CN209077797U - A double-channel compressor cylinder workpiece production device - Google Patents

Abstract

The utility model relates to the field of manufacturing air-conditioning compressor cylinder workpieces, in particular to a double-track compressor cylinder workpiece production device, including a double-track production line arranged in mirror symmetry, the production line including a circulating rotating lifting loading bin, a first lathe, a second lathe, a first three-axis servo manipulator, a transfer bin, a second three-axis servo manipulator, a third machine tool, a fourth machine tool and a belt-type unloading conveyor belt arranged in sequence along the traveling direction of the cylinder workpiece; the utility model adopts a double-track production line, which greatly improves production efficiency and reduces manpower consumption.

Description

A double-channel compressor cylinder workpiece production device

technical field

The utility model relates to the field of air-conditioning compressor cylinder workpiece manufacturing, in particular to a double-channel compressor cylinder workpiece production device.

Background technique

The air conditioner compressor is the core component of the air conditioner. The air conditioner compressor plays the role of compressing and driving the refrigerant in the air conditioner refrigerant circuit. It is generally installed in the outdoor unit. The air conditioner compressor cylinder includes a cylinder head, a cylinder block, a cylinder block, etc. , its role is to install the piston, so that the piston does the role of reciprocating compressed gas.

At present, when clamping the workpiece with the compressor cylinder workpiece processing lathe, the end face and outer diameter of the workpiece are positioned by the end face support on the chuck and the outer diameter holding claw, and the end face pressing claw is used for clamping. The workpiece rotation center is concentric with the main shaft, which is suitable for The workpiece is loaded and clamped, the worktable drives the grinding wheel shaft to move, and the surface of the workpiece is processed independently. The parts produced need to be checked by workers, which not only affects the production efficiency, but also occupies a large number of personnel.

Utility model content

The utility model aims to overcome the deficiencies of the prior art, and proposes a double-channel compressor cylinder workpiece production device, which is used to solve the technical problems of slow loading and unloading speed and low production efficiency of the existing compressor cylinder workpiece production device.

To achieve the above purpose, the technical scheme adopted by the present utility model:

A double-channel compressor cylinder workpiece production device,

Including a mirror-symmetrical double-lane production line, the production line includes a cyclically rotating lifting loading bin, a first lathe, a second lathe, a first three-axis servo manipulator, a transfer bin, and a second three-axis sequentially arranged along the travel direction of the cylinder workpiece. A servo manipulator, a third machine tool, a fourth machine tool and a belt-type unloading conveyor belt, the beam on the first three-axis servo manipulator traverses the upper end of the first lathe and the second lathe, and extends to the upper part of the cyclically rotating lift loading bin , the first three-axis servo manipulator is installed on the first support frame, the first lathe and the second lathe are sequentially placed in the first support frame, and the transfer bin is placed between the first three-axis servo manipulator and the first support frame. Between the second three-axis servo manipulator, the beam of the second three-axis servo manipulator traverses the upper end of the third lathe and the fourth lathe, and extends to the unloading port of the belt-type unloading conveyor belt. The second three-axis servo The manipulator is installed on the second support frame, and the third lathe and the fourth lathe are sequentially placed in the second support frame.

Preferably, the cyclically rotating lifting loading bin includes a box body, a rotating mechanism for rotating feeding is installed on the box body, a lifting mechanism for lifting and feeding is fixed on one side of the rotating mechanism, and the rotating mechanism includes a chain The transmission mechanism, a load-carrying mechanism for stacking the raw materials of cylinder workpieces is installed on the traditional chain mechanism, the load-carrying mechanism includes a mounting seat fixed on the chain transmission mechanism, and a turntable is fixed on the mounting seat, and the turntable is mounted with a The rotating mechanism is driven by a motor and controlled by a control module, the motor and the control module are connected to the first electric control box, and the control module and the first electric control box are arranged on the side wall of the box body next to each other. .

Preferably, both the first three-axis servo manipulator and the second three-axis servo manipulator further include a pulling arm, and an operating arm arranged perpendicular to the pulling arm and the beam, and the pulling arm can move along the beam. It is movably connected to the beam in a moving way, the operating arm is movably connected to the beam in a way that it can move along the pulling arm, the servo motor installed on the beam and the gear fixed on the rotation shaft of the servo motor are connected to the A rack is arranged on the pulling arm to cooperate to drive the pulling arm to move laterally in the direction perpendicular to the beam. The servo motor installed on the pulling arm and the screw extending along the axis of the servo motor are in line with the The ball nut on the operating arm cooperates to drive the operating arm to move vertically in the direction of the beam, and the operating arm is provided with a pneumatic 90° turning device and a parallel clamp.

Preferably, the transfer silo includes a frame body, and an emergency forehearth and a temporary storage forehearth are arranged on the working platform of the frame body, and one end of the emergency forehearth and the temporary storage forehearth is close to the second lathe, the The other end of the emergency feed channel and the temporary storage feed channel is provided with a feeding mechanism, which is provided with a pneumatic 180° turning device, and a second electric control box is also provided in the frame.

Preferably, the first lathe, the second lathe, the third lathe and the fourth lathe are all provided with skylight type safety doors.

Preferably, the four corners of the bottom of the box are provided with support seats and pulleys, the number of the mounting seats is at least two, and the discharging column is formed by three limiting columns, which are respectively arranged on the concave holes on the turntable. in the slot.

Preferably, the four corners of the bottom of the frame are provided with support seats and pulleys, the emergency feed channel and the temporary storage feed channel are all made of PVC belt conveyor belts, and there are positioning plates on both sides of the belt conveyor belt, and the feeding mechanism is installed On the support column on the frame body, and above the support seat and the pulley.

Preferably, the belt-type blanking conveyor belts are divided into two groups, and the first group of belt-type blanking conveyor belts are arranged in transition and adjacent to the fourth lathe.

The beneficial effects of the present utility model:

1. The utility model adopts a double production line, and each production line has four lathes. The first lathe and the second lathe carry out semi-finished product processing on the raw materials, and the third lathe and the fourth lathe carry out subsequent processing, and the semi-finished product is processed on the third lathe. The third and fourth lathes are also further inspections of the semi-finished products during the reprocessing of the fourth and fourth lathes.

2. The utility model is also provided with a transfer silo between the two three-axis servo manipulators. The transfer silo adopts a dual-channel mode, and the original structure is optimized, so that the transfer silo has the function of storing materials and reduces the The time when the entire line is stopped due to a tool change on a lathe.

3. The three-axis servo manipulator of the present invention adopts a belt-pulling structure, which takes into account two machine tools at the same time, which is convenient for adjustment and reduces the adjustment difficulty of the machine tools.

4. The utility model adopts the cyclic rotating lifting loading bin to be driven by the motor, and realizes the conversion of the rotating driving station by the chain transmission structure, and the limit column can adjust the tooling limit according to the product, and at the same time ensure the product feeding position. Consistently, the loading bin has a compact structure and a small footprint.

Description of drawings

Fig. 1 is the structural representation of the utility model;

Fig. 2 is the structural schematic diagram of the cyclic rotating lift loading bin in the utility model;

3 is a schematic structural diagram of a three-axis servo manipulator in the utility model;

FIG. 4 is a schematic structural diagram of the intermediate transfer silo of the present invention.

1. Cyclic rotating lift loading bin; 2. The first machine tool; 3. The second machine tool; 4. The first three-axis servo manipulator; 5. The transfer bin; 6. The second three-axis servo manipulator; 7. The third lathe ; 8. Fourth lathe; 9. Belt-type blanking conveyor;

101, box body; 102, lifting mechanism; 103, chain transmission mechanism; 104, mounting seat; 105, turntable; 106, discharging column; 107, first electric control box;

401, beam; 402, pulling arm; 403, operating arm; 404, servo motor; 405, pneumatic 90º turning device; 406, parallel clamp;

501, frame body; 502, second electric control box; 503, emergency feeder; 504, temporary storage feeder; 505, feeding mechanism; 506, pneumatic 180º turning device.

Detailed ways

The present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments. The schematic embodiments and descriptions of the present utility model are used to explain the present utility model, but are not intended to limit the present utility model.

As shown in FIG. 1 , the present utility model specifically discloses a double-channel compressor cylinder workpiece production device, which includes a mirror-symmetrical double-channel production line, and the production line includes a cyclically rotating lifting and lowering silo 1 sequentially arranged along the traveling direction of the cylinder workpiece. , the first lathe 2, the second lathe 3, the first three-axis servo manipulator 4, the transfer bin 5, the second three-axis servo manipulator 6, the third machine tool 7, the fourth machine tool 8 and the belt-type blanking conveyor belt 9, so The beam 401 on the first three-axis servo manipulator 4 traverses the upper ends of the first lathe 2 and the second lathe 3, and extends to the upper part of the cyclically rotating lift loading bin 1, and the first three-axis servo manipulator 4 is installed on the first lathe 2. On a support frame, the first lathe 2 and the second lathe 3 are sequentially placed in the first support frame, and the transfer bin 5 is placed between the first three-axis servo manipulator 4 and the second three-axis servo manipulator 6 During the time, the beam 401 of the second three-axis servo manipulator 6 traverses the upper ends of the third lathe 7 and the fourth lathe 8, and extends to the discharge port of the belt-type blanking conveyor belt 9. The second three-axis servo manipulator 6 Installed on the second support frame, the third lathe 7 and the fourth lathe 8 are sequentially placed in the second support frame.

Wherein, the first lathe 2, the second lathe 3, the third lathe 7 and the fourth lathe 8 are all provided with skylight type safety doors; the belt-type blanking conveyor belts 9 are two groups, and the first group of belt-type blanking belts The conveyor belt is arranged in transition and is next to the fourth lathe 8 .

As shown in FIG. 2 , the cyclically rotating lifting loading bin 1 includes a box body 101 on which a rotating mechanism for rotating and feeding is installed, and a lifting mechanism 102 for lifting and feeding is fixed on one side of the rotating mechanism. The rotating mechanism includes a chain transmission mechanism 103, on which is mounted a loading mechanism for stacking the raw materials of cylinder workpieces, the loading mechanism includes a mounting seat 104 fixed on the chain driving mechanism 103, on the mounting seat 104 A turntable 105 is fixed, and a discharge column 106 is installed on the turntable 105. The rotating mechanism is driven by a motor and controlled by a control module. The motor and the control module are connected to the first electric control box 107. The control module The first electric control box 107 is arranged on the side wall of the box body, the four corners of the bottom of the box body 101 are provided with support seats and pulleys, the mounting seats 104 are at least two, and the discharging column 106 is composed of Three limit columns are formed, and the limit columns are respectively arranged in the grooves on the turntable; the limit columns can adjust the limit position of the tooling according to the product, and at the same time ensure the consistency of the feeding position of the product.

As shown in FIG. 3 , both the first three-axis servo manipulator 4 and the second three-axis servo manipulator 6 further include a pulling arm 402 and an operating arm 403 arranged perpendicular to the pulling arm 402 and the beam 401, so The pulling arm 402 is movably connected to the beam 401 in a movable manner along the beam 401, and the operating arm 403 is movably connected to the beam 401 in a movable manner along the pulling arm 402, and the beam 401 is installed on the beam 401. The servo motor 404 and the gear fixed on the rotating shaft of the servo motor 404 cooperate with the rack fixed on the pulling arm 402 to drive the pulling arm 402 to move laterally in the direction perpendicular to the beam 401. The servo motor 404 installed on the arm 402 and the lead screw extending along the axis of the servo motor 404 cooperate with the ball nut arranged on the operating arm 403 to drive the operating arm 403 to move vertically in the direction perpendicular to the beam 401. The 403 is equipped with a pneumatic 90º turning device 405 and a parallel clamp 406; the first three-axis servo manipulator 4 and the second three-axis servo manipulator 6 both adopt the belt-pulling structure, taking into account two machine tools at the same time, which is convenient for adjustment and reduces the adjustment of the machine tool. difficulty.

As shown in FIG. 4 , the transfer bin 5 includes a frame body 501 , and an emergency forehearth 503 and a temporary storage forehearth 504 are provided on the working platform of the frame body 501 . The emergency forehearth 503 and the temporary storage forehearth are One end of 504 is close to the second lathe 3, and the other end of the emergency forehearth 503 and the temporary storage forehearth 504 is provided with a feeding mechanism 505. The feeding mechanism 505 is provided with a pneumatic 180° turning device 506. The frame body 501 There is also a second electric control box 502 inside; the four corners of the bottom of the frame body 501 are provided with support seats and pulleys, the emergency forehearth 503 and the temporary storage forehearth 504 both use PVC belt conveyor belts, and the two sides of the belt conveyor belt A positioning plate is provided, and the feeding mechanism 505 is installed on the support column on the frame body 501, and is located above the support seat and the pulley.

Its working principle: First, manually put the material on the discharge column 106 on the cyclically rotating lifting and loading bin 1, and pre-embed the workpiece into the first lathe 2, the second lathe 3, the third lathe 7 and the fourth lathe 8. For processing, the traditional chain mechanism movement 103 is started, and the turntable 105 is driven to move. When it moves to the bottom of the first three-axis servo manipulator 4, the first three-axis servo manipulator 4 takes the material through the gripper and moves it to the first lathe 2, and the manipulator is taken out first. After the semi-finished product, the pneumatic 90º turning device 405 flips the 90º switching parallel claws 406 and embeds the blank. The second lathe 3 also alternates in the same way. Lane 503 and temporary storage lane 504, during the transfer of the workpiece in the transfer bin 5, the semi-finished product is turned over by the pneumatic 180° turning device 506 on the feeding mechanism 505, and the second three-axis servo manipulator 506 picks up the material, and takes turns to the third The third lathe 7 and the fourth lathe 8 take out the finished product, and then switch the parallel claws 606 to embed the semi-finished product. The finished product taken out by the second three-axis servo manipulator 506 is moved to the belt-type unloading conveyor belt 9 for unloading, and the workpiece passes through the belt-type unloading conveyor belt 9 It is sent to the manual receiving area, and the finished product is manually recovered.

The technical solutions disclosed in the embodiments of the present utility model have been introduced in detail above. The principles and implementations of the embodiments of the present utility model are described in this paper by using specific embodiments. The descriptions of the above embodiments are only suitable for helping the understanding of the present utility model. The principle of the embodiment; at the same time, for those skilled in the art, according to the embodiment of the present utility model, there will be changes in the specific implementation and application scope. Utility Model Restrictions.

Claims (8)

1. a kind of two pass compresser cylinder work piece production device, which is characterized in that the two pass production line including mirror symmetry setting, The production line include the circulation rotating lifting feeding bin along the sequence setting of cylinder workpiece direction of travel, the first lathe, the second lathe, Under one or three axis servo manipulator, transfer feed bin, the two or three axis servo manipulator, third lathe, the 4th lathe and belt-type Expect conveyer belt, the crossbeam of the one or the three axis servounit on hand crosses the first lathe and the second lathe upper end, and extends to and follow The top of ring rotation and lifting feeding bin, the one or the three axis servo manipulator are mounted on the first support frame, first vehicle Bed and the second lathe are subsequently placed in the first support frame, and the transfer feed bin is placed on the one or three axis servo manipulator and second Between three axis servo manipulators, the crossbeam of the two or the three axis servo manipulator crosses third lathe and the 4th lathe upper end, and It extending on the feed opening of belt-type blanking conveyer belt, the two or the three axis servo manipulator is mounted on the second support frame, The third lathe and the 4th lathe sequence are placed in the second braced frame.

2. two pass compresser cylinder work piece production device according to claim 1, which is characterized in that the circulation rotating liter Dropping feeding bin includes cabinet, and the rotating mechanism for swivel feeding is equipped on cabinet, and the rotating mechanism side fixation is set It is equipped with the elevating mechanism for going up and down feeding, the rotating mechanism includes chain transminssion mechanism, is installed on chain traditional mechanism There is the loading mechanism for stacking cylinder workpiece raw material, the loading mechanism includes the mounting base being fixed in chain transminssion mechanism, It is fixed with turntable in mounting base, blowing column is installed on the turntable, the rotating mechanism is driven by motor, and passes through regulation Module control, the motor and regulation module are connect with the first electric cabinet, and the regulation module is closely arranged with the first electric cabinet On wall box.

3. two pass compresser cylinder work piece production device according to claim 1, which is characterized in that the one or three axis is watched Take the behaviour that manipulator and the two or three axis servo manipulator also include pulling arm and be arranged perpendicular to the pulling arm and crossbeam Make arm, the pulling arm in a manner of the cross beam movement can be movably connected on crossbeam, and the motion arm is with can be along the pulling The mobile mode of arm is movably connected on crossbeam, the servo motor installed on the crossbeam and is fixed in the servo motor shaft Gear, match driving pulling arm along perpendicular to the transverse movement of crossbeam direction equipped with rack gear with the pulling arm is fixed on, The servo motor installed in the pulling arm and the screw rod extended along the servo motor shaft, and are arranged on the motion arm Ball nut matches driving motion arm and moves vertically perpendicular to crossbeam direction, and the motion arm is equipped with pneumatic 90o overturning dress It sets and is pressed from both sides with parallel.

4. two pass compresser cylinder work piece production device according to claim 1, which is characterized in that the transfer feed bin packet Framework is included, the workbench of the framework is equipped with emergency material path and temporary material path, the emergency material path and temporary material path one end Against the second lathe, the emergency material path and the temporary material path other end are equipped with feed mechanism, which is equipped with pneumatic 180 O turn-over rig is additionally provided with the second electric cabinet in the framework.

5. two pass compresser cylinder work piece production device according to claim 1, which is characterized in that first lathe, Sky-light type safety door is equipped on second lathe, third lathe and the 4th lathe.

6. two pass compresser cylinder work piece production device according to claim 2, which is characterized in that the bottom of box Quadrangle is equipped with support base and pulley, and the mounting base is at least 2, and the blowing column is formed by three limited posts, should Limited post is separately positioned in the groove on turntable.

7. two pass compresser cylinder work piece production device according to claim 4, which is characterized in that the framework bottom Quadrangle is equipped with support base and pulley, and the emergency material path and temporary material path are all made of PVC belt conveyor, and belt transmits Band two sides are equipped with positioning plate, and the feed mechanism is mounted on the support column in framework, and are located at support base and pulley overhead.

8. two pass compresser cylinder work piece production device according to claim 1, which is characterized in that the belt-type blanking Conveyer belt is two groups, and first group of belt-type blanking conveyer belt transition turns setting, and closely the 4th lathe.