CN209065598U - A device for automatic purification and discharge of plate roller production sewage - Google Patents
A device for automatic purification and discharge of plate roller production sewage Download PDFInfo
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Abstract
本实用新型涉及一种版辊生产污水自动净化排放装置,该装置包括用于存放待净化污水的污水存放桶(1)、用于净化处理的多级吸附净化机构以及同于调节净化处理后污水酸碱度并检测污水是否达标的调节检测机构(6),所述的污水存放桶(1)、多级吸附净化机构和调节检测机构(6)通过管道依次连接,所述的调节检机构末端连接回流排放机构,所述的回流排放机构设有回流口和排放口,所述的回流口连接至污水存放桶(1),所述的排放口连接污水排放桶(7),所述的污水存放桶(1)、多级吸附净化机构、调节检测机构(6)和回流排放机构连接至自动控制器(8)。与现有技术相比,本实用新型污水净化彻底,且整个装置全自动运行,生产效率高。
The utility model relates to an automatic purifying and discharging device for plate roller production sewage. The device comprises a sewage storage bucket (1) for storing sewage to be purified, a multi-stage adsorption and purification mechanism for purifying treatment, and a sewage storage tank (1) for adjusting and purifying treated sewage. An adjustment and detection mechanism (6) for detecting whether the acidity or alkalinity of the sewage reaches the standard, the sewage storage barrel (1), the multi-stage adsorption purification mechanism and the adjustment and detection mechanism (6) are connected in sequence through pipelines, and the end of the adjustment and inspection mechanism is connected to return flow A discharge mechanism, the backflow discharge mechanism is provided with a backflow port and a discharge port, the backflow port is connected to the sewage storage barrel (1), the discharge port is connected to the sewage discharge barrel (7), and the sewage storage barrel (1) The multi-stage adsorption and purification mechanism, the adjustment and detection mechanism (6) and the reflux discharge mechanism are connected to the automatic controller (8). Compared with the prior art, the sewage of the utility model is completely purified, the whole device is fully automatic, and the production efficiency is high.
Description
技术领域technical field
本实用新型涉及版辊生产污水排放装置,尤其是涉及一种版辊生产污水自动净化排放装置。The utility model relates to a device for discharging sewage in the production of plate rollers, in particular to a device for automatically purifying and discharging sewage in the production of plate rollers.
背景技术Background technique
版辊是印刷领域中必备的部件之一,特别凹印版辊,广泛应用于薄膜、纸张、复合材料等多种承印物。在版辊生产过程中,会产生大量的含铬污水,污水中存在大量的漂浮杂质、重金属铬等,若直接排放将造很大的环境污染。因此,在污水排放前需要对污水进行处理,现有的污水处理存在如下缺陷:Plate roll is one of the necessary components in the printing field, especially gravure plate roll, which is widely used in film, paper, composite materials and other substrates. In the production process of the plate roll, a large amount of chromium-containing sewage will be produced, and there are a large number of floating impurities and heavy metal chromium in the sewage. If it is directly discharged, it will cause great environmental pollution. Therefore, the sewage needs to be treated before the sewage is discharged. The existing sewage treatment has the following defects:
1、净化不彻底,从而导致处理后的污水仍存在大量杂质;1. Incomplete purification, resulting in the presence of a large amount of impurities in the treated sewage;
2、需要人工检测处理后的污水是否达标,耗费大量人力,效率低下。2. It is necessary to manually detect whether the treated sewage meets the standard, which consumes a lot of manpower and is inefficient.
实用新型内容Utility model content
本实用新型的目的就是为了克服上述现有技术存在的缺陷而提供一种版辊生产污水自动净化排放装置。The purpose of this utility model is to provide an automatic purifying and discharging device for plate roller production sewage in order to overcome the above-mentioned defects of the prior art.
本实用新型的目的可以通过以下技术方案来实现:The purpose of the present utility model can be achieved through the following technical solutions:
一种版辊生产污水自动净化排放装置,该装置包括用于存放待净化污水的污水存放桶、用于净化处理的多级吸附净化机构以及同于调节净化处理后污水酸碱度并检测污水是否达标的调节检测机构,所述的污水存放桶、多级吸附净化机构和调节检测机构通过管道依次连接,所述的调节检机构末端连接回流排放机构,所述的回流排放机构设有回流口和排放口,所述的回流口连接至污水存放桶,所述的排放口连接污水排放桶,所述的污水存放桶、多级吸附净化机构、调节检测机构和回流排放机构连接至自动控制器。An automatic purification and discharge device for plate roller production sewage, the device includes a sewage storage bucket for storing sewage to be purified, a multi-stage adsorption purification mechanism for purification treatment, and a device for adjusting the pH of sewage after purification treatment and detecting whether the sewage meets the standard. Adjustment and detection mechanism, the sewage storage bucket, the multi-stage adsorption and purification mechanism and the adjustment and detection mechanism are sequentially connected through pipelines, and the end of the adjustment and detection mechanism is connected to a backflow discharge mechanism, and the backflow discharge mechanism is provided with a backflow port and a discharge port , the return port is connected to the sewage storage bucket, the discharge port is connected to the sewage discharge bucket, and the sewage storage bucket, the multi-stage adsorption and purification mechanism, the adjustment detection mechanism and the return discharge mechanism are connected to the automatic controller.
所述的污水存放桶包括桶体、水位传感器和抽水泵,所述的水位传感器和抽水泵连接自动控制器。The sewage storage bucket includes a bucket body, a water level sensor and a water pump, and the water level sensor and the water pump are connected to an automatic controller.
所述的多级吸附净化机构包括通过管道连接的四级净化器,依次为活性炭净化器、过滤式净化器、阳离子树脂净化器和阴离子树脂净化器,活性炭净化器包括第一净化管和设置在第一净化管中的活性炭,所述的过滤式净化器包括第二净化管和设置在第二净化管中的滤芯,所述的阳离子树脂净化器包括第三净化管和设置在第三净化管中的阳离子树脂,所述的阴离子树脂净化器包括第四净化管和设置在第四净化管中的银离子树脂,所述的活性炭净化器、过滤式净化器、阳离子树脂净化器和阴离子树脂净化器进水端均设有抽水泵,所述的抽水泵均连接至自动控制器。The multi-stage adsorption purification mechanism includes four-stage purifiers connected by pipelines, which are sequentially activated carbon purifiers, filter purifiers, cation resin purifiers and anion resin purifiers. The activated carbon purifier includes a first purification tube and a The activated carbon in the first purification pipe, the filter type purifier includes a second purification pipe and a filter element arranged in the second purification pipe, and the cation resin purifier includes a third purification pipe and a filter element arranged in the third purification pipe The cation resin in the purifier, the anion resin purifier includes a fourth purification tube and a silver ion resin arranged in the fourth purification tube, the activated carbon purifier, filter purifier, cation resin purifier and anion resin purifier The water inlet end of the device is equipped with a suction pump, and the suction pump is connected to the automatic controller.
所述的过滤式净化器中的滤芯孔径为1um。The pore size of the filter element in the filter purifier is 1um.
所述的调节检测机构包括酸碱调节桶、PH检测计和杂质检测计,所述的酸碱调节桶中存放设定浓度的酸液或碱液,所述的PH检测计和杂质检测计连接自动控制器。The described adjustment and detection mechanism includes an acid-base adjustment barrel, a pH detector and an impurity detector. The acid-base adjustment barrel stores acid or lye of a set concentration, and the pH detector is connected to the impurity detector. Automatic controller.
所述的回流排放机构包括回流管和排放管,所述的回流管和排放管首端均连接酸碱调节桶,所述的回流管末端为所述的回流口,所述的排放管末端为所述的排放口,所述的回流管和排放管上均分别设有电磁阀,所述的电磁阀均连接至自动控制器。The backflow discharge mechanism includes a backflow pipe and a discharge pipe, and the head ends of the backflow pipe and the discharge pipe are connected to the acid-base adjusting barrel, the end of the backflow pipe is the backflow port, and the end of the discharge pipe is The discharge port, the return pipe and the discharge pipe are respectively provided with solenoid valves, and the solenoid valves are all connected to the automatic controller.
所述的自动控制器包括微型处理器。The automatic controller includes a microprocessor.
与现有技术相比,本实用新型具有如下优点:Compared with the prior art, the utility model has the following advantages:
(1)本实用新型首先通过多级吸附净化机构对污水进行净化,然后通过调节检测机构进行污水检测,最后回流排放机构将达标的污水进行排放,同时将不达标的污水返回至污水存放桶中并进行再处理,实现了自动净化排放;(1) The utility model first purifies the sewage by the multi-stage adsorption purification mechanism, then carries out the sewage detection by adjusting the detection mechanism, and finally discharges the sewage that meets the standard by the backflow discharge mechanism, and returns the sewage that does not meet the standard to the sewage storage bucket at the same time. And reprocessing to realize automatic purification and discharge;
(2)本实用新型设置多级吸附净化机构,活性炭净化器对污水中的大颗粒漂浮杂质进行吸附,过滤式净化器对污水中的小颗粒杂质进行过滤,阳离子树脂净化器对污水中的铬离子进行吸附净化,阴离子树脂净化器对污水中的弱酸根进行吸附净化,通过四级净化器实现污水的彻底净化,净化效果好;(2) The utility model is provided with a multi-stage adsorption and purification mechanism. The activated carbon purifier adsorbs the large particles floating impurities in the sewage, the filter type purifier filters the small particle impurities in the sewage, and the cation resin purifier filters the chromium in the sewage. The ions are adsorbed and purified, and the anion resin purifier is used to adsorb and purify the weak acid radicals in the sewage. The four-stage purifier realizes the thorough purification of the sewage, and the purification effect is good;
(3)本实用新型调节检测机构实现污水的自动检测,同时结合回流排放机构实现排放与重处理,整个过程自动运行,无需人工参与,效率高。(3) The utility model adjusts the detection mechanism to realize the automatic detection of sewage, and simultaneously realizes the discharge and heavy treatment in combination with the backflow discharge mechanism. The whole process runs automatically without manual participation and has high efficiency.
附图说明Description of drawings
图1为本实用新型版辊生产污水自动净化排放装置的结构示意图。Fig. 1 is the structural schematic diagram of the automatic purification and discharge device of the plate roller production sewage according to the present invention.
图中,1为污水存放桶,2为活性炭净化器,3为过滤式净化器,4为阳离子树脂净化器,5为阴离子树脂净化器,6为调节检测机构,7为污水排放桶,8为自动控制器,9为回流管,10为排放管,11为电磁阀。In the figure, 1 is a sewage storage bucket, 2 is an activated carbon purifier, 3 is a filter purifier, 4 is a cation resin purifier, 5 is an anion resin purifier, 6 is an adjustment and detection mechanism, 7 is a sewage discharge bucket, and 8 is a Automatic controller, 9 is a return pipe, 10 is a discharge pipe, and 11 is a solenoid valve.
具体实施方式Detailed ways
下面结合附图和具体实施例对本实用新型进行详细说明。注意,以下的实施方式的说明只是实质上的例示,本实用新型并不意在对其适用物或其用途进行限定,且本实用新型并不限定于以下的实施方式。The present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments. Note that the description of the following embodiments is merely an illustration in essence, and the present invention is not intended to limit the applicable objects or uses thereof, and the present invention is not limited to the following embodiments.
实施例Example
如图1所示,一种版辊生产污水自动净化排放装置,该装置包括用于存放待净化污水的污水存放桶1、用于净化处理的多级吸附净化机构以及同于调节净化处理后污水酸碱度并检测污水是否达标的调节检测机构6,污水存放桶1、多级吸附净化机构和调节检测机构6通过管道依次连接,调节检机构末端连接回流排放机构,回流排放机构设有回流口和排放口,回流口连接至污水存放桶1,排放口连接污水排放桶7,污水存放桶1、多级吸附净化机构、调节检测机构6和回流排放机构连接至自动控制器8,自动控制器8包括微型处理器,本实施例中可采用DSP处理器等常用的微处理器。As shown in Figure 1, an automatic purification and discharge device for plate roller production sewage, the device includes a sewage storage bucket 1 for storing sewage to be purified, a multi-stage adsorption purification mechanism for purification treatment, and the same adjustment and purification treatment of sewage Adjustment and detection mechanism 6 for pH and detection of whether the sewage reaches the standard, sewage storage tank 1, multi-stage adsorption purification mechanism and adjustment and detection mechanism 6 are connected in sequence through pipelines, and the end of the adjustment and detection mechanism is connected to a reflux discharge mechanism, and the reflux discharge mechanism is provided with a return port and discharge The return port is connected to the sewage storage bucket 1, the discharge port is connected to the sewage discharge bucket 7, the sewage storage bucket 1, the multi-stage adsorption and purification mechanism, the adjustment and detection mechanism 6 and the return discharge mechanism are connected to the automatic controller 8. The automatic controller 8 includes Microprocessor, in this embodiment, a commonly used microprocessor such as a DSP processor can be used.
污水存放桶1包括桶体、水位传感器和抽水泵,水位传感器和抽水泵连接自动控制器8。The sewage storage bucket 1 includes a bucket body, a water level sensor and a water pump, and the water level sensor and the water pump are connected to the automatic controller 8 .
多级吸附净化机构包括通过管道连接的四级净化器,依次为活性炭净化器2、过滤式净化器3、阳离子树脂净化器4和阴离子树脂净化器5:活性炭净化器2包括第一净化管和设置在第一净化管中的活性炭;过滤式净化器3包括第二净化管和设置在第二净化管中的滤芯,过滤式净化器3中的滤芯孔径为1um;阳离子树脂净化器4包括第三净化管和设置在第三净化管中的阳离子树脂;阴离子树脂净化器5包括第四净化管和设置在第四净化管中的银离子树脂。活性炭净化器2、过滤式净化器3、阳离子树脂净化器4和阴离子树脂净化器5进水端均设有抽水泵,抽水泵均连接至自动控制器8。The multi-stage adsorption purification mechanism includes four-stage purifiers connected by pipelines, which are activated carbon purifier 2, filter purifier 3, cation resin purifier 4 and anion resin purifier 5 in sequence: activated carbon purifier 2 includes a first purification tube and a The activated carbon arranged in the first purification pipe; the filter type purifier 3 includes a second purification pipe and a filter element arranged in the second purification pipe, and the filter element aperture in the filter type purifier 3 is 1um; the cationic resin purifier 4 includes the first Three purification tubes and the cation resin arranged in the third purification tube; the anion resin purifier 5 includes the fourth purification tube and the silver ion resin arranged in the fourth purification tube. The activated carbon purifier 2 , the filter purifier 3 , the cation resin purifier 4 and the anion resin purifier 5 are all provided with suction pumps at the water inlets, and the suction pumps are all connected to the automatic controller 8 .
调节检测机构6包括酸碱调节桶、PH检测计和杂质检测计,酸碱调节桶中存放设定浓度的酸液或碱液,PH检测计和杂质检测计连接自动控制器8。The adjustment and detection mechanism 6 includes an acid-base adjustment barrel, a pH detector and an impurity detector. The acid-base adjustment barrel stores acid or lye of a set concentration, and the pH detector and the impurity detector are connected to the automatic controller 8 .
回流排放机构包括回流管9和排放管10,回流管9和排放管10首端均连接酸碱调节桶,回流管9末端为回流口,排放管10末端为排放口,回流管9和排放管10上均分别设有电磁阀11,电磁阀11均连接至自动控制器8。The backflow discharge mechanism includes a backflow pipe 9 and a discharge pipe 10. The head ends of the backflow pipe 9 and the discharge pipe 10 are both connected to the acid-base adjusting barrel. Solenoid valves 11 are respectively provided on the tops 10 , and the solenoid valves 11 are all connected to the automatic controller 8 .
本实用新型版辊生产污水自动净化排放装置的具体工作原理为:The specific working principle of the automatic purifying and discharging device for the production sewage of the plate roller of the utility model is as follows:
首先待净化的污水通过多级吸附净化机构对污水进行净化,然后通过调节检测机构6进行污水检测,最后回流排放机构将达标的污水进行排放,同时将不达标的污水返回至污水存放桶1中并进行再处理,实现了自动净化排放。First, the sewage to be purified is purified by the multi-stage adsorption purification mechanism, and then the sewage is detected by the adjustment and detection mechanism 6. Finally, the return discharge mechanism discharges the sewage that meets the standard, and returns the sewage that does not meet the standard to the sewage storage bucket 1. And reprocessing, to achieve automatic purification and discharge.
其中,多级吸附净化机构对污水进行净化的具体方式为:活性炭净化器2对污水中的大颗粒漂浮杂质进行吸附,过滤式净化器3对污水中的小颗粒杂质进行过滤,阳离子树脂净化器4对污水中的铬离子进行吸附净化,阴离子树脂净化器5对污水中的弱酸根进行吸附净化,通过四级净化器实现污水的彻底净化,净化效果好。Among them, the specific way of purifying the sewage by the multi-stage adsorption and purification mechanism is as follows: the activated carbon purifier 2 adsorbs large particles of floating impurities in the sewage, the filter purifier 3 filters the small particles of impurities in the sewage, and the cation resin purifier 4. Adsorb and purify the chromium ions in the sewage, and the anion resin purifier 5 can adsorb and purify the weak acid radicals in the sewage. The four-stage purifier realizes the thorough purification of the sewage, and the purification effect is good.
调节检测机构6的具体工作方式为:净化后的污水输送至酸碱调节桶,由于酸碱调节桶内设有酸液或碱液,从而将净化后的污水调节至相应PH值,与此同时PH检测计和杂质检测计对污水进行PH检测以及杂质检测,并将检测结果发送至自动控制器8,此处PH检测计和杂质检测计均为现有产品,这里不再详述。The specific working mode of the adjustment and detection mechanism 6 is as follows: the purified sewage is transported to the acid-base adjustment barrel, and since the acid-base adjustment barrel is provided with acid or alkali liquid, the purified sewage is adjusted to the corresponding pH value, and at the same time The pH detector and the impurity detector perform pH detection and impurity detection on the sewage, and send the detection results to the automatic controller 8. Here, the pH detector and the impurity detector are both existing products, and will not be described in detail here.
回流排放机构的具体工作方式为:当自动控制器8接收到调节检测机构6的检测结果后,若检测结果达标,则自动控制器8控制排放管10上的电磁阀11打开,回流管9上的电磁阀11关闭,酸碱调节桶中的污水从排放口排出至污水排放桶7;若检测结果不达标,则自动控制器8控制回流管9上的电磁阀11打开,回流管9上的电磁阀11关闭,酸碱调节桶中的污水从回流口回流至污水存放桶1并循环进行处理。由此,通过自动循环的方式,保证了排放污水达标,同时,整个过程无需人工参与,全自动运行,提高了效率。The specific working mode of the backflow discharge mechanism is as follows: when the automatic controller 8 receives the detection result of the adjustment detection mechanism 6, if the detection result reaches the standard, the automatic controller 8 controls the solenoid valve 11 on the discharge pipe 10 to open, and the return pipe 9 on the solenoid valve 11 is opened. The solenoid valve 11 of the spool is closed, and the sewage in the acid-base adjusting bucket is discharged from the discharge port to the sewage discharge bucket 7; if the detection result is not up to standard, the automatic controller 8 controls the solenoid valve 11 on the return pipe 9 to open, and the return pipe 9 The solenoid valve 11 is closed, and the sewage in the acid-base adjusting barrel flows back from the return port to the sewage storage barrel 1 and circulates for treatment. As a result, the automatic circulation method ensures that the discharged sewage meets the standard. At the same time, the whole process does not require manual participation, and it runs fully automatically, which improves the efficiency.
上述实施方式仅为例举,不表示对本实用新型范围的限定。这些实施方式还能以其它各种方式来实施,且能在不脱离本实用新型技术思想的范围内作各种省略、置换、变更。The above-mentioned embodiments are only examples, and do not limit the scope of the present invention. These embodiments can be implemented in other various forms, and various omissions, substitutions, and changes can be made without departing from the technical idea of the present invention.
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| CN110963597A (en) * | 2018-09-29 | 2020-04-07 | 上海运盛制版有限公司 | Version roller production sewage automatic purification discharging equipment |
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| GR01 | Patent grant | ||
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20190705 |