CN209082955U - A kind of climbing device of head tower operation platform - Google Patents
A kind of climbing device of head tower operation platform Download PDFInfo
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Abstract
本实用新型公开了一种钢塔施工平台的爬升装置,包括可供钢塔施工平台安装固定的爬升支架、可驱动所述爬升支架爬升的顶升装置和可固定于已施工钢塔段上的承重支座,所述顶升装置可拆卸固定于所述承重支座上,所述爬升支架上连接有与顶升装置固定、可沿爬升支架上下移动的顶升装置提升系统。以爬升支架为人工施工平台的安装基础,通过顶升装置驱动爬升支架移动从而实现人工施工平台的爬升,再通过顶升装置提升系统实现爬升支架爬升后对顶升装置的提升,为下一次的平台爬升做准备,逐步完成整个钢塔施工过程中的平台爬升操作,轨道与施工平台可实现同步爬升,减少了操作步骤,降低了爬升装置的整体重量,施工周期短,施工效率高。
The utility model discloses a climbing device for a steel tower construction platform. A load-bearing support, the jacking device is detachably fixed on the load-bearing support, and a jacking device lifting system fixed to the jacking device and movable up and down along the climbing support is connected to the climbing support. The climbing bracket is used as the installation base of the artificial construction platform, and the climbing bracket is driven by the jacking device to move to realize the climbing of the artificial construction platform. Prepare the platform for climbing, and gradually complete the platform climbing operation during the entire steel tower construction process. The track and the construction platform can achieve synchronous climbing, which reduces the operation steps and the overall weight of the climbing device. The construction period is short and the construction efficiency is high.
Description
技术领域technical field
本实用新型涉及钢塔施工设备技术领域,具体地指一种钢塔施工平台的爬升装置。The utility model relates to the technical field of steel tower construction equipment, in particular to a climbing device for a steel tower construction platform.
背景技术Background technique
现有的高塔施工主要使用液压自动爬升平台进行施工,常规爬升系统包括轨道和爬升平台两部分,施工顺序是先进行轨道爬升再进行施工平台爬升,整套系统的施工工序复杂、施工周期长。轨道与施工平台采用分离式设计,增加了整套系统的空间尺寸和自身重量。轨道和施工平台爬升倒换时,需人工调整爬升装置的换向装置,施工时间长、功效差。The existing high tower construction mainly uses hydraulic automatic climbing platform for construction. The conventional climbing system includes two parts: the track and the climbing platform. The construction sequence is to climb the track first and then the construction platform. The construction process of the whole system is complicated and the construction period is long. The track and construction platform are designed separately, which increases the space size and weight of the whole system. When the track and the construction platform are climbing and switching, it is necessary to manually adjust the reversing device of the climbing device, which takes a long time and has poor efficiency.
实用新型内容Utility model content
本实用新型的目的就是要解决上述背景技术的不足,提供一种结构简单、施工方便且效率高的钢塔施工平台的爬升装置。The purpose of this utility model is to solve the above-mentioned deficiencies of the background technology, and to provide a climbing device for a steel tower construction platform with a simple structure, convenient construction and high efficiency.
为实现此目的,本实用新型所设计的钢塔施工平台的爬升装置,其特征在于:包括可供钢塔施工平台安装固定的爬升支架、可驱动所述爬升支架爬升的顶升装置和可固定于已施工钢塔段上的承重支座,所述顶升装置可拆卸固定于所述承重支座上,所述爬升支架上连接有与顶升装置固定、可沿爬升支架上下移动的顶升装置提升系统。In order to achieve this purpose, the climbing device of the steel tower construction platform designed by the utility model is characterized in that: it includes a climbing support for the steel tower construction platform to be installed and fixed, a jacking device that can drive the climbing support to climb, and a fixing device that can be fixed. The load-bearing support on the steel tower section that has been constructed, the jacking device is detachably fixed on the load-bearing support, and the climbing support is connected with a jacking device that is fixed with the jacking device and can move up and down along the climbing support. Device lifting system.
进一步的,所述爬升支架靠近所述承重支座的一侧设有导向板,所述承重支座上开有与所述导向板配合、辅助所述爬升支架稳定爬升的导向槽。Further, a guide plate is provided on the side of the climbing support close to the load-bearing support, and a guide groove is formed on the load-bearing support to cooperate with the guide plate to assist the climbing support to climb stably.
更进一步的,所述爬升支架的顶部铰接连接有可辅助所述导向板进入导向槽内的导向支座,所述导向支座包括铰接连接于所述爬升支架顶部的两块导向侧板和固定连接于所述两块导向侧板之间、与所述导向槽配合的辅助导向板。Further, the top of the climbing support is hingedly connected with a guide support that can assist the guide plate to enter the guide groove, and the guide support includes two guide side plates hingedly connected to the top of the climbing support and a fixed guide support. The auxiliary guide plate is connected between the two guide side plates and matched with the guide groove.
进一步的,所述导向板面对所述承重支座的一侧表面与所述承重支座之间设有可将所述导向板定位于所述承重支座内的锁紧定位装置。Further, between a side surface of the guide plate facing the load-bearing support and the load-bearing support, a locking and positioning device capable of positioning the guide plate in the load-bearing support is provided.
进一步的,所述锁紧定位装置包括固定连接于所述导向板面对所述承重支座的一侧表面上、开口向下的支撑挂钩,所述支撑挂钩设置于所述承重支座内,所述支撑挂钩与所述承重支座之间通过承重销轴和开口销固定连接,所述承重销轴设置于所述支撑挂钩的开口内。Further, the locking and positioning device includes a support hook fixedly connected to a side surface of the guide plate facing the load-bearing support with an opening downward, and the support hook is arranged in the load-bearing support, The support hook and the load-bearing support are fixedly connected by a load-bearing pin shaft and a split pin, and the load-bearing pin shaft is arranged in the opening of the support hook.
更进一步的,所述锁紧定位装置还包括位于所述承重销轴上方、可限制所述支撑挂钩向上运动的锁紧销轴,所述锁紧销轴可拆卸固定于所述承重支座上。Furthermore, the locking and positioning device further includes a locking pin located above the load-bearing pin that can restrict the upward movement of the support hook, and the locking pin is detachably fixed on the load-bearing support. .
优选的,所述顶升装置为顶升液压油缸,所述顶升液压油缸的壳体底部可拆卸固定(如销轴固定)于所述承重支座上,所述顶升液压油缸的活塞杆顶部与所述爬升支架之间通过顶升支座结构固定连接。Preferably, the jacking device is a jacking hydraulic oil cylinder, the bottom of the casing of the jacking hydraulic oil cylinder is detachably fixed (for example, fixed by a pin) on the load-bearing support, and the piston rod of the jacking hydraulic oil cylinder The top and the climbing support are fixedly connected through the jacking support structure.
进一步的,所述顶升支座结构包括固定连接于所述爬升支架靠近所述承重支座的一侧表面上、开口向下的支撑挂钩和与所述活塞杆固定的顶升支座,所述顶升支座与所述支撑挂钩之间通过顶升销轴和开口销固定,所述顶升销轴设置于所述支撑挂钩的开口内。Further, the jacking support structure includes a support hook fixedly connected to a side surface of the climbing support close to the load bearing support, with an opening downward, and a jacking support fixed with the piston rod, so The jacking support and the support hook are fixed by a jacking pin and a split pin, and the jacking pin is arranged in the opening of the support hook.
进一步的,所述爬升支架远离所述承重支座的一侧沿其轴向方向设有提升轨道,所述顶升装置提升系统包括提升支架,所述提升支架上设有与所述提升轨道配合的提升滚轮,所述顶升装置固定于所述提升支架上。Further, the side of the climbing support away from the load bearing support is provided with a lifting track along its axial direction, and the lifting system of the jacking device includes a lifting support, and the lifting support is provided with a lifting track to cooperate with the lifting track. The lifting roller, the lifting device is fixed on the lifting bracket.
更进一步的,所述爬升支架远离所述承重支座的一侧设有可与所述钢塔施工平台固定的平台安装支座;所述爬升支架的顶部连接有防坠器;所述爬升支架的底部连接有辅助所述爬升支架稳定爬升的下支撑,所述下支撑包括固定于所述爬升支架下部、轴线与所述爬升支架的轴线垂直的支撑杆和连接于所述支撑杆靠近所述已施工钢塔段的一端、可沿所述已施工钢塔段的表面滚动的支撑滚轮。Further, the side of the climbing support away from the load-bearing support is provided with a platform mounting support that can be fixed with the steel tower construction platform; the top of the climbing support is connected with a fall arrester; the climbing support The bottom is connected with a lower support that assists the climbing support to climb steadily, the lower support includes a support rod fixed to the lower part of the climbing support, the axis of which is perpendicular to the axis of the climbing support, and a support rod connected to the support rod close to the One end of the constructed steel tower section is a support roller that can roll along the surface of the constructed steel tower section.
本实用新型的有益效果是:本实用新型以爬升支架为人工施工平台的安装基础,通过顶升装置驱动爬升支架移动从而实现人工施工平台的爬升,再通过顶升装置提升系统实现爬升支架爬升后对顶升装置的提升,为下一次的平台爬升做准备,逐步完成整个钢塔施工过程中的平台爬升操作,轨道与施工平台可实现同步爬升,减少了操作步骤,降低了爬升装置的整体重量,施工周期短,施工效率高。The beneficial effects of the utility model are as follows: the utility model uses the climbing bracket as the installation base of the artificial construction platform, drives the climbing bracket to move through the jacking device to realize the climbing of the artificial construction platform, and then realizes the climbing of the climbing bracket through the lifting system of the jacking device. Lift the jacking device to prepare for the next platform climbing, and gradually complete the platform climbing operation during the entire steel tower construction process. The track and the construction platform can climb synchronously, reducing the operation steps and reducing the overall weight of the climbing device. , The construction period is short and the construction efficiency is high.
附图说明Description of drawings
图1为本实用新型中爬升装置安装于已施工钢塔段上的主视图;Fig. 1 is the front view that the climbing device is installed on the constructed steel tower section in the utility model;
图2为本实用新型中导向板与承重支座固定的主视图;Figure 2 is a front view of the guide plate and the load-bearing support being fixed in the utility model;
图3为图2中A-A的剖视图;Fig. 3 is the sectional view of A-A in Fig. 2;
图4为本实用新型中爬升支架与顶升支座固定的主视图;Figure 4 is a front view of the utility model in which the climbing support and the jacking support are fixed;
图5为图4中B-B的剖视图;Fig. 5 is the sectional view of B-B in Fig. 4;
图6为本实用新型中顶升装置提升系统的主视图;6 is a front view of the lifting system of the jacking device in the utility model;
图7为本实用新型中顶升装置提升系统的仰视图;7 is a bottom view of the lifting system of the jacking device in the utility model;
图8为本实用新型中爬升支架的主视图;8 is a front view of the climbing support in the utility model;
图9为本实用新型中导向支座的主视图;Fig. 9 is the front view of the guide bearing in the utility model;
其中,1-爬升支架,2-已施工钢塔段,3-承重支座,4-导向板,5-导向槽,6-导向支座(6.1-导向侧板,6.2-辅助导向板),7-支撑挂钩,8-承重销轴,9-开口销,10-锁紧销轴,11-顶升液压油缸,12-活塞杆,13-预埋锚杆,14-顶升支座,15-顶升销轴,16-提升轨道,17-提升支架,18-提升滚轮,19-平台安装支座,20-防坠器,21-支撑杆,22-支撑滚轮,23-油缸固定杆,24-油缸固定支座。Among them, 1-climbing bracket, 2-steel tower section that has been constructed, 3-bearing support, 4-guide plate, 5-guide groove, 6-guide support (6.1-guide side plate, 6.2-auxiliary guide plate), 7-Support hook, 8-Load bearing pin, 9-Cotter pin, 10-Lock pin, 11-Lifting hydraulic cylinder, 12-Piston rod, 13-Embedded anchor rod, 14-Lifting support, 15 -Lifting pin shaft, 16-Lifting track, 17-Lifting bracket, 18-Lifting roller, 19-Platform mounting support, 20-Drop arrester, 21-Support rod, 22-Support roller, 23-Cylinder fixing rod, 24-Cylinder fixed support.
具体实施方式Detailed ways
下面结合附图和具体实施例对本实用新型作进一步的详细说明。The present utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1-9所示的钢塔施工平台的爬升装置,包括可供钢塔施工平台安装固定的爬升支架1、驱动爬升支架1爬升的顶升液压油缸11和固定于已施工钢塔段2上的承重支座3,顶升液压油缸11通过销轴可拆卸固定于承重支座3上,爬升支架1上连接有与顶升液压油缸11固定、沿爬升支架1上下移动的顶升装置提升系统。爬升支架1远离承重支座3的一侧设有可与钢塔施工平台固定的平台安装支座19;爬升支架1的顶部连接有防坠器20,底部连接有下支撑,下支撑包括固定于爬升支架1下部、轴线与爬升支架1的轴线垂直的支撑杆21和连接于支撑杆21靠近已施工钢塔段2的一端、可沿已施工钢塔段2的表面滚动的支撑滚轮22。下支撑辅助爬升支架1在已施工钢塔段2的表面温度爬升。As shown in Figure 1-9, the climbing device of the steel tower construction platform includes a climbing bracket 1 that can be installed and fixed on the steel tower construction platform, a jacking hydraulic cylinder 11 that drives the climbing bracket 1 to climb, and a section 2 that is fixed to the constructed steel tower. On the load-bearing support 3, the jacking hydraulic cylinder 11 is detachably fixed on the load-bearing support 3 through the pin shaft, and the climbing support 1 is connected with a jacking device that is fixed to the jacking hydraulic cylinder 11 and moves up and down along the climbing support 1. system. The side of the climbing support 1 away from the load-bearing support 3 is provided with a platform mounting support 19 that can be fixed with the steel tower construction platform; the top of the climbing support 1 is connected with a fall arrester 20, and the bottom is connected with a lower support, the lower support includes being fixed on The lower part of the climbing frame 1, the support rod 21 with the axis perpendicular to the axis of the climbing frame 1, and the support roller 22 connected to the end of the support rod 21 close to the constructed steel tower section 2 and can roll along the surface of the constructed steel tower section 2. The lower support auxiliary climbing support 1 climbs the surface temperature of the constructed steel tower section 2 .
如图2-3所示,爬升支架1靠近承重支座3的一侧设有导向板4,承重支座3上开有与导向板4配合、辅助爬升支架1稳定爬升的导向槽5。如图8—9所示,爬升支架1的顶部铰接连接有可辅助导向板4进入导向槽5内的导向支座6,导向支座6包括铰接连接于爬升支架1顶部的两块导向侧板6.1和固定连接于两块导向侧板6.1之间、与导向槽5配合的辅助导向板6.2。旋转导向支座6,使辅助导向板6.2进入导向槽5内,以方便爬升支架1的导向板4进入导向槽5。As shown in Figure 2-3, a guide plate 4 is provided on the side of the climbing bracket 1 close to the load-bearing support 3, and the load-bearing support 3 is provided with a guide groove 5 that cooperates with the guide plate 4 and assists the climbing support 1 to climb stably. As shown in Figures 8-9, the top of the climbing bracket 1 is hingedly connected with a guide support 6 that can assist the guide plate 4 to enter the guide groove 5. The guide support 6 includes two guide side plates hingedly connected to the top of the climbing support 1. 6.1 and the auxiliary guide plate 6.2 fixedly connected between the two guide side plates 6.1 and matched with the guide groove 5. Rotate the guide support 6 to make the auxiliary guide plate 6.2 enter the guide groove 5, so as to facilitate the guide plate 4 of the climbing support 1 to enter the guide groove 5.
如图2-3所示,导向板4面对承重支座3的一侧表面与承重支座3之间设有可将导向板4定位于承重支座3内的锁紧定位装置。锁紧定位装置包括固定连接于导向板4面对承重支座3的一侧表面上、开口向下的支撑挂钩7,和位于承重销轴8上方、可限制支撑挂钩7向上运动的锁紧销轴10,锁紧销轴10可拆卸固定于承重支座3上。支撑挂钩7设置于承重支座3内,支撑挂钩7与承重支座3之间通过承重销轴8和开口销9固定连接,承重销轴8设置于支撑挂钩7的开口内。As shown in FIGS. 2-3 , a locking and positioning device for positioning the guide plate 4 in the load-bearing support 3 is provided between the side surface of the guide plate 4 facing the load-bearing support 3 and the load-bearing support 3 . The locking and positioning device includes a support hook 7 that is fixedly connected to the side surface of the guide plate 4 facing the load bearing support 3, with an opening downward, and a locking pin located above the load bearing pin 8, which can limit the upward movement of the support hook 7. The shaft 10 and the locking pin shaft 10 are detachably fixed on the bearing support 3 . The support hook 7 is arranged in the load-bearing support 3 , and the support hook 7 and the load-bearing support 3 are fixedly connected by a load-bearing pin 8 and a split pin 9 , and the load-bearing pin 8 is arranged in the opening of the support hook 7 .
如图4—5所示,顶升液压油缸11,顶升液压油缸11的壳体底部可拆卸固定于承重支座3上,顶升液压油缸11的活塞杆12顶部与爬升支架1之间通过顶升支座结构固定连接。顶升支座结构包括固定连接于爬升支架1靠近承重支座3的一侧表面上、开口向下的支撑挂钩7和与活塞杆12固定的顶升支座14,顶升支座14与支撑挂钩7之间通过顶升销轴15和开口销9固定,顶升销轴15设置于支撑挂钩7的开口内。As shown in Figures 4-5, the jacking hydraulic cylinder 11, the bottom of the casing of the jacking hydraulic cylinder 11 is detachably fixed on the bearing support 3, the top of the piston rod 12 of the jacking hydraulic cylinder 11 and the climbing support 1 pass through The jacking support structure is fixedly connected. The jacking support structure includes a support hook 7 that is fixedly connected to the side surface of the climbing support 1 close to the load-bearing support 3 and has a downward opening and a jacking support 14 that is fixed with the piston rod 12. The jacking support 14 is connected to the support. The hooks 7 are fixed by a jack-up pin 15 and a split pin 9 , and the jack-up pin 15 is arranged in the opening of the support hook 7 .
如图6—7所示,爬升支架1远离承重支座3的一侧沿其轴向方向设有提升轨道16,顶升装置提升系统包括提升支架17,提升支架17上设有与提升轨道16配合的提升滚轮18,顶升装置固定于提升支架17上。提升轨道16的底部两侧为球形,提升滚轮18包括与提升轨道16底部两侧球形配合的滚轮和与两侧提升轨道16的表面配合的滚轮,三个滚轮的结构保证了提升支架17与提升轨道16的配合。顶升液压油缸11的前后壳体分别固定于油缸固定杆23上,油缸固定杆23与油缸固定支座24之间通过销轴固定连接,从而可调整顶升液压油缸23的竖直位置,确保顶升液压油缸23对爬升支架1的顶升稳定。As shown in Figures 6-7, the side of the climbing support 1 away from the load-bearing support 3 is provided with a lifting rail 16 along its axial direction. The lifting system of the jacking device includes a lifting bracket 17, and the lifting bracket 17 is provided with the lifting rail 16. The lifting device is fixed on the lifting bracket 17 with the matching lifting roller 18 . Both sides of the bottom of the lifting rail 16 are spherical, and the lifting rollers 18 include rollers that are spherically matched with the two sides of the bottom of the lifting rail 16 and rollers that cooperate with the surfaces of the lifting rails 16 on both sides. The structure of the three rollers ensures that the lifting bracket 17 and the lifting Fitting of track 16. The front and rear shells of the jacking hydraulic cylinder 11 are respectively fixed on the cylinder fixing rod 23, and the cylinder fixing rod 23 and the cylinder fixing support 24 are fixedly connected by pins, so that the vertical position of the jacking hydraulic cylinder 23 can be adjusted to ensure The jacking-up hydraulic cylinder 23 stabilizes the jacking of the climbing frame 1 .
本实用新型所设计的爬升装置的工作过程是:解除锁紧销轴10和承重销轴8对爬升支架1的限制,顶升液压油缸11驱动顶升支座14,带动爬升支架1向上爬升,待爬升支架1爬升至下一节段时,通过下一节段的承重支座3将爬升支架1锁紧,此时拆除顶升液压油缸11与承重支座3以及顶升液压油缸11与顶升支座14之间的连接,提升支架17沿提升轨道16运动,带动顶升液压油缸11至下一节段与下一节段的承重支座3固定,将活塞杆12与顶升支座14和爬升支架1连接。爬升支架1爬升至下一节段位置时,防坠器20将爬升支架1锁紧于已施工钢塔段2上,用于整套系统的二次保护,防止坠落;承重支座3通过预埋锚杆13系统锚固于高塔表面,用于平台施工和爬升时的承载作用,顶升支座14与顶升液压油缸11和提升轨道16连接,通过顶升液压油缸11带动顶升支座14实现爬升支架1的爬升。The working process of the climbing device designed by the utility model is as follows: the restriction of the locking pin 10 and the bearing pin 8 on the climbing support 1 is released, the jacking hydraulic cylinder 11 drives the jacking support 14, and drives the climbing support 1 to climb upward, When the climbing support 1 climbs to the next section, the climbing support 1 is locked by the load-bearing support 3 of the next section. At this time, the jacking hydraulic cylinder 11 and the load-bearing support 3 and the jacking hydraulic cylinder 11 and the jack are removed. The connection between the lifting supports 14, the lifting support 17 moves along the lifting track 16, drives the lifting hydraulic cylinder 11 to the next section and the bearing support 3 of the next section is fixed, and the piston rod 12 and the lifting support are fixed. 14 is connected to the climbing bracket 1. When the climbing bracket 1 climbs to the next segment position, the fall arrester 20 locks the climbing bracket 1 on the constructed steel tower section 2 for secondary protection of the entire system to prevent falling; the load-bearing support 3 is pre-buried The anchor rod 13 is anchored on the surface of the high tower, and is used for the bearing function of platform construction and climbing. The jacking support 14 is connected with the jacking hydraulic cylinder 11 and the lifting track 16, and the jacking support 14 is driven by the jacking hydraulic cylinder 11. The climbing of the climbing bracket 1 is realized.
以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型的结构做任何形式上的限制。凡是依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本实用新型的技术方案的范围内。The above descriptions are only preferred embodiments of the present invention, and do not limit the structure of the present invention in any form. Any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still fall within the scope of the technical solutions of the present invention.
Claims (10)
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| CN201821577931.8U CN209082955U (en) | 2018-09-26 | 2018-09-26 | A kind of climbing device of head tower operation platform |
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| CN201821577931.8U CN209082955U (en) | 2018-09-26 | 2018-09-26 | A kind of climbing device of head tower operation platform |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109296190A (en) * | 2018-09-26 | 2019-02-01 | 中交武汉港湾工程设计研究院有限公司 | A climbing device for a steel tower construction platform |
| CN110644374A (en) * | 2019-10-14 | 2020-01-03 | 中交武汉港湾工程设计研究院有限公司 | Multifunctional construction platform for concrete inner cavity and construction method thereof |
| CN111691661A (en) * | 2020-06-30 | 2020-09-22 | 中建三局集团有限公司 | Climbing type platform device for twisting special-shaped continuous variable cross-section steel tower structure |
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2018
- 2018-09-26 CN CN201821577931.8U patent/CN209082955U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109296190A (en) * | 2018-09-26 | 2019-02-01 | 中交武汉港湾工程设计研究院有限公司 | A climbing device for a steel tower construction platform |
| CN110644374A (en) * | 2019-10-14 | 2020-01-03 | 中交武汉港湾工程设计研究院有限公司 | Multifunctional construction platform for concrete inner cavity and construction method thereof |
| CN111691661A (en) * | 2020-06-30 | 2020-09-22 | 中建三局集团有限公司 | Climbing type platform device for twisting special-shaped continuous variable cross-section steel tower structure |
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