CN209061926U - A kind of iron scrap recovery device of punching machine for pressing roller - Google Patents
A kind of iron scrap recovery device of punching machine for pressing roller Download PDFInfo
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- CN209061926U CN209061926U CN201821901166.0U CN201821901166U CN209061926U CN 209061926 U CN209061926 U CN 209061926U CN 201821901166 U CN201821901166 U CN 201821901166U CN 209061926 U CN209061926 U CN 209061926U
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- cleaning brush
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 126
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 63
- 238000011084 recovery Methods 0.000 title claims abstract description 19
- 238000003825 pressing Methods 0.000 title claims description 42
- 238000004080 punching Methods 0.000 title claims description 41
- 238000004140 cleaning Methods 0.000 claims abstract description 46
- 238000005192 partition Methods 0.000 claims description 39
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- 230000000694 effects Effects 0.000 abstract description 4
- 230000006835 compression Effects 0.000 abstract 2
- 238000007906 compression Methods 0.000 abstract 2
- 239000000498 cooling water Substances 0.000 description 22
- 238000000034 method Methods 0.000 description 10
- 239000000463 material Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005553 drilling Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 241000208125 Nicotiana Species 0.000 description 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 1
- 230000004308 accommodation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及压辊用冲孔机技术领域,更具体地说,它涉及一种压辊用冲孔机的铁屑回收装置。The utility model relates to the technical field of punching machines for pressing rollers, more particularly, to an iron scrap recovery device of the punching machines for pressing rollers.
背景技术Background technique
辊的用途非常广泛,现有的辊主要用于印刷、印铁、制革、造纸、塑料、印染、食品、建材、输送、烟草等各种工业领域。辊有多种分类,例如压辊、冷却辊等,有些辊的生产加工需要满足高精度的要求,例如:压辊。Rollers are widely used, and the existing rolls are mainly used in various industrial fields such as printing, iron printing, tanning, papermaking, plastics, printing and dyeing, food, building materials, transportation, and tobacco. There are many kinds of rolls, such as pressing rolls, cooling rolls, etc. The production and processing of some rolls need to meet the requirements of high precision, such as: pressing rolls.
目前人们一般对压辊生产需要经过热处理、车床加工、钻孔固定、打磨抛光等生产工艺。现有技术中,一般使用冲孔机对压辊进行钻孔处理。如图1所示,冲孔机包括机架1、冲孔装置8、冷却水管11、限位装置9以及固定架10。冲孔装置8以及限位装置9均滑移连接于机架1,固定架10固定设置于机架1,固定架10上设置有用于驱动待冲孔压辊12转动的驱动电机(图中未示出)。冷却水管11安装于冲孔装置8的一侧。冲孔装置8包括用于对待冲孔压辊12进行冲孔的冲头81,在冲压机对待冲孔的压辊进行冲孔时,待冲孔的压辊的一端与驱动电机固定连接,另一端与冲头81相抵触。驱动电机驱动压辊转动,此时冲头81对该压辊进行冲孔,且冷却水管11对压辊被钻孔的端面进行喷水冷却。限位装置9对待冲孔压辊12起到限位作用,避免待冲孔压辊12转动时发生晃动。At present, people generally need to go through production processes such as heat treatment, lathe processing, drilling and fixing, grinding and polishing for the production of pressure rollers. In the prior art, a punching machine is generally used to perform drilling processing on the pressing roller. As shown in FIG. 1 , the punching machine includes a frame 1 , a punching device 8 , a cooling water pipe 11 , a limiting device 9 and a fixing frame 10 . The punching device 8 and the limiting device 9 are both slidably connected to the frame 1, the fixing frame 10 is fixedly arranged on the frame 1, and the fixing frame 10 is provided with a driving motor (not shown in the figure) for driving the rotation of the pressing roller 12 to be punched. Shows). The cooling water pipe 11 is attached to one side of the punching device 8 . The punching device 8 includes a punch 81 for punching the pressing roller 12 to be punched. When the punching machine punches the pressing roller to be punched, one end of the pressing roller to be punched is fixedly connected with the driving motor, and the other is fixedly connected to the driving motor. One end interferes with the punch 81 . The driving motor drives the pressing roller to rotate, at this time, the punch 81 punches the pressing roller, and the cooling water pipe 11 sprays water to cool the drilled end face of the pressing roller. The limiting device 9 plays a limiting role in the pressing roller 12 to be punched, so as to avoid shaking when the pressing roller 12 to be punched rotates.
然而,冲头81对压辊进行冲孔后的铁屑落在机架1上,在冲孔结束后再统一进行铁屑清理,现有技术中一般需要人工清理铁屑,然而这种铁屑清理工作量大,清理工作较为不便。However, the iron scraps after punching the pressing roller by the punch 81 falls on the frame 1, and the iron scraps are cleaned uniformly after the punching is completed. In the prior art, it is generally necessary to manually clean the iron scraps. However, this kind of iron scraps The cleaning work is heavy and the cleaning work is more inconvenient.
实用新型内容Utility model content
针对上述现有技术的不足,本实用新型的目的是提供一种压辊用冲孔机的铁屑回收装置,该装置具有便于清理铁屑的效果。In view of the above-mentioned deficiencies of the prior art, the purpose of the present invention is to provide an iron scrap recovery device for a punching machine for a pressing roller, which has the effect of facilitating the cleaning of the iron scraps.
本实用新型的上述技术目的是通过以下技术方案得以实现的:一种压辊用冲孔机的铁屑回收装置,包括设于机架的清洁刷以及设于机架的收集箱,所述机架开设有用于承载铁屑的收集槽,所述收集槽的槽底沿竖直方向开设有落料口;所述机架的侧面开设有用于容置所述收集箱的容置口,所述容置口的顶部与所述落料口的底部相连通;所述收集箱设于所述容置口中,所述收集箱的顶部呈开口设置,且所述收集箱的顶部对准所述落料口;所述机架设有用于驱动所述清洁刷沿朝向或远离所述落料口方向移动的驱动组件;所述驱动组件包括丝杆、导向杆以及用于驱动所述丝杆转动的伺服电机,所述伺服电机设于所述机架;所述丝杆转动承载于所述机架,且所述丝杆的一端与所述伺服电机的转轴固定连接;所述导向杆固定设于所述机架,所述丝杆以及所述导向杆的长度方向均与所述清洁刷的移动方向一致;所述清洁刷设于所述收集槽中,且所述清洁刷的一端与所述丝杆螺纹连接,所述清洁刷的另一端与所述导向杆滑移连接。The above-mentioned technical purpose of the present utility model is achieved through the following technical solutions: an iron scrap recovery device for a punching machine for pressing rollers, comprising a cleaning brush arranged on a frame and a collection box arranged on the frame, the machine The rack is provided with a collection slot for carrying iron filings, the bottom of the collection slot is provided with a blanking port along the vertical direction; the side of the rack is provided with an accommodation port for accommodating the collection box, the The top of the accommodating port is communicated with the bottom of the blanking port; the collection box is arranged in the accommodating port, the top of the collection box is open, and the top of the collection box is aligned with the dropper a feeding port; the frame is provided with a driving assembly for driving the cleaning brush to move in a direction toward or away from the blanking port; the driving assembly includes a screw rod, a guide rod and a servo for driving the screw rod to rotate The servo motor is arranged on the frame; the screw rod is rotatably carried on the frame, and one end of the screw rod is fixedly connected with the rotating shaft of the servo motor; the guide rod is fixed on the frame In the frame, the length directions of the screw rod and the guide rod are consistent with the moving direction of the cleaning brush; the cleaning brush is arranged in the collection groove, and one end of the cleaning brush is connected to the wire The rod is threadedly connected, and the other end of the cleaning brush is slidably connected with the guide rod.
通过采用上述技术方案,当冲孔装置对压辊进行冲孔时,铁屑掉落至收集槽上,工作人员可启动伺服电机,伺服电机驱动丝杆正向或反向转动,在导向杆的作用下,丝杆带动清洁刷沿朝向或远离落料口的方向移动,在清洁刷往复移动过程中,清洁刷可将收集槽上的铁屑扫落至落料口,铁屑从落料口掉落至收集箱中,进而便于在收集箱内回收处理铁屑,使得清理工作更加便利,同时使得机架附近的工作环境更好。By adopting the above technical solution, when the punching device punches the pressing roller, the iron filings fall onto the collecting groove, and the staff can start the servo motor, and the servo motor drives the screw to rotate in the forward or reverse direction. Under the action, the lead screw drives the cleaning brush to move towards or away from the blanking port. During the reciprocating movement of the cleaning brush, the cleaning brush can sweep the iron scraps on the collection tank to the blanking port, and the iron scraps from the blanking port. Dropped into the collection box, it is convenient to recycle the iron scraps in the collection box, which makes the cleaning work more convenient, and at the same time makes the working environment near the rack better.
优选的,所述落料口以及所述收集箱均设有两个,两个所述落料口分别设于所述收集槽的两侧,两个所述收集箱均设于所述机架并分别位于两个所述落料口的下方。Preferably, there are two blanking ports and two collection boxes, the two blanking ports are respectively arranged on both sides of the collection tank, and the two collection boxes are both arranged on the frame and are respectively located below the two blanking openings.
通过采用上述技术方案,落料口以及收集箱均设置有两个,且两个落料口分别位于收集槽的两侧,在清洁刷往复对收集槽进行清洁时,使得收集槽上的铁屑可分别通过收集槽两侧的落料口进入至收集箱中,增强清洁刷对收集槽的清洁效果。By adopting the above technical solution, there are two blanking ports and two collection boxes, and the two blanking ports are located on both sides of the collection tank respectively. It can be entered into the collection box through the blanking ports on both sides of the collection tank, which enhances the cleaning effect of the cleaning brush on the collection tank.
优选的,所述收集箱包括用于容置铁屑的隔罩以及集水槽,所述隔罩的顶部与所述收集箱的顶部处于同一水平面,且所述隔罩的顶部呈开口设置,所述隔罩的底部设有过滤孔,所述集水槽位于所述隔罩的下方。Preferably, the collection box includes a partition for accommodating iron filings and a water collecting tank, the top of the partition is at the same level as the top of the collection box, and the top of the partition is open, so The bottom of the partition is provided with filter holes, and the water collecting tank is located below the partition.
通过采用上述技术方案,在冲孔过程中,由于冷却水管持续对压辊被冲孔的位置处进行冲水冷却,冷却水容易从压辊随着铁屑掉落至收集槽中,在清洁刷对收集槽进行清洁时,容易将冷却水与铁屑一同扫落至收集箱中,隔罩与集水槽配合设置,使得冷却水与铁屑分离,便于工作人员后续回收利用铁屑。By adopting the above technical solution, during the punching process, since the cooling water pipe continues to flush and cool the punched position of the pressing roller, the cooling water easily falls from the pressing roller to the collection tank along with the iron filings, and the cleaning brush When cleaning the collection tank, it is easy to sweep the cooling water and the iron filings into the collection box together, and the partition cover and the collection tank are set together to separate the cooling water from the iron filings, which is convenient for the staff to recycle the iron filings later.
优选的,所述隔罩与所述收集箱可拆卸连接。Preferably, the baffle is detachably connected to the collection box.
通过采用上述技术方案,隔罩与收集箱可拆卸连接,便于工作人员将隔罩从收集箱中取出,进而实现将铁屑从收集箱中取出。By adopting the above technical solution, the partition cover is detachably connected to the collection box, which facilitates the staff to take out the partition cover from the collection box, thereby realizing the removal of iron filings from the collection box.
优选的,所述隔罩活动插接于所述收集箱,所述隔罩的顶部环绕设置有水平设置的外沿,所述外沿的底部开设有嵌槽,所述嵌槽与所述收集箱侧壁相适配卡接。Preferably, the partition cover is movably plugged into the collection box, the top of the partition cover is provided with a horizontally arranged outer edge, and the bottom of the outer edge is provided with an insert groove, and the insert groove is connected to the collection box. The side wall of the box is adapted to be snapped.
通过采用上述技术方案,隔罩活动插接于收集箱,实现隔罩与收集箱可拆卸连接,便于工作人员将隔罩从收集箱中取出。By adopting the above technical solution, the partition cover is movably inserted into the collection box, so that the partition cover and the collection box can be detachably connected, and it is convenient for the staff to take out the partition cover from the collection box.
优选的,所述收集箱开设有与所述集水槽相连通的排水孔,所述收集箱开设有与所述排水孔相连通的排水管,所述排水管的排水口处设有用于控制所述排水管启闭的阀门。Preferably, the collection box is provided with a drain hole that communicates with the water collection tank, the collection box is provided with a drain pipe that communicates with the drain hole, and the drain port of the drain pipe is provided with a drain for controlling the The valve that opens and closes the drain pipe.
通过采用上述技术方案,排水孔、排水管以及阀门设置,便于工作人员将收集槽中的冷却水排出。By adopting the above technical solution, the drainage holes, drainage pipes and valves are arranged to facilitate the staff to discharge the cooling water in the collection tank.
优选的,所述机架与所述收集箱之间设有定位组件,当所述收集箱处于收料状态时,所述定位组件用于限制所述收集箱移动的定位组件。Preferably, a positioning assembly is provided between the frame and the collection box, and when the collection box is in a receiving state, the positioning assembly is used for a positioning assembly that restricts the movement of the collection box.
通过采用上述技术方案,定位组件设置避免收集箱在收集废料的过程中移动而影响收料。By adopting the above technical solution, the positioning components are arranged to avoid the movement of the collection box during the process of collecting wastes, which will affect the collection of materials.
优选的,所述定位组件包括定位杆以及定位块,所述定位杆铰接于所述机架靠近所述容置口的外壁,所述定位块固定设于所述收集箱的外壁,当所述收集箱处于收料状态时,所述定位杆翻转并抵触于所述定位块。Preferably, the positioning assembly includes a positioning rod and a positioning block, the positioning rod is hinged to the outer wall of the frame close to the accommodating opening, and the positioning block is fixedly arranged on the outer wall of the collection box. When the collection box is in the receiving state, the positioning rod is turned over and abuts against the positioning block.
通过采用上述技术方案,定位杆与定位块配合设置,使得收集箱在收料过程中不容易移出容置口,进而使得收集箱处于收料状态时更加稳定。By adopting the above technical solution, the positioning rod and the positioning block are arranged in coordination, so that the collection box is not easily moved out of the accommodating opening during the material receiving process, thereby making the collection box more stable when it is in the material receiving state.
优选的,所述收集箱的底部设置有多个滑轮。Preferably, the bottom of the collection box is provided with a plurality of pulleys.
通过采用上述技术方案,滑轮设置便于工作人员将收集箱从容置口中移出。By adopting the above technical solution, the arrangement of the pulley facilitates the staff to remove the collection box from the accommodating port.
优选的,所述收集箱的侧壁设置有把手。Preferably, the side wall of the collection box is provided with a handle.
通过采用上述技术方案,把手设置为工作人员提供施力点,便于工作人员移动收集箱。By adopting the above technical solution, the handle is set to provide a force application point for the staff, which is convenient for the staff to move the collection box.
综上所述,本实用新型具有以下有益效果:To sum up, the utility model has the following beneficial effects:
1、清洁刷可将收集槽上的铁屑扫落至落料口,铁屑从落料口掉落至收集箱中,进而便于在收集箱内回收处理铁屑,使得清理工作更加便利,同时使得机架附近的工作环境更好;1. The cleaning brush can sweep the iron filings on the collection tank to the blanking port, and the iron filings fall from the blanking port to the collection box, which facilitates the recycling of the iron filings in the collection box, making the cleaning work more convenient, and at the same time Make the working environment near the rack better;
2、隔罩与集水槽配合设置,使得冷却水与铁屑分离,便于工作人员后续回收利用铁屑;2. The partition cover and the water collecting tank are set together to separate the cooling water from the iron filings, which is convenient for the staff to recycle the iron filings later;
3、定位杆与定位块配合设置,使得收集箱在收料过程中不容易移出容置口,进而使得收集箱处于收料状态时更加稳定。3. The positioning rod and the positioning block are set together, so that the collection box is not easy to move out of the accommodating port in the process of receiving materials, so that the collection box is more stable when it is in the receiving state.
附图说明Description of drawings
图1是现有技术中冲孔机的结构示意图;Fig. 1 is the structural representation of punching machine in the prior art;
图2是本实用新型实施例中冲孔机的结构示意图;Fig. 2 is the structural representation of the punching machine in the embodiment of the present invention;
图3是本实用新型实施例中机架的局部结构剖视图;Fig. 3 is the partial structural sectional view of the frame in the embodiment of the present invention;
图4是本实用新型实施例中收集箱的局部结构剖视图。4 is a partial structural cross-sectional view of the collection box in the embodiment of the present invention.
附图标记:1、机架;101、落料口;102、容置口;103、收集槽;2、清洁刷;3、收集箱;31、隔罩;311、外沿;312、嵌槽;32、集水槽;321、排水孔;322、排水管;323、阀门;41、丝杆;42、导向杆;51、定位杆;52、定位块;6、滑轮;7、把手;8、冲孔装置;81、冲头;9、限位装置;10、固定架;11、冷却水管;12、待冲孔压辊。Reference numerals: 1, frame; 101, blanking port; 102, accommodating port; 103, collection tank; 2, cleaning brush; 3, collection box; 31, partition cover; 311, outer edge; 312, embedded groove ;32, water collection tank; 321, drain hole; 322, drain pipe; 323, valve; 41, screw rod; 42, guide rod; 51, positioning rod; 52, positioning block; 6, pulley; 7, handle; 8, Punching device; 81. Punch; 9. Limiting device; 10. Fixing frame; 11. Cooling water pipe; 12. Press roller to be punched.
具体实施方式Detailed ways
以下结合附图对本实用新型作进一步详细说明。The present utility model will be further described in detail below in conjunction with the accompanying drawings.
一种压辊用冲孔机的铁屑回收装置,参见图2,冲孔机包括机架1、冲孔装置8、冷却水管11、限位装置9、固定架10以及铁屑回收装置。冲孔装置8以及限位装置9均滑移连接于机架1,铁屑回收装置安装于机架1,固定架10固定设置于机架1,固定架10上设置有用于驱动待冲孔压辊12转动的驱动电机。冷却水管11安装于冲孔装置8的一侧。冲孔装置8包括用于对待冲孔压辊12进行冲孔的冲头81,在冲压机对待冲孔压辊12进行冲孔时,待冲孔压辊12的一端与驱动电机固定连接,另一端与冲头81相抵触。驱动电机驱动待冲孔压辊12转动,且冷却水管11对待冲孔压辊12被钻孔的端面进行喷水冷却。限位装置9对待冲孔压辊12起到限位作用,避免待冲孔压辊12转动时发生晃动。An iron scrap recovery device of a punching machine for pressing rollers, see FIG. 2 , the punching machine includes a frame 1 , a punching device 8 , a cooling water pipe 11 , a limit device 9 , a fixing frame 10 and an iron scrap recovery device. The punching device 8 and the limiting device 9 are both slidably connected to the frame 1, the iron scrap recovery device is installed on the frame 1, the fixing frame 10 is fixedly arranged on the frame 1, and the fixing frame 10 is provided with a press for driving the punching hole. A drive motor for the rotation of the rollers 12 . The cooling water pipe 11 is attached to one side of the punching device 8 . The punching device 8 includes a punch 81 for punching the pressing roller 12 to be punched. When the punching machine punches the pressing roller 12 to be punched, one end of the pressing roller 12 to be punched is fixedly connected with the driving motor, and the other end is fixedly connected to the driving motor. One end interferes with the punch 81 . The drive motor drives the roller 12 to be punched to rotate, and the cooling water pipe 11 sprays water to cool the end face of the roller 12 to be punched that is drilled. The limiting device 9 plays a limiting role in the pressing roller 12 to be punched, so as to avoid shaking when the pressing roller 12 to be punched rotates.
参见图3,铁屑回收装置包括清洁刷2以及收集箱3,机架1开设有用于承载铁屑的收集槽103,收集槽103呈水平设置且收集槽103的顶部呈开口设置,收集槽103位于待冲孔压辊12的下方,当冲头81对待冲孔压辊12进行冲孔时,铁屑可从待冲孔压辊12掉落至收集槽103中。收集槽103的两端槽底沿竖直方向分别开设有落料口101,落料口101的顶部与底部均呈开口设置。机架1的侧面开设有用于容置收集箱3的容置口102,容置口102的顶部与落料口101的底部相连通,当收集箱3处于收集铁屑时,收集箱3设于容置口102中,收集箱3的顶部呈开口设置,收集箱3的开口对准落料口101。清洁刷2设于收集槽103中,清洁刷2为长方体状,清洁刷2用于将收集槽103中的铁屑扫落至收集箱3中,且清洁刷2与两个落料口101配合设置,使得清洁刷2可将清洁刷2朝向落料口101两侧的铁屑分别通过两个落料口101扫落至收集箱3中,使得清洁效果更好。机架1设有用于驱动清洁刷2沿朝向或远离落料口101方向移动的驱动组件;其中,驱动组件包括丝杆41、导向杆42以及用于驱动丝杆41转动的伺服电机(图中未示出),丝杆41、导向杆42的长度方向与清洁刷2的移动方向一致,丝杆41转动承载于机架1,伺服电机设于机架1;且伺服电机的转轴与丝杆41的一端固定连接;导向杆42固定设于机架1。丝杆41与导向杆42分别位于收集槽103的两侧。清洁刷2的一端与丝杆41螺纹连接,清洁刷2的另一端与导向杆42滑移连接,当伺服电机驱动丝杆41转动时,在导向杆42的作用下,丝杆41驱动清洁刷2沿朝向或远离落料口101的方向移动,进而实现清洁刷2将收集槽103中的铁屑扫落至落料口101,使得铁屑从落料口101掉落至收集箱3中。Referring to FIG. 3 , the iron scrap recovery device includes a cleaning brush 2 and a collection box 3 . The frame 1 is provided with a collection groove 103 for carrying iron scraps. The collection groove 103 is arranged horizontally and the top of the collection groove 103 is open. Located below the pressing roller 12 to be punched, when the punch 81 punches the pressing roller 12 to be punched, the iron scraps can drop from the pressing roller 12 to be punched into the collecting groove 103 . Both ends of the collecting tank 103 are respectively provided with blanking ports 101 along the vertical direction, and the top and bottom of the blanking ports 101 are both open. The side of the frame 1 is provided with an accommodating port 102 for accommodating the collection box 3. The top of the accommodating port 102 is communicated with the bottom of the blanking port 101. When the collection box 3 is in the collection of iron filings, the collection box 3 is set in the In the accommodating port 102 , the top of the collecting box 3 is provided with an opening, and the opening of the collecting box 3 is aligned with the blanking port 101 . The cleaning brush 2 is arranged in the collection tank 103 , and the cleaning brush 2 is in the shape of a cuboid. The cleaning brush 2 is used to sweep the iron filings in the collection tank 103 into the collection tank 3 , and the cleaning brush 2 cooperates with the two blanking ports 101 It is set so that the cleaning brush 2 can sweep the iron scraps on both sides of the cleaning brush 2 toward the blanking opening 101 and drop them into the collecting box 3 through the two blanking openings 101 respectively, so that the cleaning effect is better. The frame 1 is provided with a drive assembly for driving the cleaning brush 2 to move toward or away from the blanking port 101; wherein, the drive assembly includes a screw rod 41, a guide rod 42 and a servo motor for driving the screw rod 41 to rotate (in the figure (not shown), the length direction of the screw 41 and the guide rod 42 is consistent with the moving direction of the cleaning brush 2, the screw 41 is rotatably carried on the frame 1, and the servo motor is arranged on the frame 1; and the rotating shaft of the servo motor and the screw One end of 41 is fixedly connected; the guide rod 42 is fixed on the frame 1 . The screw rod 41 and the guide rod 42 are respectively located on both sides of the collecting groove 103 . One end of the cleaning brush 2 is threadedly connected with the screw rod 41, and the other end of the cleaning brush 2 is slidingly connected with the guide rod 42. When the servo motor drives the screw rod 41 to rotate, under the action of the guide rod 42, the screw rod 41 drives the cleaning brush. 2. Move in the direction toward or away from the blanking port 101, so that the cleaning brush 2 sweeps the iron scraps in the collection tank 103 to the blanking port 101, so that the iron scraps fall from the blanking port 101 into the collection box 3.
参见图3和图4,收集箱3包括用于容置铁屑的隔罩31以及集水槽32,隔罩31的顶部与收集箱3的顶部处于同一水平面,且隔罩31的顶部呈开口设置,隔罩31的底部设有过滤孔,过滤孔的孔径范围在4毫米至5毫米之间。集水槽32位于隔罩31的下方,集水槽32通过过滤孔与隔罩31相连通。收集箱3的侧面开设有与集水槽32相连通的排水孔321,集水槽32的底面为倾斜面,且该倾斜面沿远离或朝向排水孔321一侧的方向倾斜。收集箱3开设有与排水孔321相连通的排水管322,排水管322的排水口处设有用于控制排水管322启闭的阀门323。在冲孔过程中,由于冷却水管11持续对压辊被冲孔的位置处进行冲水冷却,冷却水容易从待冲孔压辊12随着铁屑掉落至收集槽103中,在清洁刷2对收集槽103进行清洁时,容易将冷却水与铁屑一同扫落至收集箱3中,隔罩31与集水槽32配合设置,当铁屑掉落至隔罩31时,冷却水可从过滤孔中滴落至集水槽32中,使得冷却水与铁屑分离,便于工作人员后续回收利用铁屑。3 and 4, the collection box 3 includes a partition 31 for accommodating iron filings and a water collecting tank 32. The top of the partition 31 is at the same level as the top of the collection box 3, and the top of the partition 31 is open. , the bottom of the partition cover 31 is provided with filter holes, and the pore size of the filter holes ranges from 4 mm to 5 mm. The water collecting tank 32 is located below the partition cover 31 , and the water collecting tank 32 communicates with the partition cover 31 through filter holes. The side surface of the collecting box 3 is provided with a drainage hole 321 which communicates with the water collecting tank 32 . The collection box 3 is provided with a drain pipe 322 communicating with the drain hole 321 , and a valve 323 for controlling the opening and closing of the drain pipe 322 is provided at the drain port of the drain pipe 322 . During the punching process, since the cooling water pipe 11 continues to flush and cool the punched position of the pressing roller, the cooling water is easily dropped from the pressing roller 12 to be punched to the collecting groove 103 along with the iron filings, and the cleaning brush 2. When cleaning the collection tank 103, it is easy to sweep the cooling water and the iron filings into the collection box 3. The partition cover 31 and the water collection tank 32 are set together. When the iron filings fall to the partition cover 31, the cooling water can be removed from the The filter holes drop into the water collecting tank 32, so that the cooling water is separated from the iron filings, and it is convenient for the staff to recycle the iron filings later.
参见图4,隔罩31与收集箱3可拆卸连接,具体的,隔罩31活动插接于收集箱3,隔罩31的顶部环绕设置有水平设置的外沿311,外沿311的底部开设有嵌槽312,嵌槽312与收集箱3侧壁相适配卡接。当完成废料收集后,工作人员可将隔罩31直接从收集箱3中取出,并对隔罩31中的铁屑进行下一步处理。Referring to FIG. 4 , the partition cover 31 is detachably connected to the collection box 3 . Specifically, the partition cover 31 is movably plugged into the collection box 3 . The top of the partition cover 31 is provided with a horizontally arranged outer edge 311 , and the bottom of the outer edge 311 is provided with an outer edge 311 . There is an embedding groove 312 , and the embedding groove 312 is adapted and snapped to the side wall of the collecting box 3 . When the waste collection is completed, the worker can directly take out the partition 31 from the collection box 3 and perform the next processing on the iron filings in the partition 31 .
如图2和图3所示,当收集箱3处于收料状态时,机架1与收集箱3之间设有用于限制收集箱3移动的定位组件。定位组件包括定位杆51以及定位块52,定位杆51铰接于机架1靠近容置口102的外壁,定位块52固定设于收集箱3的外侧壁,当收集箱3处于收料状态时,定位杆51翻转并抵触于定位块52,此时定位杆51处于水平位置,并使得收集箱3不容易从容置口102移出。As shown in FIG. 2 and FIG. 3 , when the collection box 3 is in the receiving state, a positioning assembly for restricting the movement of the collection box 3 is provided between the frame 1 and the collection box 3 . The positioning assembly includes a positioning rod 51 and a positioning block 52. The positioning rod 51 is hinged to the outer wall of the rack 1 close to the accommodating port 102, and the positioning block 52 is fixedly arranged on the outer side wall of the collection box 3. When the collection box 3 is in the receiving state, The positioning rod 51 is turned over and abuts against the positioning block 52 . At this time, the positioning rod 51 is in a horizontal position, which makes it difficult for the collection box 3 to be removed from the accommodating port 102 .
如图3所示,收集箱3的底部设置有多个滑轮6,在本实施例中,滑轮6的个数优选为四个,滑轮6设置一方面便于工作人员移动收集箱3,另一方面,滑轮6的个数设置为四个,使得收集箱3在移动过程中更加平稳。收集箱3的侧壁设置有把手7,把手7上套设有海绵层,把手7与海绵层配合设置,一方面给工作人员提供施力点,便于工作人员移动收集箱3,另一方面避免在握持把手7移动收集箱3的过程中出现打滑的情况。As shown in FIG. 3 , the bottom of the collection box 3 is provided with a plurality of pulleys 6. In this embodiment, the number of pulleys 6 is preferably four. On the one hand, the arrangement of the pulleys 6 is convenient for the staff to move the collection box 3, and on the other hand , the number of pulleys 6 is set to four, so that the collection box 3 is more stable during the moving process. The side wall of the collection box 3 is provided with a handle 7, the handle 7 is covered with a sponge layer, and the handle 7 is arranged in cooperation with the sponge layer, on the one hand, it provides a force point for the staff, which is convenient for the staff to move the collection box 3, and on the other hand, avoids holding the handle 7. During the process of holding the handle 7 to move the collection box 3, a slip occurs.
具体工作过程:Specific working process:
冲孔过程中,铁屑夹杂着冷却水掉落在收集槽103中,伺服电机驱动丝杆41转动,此时在丝杆41以及导向杆42的作用下,清洁刷2沿朝向或远离落料口101的方向移动,此时收集槽103中的铁屑以及冷却水通过落料口101被扫落至收集箱3中,铁屑掉落至收集箱3的隔罩31上,冷却水经过隔罩31底部的过滤孔滴落至集水槽32中,当收集箱3中的铁屑到达一定量时,工作人员将收集箱3从机床的容置口102移出,此时工作人员可打开阀门323,使得集水槽32中的冷却水从排水管322中排出,然后再将隔罩31从收集箱3中取出,并对隔罩31中的铁屑进行下一步处理。During the punching process, the iron filings mixed with cooling water fall into the collection tank 103, and the servo motor drives the screw 41 to rotate. At this time, under the action of the screw 41 and the guide rod 42, the cleaning brush 2 moves toward or away from the blanking material. At this time, the iron filings and cooling water in the collection tank 103 are swept into the collection box 3 through the blanking hole 101, the iron filings fall to the partition cover 31 of the collection box 3, and the cooling water passes through the The filter hole at the bottom of the cover 31 drops into the water collecting tank 32. When the iron filings in the collecting box 3 reaches a certain amount, the staff will remove the collecting box 3 from the accommodating port 102 of the machine tool, and the staff can open the valve 323 at this time. , so that the cooling water in the water collecting tank 32 is discharged from the drain pipe 322, and then the partition cover 31 is taken out from the collection box 3, and the iron filings in the partition cover 31 are processed in the next step.
上述实施例仅仅是对本实用新型的解释,其并不是对本实用新型的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本实用新型的权利要求范围内都受到专利法的保护。The above-mentioned embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. Those skilled in the art can make modifications without creative contribution to the present embodiment as required after reading this specification, but as long as the present invention is used in the present invention. are protected by patent law within the scope of the claims.
Claims (10)
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| CN201821901166.0U CN209061926U (en) | 2018-11-16 | 2018-11-16 | A kind of iron scrap recovery device of punching machine for pressing roller |
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| CN201821901166.0U CN209061926U (en) | 2018-11-16 | 2018-11-16 | A kind of iron scrap recovery device of punching machine for pressing roller |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111633460A (en) * | 2020-04-30 | 2020-09-08 | 韩光明 | Deployable collection device in machine tool parts machining process |
| KR102229806B1 (en) * | 2020-06-23 | 2021-03-18 | 정용식 | Channel press device that can lower the defect rate and a channel press method using the same |
| CN112719067A (en) * | 2020-12-24 | 2021-04-30 | 东风(十堰)汽车部件有限公司 | Automatic production equipment and process for automobile stamping parts |
| CN113441998A (en) * | 2021-05-21 | 2021-09-28 | 广东埃华路机器人工程有限公司 | Intelligent workstation with blunt edge for oil tank clamping piece |
| CN117265722A (en) * | 2023-09-25 | 2023-12-22 | 苏州扬越高新材料有限公司 | Texturing equipment for processing fine denier high stretch yarn and processing technology thereof |
-
2018
- 2018-11-16 CN CN201821901166.0U patent/CN209061926U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111633460A (en) * | 2020-04-30 | 2020-09-08 | 韩光明 | Deployable collection device in machine tool parts machining process |
| KR102229806B1 (en) * | 2020-06-23 | 2021-03-18 | 정용식 | Channel press device that can lower the defect rate and a channel press method using the same |
| CN112719067A (en) * | 2020-12-24 | 2021-04-30 | 东风(十堰)汽车部件有限公司 | Automatic production equipment and process for automobile stamping parts |
| CN113441998A (en) * | 2021-05-21 | 2021-09-28 | 广东埃华路机器人工程有限公司 | Intelligent workstation with blunt edge for oil tank clamping piece |
| CN117265722A (en) * | 2023-09-25 | 2023-12-22 | 苏州扬越高新材料有限公司 | Texturing equipment for processing fine denier high stretch yarn and processing technology thereof |
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