有限公司 | Multi-product recovery system and method for wet flue gas working medium containing solid particles |
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Granted publication date: 20190712 Termination date: 20191107 |