CN209076340U - A kind of wet type three-stage dust catcher - Google Patents

A kind of wet type three-stage dust catcher Download PDF

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CN209076340U
CN209076340U CN201821765007.2U CN201821765007U CN209076340U CN 209076340 U CN209076340 U CN 209076340U CN 201821765007 U CN201821765007 U CN 201821765007U CN 209076340 U CN209076340 U CN 209076340U
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water tank
dust
removal device
dust removal
stage dust
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杨光兴
高康平
袁航
石大维
赵晓东
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Changan University
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Changan University
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Abstract

一种湿式三级除尘器,包括水箱、一级除尘装置、二级除尘装置和三级除尘装置;一级除尘装置设置在水箱的一端,三级除尘装置设置在水箱的另一端;二级除尘装置设置在一级除尘装置和三级除尘装置之间;待除尘气体依次经过一级除尘装置、二级除尘装置和三级除尘装置排入大气;本实用新型把旋风除尘器、水浴除尘器、喷淋除尘器和滤网除尘相结合,既可以提高现有水浴除尘器对小粒径尘埃的除尘效率,又继承了旋风除尘器、水浴除尘器、喷淋除尘器和滤网除尘的除尘优点,从而提高了除尘器的除尘效率。

A wet three-stage dust collector comprises a water tank, a primary dust removal device, a secondary dust removal device and a tertiary dust removal device; the primary dust removal device is arranged at one end of the water tank, and the tertiary dust removal device is arranged at the other end of the water tank; the secondary dust removal device The device is arranged between the first-level dust removal device and the third-level dust removal device; the gas to be dedusted is discharged into the atmosphere through the first-level dust removal device, the second-level dust removal device and the third-level dust removal device in sequence; The combination of spray dust collector and filter dust removal can not only improve the dust removal efficiency of the existing water bath dust collector for small particle size dust, but also inherit the dust removal advantages of cyclone dust collector, water bath dust collector, spray dust collector and filter screen dust removal. , thereby improving the dust removal efficiency of the dust collector.

Description

一种湿式三级除尘器A wet three-stage dust collector

技术领域technical field

本实用新型属于除尘技术领域,特别涉及一种湿式三级除尘器。The utility model belongs to the technical field of dust removal, in particular to a wet three-stage dust collector.

背景技术Background technique

目前,市场上现有的除尘器分为干式除尘器和湿式除尘器,其中较为典型的湿式除尘器包括冲激式除尘器、水浴除尘器、空心喷淋式除尘器、漏塔板塔除尘器、填料除尘器、泡沫除尘器、文氏管除尘器等7类,但是单个湿式除尘器的除尘效率并不高。由于每类湿式除尘器的结构和功能的不同,如果将几类湿式除尘器简单的进行组合,不仅使得除尘器整体结构尺寸过于庞大,不利于大规模生产,而且还提高了操作的难度,增加了运营成本,例如水浴除尘器由于进气流速太快及产生的气泡太大对小粒径尘埃的处理效率不是很高,而喷淋式除尘器对较小粉尘的处理效果比较好,但是,目前市场上还没有出现相关的复合湿式除尘器。且旋风除尘技术具有较好的环境适应能力,对大颗粒尘埃除尘效果明显,同时对后续除尘设备影响较小,众多工业除尘设备中,常常将其作为第一级除尘方式。At present, the existing dust collectors on the market are divided into dry dust collectors and wet dust collectors, among which the more typical wet dust collectors include impulse dust collectors, water bath dust collectors, hollow spray dust collectors, and leaky tray tower dust collectors. However, the dust removal efficiency of a single wet dust collector is not high. Due to the difference in structure and function of each type of wet dust collector, if several types of wet dust collectors are simply combined, not only the overall structure of the dust collector is too large, which is not conducive to large-scale production, but also the difficulty of operation is increased. For example, the water bath dust collector is not very efficient for the treatment of small particle size dust due to the fast air flow rate and the large bubbles generated, while the spray dust collector is better for the treatment of smaller dust, but, At present, there is no related composite wet dust collector on the market. Moreover, the cyclone dust removal technology has good environmental adaptability, and has obvious effect on large particle dust removal, and at the same time has little impact on subsequent dust removal equipment. In many industrial dust removal equipment, it is often used as the first-level dust removal method.

实用新型内容Utility model content

本实用新型的目的在于提供一种湿式三级除尘器,以解决上述问题。The purpose of this utility model is to provide a wet three-stage dust collector to solve the above problems.

为实现上述目的,本实用新型采用以下技术方案:To achieve the above object, the utility model adopts the following technical solutions:

一种湿式三级除尘器,包括水箱、一级除尘装置、二级除尘装置和三级除尘装置;一级除尘装置设置在水箱的一端,三级除尘装置设置在水箱的另一端;二级除尘装置设置在一级除尘装置和三级除尘装置之间;待除尘气体依次经过一级除尘装置、二级除尘装置和三级除尘装置排入大气;A wet three-stage dust collector comprises a water tank, a primary dust removal device, a secondary dust removal device and a tertiary dust removal device; the primary dust removal device is arranged at one end of the water tank, and the tertiary dust removal device is arranged at the other end of the water tank; the secondary dust removal device The device is arranged between the first-level dust removal device and the third-level dust removal device; the gas to be dedusted is discharged into the atmosphere through the first-level dust removal device, the second-level dust removal device and the third-level dust removal device in sequence;

进一步的,一级除尘装置包括旋风除尘器、第一风机、喷水管和进气口;进气口设置在旋风除尘器上,喷水管设置在进气口内,第一风机设置在旋风除尘器的顶端,且与旋风除尘器内部连通。Further, the first-level dust removal device includes a cyclone dust collector, a first fan, a water spray pipe and an air inlet; the air inlet is arranged on the cyclone dust collector, the water spray pipe is arranged in the air inlet, and the first fan is arranged on the cyclone dust collector. The top of the cyclone is connected to the inside of the cyclone.

进一步的,水箱内设置有竖向的隔板将水箱分隔为第一水箱和第二水箱,隔板底部设置有连通孔,旋风除尘器位于第一水箱内;水箱内设置有水,一级除尘装置、二级除尘装置和三级除尘装置均高于水平面;二级除尘装置包括通气管道和雾化喷头;通气管道的一端连接第一风机,另一端伸入第二水箱;通气管道水箱内的出口处的水箱内壁上设置有雾化喷头。Further, a vertical partition is arranged in the water tank to separate the water tank into a first water tank and a second water tank, a communication hole is arranged at the bottom of the partition, and the cyclone dust collector is located in the first water tank; The device, the secondary dust removal device and the tertiary dust removal device are all higher than the horizontal surface; the secondary dust removal device includes a ventilation pipe and an atomizing nozzle; one end of the ventilation pipe is connected to the first fan, and the other end extends into the second water tank; An atomizing nozzle is arranged on the inner wall of the water tank at the outlet.

进一步的,三级除尘装置包括第二风机、出气腔、进水口和过滤装置;出气腔设置在第二水箱上,且与第二水箱连通;出气腔下方的第二水箱内设置有若干过滤装置;出气腔的上方设置有管道,管道连接第二风机,出气腔上还设置有进水口,进水口与过滤装置连接。Further, the three-stage dust removal device includes a second fan, an air outlet chamber, a water inlet and a filter device; the air outlet chamber is arranged on the second water tank and communicates with the second water tank; a number of filter devices are arranged in the second water tank below the air outlet chamber A pipeline is arranged above the air outlet cavity, the pipeline is connected with the second fan, and a water inlet is also arranged on the air outlet cavity, and the water inlet is connected with the filtering device.

进一步的,过滤装置包括喷管支架、喷头、滤网和漏水管;第二水箱内上壁上垂直设置有若干喷管支架,喷管支架上设置有若干喷头,喷管支架的外侧包覆有若干层滤网,过滤装置的下端设置有漏水管;进水口通过管道连接喷头;第二风机上设置有排气口。Further, the filtering device includes a nozzle bracket, a nozzle, a filter screen and a water leakage pipe; a number of nozzle brackets are vertically arranged on the upper wall of the second water tank, a number of nozzles are arranged on the nozzle bracket, and the outer side of the nozzle bracket is covered with There are several layers of filter screens, and the lower end of the filter device is provided with a water leakage pipe; the water inlet is connected to the nozzle through the pipe; the second fan is provided with an exhaust port.

进一步的,水箱底部通过管道连接有污水处理器。Further, a sewage processor is connected to the bottom of the water tank through a pipeline.

与现有技术相比,本实用新型有以下技术效果:Compared with the prior art, the utility model has the following technical effects:

本实用新型把旋风除尘器、水浴除尘器、喷淋除尘器和滤网除尘相结合,既可以提高现有水浴除尘器对小粒径尘埃的除尘效率,又继承了旋风除尘器、水浴除尘器、喷淋除尘器和滤网除尘的除尘优点,从而提高了除尘器的除尘效率。The utility model combines the cyclone dust collector, the water bath dust collector, the spray dust collector and the filter screen dust collector, which can not only improve the dust removal efficiency of the existing water bath dust collector for small particle size dust, but also inherits the cyclone dust collector and the water bath dust collector. , spray dust collector and filter screen dust removal advantages, thereby improving the dust removal efficiency of the dust collector.

同时,该水浴喷淋滤网复合湿式除尘器还进行了污水处理,实现了水资源的循环利用。At the same time, the water bath spray filter mesh composite wet dust collector also conducts sewage treatment to realize the recycling of water resources.

附图说明Description of drawings

图1为本实用新型专利的结构示意图。Fig. 1 is the structural schematic diagram of the utility model patent.

图中各个标号的含义为1-第一风机,2-进气口,3-旋风除尘器,4-隔板,6-通气管道,7-雾化喷头,8-第二风机,9-进水口,10-出气腔,11-喷管支架,12-喷头,13-滤网,14-漏水管,15-排水管,16-污水处理器,17-第一水箱,18-第二水箱,19-排气口,20-喷水管。The meaning of each label in the figure is 1-first fan, 2-air inlet, 3-cyclone dust collector, 4-partition, 6-ventilation pipe, 7-atomizing nozzle, 8-second fan, 9-inlet Water outlet, 10-air outlet, 11-nozzle bracket, 12-nozzle, 13-filter, 14-leak pipe, 15-drain pipe, 16-sewage treatment device, 17-first water tank, 18-second water tank, 19-exhaust port, 20-spray pipe.

具体实施方式Detailed ways

以下结合附图对本实用新型进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:

一种湿式三级除尘器,包括水箱、一级除尘装置、二级除尘装置和三级除尘装置;一级除尘装置设置在水箱的一端,三级除尘装置设置在水箱的另一端;二级除尘装置设置在一级除尘装置和三级除尘装置之间;待除尘气体依次经过一级除尘装置、二级除尘装置和三级除尘装置排入大气;A wet three-stage dust collector comprises a water tank, a primary dust removal device, a secondary dust removal device and a tertiary dust removal device; the primary dust removal device is arranged at one end of the water tank, and the tertiary dust removal device is arranged at the other end of the water tank; the secondary dust removal device The device is arranged between the first-level dust removal device and the third-level dust removal device; the gas to be dedusted is discharged into the atmosphere through the first-level dust removal device, the second-level dust removal device and the third-level dust removal device in sequence;

一级除尘装置包括旋风除尘器3、第一风机1、喷水管20和进气口2;进气口2设置在旋风除尘器3上,喷水管20设置在进气口2内,第一风机设置在旋风除尘器3的顶端,且与旋风除尘器3内部连通。The first-level dust removal device includes a cyclone dust collector 3, a first fan 1, a water spray pipe 20 and an air inlet 2; A fan is arranged at the top of the cyclone dust collector 3 and communicates with the inside of the cyclone dust collector 3 .

水箱内设置有竖向的隔板4将水箱分隔为第一水箱17和第二水箱18,隔板4底部设置有连通孔,旋风除尘器3位于第一水箱17内;水箱内设置有水,一级除尘装置、二级除尘装置和三级除尘装置均高于水平面;二级除尘装置包括通气管道6和雾化喷头7;通气管道6的一端连接第一风机1,另一端伸入第二水箱18;通气管道6水箱内的出口处的水箱内壁上设置有雾化喷头7。A vertical partition 4 is arranged in the water tank to separate the water tank into a first water tank 17 and a second water tank 18, a communication hole is arranged at the bottom of the partition 4, and the cyclone 3 is located in the first water tank 17; the water tank is provided with water, The primary dust removal device, secondary dust removal device and tertiary dust removal device are all higher than the horizontal plane; the secondary dust removal device includes a ventilation pipe 6 and an atomizing nozzle 7; one end of the ventilation pipe 6 is connected to the first fan 1, and the other end extends into the second Water tank 18; Atomizing nozzle 7 is provided on the inner wall of the water tank at the outlet of the ventilation pipe 6 in the water tank.

三级除尘装置包括第二风机8、出气腔10、进水口9和过滤装置;出气腔10设置在第二水箱18上,且与第二水箱18连通;出气腔10下方的第二水箱18内设置有若干过滤装置;出气腔10的上方设置有管道,管道连接第二风机8,出气腔10上还设置有进水口9,进水口与过滤装置连接。The three-stage dust removal device includes a second fan 8, an air outlet chamber 10, a water inlet 9 and a filter device; the air outlet chamber 10 is arranged on the second water tank 18 and communicates with the second water tank 18; the air outlet chamber 10 is in the second water tank 18 below Several filtering devices are provided; pipes are arranged above the air outlet cavity 10, and the pipes are connected to the second fan 8, and the air outlet chamber 10 is also provided with a water inlet 9, which is connected to the filtering device.

过滤装置包括喷管支架11、喷头12、滤网13和漏水管14;第二水箱18内上壁上垂直设置有若干喷管支架11,喷管支架11上设置有若干喷头12,喷管支架11的外侧包覆有若干层滤网13,过滤装置的下端设置有漏水管14;进水口9通过管道连接喷头12;第二风机8上设置有排气口19。过滤装置由滤网支架、滤网和漏水管组成;反冲洗系统包括方钢喷管支架和120度广角喷嘴。滤网由3层316L不锈钢网子叠加而成,最细网子为300目,是过滤的主体。另外两层均为12×64栅格网,对300目滤网起加强保护作用。滤筒内部设计有喷嘴,定期对滤网进行反冲,防止滤网堵塞。所述水位控制管利用连通器原理,可以使水箱中的污水流入污水处理系统。The filtering device includes a nozzle bracket 11, a nozzle 12, a filter screen 13 and a water leakage pipe 14; a plurality of nozzle brackets 11 are vertically arranged on the inner upper wall of the second water tank 18, and a number of nozzle brackets 12 are arranged on the nozzle bracket 11. The nozzle bracket The outer side of the 11 is covered with several layers of filter screens 13, and the lower end of the filter device is provided with a water leakage pipe 14; the water inlet 9 is connected to the nozzle 12 through a pipe; The filter device is composed of a filter screen bracket, a filter screen and a leakage pipe; the backwash system includes a square steel nozzle bracket and a 120-degree wide-angle nozzle. The filter screen is made of 3 layers of 316L stainless steel mesh superimposed, and the thinnest mesh is 300 mesh, which is the main body of the filter. The other two layers are all 12×64 grids, which strengthen the protection of the 300-mesh filter. The inside of the filter cartridge is designed with a nozzle, which regularly recoils the filter screen to prevent the filter screen from being blocked. The water level control pipe can make the sewage in the water tank flow into the sewage treatment system by using the principle of the communicating device.

水箱底部通过管道连接有污水处理器16。A sewage processor 16 is connected to the bottom of the water tank through pipes.

本实用新型工作过程:The working process of the utility model:

废气在第一风机1的负压作用下,通过进气口2进入旋风除尘器3,进行一级除尘。特别的,在螺旋入口位置布置喷水管(所喷射的水是经污水处理器净化后的水),既对含尘气体进行喷淋,提高除尘效果,又冲刷了螺旋壁。含尘气体在离心力和重力复合作用下,进入螺旋底部的箱体(左)17内。水箱被隔板4分成第一水箱17与第二水箱18,且第一水箱17与第二水箱18是相互连通的。Under the action of the negative pressure of the first fan 1, the exhaust gas enters the cyclone dust collector 3 through the air inlet 2 for primary dust removal. In particular, a water spray pipe is arranged at the spiral inlet position (the water sprayed is the water purified by the sewage treatment plant), which not only sprays the dust-containing gas, improves the dust removal effect, but also washes the spiral wall. The dust-laden gas enters the box (left) 17 at the bottom of the spiral under the combined action of centrifugal force and gravity. The water tank is divided into a first water tank 17 and a second water tank 18 by the partition plate 4 , and the first water tank 17 and the second water tank 18 are communicated with each other.

一级净化后的含尘气体经旋风除尘3后经管道6进入第二水箱18进行第二次除尘,特别的在该通气管道6端头安装一个雾化喷头7对气体进行雾化。在水珠作用下,粒径较小的尘埃开始长大、聚集,使得单个的较小颗粒转化为体积相对较大的颗粒团,一部分颗粒团在重力的作用下进入第二水箱18,另一部分到达滤网13,为滤网13除尘提供湿式除尘条件。The dust-laden gas after the primary purification passes through the cyclone 3 and then enters the second water tank 18 through the pipeline 6 for the second dust removal. In particular, an atomizing nozzle 7 is installed at the end of the ventilation pipeline 6 to atomize the gas. Under the action of water droplets, the dust with smaller particle size begins to grow and aggregate, so that the individual smaller particles are transformed into particle clusters with relatively large volumes. Reach the filter screen 13 to provide wet dust removal conditions for the filter screen 13 to remove dust.

经过第二级水浴喷雾除尘后的的气体,在第二风机8的负压作用下,到达滤网13,进行三级除尘。经三级除尘后,含尘气体已经净化为干净气体,经出气腔10,最终在第二风机8位置的排气口19排入大气中。The gas after being sprayed and dedusted by the second-stage water bath will reach the filter screen 13 under the action of the negative pressure of the second fan 8 to carry out the third-stage dedusting. After the three-stage dust removal, the dust-containing gas has been purified into clean gas, and is finally discharged into the atmosphere through the exhaust port 19 at the position of the second fan 8 through the air outlet cavity 10 .

一方面为了净化除尘设备工作中消耗的水,避免水污染,另一方面为了促进水资源循环利用,节约用水,该设计方案中还开发了污水处理器16。进入污水处理器16的污水由两部分组成。一方面,喷水管20和雾化喷头7注入的水使得箱体内的液面上升,超过液位控制线时,通过限位管15的管路流入污水处理器。On the one hand, in order to purify the water consumed in the operation of the dust removal equipment and avoid water pollution, on the other hand, in order to promote the recycling of water resources and save water, a sewage processor 16 is also developed in the design scheme. The sewage entering the sewage processor 16 consists of two parts. On the one hand, the water injected by the water spray pipe 20 and the atomizing nozzle 7 raises the liquid level in the tank, and when it exceeds the liquid level control line, it flows into the sewage treatment plant through the pipeline of the limit pipe 15 .

Claims (6)

1. a kind of wet type three-stage dust catcher, which is characterized in that including water tank, primary dust removing device, two-stage dust removal device and three-level Dust-extraction unit;One end of water tank is arranged in primary dust removing device, and the other end of water tank is arranged in 3-stage dust-removal device;Two-stage dust removal Device is arranged between primary dust removing device and 3-stage dust-removal device;Successively pass through primary dust removing device, second level to dedusting gas Dust-extraction unit and 3-stage dust-removal device are discharged into atmosphere.
2. a kind of wet type three-stage dust catcher according to claim 1, which is characterized in that primary dust removing device includes that whirlwind removes Dirt device (3), the first blower (1), sparge pipe (20) and air inlet (2);Air inlet (2) is arranged on cyclone dust collectors (3), water spray (20) setting is managed in air inlet (2), the first blower is arranged on the top of cyclone dust collectors (3), and interior with cyclone dust collectors (3) Portion's connection.
3. a kind of wet type three-stage dust catcher according to claim 2, which is characterized in that be provided with vertical partition in water tank (4) water tank is divided into the first water tank (17) and the second water tank (18), partition (4) bottom is provided with intercommunicating pore, cyclone dust collectors (3) it is located in the first water tank (17);Water, primary dust removing device, two-stage dust removal device and 3-stage dust-removal device are provided in water tank It is above horizontal plane;Two-stage dust removal device includes ventilation pipe (6) and atomizer (7);One end connection the of ventilation pipe (6) One blower (1), the other end protrude into the second water tank (18);It is provided on the tank inner wall in the exit in ventilation pipe (6) water tank Atomizer (7).
4. a kind of wet type three-stage dust catcher according to claim 3, which is characterized in that 3-stage dust-removal device includes the second wind Machine (8), outlet chamber (10), water inlet (9) and filter device;Outlet chamber (10) is arranged on the second water tank (18), and with second Water tank (18) connection;Several filter devices are provided in the second water tank (18) below outlet chamber (10);Outlet chamber (10) it is upper Side is provided with pipeline, and pipeline connects the second blower (8), is additionally provided with water inlet (9) on outlet chamber (10), and water inlet and filtering fill Set connection.
5. a kind of wet type three-stage dust catcher according to claim 4, which is characterized in that filter device includes lance holder (11), spray head (12), strainer (13) and leak pipe (14);Several lance holders are vertically installed on second water tank (18) interior upper wall (11), it is provided with several spray heads (12) on lance holder (11), several layers strainer (13) is coated on the outside of lance holder (11), The lower end of filter device is provided with leak pipe (14);Water inlet (9) connects spray head (12) by pipeline;Second blower is set on (8) It is equipped with exhaust outlet (19).
6. a kind of wet type three-stage dust catcher according to claim 1, which is characterized in that water tank bottom is connected with by pipeline Apparatus for treating sewage (16).
CN201821765007.2U 2018-10-29 2018-10-29 A kind of wet type three-stage dust catcher Expired - Fee Related CN209076340U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111365266A (en) * 2020-03-31 2020-07-03 中煤科工集团重庆研究院有限公司 Maintenance method and system of wet dust removal fan
CN118179189A (en) * 2024-04-28 2024-06-14 山东朗净新能源技术有限公司 Combined washing equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111365266A (en) * 2020-03-31 2020-07-03 中煤科工集团重庆研究院有限公司 Maintenance method and system of wet dust removal fan
CN118179189A (en) * 2024-04-28 2024-06-14 山东朗净新能源技术有限公司 Combined washing equipment

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