CN209082043U - Melt spinning device - Google Patents

Melt spinning device Download PDF

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Publication number
CN209082043U
CN209082043U CN201821739675.8U CN201821739675U CN209082043U CN 209082043 U CN209082043 U CN 209082043U CN 201821739675 U CN201821739675 U CN 201821739675U CN 209082043 U CN209082043 U CN 209082043U
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CN
China
Prior art keywords
mentioned
component
gas
air exhaust
melt spinning
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Withdrawn - After Issue
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CN201821739675.8U
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Chinese (zh)
Inventor
铃木淳平
川本和弘
水谷光范
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TMT Machinery Inc
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TMT Machinery Inc
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Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • D01D5/088Cooling filaments, threads or the like, leaving the spinnerettes
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D13/00Complete machines for producing artificial threads
    • D01D13/02Elements of machines in combination
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D4/00Spinnerette packs; Cleaning thereof
    • D01D4/02Spinnerettes
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • D01D5/088Cooling filaments, threads or the like, leaving the spinnerettes
    • D01D5/092Cooling filaments, threads or the like, leaving the spinnerettes in shafts or chimneys

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)

Abstract

The utility model provides a kind of melt spinning device, is able to suppress the air turbulence spun near next long filament and the deviation for reducing the gas traffic attraction between multiple air exhaust loops.Melt spinning device has: the spinning portion of long filament is spun from multiple spinning heads;Cooling end with multiple cooling cylinders;And it is configured at the exhaust apparatus (4) between spinning portion and cooling end.Exhaust apparatus includes suction pump (34);Be arranged to surround respectively spun multiple long filaments multiple air exhaust loops (32);And component (31) are surrounded, it is connect with suction pump, and be arranged to surround multiple air exhaust loops, is formed with the inner space for the gas flowing being discharged from the inside of multiple air exhaust loops.Multiple gas vents are formed on each air exhaust loop, the area of each gas vent of each air exhaust loop (32) is 30mm2Hereinafter, the summation of the area of multiple gas vents is 2.5% or less relative to the ratio of the internal surface area of air exhaust loop (32) in each air exhaust loop (32).

Description

Melt spinning device
Technical field
The utility model relates to a kind of melt spinning devices.
Background technique
Patent Document 1 discloses the melt spinning devices for spinning silk thread.Melt spinning device has: filament spinning component, It is respectively provided with the polymer that will have been melted and spins multiple spinning heads for long filament;And multiple cooling cylinders, it is configured at multiple spinnerets The lower section of head cools down the spun long filament of institute by cooling wind respectively.
Herein, from the gas for the monomer for spinning raw material of next long filament generation as polymer from spinning head.Work as monomer Gas cooling and when solidifying, monomer is attached to spinning head or makes the plugged filter for being set to cooling cylinder in icicle shape etc., And it is possible to disorder from cooling cylinder towards the cooling wind that long filament supplies, silk thread quality is possible to deteriorate.Also, under normal circumstances, The finish filar guide that finish is assigned to silk thread is configured in the lower section of melt spinning device, when the monomer having cured is attached to finish When filar guide, the adverse effects such as silk thread deterioration can be also generated.Therefore, above-mentioned melt spinning device is also equipped with multiple cricoid It manages (hereinafter referred to as air exhaust loop), multiple cricoid pipe is respectively arranged between multiple spinning heads and multiple cooling cylinders, and is arranged Next long filament is spun from multiple spinning heads at surrounding respectively.It has been alternately formed on the peripheral wall of each pipe etc. for exhaust to be sucked out Multiple holes of gas on the inside of ring.The gas immediately below spinning head is sucked out by multiple hole.
Patent document 1:DE102013012869A1
When the gas of monomer is sucked out from the inside of air exhaust loop, when to spin air-flow near next long filament from spinning head disorderly When random, it is easy to produce silk thread swing, and silk thread quality is easily reduced.In addition, when in a part of air exhaust loop gas by sharp Attract etc., between multiple air exhaust loops gas traffic attraction generate deviation when, the swing mode of long filament between multiple air exhaust loops Become different etc. easy, silk thread quality is easy to produce deviation.Especially, in recent years, it is desirable that manufacture by than in the past more it is thin (for example, 0.5DPF or less) the silk thread that is formed of long filament, the above problem becomes more significant.
Utility model content
The purpose of this utility model is that inhibiting to spin the air turbulence near next long filament, and reduce multiple air exhaust loops Between gas traffic attraction deviation.
The melt spinning device of 1st utility model is characterized in that having: spinning portion, has multiple spinning heads, from above-mentioned Multiple spinning heads spin long filament respectively;Cooling end has the multiple cooling cylinders for the lower section for being respectively arranged at above-mentioned multiple spinning heads, To from above-mentioned multiple spinning heads, spun above-mentioned long filament is cooled down respectively;And exhaust portion, in the direction of travel of above-mentioned long filament On be configured between above-mentioned spinning portion and above-mentioned cooling end, to from the gas that generates of spun above-mentioned long filament attracted and arranged Out, above-mentioned exhaust portion includes suction device, attracts above-mentioned gas;Multiple air exhaust loops, be respectively arranged at above-mentioned multiple spinning heads with Between above-mentioned multiple cooling cylinders, and it is arranged to be surrounded respectively from above-mentioned multiple spun above-mentioned multiple long filaments of spinning head;And packet Component is enclosed, is connect with above-mentioned suction device, and is arranged to surround above-mentioned multiple air exhaust loops, is formed with and supplies from above-mentioned multiple air exhaust loops Inside discharge above-mentioned gas flowing inner space, be formed on the peripheral wall of each air exhaust loop and to attract discharge above-mentioned gas Multiple gas vents, the area of each gas vent of each air exhaust loop are 30mm2Hereinafter, in each air exhaust loop, above-mentioned multiple gas vents The summation of area is 2.5% or less relative to the ratio of the internal surface area of above-mentioned air exhaust loop.
In the present invention, by being configured between spinning head and cooling cylinder (that is, spinning near next long filament) The gas vent of air exhaust loop attracts discharge gas.It is that present inventor carries out a intensive study as a result, obtaining following such seeing Solution: the deviation of the gas traffic attraction between the inhibition of the area of gas vent and air turbulence, air exhaust loop, which reduces, to be existed compared with Important Relations.
Firstly, present inventor has found: by the way that the area of each gas vent is set as 30mm2Increase each gas vent below Flow path resistance, be thus for example able to suppress gas by being configured at relatively suction device on the attraction direction of gas Gas vent of position etc. holds the gas vent of runny position in gas and is intensively attracted.That is, discovery: passing through increase Thus the flow path resistance of each gas vent is easy equably to attract gas by each gas vent, be able to suppress in the inside of air exhaust loop Air-flow concentrates on a part of gas vent, and is able to suppress the air turbulence on the inside of air exhaust loop.Also, present inventor is in addition to each Except the area of gas vent, also it is conceived to the ratio of the summation of the area of multiple gas vents relative to the internal surface area of air exhaust loop (hereinafter referred to as opening ratio).That is, present inventor find: by the ratio that will be open be set as 2.5% hereinafter, thus, it is possible to Inhibiting the traffic attraction per unit time of gas becomes excessive relative to the volume of the inner space of air exhaust loop, is able to suppress exhaust Air turbulence on the inside of ring.
In addition, present inventor has found: thus the area by reducing each gas vent can also reduce multiple air exhaust loops Between gas traffic attraction deviation.That is, discovery: by inhibiting air-flow to concentrate on a part of gas vent, thus and in air flow collection It is compared in the case where a part of gas vent, additionally it is possible to which the flow velocity for reducing the inner space entirety for surrounding component is uneven, and can press down Make the deviation of the gas traffic attraction between multiple air exhaust loops.Also, it was found that: by reduce be open ratio, and inhibit gas by from The inside of air exhaust loop is sharp discharged, and thus compared with the case where gas is sharp discharged, is able to suppress and is surrounding component Air-flow is easy the case where becoming disorder in inner space, and can reduce the deviation of the gas traffic attraction between air exhaust loop.
As described above, specified value is become hereinafter, thus, it is possible to press down by the area and opening ratio that make each gas vent System spins the air turbulence near next long filament, and can reduce the deviation of the gas traffic attraction between multiple air exhaust loops.
The melt spinning device of 2nd utility model is characterized in that, in above-mentioned 1st utility model, the face of each gas vent Product is 13mm2Below.
In the present invention, a part of gas vent is concentrated on by further suppressing the air-flow on the inside of air exhaust loop, thus It can significantly inhibit to spin the air turbulence near next long filament, can significantly reduce the gas between multiple air exhaust loops The deviation of body traffic attraction.
The melt spinning device of 3rd utility model is characterized in that, above-mentioned more in above-mentioned 1st or the 2nd utility model The summation of the area of a gas vent is 1.25% or less relative to the ratio of the internal surface area of above-mentioned air exhaust loop.
In the present invention, by the way that aforementioned proportion is set as 1.25% hereinafter, and further suppressing in air exhaust loop The gas of side is sharp attracted, thus, it is possible to significantly inhibit to spin the air turbulence near next long filament, and can be compared with The earth reduces the deviation of the gas traffic attraction between multiple air exhaust loops.
The melt spinning device of 4th utility model is characterized in that, in any one of above-mentioned 1st~3rd utility model, respectively The area of gas vent is 7mm2More than.
When each gas vent is too small, will inside by the gas of gas vent in gas vent or the neighbouring feelings that have cured Under condition, there are gas vents to be easy a possibility that blocking.Therefore, in order to inhibit to be vented hole plug, preferably by the area of each gas vent It is set as 7mm2More than.
The melt spinning device of 5th utility model is characterized in that, in any one of above-mentioned 1st~4th utility model, respectively Above-mentioned multiple gas vents of air exhaust loop equally spaced arrange in the circumferential direction of each air exhaust loop.
In the present invention, multiple gas vents of each air exhaust loop equally spaced arrange in the circumferential, therefore, in each exhaust Gas is easy equably to be discharged in the circumferential direction of ring.Thereby, it is possible to keep the flow velocity of the gas on each air exhaust loop periphery close uniformly, because This, compared in each air exhaust loop periphery flow velocity significantly situation of unevenness, additionally it is possible to inhibit the inner space for surrounding component whole Flow velocity it is uneven.Therefore, the traffic attraction for being able to suppress gas generates deviation between air exhaust loop.
The melt spinning device of 6th utility model is characterized in that, in any one of above-mentioned 1st~5th utility model, respectively Gas vent has round.
In the present invention, it by making each gas vent become smooth round, is thus difficult to when gas is vented Generate turbulent flow.
In addition, according to spun silk thread thickness, the difference of type, it is possible to produce want by changing multiple exhausts The case where traffic attraction per unit time of the gross area in hole to change gas.In the present invention, gas vent has circle Therefore shape can block gas vent by general pin etc..Alternatively, thus can also by forming internal screw thread in gas vent Gas vent is blocked by general screw etc..That is, the quantity increase and decrease by making the pin for blocking gas vent or screw etc., thus The gross area of multiple gas vents can be changed.Therefore, when changing the gross area of multiple gas vents, no replacement is required air exhaust loop, and And the gross area of gas vent can be easily changed, therefore cost, labour can be saved.
The melt spinning device of 7th utility model is characterized in that, in any one of above-mentioned 1st~6th utility model, on The long filament of 0.5DPF thickness below can be spun by stating spinning portion.
0.5DPF below thinner and lighter long filament is easy the disorder due to air-flow and swings, the length with previous thickness A possibility that silk is compared, is easily reduced there are silk thread quality.In the present invention, it is able to suppress and spins near next long filament Air turbulence therefore in the composition for spinning thinner long filament, can particularly effectively inhibit the deviation of silk thread quality.
The melt spinning device of 8th utility model is characterized in that, in any one of above-mentioned 1st~7th utility model, on It states encirclement component and includes flow path diminution part, the downstream side in the attraction direction being more attracted towards above-mentioned gas, flow path width is got over Narrow;Straight line portion is configured at and reduces the above-mentioned suction device side that above-mentioned attraction direction is more leaned in part, and flow path than above-mentioned flow path Constant width;And bending part, it is configured at above-mentioned flow path and reduces between part and above-mentioned straight line portion, flow path has Curved Shape.
In surrounding component, such as when reducing part with straight line portion formation angle by flow path, towards suction device side Air-flow be easy being partially stripped at angle, exist generate vortex and a possibility that cause the pressure loss.In the present invention, from The air-flow that flow path diminution is partially toward straight line portion is swimmingly flowed readily along bending part.Accordingly, it is difficult to generate air-flow Remove and be able to suppress the generation of vortex.
The melt spinning device of 9th utility model is characterized in that, in any one of above-mentioned 1st~8th utility model, on State surround component be divided on the attraction direction that above-mentioned gas is attracted upstream side the 1st component and downstream side the 2nd Component, above-mentioned 2nd component can be dismounted relative to above-mentioned 1st component.
When the gas attracted solidifies in the inner space for surrounding component, there are inner spaces to narrow, attraction becomes A possibility that weak.In the present invention, it surrounds component and is divided into the 1st component and the 2nd component, the 2nd component is relative to the 1st Part can dismount, and therefore, can easily be done the maintenance for surrounding components interior.Therefore, attraction is able to suppress to die down.
Detailed description of the invention
Fig. 1 is the sectional view of melt spinning device involved in present embodiment.
Fig. 2 is the II-II sectional view of Fig. 1.
Fig. 3 is the plan view of exhaust apparatus.
Fig. 4 is the IV-IV sectional view of Fig. 3.
Fig. 5 is the partial cross-sectional view of connecting component.
Fig. 6 is indicate the condition of embodiment and comparative example and the gas traffic attraction as obtained from fluid analysis inclined The figure of the data of difference.
Fig. 7 is the figure for indicating the configuration example of the gas vent of air exhaust loop.
Fig. 8 is the inner surface indicated by embodiment and comparative example according to the summation of the area of tap relative to air exhaust loop The figure for the data that the sequence of long-pending ratio rearranges.
Fig. 9 is the chart for indicating the open area ratio interdependence of the traffic attraction deviation in air exhaust loop.
Figure 10 is the chart for indicating the open area ratio interdependence of the traffic attraction deviation between air exhaust loop.
Figure 11 is the figure for indicating analysis result relevant to the configuration interdependence of gas vent.
Figure 12 is the figure for indicating the data of experimental result of silk thread quality.
The explanation of symbol:
2: spinning manifold (spinning portion);3: silk thread cooling device (cooling end);4: exhaust apparatus (exhaust portion);13: spinneret Head;21: cooling cylinder;31: surrounding component;31a: the 1 component;31b: the 2 component;32: air exhaust loop;34: suction pump (attracts dress It sets);61: flow path reduces part;62: bending part;63: straight line portion;71: peripheral wall;72: gas vent;F: long filament.
Specific embodiment
Then, referring to Fig.1~Figure 12 is illustrated the embodiments of the present invention.
(summary of melt spinning device is constituted)
Firstly, being illustrated using composition of the Fig. 1 and Fig. 2 to melt spinning device 1.Fig. 1 is involved by present embodiment And melt spinning device sectional view.Fig. 2 is the II-II sectional view of Fig. 1.In addition, by Fig. 1 and upper and lower shown in Fig. 2 Up and down direction, the front-rear direction of the melt spinning device 1 of present embodiment are respectively defined as to, front-rear direction and left and right directions And left and right directions and carry out the following description.Melt spinning device 1 have spinning manifold 2 (the spinning portion of the utility model), Silk thread cooling device 3 (cooling end of the utility model), exhaust apparatus 4 (exhaust portion of the utility model) and finish filar guide 5。
Spinning manifold 2 is for spinning the multi-filament line Y formed by molten polymer.Institute is spun molten in the present embodiment Melting polymer is, for example, nylon 6 (PA6).Spinning manifold 2 has multiple assembly housings 11.It is filled respectively on multiple assembly housings 11 Equipped with multiple filament spinning components 12.In the present embodiment, 12 filament spinning components 12 are respectively fitted on 12 assembly housings 11. Multiple assembly housings 11 (multiple filament spinning components 12) are serrated along left and right directions is arranged in 2 column.From piping (not shown) etc. Molten polymer is supplied towards each filament spinning component 12.
The spinning head 13 for foring multiple nozzles 14 is configured in the lower end of each filament spinning component 12.Filament spinning component 12 Molten polymer is spun respectively as long filament f from multiple nozzles 14 of spinning head 13.That is, from a spinning head 13 spin by The multifilament (silk thread Y) that a plurality of long filament f is constituted.In the present embodiment, the opening area of each nozzle 14 is, for example,Spinning manifold 2 can spin 0.5DPF thinner long filament f below. It herein, (is in the present embodiment, ε-in oneself from the monomer for spinning next long filament f and generating raw material as molten polymer Amide) gas.The gas of monomer is attracted by exhaust apparatus 4 to be discharged.About details will be described later.
Silk thread cooling device 3 to from the spun long filament f of multiple filament spinning components 12 for cooling down.Silk thread cooling device 3 It is configured at the lower section of spinning manifold 2.As shown in Figure 1 and Figure 2, silk thread cooling device 3 has cabinet 20, is accommodated in cabinet 20 Multiple cooling cylinders 21 (the silk thread cooling end of the utility model) and multiple separating tubes 22 etc..
As shown in Figure 1, the inner space of cabinet 20 is separated by about 23 cowling panel.Cowling panel 23 is that had by punch metal etc. The component for having the material of rectification function to be formed, the cowling panel 23 horizontally configure.Cabinet 20 upper space (than cowling panel 23 Upper space), 12 following location directly of filament spinning component be configured with cooling cylinder 21.As shown in Fig. 2, multiple cooling cylinders 21 with The arrangement of multiple filament spinning components 12 is accordingly serrated arrangement along left and right directions.It is identical as cowling panel 23, cooling cylinder 21 Wall by punch metal etc. there is the material of rectification function to be formed.Cabinet 20 lower space (than the sky of cowling panel 23 on the lower Between), multiple 21 following location directly of cooling cylinder be configured with multiple separating tubes 22.It is different from cooling cylinder 21, the wall of separating tube 22 By forming the material of air permeable.Long filament f pass sequentially through the inner space of the cooling cylinder 21 immediately below filament spinning component 12 with And the inner space of separating tube 22.
Rear section in 20 lower part of cabinet is connected with pipeline 25 (referring to Fig.1).Pipeline 25 and compressed air source (save sketch map Show) connection.It will be used to cool down in the air delivery to pipeline 25 of long filament f by compressed air source.Air passes through in pipeline 25 It is supplied into the lower space of cabinet 20.
The cooling air flowed into the lower space of cabinet 20, by upward and cowling panel 23 horizontally configured Rectification is flowed to the upper space of cabinet 20.The air flowed into the upper space of cabinet 20, when passing through the wall of cooling cylinder 21 It is rectified, and is flowed into cooling cylinder 21.As a result, in cooling cylinder 21, it is blown from the outside complete cycle of cooling cylinder 21 to long filament f empty Gas, long filament f are cooled.In addition, the wall of separating tube 22 does not make air permeable, therefore air will not be straight from the lower space of cabinet 20 It connects and is flowed into separating tube 22.
Exhaust apparatus 4 will be from the gas for spinning the monomer that next molten polymer generates from multiple nozzles 14 of spinning head 13 Body attracts discharge.About details will be described later.
Finish filar guide 5 is used to assign finish to silk thread Y.Finish filar guide 5 is configured at cooling cylinder 21 and separating tube 22 The position of lower section.It is contacted by the silk thread Y after cooling of cooling cylinder 21 with finish filar guide 5.At this point, finish filar guide 5 arranges silk thread Y Finish out assigns finish to silk thread Y.The silk thread Y that finish is imparted by finish filar guide 5, by being configured at 5 lower section of finish filar guide Traction roller it is (not shown) traction.In turn, silk thread Y is by devices for taking-up conveying (not shown), and batch in devices for taking-up in Bobbin (not shown).
(composition of exhaust apparatus)
Then, it is illustrated using composition of Fig. 3~Fig. 5 to exhaust apparatus 4.Fig. 3 is the whole plane of exhaust apparatus 4 Figure.Fig. 4 is the IV-IV sectional view of Fig. 3.Fig. 5 is the aftermentioned partial cross-sectional view for surrounding component 31.
Exhaust apparatus 4 be used for containing from the gas for the monomer gas that next molten polymer generates is spun (hereinafter, letter Referred to as gas) attracted and is discharged.As shown in figure 3, exhaust apparatus 4 have surround component 31, it is multiple (in the present embodiment It is 12) air exhaust loop 32, pipeline 33 and suction pump 34 (suction device of the utility model).On the whole, exhaust apparatus 4 is logical Crossing acts suction pump 34, thus from the inside for being assemblied in multiple air exhaust loops 32 that encirclement component 31 and besieged component 31 surround Attract gas, and gas is attracted into discharge (ginseng in the inner space 44 by surrounding component 31 (referring to Fig. 4) and pipeline 33 According to the arrow of Fig. 3).Hereinafter, being illustrated to details.
Surrounding component 31 is multiple air exhaust loops 32 to be surrounded by assembling multiple air exhaust loops 32, for making from multiple exhausts The gas of the inside discharge of ring 32 is flowed towards 34 side of suction pump.Component 31 is surrounded as a whole with the shape of general planar.? Surround in component 31, by the plate 41,42 that substantially horizontally configures and be arranged above and below (referring to Fig. 4) and by plate 41 with The side wall 43 (referring to Fig. 4, Fig. 5) that the peripheral part of plate 42 is attached each other, forms inner space 44 (referring to Fig. 4).It surrounds Component 31 is connect via pipeline 33 with suction pump 34.It is configured at rear in addition, surrounding component 31 and being divided into (gas is attracted Attract direction upstream side) a 1st component 31a and be configured at than the 1st component 31a on the front (attract direction downstream Side) two the 2nd component 31b (referring to Fig. 3~Fig. 5.Details will be described later).
Surrounding component 31 has the enclosure 50 for surrounding multiple air exhaust loops 32 and is configured at than enclosure 50 by suction pump Two flow path portions 60 of 34 sides (in Fig. 3 and Fig. 5, enclosure 50 and two flow path portions 60 are divided by double dot dash line 101). Enclosure 50 is rectangular (referring to Fig. 3) viewed from above, is configured at spinning manifold 2 and silk thread cooling device in the up-down direction (referring to Fig. 4) between 3.The multiple embedded holes 51 being fitted into respectively for multiple air exhaust loops 32 are formed in enclosure 50.It is multiple embedding It closes hole 51 and multiple spinning heads 13 is respectively correspondingly serrated along left and right directions and is arranged in 2 column.Two flow path portions 60 be with The part of the front end connection of enclosure 50.Two flow path portions 60 are arranged in the lateral direction, viewed from above to be respectively provided with Roughly triangular shape.The front end of two flow path portions 60 is respectively arranged in pipeline 33.
As shown in Fig. 3 and Fig. 5, each flow path portion 60 successively there is flow path to reduce the (double dot dash line 101 of part 61 from rear With part folded by double dot dash line 102), bending part 62 (double dot dash line 102 and double dot dash line 103 folded by part) and Straight line portion 63 (than the part that front side is leaned in double dot dash line 103).Flow path reduces part 61 and is configured as the rear end from flow path portion 60 It is more towards front the downstream side of direction (that is, attract) the then more tapered part to narrow of flow path width towards front.Bending section Divide 62 to be configured at flow path on attracting direction to reduce between part 61 and straight line portion 63.(the ginseng of inner wall 64 of bending part 62 According to the thick line of Fig. 5) more then flow path width more to be bent in a manner of narrowing towards 34 side of suction pump.Straight line portion 63 is arranged in ratio Part that flow path reduces the downstream side of part 61 and bending part 62 by attracting direction, that flow path width is constant.Straight line portion 63 front end is connect with pipeline 33.When gas reduces part 61 from flow path and flows towards straight line portion 63, readily along curved The inner wall 64 of bent portions 62 swimmingly flows.Therefore, it is able to suppress the generation etc. of the vortex due to caused by the removing of air-flow.
In addition, as described above, surround component 31 attract direction on be divided into 32 side of air exhaust loop the 1st component 31a, with And two the 2nd component 31b of 34 side of suction pump.Specifically, it as shown in Fig. 3~Fig. 5, surrounds component 31 and is divided into form packet It encloses the 1st component 31a of the entirety in portion 50 and the rear section of two flow path portions 60 and is respectively formed two flow path portions 60 Two the 2nd component 31b of front part.In the 1st component 31a, by plate 41a, 42a (referring to Fig. 4) and side wall 43a (ginseng According to Fig. 4, Fig. 5) form inner space 44a.In the 2nd component 31b, by plate 41b, 42b (referring to Fig. 4) and side wall 43b (figure 5 references) form inner space 44b.As shown in Fig. 3 and Fig. 5, the flow path diminution part 61 of flow path portion 60, which is divided into, to be formed in The 1st flow path of 1st component 31a reduces part 61a and the 2nd flow path diminution part 61b for being formed in the 2nd component 31b.Flow path The bending part 62 in portion 60 and straight line portion 63 are formed in the 2nd component 31b.
In the normal use, the 1st component 31a and the 2nd component 31b for example fixes (ginseng by bolt 104 and nut 105 According to Fig. 4).In maintenance, by demounting bolt 104 and nut 105, the 2nd component 31b can be made to separate from the 1st component 31a.That is, The 2nd component 31b can be made to be dismounted relative to the 1st component 31a.As a result, in maintenance, the inside, especially of component 31 is surrounded It is that the cleaning of the inside of flow path portion 60 becomes easy.
Multiple air exhaust loops 32 are used for from the gas that next long filament f is generated is spun, radially outside is discharged.Such as Fig. 4 institute Show, multiple air exhaust loops 32 are the components being configured between filament spinning component 12 and cooling cylinder 21 in the up-down direction.Each air exhaust loop 32 It is arranged to surround and spins next long filament f.Multiple air exhaust loops 32 are chimeric respectively with the multiple embedded holes 51 for surrounding component 31, and It is installed to be and is surrounded by encirclement component 31.On the peripheral wall 71 of each air exhaust loop 32, formed along the circumferential array of each air exhaust loop 32 There are multiple gas vents 72.By multiple gas vents 72 by 44 phase of inner space in the space of the inside of air exhaust loop 32 and encirclement component 31 It is intercommunicated.When suction pump 34 acts, from the gas for spinning next long filament f and generating, by multiple gas vents 72 by from row The inside of compression ring 32 attracts discharge towards the inner space 44 for surrounding component 31.
Gas vent 72 is, for example, round (referring to Fig. 4).In this way, by making gas vent 72 become smooth shape, thus It is difficult to generate turbulent flow when gas is discharged.In addition, thus, it is possible to by general pin by making gas vent 72 become round (not shown) etc. is inserted into gas vent 72.Thereby, it is possible to the quantity according to the pin being inserted into multiple gas vents 72, to change multiple rows The summation (total open area) of the opening area of stomata 72.In addition, in order to enable total open area to change, the row of can also be used as Stomata 72 and form internal screw thread (not shown) on peripheral wall 71, and can be screwed togather for screw (not shown) etc..
Pipeline 33 is attached for that will surround component 31 with suction pump 34.There are two upstream portion 81 and one for the tool of pipeline 33 A downstream portion 82.Encirclement component is separately installed in two upstream portions 81 (upstream portion 83 in left side and the upstream portion 84 on right side) 31 two the 2nd component 31b.Two upstream portions 81 connect with the upstream side end of downstream portion 82 and are collaborated.Under downstream portion 82 Trip side end is connect with suction pump 34.As a result, in the state that the 2nd component 31b for surrounding component 31 is separated from the 1st component 31a, The 2nd component 31b can be made relative to the 1st component 31a activity.
Suction pump 34 is used to attract from the inside of air exhaust loop 32 gas of discharge monomer.As an example, suction pump 34 uses Tap aspirator.Thereby, it is possible to generate small suction pressure (such as -5Pa), and the gas of monomer can be made to be dissolved in water and arrange Out.In addition, suction pump 34 is not limited to tap aspirator, such as air blower also can be used etc..
It is single by the attraction of suction pump 34 when suction pump 34 acts in there is the exhaust apparatus 4 constituted above The gas of body passes sequentially through the interior of multiple gas vents 72 of air exhaust loop 32, the inner space 44 of encirclement component 31 and pipeline 33 Portion and be attracted discharge (referring to Fig. 3 arrow).
Herein, when spinning thinner long filament f, when the gas of monomer is sucked out from the inside of air exhaust loop 32, when from spray When silk head 13 spins air turbulence near next long filament f, silk thread swing can be generated, silk thread quality is easily reduced.For example, when from When gas is sharp discharged in the inside of air exhaust loop 32, air-flow is easy disorder near long filament f.In addition, when in a part of air exhaust loop In 32 gas by sharp attract etc., between multiple air exhaust loops 32 gas traffic attraction generate deviation when, the swing mode of silk thread Deng being easy between multiple air exhaust loops 32 to become different, silk thread quality is easy to produce deviation.Therefore, thinner long filament f is being spun In the case where, it is not that only attraction gas, especially requirement are inhibiting the gas between the disorder of air-flow, air exhaust loop 32 to attract Attract the technology of gas while the deviation of amount.
Therefore, present inventor is conceived to the size etc. for being formed in multiple gas vents 72 of air exhaust loop 32.That is, by with The fluid analysis of lower explanation, it was found that following situation: size, (2) multiple exhausts by suitably providing (1) each gas vent 72 The summation of the area in hole 72 is relative to the ratio (hereinafter referred to as opening ratio) of the internal surface area of each air exhaust loop 32, (3) gas vent 72 arrangement, thus, it is possible to inhibit the deviation of the gas traffic attraction between the disorder of air-flow and air exhaust loop 32.
(analysis condition)
The fluid analysis carried out to present inventor is illustrated.Firstly, the common conditions of whole analysis models are as follows It is described.That is, the identical sawtooth with arrangement shown in Fig. 3 that is arranged as of air exhaust loop 32 is made to arrange (12).In addition, by suction pump Suction pressure be set as -5Pa.
Then, the details of analysis condition and analysis result are illustrated using Fig. 6~Figure 11.Fig. 6 is to indicate The details and analysis knot of the analysis condition of whole embodiment (Examples 1 to 8) and comparative example (comparative example 1~4) The table of fruit.In Fig. 6, embodiment and comparative example are arranged according to the sequence of the area of each gas vent 72 (referring to thick Frame).Fig. 7 is the figure for indicating the configuration example of the gas vent of air exhaust loop.(a)~(c) in Fig. 7 is the side view of air exhaust loop 32.Fig. 7 In (d)~(f) be air exhaust loop 32 the sectional view orthogonal with up and down direction.Fig. 8 be by Examples 1 to 8 and comparative example 1~ 3 according to opening ratio sequence (referring to thick frame) rearrange after table.Fig. 9 is to indicate (the exhaust of aftermentioned traffic attraction deviation In ring 32) opening ratio interdependence chart.Figure 10 be indicate the opening ratio of traffic attraction deviation (between air exhaust loop 32) according to The chart of sustainability.Figure 11 is the table for indicating the configuration interdependence (referring to thick frame) of multiple gas vents 72 of traffic attraction deviation.
In Fig. 6, Fig. 8, Tu11Zhong, following seven conditions are successively recorded from paper left as actual conditions.That is, note It is loaded with the shape of (1) gas vent 72, the size of (2) each gas vent 72, the quantity of (3) gas vent 72, (4) multiple gas vents 72 It configures, summation (gross area in hole), the internal surface area of (6) air exhaust loop 32, (7) aperture efficiency of the area of (5) multiple gas vents 72 Rate.
As shown in fig. 6, the condition of the shape (above-mentioned (1)) of gas vent 72 be set as round and shape of slit this two A condition.In addition, the condition of the configuration (above-mentioned (4)) of multiple gas vents 72 is to be set as first-class in the circumferential direction of air exhaust loop 32 Compartment of terrain arranges and is intensively configured at the two conditions of the two sides of left and right directions.In addition, (a), (d) in Fig. 7 are illustrated The air exhaust loop 32 (the air exhaust loop 32a that circular gas vent 72a is equally spaced configured) of embodiment 2.(b), (e) in Fig. 7 are illustrated The air exhaust loop 32 of embodiment 4 (circular gas vent 72b centralized configuration is in the air exhaust loop 32b of side).(c), (f) example in Fig. 7 Show the air exhaust loop 32 (the air exhaust loop 32c that the gas vent 72c of slit-shaped is equally spaced configured) of comparative example 4.
In Fig. 6, Fig. 8, Tu11Zhong, as analysis as a result, recording the traffic attraction of gas per unit time, an exhaust The deviation (CV%) of gas traffic attraction between the deviation (CV%) of gas traffic attraction in ring 32, multiple air exhaust loops 32 and Determine (OK or NG).The traffic attraction of gas per unit time carrys out table with the average value of the traffic attraction of each air exhaust loop 32 Show.That is, with the summation of the traffic attraction per unit time of the gas attracted from the inside of 12 air exhaust loops 32 divided by air exhaust loop 32 Quantity obtained from average value indicate.
As the deviation (hereinafter referred to as deviation in ring) of the gas traffic attraction in an air exhaust loop 32, record it is following that The value of sample.Firstly, for each air exhaust loop 32, the mark of the data of the gas traffic attraction per unit time of multiple gas vents 72 is calculated Quasi- deviation.Also, value obtained from the average value by standard deviation divided by the data of the traffic attraction is calculated separately (that is, calculating 12 The respective CV% of a air exhaust loop 32).Also, calculate the average value of this 12 CV%.By the average value of such calculated CV% It is recorded as deviation in ring.
As the deviation (hereinafter referred to as interannular deviation) of the gas traffic attraction between 12 air exhaust loops 32, record following Such value.Firstly, for each air exhaust loop 32, gas traffic attraction per unit time is calculated (that is, it is each to calculate 12 air exhaust loops 32 From traffic attraction data).In turn, the data by the standard deviation of the data of 12 traffic attractions divided by 12 traffic attractions are calculated It is worth (that is, CV%) obtained from average value.Such calculated CV% is recorded as interannular deviation.
As described below like that, deviation becomes the disorder easness of the air-flow on the inside of air exhaust loop 32 (that is, the pendulum of silk thread in ring Dynamic easness) index.For example, attracting compared with other gas vents 72 in some gas vent 72 of some air exhaust loop 32 In the case where amount more (that is, gas is unevenly discharged from a part of gas vent 72, being easy disorder in 32 interior air-flow of air exhaust loop), The value of deviation becomes larger in ring.On the contrary, being suggested that in the lesser situation of deviation in ring: compared with the larger situation of the value, gas It is more easily equably discharged from multiple gas vents 72, and inhibits the gas of 32 inside (that is, spinning near next long filament f) of air exhaust loop The disorder of stream.
For example, when gas traffic attraction is more or less (that is, silk compared with other air exhaust loops 32 in a part of air exhaust loop 32 Swing mode of line etc. is easy to become different and silk thread quality is easy to produce deviation between multiple air exhaust loops 32) in the case where, Interannular deviation becomes larger.On the contrary, being suggested that in the lesser situation of interannular deviation: compared with the larger situation of the value, in multiple rows Gas is equably attracted between compression ring 32.
As the benchmark of judgement, the situation that deviation in ring and interannular deviation are 2% or less is set as OK, will be more than 2% the case where, is set as NG.Hereinafter, being illustrated to analysis result.
(the size interdependence of gas vent)
As shown in fig. 6, making the size of each gas vent 72 of air exhaust loop 32 in 7.1mm2~57mm2In the range of change, And the comparison of deviation and the comparison of interannular deviation (Examples 1 to 8 and comparative example 1~4) in ring are carried out.As a result, The size of each gas vent 72 is 7.1mm2 And 12.6mm2 In the case where (Examples 1 to 6), in ring deviation and Interannular deviation becomes 2% or less (determining OK).It is 28.3mm in the size of each gas vent 722 In the case where, it is divided into and sentences The case where determining OK (embodiment 7,8) and determine NG the case where (comparative example 1~3).It is 57mm in the size of each gas vent 722Feelings Under condition (comparative example 4), it is determined as NG, especially, interannular deviation become greater to 3.1%.When each gas vent 72 is when becoming large-sized, energy Enough observe deviation and interannular deviation bigger tendency in existing ring.
About the above results, present inventor considers as follows.First, it is believed that by the area for reducing each gas vent 72 Increase flow path resistance, is thus for example able to suppress by being configured at the gas vent close to the position for the interconnecting piece connecting with pipeline 33 72 gas vents 72 that are equal, holding runny position in gas and gas is intensively attracted.That is, by increasing each gas vent 72 Flow path resistance, be thus easy equably to attract gas by each gas vent 72, be able to suppress air-flow and focus on a part of exhaust Hole 72, therefore, deviation becomes smaller in ring.It is regarded to inhibit to spin the air turbulence near next long filament f as a result,.
In addition, the present inventors considered that, by the area for reducing each gas vent 72, additionally it is possible to inhibit multiple air exhaust loops 32 Between gas traffic attraction deviation.I.e., it is believed that by inhibiting air-flow to concentrate on a part of gas vent 72, thus and in air flow collection It is compared in the case where a part of gas vent 72, additionally it is possible to which the flow velocity for reducing 44 entirety of inner space for surrounding component 31 is uneven, also It is able to suppress interannular deviation.
It is needed the area of each gas vent 72 at least according to the above in order to reduce deviation and interannular deviation in ring It is set as substantially 30mm2Hereinafter, and increasing the resistance of each gas vent 72.More preferably, the area of each gas vent 72 is set as substantially 13mm2Hereinafter, and further increase the resistance of each gas vent 72, it is inclined thus, it is possible to further decrease deviation and interannular in ring Difference.
Herein, the area of gas vent 72 is not the smaller the better, when the gas of monomer is in the inside of gas vent 72 or attached When nearly solidification, gas vent 72 may also be blocked.Therefore, in order to inhibit gas vent 72 to block, preferably by the area of each gas vent 72 It is set as 7mm2More than.
(opening ratio interdependence)
Then, according to the analysis of the size interdependence of above-mentioned each gas vent 72 as a result, present inventor be conceived to Lower aspect.That is, deviation and interannular deviation also depend on the quantity of gas vent 72 in ring even if the size of each gas vent 72 is identical How much (that is, size of the total open area of each air exhaust loop 32) and change.In more detail, the present inventors considered that, in ring Deviation and interannular deviation are also by total open area relative to the ratio of the size of the internal surface area of air exhaust loop 32, i.e. aperture efficiency The influence of rate.
Therefore, present inventor pass through change as shown in Figure 8 each air exhaust loop 32 total open area condition with And the condition of the internal surface area of air exhaust loop 32, to make to be open, ratio is changed in the range of 0.70%~3.88% (referring to Fig. 8's Thick frame), and deviation in ring and interannular deviation are compared between Examples 1 to 8 and comparative example 1~3.Air exhaust loop 32 total open area is in 71mm2~396mm2In the range of changed.The internal surface area of air exhaust loop 32 becomes 10207mm2 (internal diameter) and 12076mm2(internal diameter) the two conditions.In addition, in fig. 8, only showing gas vent 72 shape is circular embodiment (Examples 1 to 8) and comparative example (comparative example 1~3).
Fig. 9 indicates to summarize the size interdependence of each gas vent 72 of deviation in ring and opening ratio interdependence Chart.It is 28.3mm in the area of each gas vent 722Below and opening ratio is in about 3% situation below, in ring partially Difference becomes 2% or less.When the ratio that is open becomes about 1.25% or less, deviation becomes 1.5% hereinafter, deviation is further in ring It reduces.In addition, Figure 10 indicates to carry out the size interdependence and opening ratio interdependence of each gas vent 72 of interannular deviation The chart summarized.It is 28.3mm in the area of each gas vent 722Below and opening ratio is in about 2.5% situation below, Interannular deviation becomes 2% or less.When be open ratio become about 1.25% or less when, interannular deviation become 1% hereinafter, deviation into One step is reduced.In addition, the area of gas vent 72 is set as 57mm2In the case where (comparative example 4), although ratio is small arrives for opening 1.80%, interannular deviation is also greatly to 3.1%.That is, being not only to reduce opening ratio, as described above, it is also necessary to reduce each The area of gas vent 72.
According to the above, in the case where opening ratio is about 2.5% situation below (Examples 1 to 8), in ring deviation with And interannular deviation be varied down to 2% hereinafter, be open ratio be more than 2.5% in the case where (comparative example 1~3), interannular deviation compared with The earth is more than 2%.Also, in the case where opening ratio is about 1.25% situation below (Examples 1 to 4), obtain deviation in ring It is lower than 1% result good in this way lower than 1.5%, interannular deviation.
About the above results, present inventor considers as follows.I.e., it is believed that when the ratio that is open is larger, every list of gas The traffic attraction of position time becomes larger relative to the volume of the inner space of air exhaust loop 32, spins the air-flow near next long filament f and holds Easy disorder.Additionally it is believed that being easy that gas is sharp discharged from the inside of air exhaust loop 32, in enclosure when the ratio that is open is larger Air-flow is easy disorder in the inner space 44 of part 31, therefore interannular deviation becomes larger.On the other hand, it is believed that pass through the ratio suppression that will be open It is made smaller, thus, it is possible to inhibit traffic attraction to become excessive relative to the volume of the inner space of air exhaust loop 32, the row of being able to suppress The air turbulence of 32 inside of compression ring.Additionally it is believed that inhibiting smaller by the ratio that will be open, thus can also inhibit from air exhaust loop The case where gas is sharp discharged in 32 insides, additionally it is possible to reduce interannular deviation.
In addition, in the identical embodiment of condition (embodiment 2,3) and ratio other than the internal surface area of air exhaust loop 32 Compared in example (comparative example 2,3), becoming in the case where the internal surface area of air exhaust loop 32 larger (that is, opening ratio smaller), in ring Deviation and the biggish result of interannular deviation.It is considered that its cause is: in the biggish condition of the internal surface area of air exhaust loop 32 Under, compared with the lesser condition of internal surface area, the mutual interval of the air exhaust loop 32 to adjoin each other is relatively narrow, and the gas being discharged is each other It collides and flows and be easy disorder.
The area by each gas vent 72 is needed to be set as in order to reduce deviation and interannular deviation in ring according to the above Substantially 30mm2It is set as 2.5% or less below and by opening ratio.More preferably, opening ratio is set as 1.25% hereinafter, and more Slowly attract gas, thus, it is possible to significantly reduce deviation and interannular deviation in ring.
(the configuration interdependence of gas vent)
In addition, as shown in figure 11, also having carried out fluid analysis to the configuration interdependence of multiple gas vents 72.That is, in addition to In the identical embodiment of condition other than the configuration of gas vent 72 in each air exhaust loop 32, equally spaced match in multiple gas vents 72 The case where setting (referring to (d) in Fig. 7) and in the case where being intensively configured at two sides (referring to (e) in Fig. 7), in ring Deviation and interannular deviation compare.Specifically, by embodiment 2 and embodiment 4, embodiment 7 and embodiment 8 respectively into It has gone and has compared.As a result, gas vent 72 be configured to equally spaced situation under, deviation becomes larger several in ring, interannular deviation quilt Inhibit small several.
About the above results, present inventor considers as follows.That is, due between multiple gas vents 72 of each air exhaust loop 32 etc. It is arranged every ground, therefore gas is easy equably to be discharged in the circumferential direction of each air exhaust loop 32.Thereby, it is possible to make each air exhaust loop 32 weeks The gas flow rate on side is close to uniform, therefore, compared in the periphery flow velocity of each air exhaust loop 32 significantly uneven situation, moreover it is possible to Enough flow velocitys for inhibiting the inner space 44 for surrounding component 31 whole are uneven.It is regarded to that the traffic attraction of gas is inhibited to arrange as a result, Deviation is generated between compression ring 32.Therefore, in order to reduce interannular deviation, preferably by multiple gas vents 72 in the circumferential direction of air exhaust loop 32 Equally spaced arrange.
In addition, being approached each other under conditions of multiple gas vents 72 are intensively configured at two sides with each gas vent 72 The case where ground configures is corresponding, and the gas traffic attraction attracted from each gas vent 72 easily becomes same degree, it is therefore contemplated that Deviation is easy to become smaller in ring.On the other hand, when compared with the case where multiple gas vents 72 equally spaced configure, in each air exhaust loop Gas is difficult to equably be discharged in 32 circumferential direction, it is therefore contemplated that interannular deviation become larger it is several.
(evaluation result of silk thread quality)
Then, present inventor is from embodiment and comparative example based on above-mentioned analysis as a result, choose several conditions, into Gone silk thread quality real machine evaluation.It is explained its result using Figure 12.
As shown in figure 12, practical to manufacture silk thread for embodiment 2,5,6 and comparative example 2, and to the physical of the silk thread Matter is evaluated.Firstly, the diameter of spinning head is set as common conditionThe internal diameter of air exhaust loop 32 is set For(internal surface area 10207mm2), the thickness of silk thread is set as 0.41DPF.In addition, the shape of gas vent 72 is set For circle, and the ratio that makes to be open change (the thick frame on the left of reference paper) in the range of 1.23%~3.88%, and produces Four kinds of silk threads.The measurement result of U% (the thick frame on the right side of paper) is based primarily upon to carry out the evaluation of silk thread quality.U% is Indicate the silk thread physical property of the deviation of silk thread thickness, value is smaller, is more difficult to generate specking, silk thread quality becomes good.Make For the benchmark of judgement, the case where being set as OK, will be more than 0.6% the U% situation for being 0.6% or less, is set as NG.
As a result, in embodiment 2,5,6 U% be 0.6% or less and be determined as OK, U% is more than in comparative example 2 0.6% and be determined as NG.The ratio that is open is smaller and the value of deviation and interannular deviation is smaller in ring, then U% also becomes smaller, Silk thread quality becomes more good.According to this as a result, it is possible to prove by reducing opening ratio for deviation in ring and interannular Deviation inhibits smaller, and thus, it is possible to manufacture the better silk thread of quality, and it is consistent to confirmed that analysis result is evaluated with real machine.
As described above, by the way that the area of each gas vent 72 is set as 30mm2Increase the resistance of each gas vent 72 below, Thus, it is possible to inhibit gas to be sharp discharged, and it is able to suppress the exhaust that gas holds runny position by being in gas Hole 72 and intensively attracted.That is, being thus easy equably to inhale by each gas vent 72 by the resistance for increasing each gas vent 72 Bleed body is able to suppress air-flow in the inside of air exhaust loop 32 and concentrates on a part of gas vent 72.Also, ratio is set by that will be open For 2.5% hereinafter, thus, it is possible to inhibit the traffic attraction per unit time of gas relative to the volume of the inner space of air exhaust loop Become excessive, and is able to suppress the air turbulence of 32 inside of air exhaust loop.
In turn, by reducing the area of each gas vent 72, the gas that thus can also reduce between multiple air exhaust loops 32 is inhaled The deviation for the amount of drawing.That is, thus concentrating on a part of gas vent 72 with air-flow by inhibiting air-flow to concentrate on a part of gas vent 72 The case where compare, can reduce surround component 31 inner space 44 it is whole flow velocity it is uneven, and multiple air exhaust loops can be reduced The deviation of gas traffic attraction between 32.Also, by reducing opening ratio, and inhibit sharp to arrange from the inside of air exhaust loop 32 Gas out is able to suppress the gas in the inner space 44 for surrounding component 31 thus compared with the case where gas is sharp discharged Fluid capacitance easily becomes the case where disorder, and can reduce the deviation of the gas traffic attraction between air exhaust loop 32.
As described above, by by the area of each gas vent 72 and opening ratio be set as specified value hereinafter, thus, it is possible to Inhibit to spin air turbulence near next long filament f, and the inclined of gas traffic attraction between multiple air exhaust loops 32 can be reduced Difference.
More preferably, by the way that the area of each gas vent 72 is set as 13mm2Hereinafter, and further suppressing 32 inside of air exhaust loop Air-flow concentrate on a part of gas vent 72, thus, it is possible to significantly inhibit to spin the air turbulence near next long filament f, and The deviation of the gas traffic attraction between multiple air exhaust loops 32 can significantly be reduced.
Further preferably, 1.25% is set as hereinafter, and further suppressing in air exhaust loop 32 by the ratio that will be open The gas of side is sharp attracted, thus, it is possible to significantly inhibit to spin the air turbulence near next long filament f, and can be compared with The earth reduces the deviation of the gas traffic attraction between multiple air exhaust loops 32.
In addition, by the way that the area of each gas vent 72 is set as 7mm2More than, thus, it is possible to inhibit gas vent 72 to block.
In addition, by the way that multiple gas vents 72 of each air exhaust loop 32 are equally spaced arranged in the circumferential, thus in each exhaust Gas is easy equably to be discharged in the circumferential direction of ring 32.Thereby, it is possible to make the flow velocity of the gas on each 32 periphery of air exhaust loop close to It is even, therefore, compared in the periphery flow velocity of each air exhaust loop 32 significantly situation of unevenness, additionally it is possible to inhibit to surround the interior of component 31 The whole flow velocity in portion space 44 is uneven.Therefore, the traffic attraction for being able to suppress gas generates deviation between air exhaust loop 32.
In addition, by making gas vent 72 become smooth round, thus it enables that gas is difficult to generate when being vented Turbulent flow.Further, it is possible to block gas vent 72 by general pin, screw etc..That is, passing through the pin, the screw that make to block gas vent 72 Deng quantity increase and decrease, thus, it is possible to change total open area.Therefore, when changing total open area, no replacement is required air exhaust loop 32, And total open area can be easily changed, therefore cost, labour can be saved.
Further, since being able to suppress the air turbulence spun near next long filament f, therefore, 0.5DPF or less is being spun Thinner long filament f composition in, can particularly effectively inhibit the deviation of silk thread quality.
In addition, swimmingly being flowed from the air-flow that flow path reduces part 61 towards straight line portion 63 readily along bending part 62 It is dynamic.Accordingly, it is difficult to generate the removing of air-flow and be able to suppress the generation of vortex.
In addition, surrounding component 31 is divided into the 1st component 31a and the 2nd component 31b, the 2nd component 31b is relative to the 1st component 31a can be dismounted, and therefore, can easily be done the maintenance surrounded inside component 31.Therefore, it is able to suppress attraction decrease.
Especially, when the gas of monomer solidifies near bending part 62, straight line portion 63, the flow path of gas has can It can blocking.The composition that component 31 is divided, the 2nd component 31b can be dismounted relative to the 1st component 31a is surrounded, for inhibiting flow path It blocks highly effective.
Then, illustrate the variation that change is applied with to above embodiment.But for having and above embodiment The part of identical composition marks identical symbol and suitably omits the description thereof.
(1) in the above-described embodiment, it reduces between part 61 and straight line portion 63 and is arranged in the flow path for surrounding component 31 There is bending part 62, but not limited to this.Even if that is, angular being formed by flow path diminution part 61 with straight line portion 63 In the case of, the generation of vortex can also be inhibited by slowly attracting gas.
(2) in the above-described embodiment, it surrounds component 31 and is divided into the 1st component 31a and the 2nd component 31b, but not It is defined in this.The not divided composition of component 31 is even surrounded, for example, it is also possible to add in maintenance to encirclement component 31 Heat is equal and monomer is made to gasify again, and acts suction pump 34 and attract gas, and thus flow path portion 60 cleans etc..Or Person can also install heater (not shown), heat-insulating material etc. on surrounding component 31, the temperature of inner space 44 is remained More than certain temperature, thus inhibit the solidification of monomer gas.
(3) in the above-described embodiment, spinning manifold 2 spins 0.5DPF long filament f below, and but not limited to this. Even if inhibiting the deviation of gas traffic attraction in the case where spinning thicker long filament f and inhibiting the disorder of air-flow, for improving silk Line quality is also effective.
(4) the shape not necessarily round of the gas vent 72 of air exhaust loop 32, such as be also possible to elliptical shape etc..
(5) in the above-described embodiment, spinning manifold 2 spins nylon 6 as polymer, and but not limited to this. Even if can also apply the utility model certainly in the case where spinning the polymer such as other kinds of nylon, polyester.

Claims (31)

1. a kind of melt spinning device, which is characterized in that have:
Spinning portion has multiple spinning heads, spins long filament respectively from above-mentioned multiple spinning heads;
Cooling end has the multiple cooling cylinders for the lower section for being respectively arranged at above-mentioned multiple spinning heads, to from above-mentioned multiple spinning heads Spun above-mentioned long filament is cooled down respectively;And
Exhaust portion is configured between above-mentioned spinning portion and above-mentioned cooling end on the direction of travel of above-mentioned long filament, to from being spun Above-mentioned long filament generate gas attracted and be discharged,
Above-mentioned exhaust portion includes
Suction device attracts above-mentioned gas;
Multiple air exhaust loops are respectively arranged between above-mentioned multiple spinning heads and above-mentioned multiple cooling cylinders, and are arranged to surround respectively From above-mentioned multiple spun above-mentioned multiple long filaments of spinning head;And
Component is surrounded, is connect with above-mentioned suction device, and be arranged to surround above-mentioned multiple air exhaust loops, is formed with and supplies from above-mentioned multiple The inner space of the above-mentioned gas flowing of the inside discharge of air exhaust loop,
The multiple gas vents for attracting discharge above-mentioned gas are formed on the peripheral wall of each air exhaust loop,
The area of each gas vent of each air exhaust loop is 30mm2Hereinafter,
In each air exhaust loop, the ratio of internal surface area of the summation of the area of above-mentioned multiple gas vents relative to above-mentioned air exhaust loop is 2.5% or less.
2. melt spinning device as described in claim 1, which is characterized in that
The area of each gas vent is 13mm2Below.
3. melt spinning device as described in claim 1, which is characterized in that
The ratio of internal surface area of the summation of the area of above-mentioned multiple gas vents relative to above-mentioned air exhaust loop is 1.25% or less.
4. melt spinning device as claimed in claim 2, which is characterized in that
The ratio of internal surface area of the summation of the area of above-mentioned multiple gas vents relative to above-mentioned air exhaust loop is 1.25% or less.
5. melt spinning device as described in claim 1, which is characterized in that
The area of each gas vent is 7mm2More than.
6. melt spinning device as claimed in claim 2, which is characterized in that
The area of each gas vent is 7mm2More than.
7. melt spinning device as claimed in claim 3, which is characterized in that
The area of each gas vent is 7mm2More than.
8. melt spinning device as claimed in claim 4, which is characterized in that
The area of each gas vent is 7mm2More than.
9. melt spinning device as described in claim 1, which is characterized in that
Above-mentioned multiple gas vents of each air exhaust loop equally spaced arrange in the circumferential direction of each air exhaust loop.
10. melt spinning device as claimed in claim 2, which is characterized in that
Above-mentioned multiple gas vents of each air exhaust loop equally spaced arrange in the circumferential direction of each air exhaust loop.
11. melt spinning device as claimed in claim 3, which is characterized in that
Above-mentioned multiple gas vents of each air exhaust loop equally spaced arrange in the circumferential direction of each air exhaust loop.
12. melt spinning device as claimed in claim 4, which is characterized in that
Above-mentioned multiple gas vents of each air exhaust loop equally spaced arrange in the circumferential direction of each air exhaust loop.
13. melt spinning device as claimed in claim 5, which is characterized in that
Above-mentioned multiple gas vents of each air exhaust loop equally spaced arrange in the circumferential direction of each air exhaust loop.
14. melt spinning device as claimed in claim 6, which is characterized in that
Above-mentioned multiple gas vents of each air exhaust loop equally spaced arrange in the circumferential direction of each air exhaust loop.
15. melt spinning device as claimed in claim 7, which is characterized in that
Above-mentioned multiple gas vents of each air exhaust loop equally spaced arrange in the circumferential direction of each air exhaust loop.
16. melt spinning device as claimed in claim 8, which is characterized in that
Above-mentioned multiple gas vents of each air exhaust loop equally spaced arrange in the circumferential direction of each air exhaust loop.
17. the melt spinning device as described in any one of claims 1 to 16, which is characterized in that
Each gas vent has round.
18. the melt spinning device as described in any one of claims 1 to 16, which is characterized in that
Above-mentioned spinning portion can spin the long filament of 0.5DPF thickness below.
19. melt spinning device as claimed in claim 17, which is characterized in that
Above-mentioned spinning portion can spin the long filament of 0.5DPF thickness below.
20. the melt spinning device as described in any one of claims 1 to 16, which is characterized in that
Above-mentioned encirclement component includes
Flow path reduces part, the downstream side in the attraction direction being more attracted towards above-mentioned gas, and flow path width more narrows;
Straight line portion is configured at and reduces the above-mentioned suction device side that above-mentioned attraction direction is more leaned in part, and flow path than above-mentioned flow path Constant width;And
Bending part is configured at above-mentioned flow path and reduces between part and above-mentioned straight line portion, and flow path has curved shape.
21. melt spinning device as claimed in claim 17, which is characterized in that
Above-mentioned encirclement component includes
Flow path reduces part, the downstream side in the attraction direction being more attracted towards above-mentioned gas, and flow path width more narrows;
Straight line portion is configured at and reduces the above-mentioned suction device side that above-mentioned attraction direction is more leaned in part, and flow path than above-mentioned flow path Constant width;And
Bending part is configured at above-mentioned flow path and reduces between part and above-mentioned straight line portion, and flow path has curved shape.
22. melt spinning device as claimed in claim 18, which is characterized in that
Above-mentioned encirclement component includes
Flow path reduces part, the downstream side in the attraction direction being more attracted towards above-mentioned gas, and flow path width more narrows;
Straight line portion is configured at and reduces the above-mentioned suction device side that above-mentioned attraction direction is more leaned in part, and flow path than above-mentioned flow path Constant width;And
Bending part is configured at above-mentioned flow path and reduces between part and above-mentioned straight line portion, and flow path has curved shape.
23. melt spinning device as claimed in claim 19, which is characterized in that
Above-mentioned encirclement component includes
Flow path reduces part, the downstream side in the attraction direction being more attracted towards above-mentioned gas, and flow path width more narrows;
Straight line portion is configured at and reduces the above-mentioned suction device side that above-mentioned attraction direction is more leaned in part, and flow path than above-mentioned flow path Constant width;And
Bending part is configured at above-mentioned flow path and reduces between part and above-mentioned straight line portion, and flow path has curved shape.
24. the melt spinning device as described in any one of claims 1 to 16, which is characterized in that
Above-mentioned encirclement component be divided on the attraction direction that above-mentioned gas is attracted upstream side the 1st component and under The 2nd component of side is swum,
Above-mentioned 2nd component can be dismounted relative to above-mentioned 1st component.
25. melt spinning device as claimed in claim 17, which is characterized in that
Above-mentioned encirclement component be divided on the attraction direction that above-mentioned gas is attracted upstream side the 1st component and under The 2nd component of side is swum,
Above-mentioned 2nd component can be dismounted relative to above-mentioned 1st component.
26. melt spinning device as claimed in claim 18, which is characterized in that
Above-mentioned encirclement component be divided on the attraction direction that above-mentioned gas is attracted upstream side the 1st component and under The 2nd component of side is swum,
Above-mentioned 2nd component can be dismounted relative to above-mentioned 1st component.
27. melt spinning device as claimed in claim 19, which is characterized in that
Above-mentioned encirclement component be divided on the attraction direction that above-mentioned gas is attracted upstream side the 1st component and under The 2nd component of side is swum,
Above-mentioned 2nd component can be dismounted relative to above-mentioned 1st component.
28. melt spinning device as claimed in claim 20, which is characterized in that
Above-mentioned encirclement component be divided on the attraction direction that above-mentioned gas is attracted upstream side the 1st component and under The 2nd component of side is swum,
Above-mentioned 2nd component can be dismounted relative to above-mentioned 1st component.
29. melt spinning device as claimed in claim 21, which is characterized in that
Above-mentioned encirclement component be divided on the attraction direction that above-mentioned gas is attracted upstream side the 1st component and under The 2nd component of side is swum,
Above-mentioned 2nd component can be dismounted relative to above-mentioned 1st component.
30. melt spinning device as claimed in claim 22, which is characterized in that
Above-mentioned encirclement component be divided on the attraction direction that above-mentioned gas is attracted upstream side the 1st component and under The 2nd component of side is swum,
Above-mentioned 2nd component can be dismounted relative to above-mentioned 1st component.
31. melt spinning device as claimed in claim 23, which is characterized in that
Above-mentioned encirclement component be divided on the attraction direction that above-mentioned gas is attracted upstream side the 1st component and under The 2nd component of side is swum,
Above-mentioned 2nd component can be dismounted relative to above-mentioned 1st component.
CN201821739675.8U 2017-12-01 2018-10-25 Melt spinning device Withdrawn - After Issue CN209082043U (en)

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CN109868511A (en) * 2017-12-01 2019-06-11 日本Tmt机械株式会社 Melt spinning device
CN111809256A (en) * 2020-07-07 2020-10-23 诸暨永新色纺有限公司 Preparation method of cold-feeling antibacterial polyester POY (polyester pre-oriented yarn)

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CN114262948A (en) * 2021-12-30 2022-04-01 福建鑫森合纤科技有限公司 Suction system

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109868511A (en) * 2017-12-01 2019-06-11 日本Tmt机械株式会社 Melt spinning device
CN111809256A (en) * 2020-07-07 2020-10-23 诸暨永新色纺有限公司 Preparation method of cold-feeling antibacterial polyester POY (polyester pre-oriented yarn)

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EP3492634B1 (en) 2020-12-23
JP7039269B2 (en) 2022-03-22

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