CN209061036U - A processing system of biological water conditioner - Google Patents
A processing system of biological water conditioner Download PDFInfo
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- CN209061036U CN209061036U CN201820716524.4U CN201820716524U CN209061036U CN 209061036 U CN209061036 U CN 209061036U CN 201820716524 U CN201820716524 U CN 201820716524U CN 209061036 U CN209061036 U CN 209061036U
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Abstract
本实用新型公开一种生物调水剂的加工系统,包括预处理机构、第一带式输送机、混合过滤机构、第二带式输送机、肥料打包机;混合过滤机构包括支架、料斗、滤筒、搅拌单元,料斗包括料斗本体、多个滑轮,料斗本体设置于支架上,多个滑轮水平设置于料斗本体内两侧,且每一滑轮可转动连接于料斗内壁上;滤筒经滑轮可转动连接于料斗本体;导向螺旋同轴设置于滤筒本体内壁上;搅拌单元包括搅拌桨、驱动电机,搅拌桨同轴内置于滤筒本体,且与驱动电机输出轴相连接;第一带式输送机一端设置于化肥破碎机出料口下方、另一端设置于第二料斗上方;第二带式输送机一端设置于料斗下方、另一端设置于肥料打包机上方。本实用新型能去除生物调水剂中大部分杂质。
The utility model discloses a processing system for a biological water conditioner, which comprises a pretreatment mechanism, a first belt conveyor, a mixing filter mechanism, a second belt conveyor and a fertilizer baler; the mixing filter mechanism comprises a bracket, a hopper, a filter The hopper includes a hopper body and a plurality of pulleys. The hopper body is arranged on the bracket, and the plurality of pulleys are horizontally arranged on both sides of the hopper body. Each pulley can be rotatably connected to the inner wall of the hopper. It is rotatably connected to the hopper body; the guide screw is coaxially arranged on the inner wall of the filter cartridge body; the stirring unit includes a stirring paddle and a driving motor, and the stirring paddle is coaxially built into the filter cartridge body and connected with the output shaft of the driving motor; the first belt type One end of the conveyor is arranged below the discharge port of the fertilizer crusher, and the other end is arranged above the second hopper; one end of the second belt conveyor is arranged below the hopper and the other end is arranged above the fertilizer baler. The utility model can remove most of the impurities in the biological water adjusting agent.
Description
技术领域technical field
本实用新型涉及肥料生产技术领域,具体涉及一种生物调水剂的加工系统。The utility model relates to the technical field of fertilizer production, in particular to a processing system of a biological water conditioner.
背景技术Background technique
在对生物调水剂进行加工时,先将各种原料以一定的比例混合,混合后对大颗粒的混合物进行破碎,破碎后进行搅拌,由于生物调水剂生产时会有相对的杂质掺杂其中,如编织袋的碎屑、石子等,因此在搅拌后装袋前,需要滤去杂质,现有的生物调水剂进行加工时,大多通过人工简单的对生物调水剂中的杂质进行去除,但通过人工去除的方式只能去除一些位于表面的,能直接看到的杂质,去除率低。When processing the biological water conditioner, first mix various raw materials in a certain proportion, and then crush the mixture of large particles, and then stir after the crushing. Because there will be relative impurities mixed in the production of the biological water conditioner Among them, such as scraps, stones, etc. of woven bags, impurities need to be filtered out before bagging after stirring. When processing existing biological water conditioners, most of the impurities in biological water conditioners are simply cleaned manually. Removal, but only some impurities that can be directly seen on the surface can be removed by manual removal, and the removal rate is low.
实用新型内容Utility model content
本实用新型的目的在于克服上述技术不足,提供一种生物调水剂的加工系统,解决现有技术中通过人工去除生物调水剂中杂质去除率低的技术问题。The purpose of this utility model is to overcome the above-mentioned technical deficiencies, provide a processing system of biological water conditioner, and solve the technical problem of low removal rate of impurities in the biological water conditioner by manual removal in the prior art.
为达到上述技术目的,本实用新型的技术方案提供一种生物调水剂的加工系统,包括预处理机构、第一带式输送机、混合过滤机构、第二带式输送机、肥料打包机;所述预处理机构包括料仓、输送带、化肥破碎机,所述输送带一端设置于所述料仓出料口下方、另一端设置于所述化肥破碎机进料口上方;所述混合过滤机构包括支架、料斗、滤筒、搅拌单元、出渣斗,所述料斗包括料斗本体、多个滑轮,所述料斗本体设置于所述支架上,多个所述滑轮水平设置于所述料斗本体内两侧,且每一滑轮可转动连接于所述料斗内壁上;所述滤筒包括滤筒本体、导向螺旋,所述滤筒本体两端开口,所述滤筒本体沿径向向外凸起形成有多个支撑圈,所述支撑圈经所述滑轮可转动连接于所述料斗本体上;所述导向螺旋同轴设置于所述滤筒本体内壁上;所述搅拌单元包括搅拌桨、驱动电机,所述驱动电机设置于所述支架上,所述搅拌桨同轴内置于所述滤筒本体,且与所述驱动电机输出轴相连接;所述出渣斗设置于支架上,且靠近所述滤筒本体出料口设置;所述第一带式输送机一端设置于所述化肥破碎机出料口下方、另一端设置于所述料斗进料口上方;所述第二带式输送机一端设置于所述料斗出料口下方、另一端设置于所述肥料打包机进料口上方。In order to achieve the above technical purpose, the technical scheme of the present utility model provides a processing system of a biological water conditioner, including a pretreatment mechanism, a first belt conveyor, a mixing filter mechanism, a second belt conveyor, and a fertilizer baler; The pretreatment mechanism includes a silo, a conveyor belt, and a fertilizer crusher. One end of the conveyor belt is arranged below the outlet of the silo, and the other end is arranged above the inlet of the fertilizer crusher; the mixing filter The mechanism includes a bracket, a hopper, a filter cartridge, a stirring unit, and a slag hopper. The hopper includes a hopper body and a plurality of pulleys. The hopper body is arranged on the bracket, and the plurality of pulleys are horizontally arranged on the hopper body. On both sides of the inner side, and each pulley is rotatably connected to the inner wall of the hopper; the filter cartridge includes a filter cartridge body and a guide screw, both ends of the filter cartridge body are open, and the filter cartridge body protrudes outward in the radial direction A plurality of support rings are formed, and the support rings are rotatably connected to the hopper body through the pulley; the guide screw is coaxially arranged on the inner wall of the filter cartridge body; the stirring unit includes a stirring paddle, a drive motor, the drive motor is arranged on the bracket, the stirring paddle is coaxially built into the filter cartridge body, and is connected with the output shaft of the drive motor; the slag hopper is arranged on the bracket, and Set close to the discharge port of the filter cartridge body; one end of the first belt conveyor is set below the discharge port of the fertilizer crusher, and the other end is set above the feed port of the hopper; the second belt conveyor One end of the conveyor is arranged below the outlet of the hopper, and the other end is arranged above the inlet of the fertilizer baler.
与现有技术相比,本实用新型的有益效果包括:本实用新型通过滤筒能去除生物调水剂中大部分的杂质;通过将混合过滤机构将过滤和搅拌装置结合起来,通过混合过滤机构即可实现混合、搅拌、过滤,节约了场地。Compared with the prior art, the beneficial effects of the present utility model include: the present utility model can remove most of the impurities in the biological water conditioner through the filter cartridge; It can realize mixing, stirring and filtering, saving space.
附图说明Description of drawings
图1是本实用新型的三维结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;
图2是本实用新型另一视角的三维结构示意图;Fig. 2 is the three-dimensional structure schematic diagram of another angle of view of the present utility model;
图3是本实用新型中混合过滤机构的三维结构示意图;Fig. 3 is the three-dimensional structure schematic diagram of the mixing filter mechanism in the present utility model;
图4是本实用新型中混合过滤机构的另一视角的三维示意图。FIG. 4 is a three-dimensional schematic diagram of the hybrid filtering mechanism of the present invention from another perspective.
图5是图1中M处的局部放大示意图;Fig. 5 is the partial enlarged schematic diagram of M place in Fig. 1;
图6是图1中N处的局部放大示意图。FIG. 6 is a partial enlarged schematic diagram of N in FIG. 1 .
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solutions and advantages of the present utility model more clearly understood, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention.
本实用新型提供了一种生物调水剂的加工系统,包括预处理机构1、第一带式输送机2、混合过滤机构3、第二带式输送机4、肥料打包机5。The utility model provides a processing system for a biological water conditioner, comprising a pretreatment mechanism 1 , a first belt conveyor 2 , a mixing filter mechanism 3 , a second belt conveyor 4 and a fertilizer baler 5 .
预处理机构1包括料仓11、输送带12、化肥破碎机13、两个柔性挡片14,料仓11的出料口呈长条形;输送带12一端平行料仓11的出料口设置,且设置于料仓11出料口的下方,输送带12的另一端设置于化肥破碎机13进料口上方;两个柔性挡片14设置于输送带12出料端两侧,两个柔性挡片14相对设置,且柔性挡片14的下端朝靠近另一柔性挡片14的方向弯曲,柔性挡片14由弹性材料制成。The pretreatment mechanism 1 includes a silo 11, a conveyor belt 12, a fertilizer crusher 13, and two flexible baffles 14. The outlet of the silo 11 is elongated; one end of the conveyor belt 12 is arranged parallel to the outlet of the silo 11. , and arranged below the discharge port of the silo 11, the other end of the conveyor belt 12 is disposed above the feed port of the fertilizer crusher 13; two flexible baffles 14 are disposed on both sides of the discharge end of the conveyor belt 12, two flexible The baffles 14 are disposed opposite to each other, and the lower end of the flexible baffle 14 is bent toward the direction of another flexible baffle 14 , and the flexible baffle 14 is made of elastic material.
混合过滤机构3包括支架31、料斗32、滤筒33、搅拌单元34、出渣斗35,料斗32包括料斗本体321、多个滑轮322、多个滑轮支座323,料斗本体321 出料口为斜口,料斗本体321设置于支架31上;多个滑轮322水平设置于料斗本体321内两侧,每一滑轮322经滑轮支座323可转动连接于料斗本体321内壁上,滑轮322与滑轮支座323一一对应设置。The mixing filter mechanism 3 includes a bracket 31, a hopper 32, a filter cartridge 33, a stirring unit 34, and a slag hopper 35. The hopper 32 includes a hopper body 321, a plurality of pulleys 322, and a plurality of pulley supports 323. The hopper body 321 has a discharge port of The hopper body 321 is arranged on the bracket 31; a plurality of pulleys 322 are arranged horizontally on both sides of the hopper body 321, each pulley 322 is rotatably connected to the inner wall of the hopper body 321 through the pulley support 323, and the pulleys 322 and the pulley support The seats 323 are arranged in a one-to-one correspondence.
滤筒33包括滤筒本体331、导向螺旋332、中心轴333、多个支撑架334、转动电机335,滤筒本体331两端开口,滤筒本体331沿径向开设有多个过滤孔,滤筒本体331沿径向向外凸起形成有多个支撑圈336,支撑圈336经滑轮 322可转动连接于料斗本体321上;导向螺旋332同轴设置于滤筒本体331内壁上;中心轴333同轴穿入滤筒本体331,多个支撑架334沿轴向设置于中心轴333上,每一支撑架334包括多个支杆,多个支杆沿滤筒本体331径向设置,且多个所述支杆沿周向均匀分布,每一支杆一端与中心轴333相连接、另一端与滤筒本体331内壁相连接;转动电机335设置于支架31上,且其输出轴与中心轴333相连接。The filter cartridge 33 includes a filter cartridge body 331, a guide screw 332, a central shaft 333, a plurality of support frames 334, and a rotating motor 335. Both ends of the filter cartridge body 331 are open, and the filter cartridge body 331 is radially provided with a plurality of filter holes. The cylinder body 331 protrudes radially outward to form a plurality of support rings 336, and the support rings 336 are rotatably connected to the hopper body 321 through the pulley 322; the guide screw 332 is coaxially arranged on the inner wall of the filter cylinder body 331; the central axis 333 The filter cartridge body 331 is coaxially penetrated, and a plurality of support frames 334 are arranged on the central axis 333 in the axial direction. Each support frame 334 includes a plurality of support rods. The support rods are evenly distributed along the circumferential direction, one end of each support rod is connected with the central shaft 333, and the other end is connected with the inner wall of the filter cartridge body 331; the rotating motor 335 is arranged on the support 31, and its output shaft is connected with the central shaft 333 is connected.
搅拌单元34包括搅拌桨341、驱动电机342,驱动电机342设置于支架31 上,搅拌桨341同轴内置于滤筒本体331,且与驱动电机342输出轴相连接。The stirring unit 34 includes a stirring paddle 341 and a driving motor 342 . The driving motor 342 is arranged on the bracket 31 . The stirring paddle 341 is coaxially built in the filter cartridge body 331 and connected to the output shaft of the driving motor 342 .
出渣斗35设置于支架31上,且靠近滤筒本体331出料口设置。The slag hopper 35 is arranged on the bracket 31 and is arranged close to the outlet of the filter cartridge body 331 .
第二带式输送机4包括带式输送机本体41、一收集斗42、两个挡板43,带式输送机本体41倾斜设置,其一端设置于料斗本体321出料口下方、另一端设置于肥料打包机5进料口上方,且带式输送机本体41的传送带平行所述斜口设置;收集斗42,收集斗42进料口抵接于带式输送机本体41进料端的皮带;两个挡板43沿带式输送机本体41送料方向设置于收集斗42两侧壁上,且挡板 43靠近带式输送机本体41设置。The second belt conveyor 4 includes a belt conveyor body 41 , a collection hopper 42 and two baffles 43 . The belt conveyor body 41 is arranged obliquely, one end of which is arranged below the discharge port of the hopper body 321 and the other end is arranged Above the feed port of the fertilizer baler 5, and the conveyor belt of the belt conveyor body 41 is arranged parallel to the inclined port; the collection hopper 42, the feed port of the collection hopper 42 is in contact with the belt at the feed end of the belt conveyor body 41; Two baffles 43 are disposed on both side walls of the collecting bucket 42 along the feeding direction of the belt conveyor body 41 , and the baffles 43 are disposed close to the belt conveyor body 41 .
本实用新型的具体工作流程,将各种原料送入料仓11内,原料从料仓11 长条形出料口落至输送带12上,输送带12将原料送入化肥破碎机13上端的进料口,原料从输送带12落入化肥破碎机13的进料口时,由于输送带12较宽,原料在下落时,容易从输送带12两侧落入其它区域,通过输送带12出料端两侧设置两个柔性挡片14,能防止落料从输送带12两侧落入其它区域;化肥破碎机13将原料破碎后送入第一带式输送机2,第一带式输送机2将原料送入滤筒本体331进料端,启动驱动电机342,驱动电机342带动搅拌桨341转动,各种原料在搅拌桨341的搅动下混合均匀,启动转动电机335,滤筒本体331 在转动电机335的作用下,在滑轮322上绕轴线转动,各种原料在滤筒本体331 内翻转,原料在翻转的同时,从滤筒本体331的过滤孔向落入料斗本体321内,原料的翻转的同时在导向螺旋332的作用下,向出料口移动,经过不断的翻转,使原料大部分从滤筒本体331的过滤孔落入料斗本体321内,还剩下一部分杂质和大颗粒的原料,这些部分从滤筒本体331的出料端进入出渣斗35,从出渣斗35排出;料斗本体321内的原料经出料口落至带式输送机本体41的传送带上,由于倾斜设置,一部分原料从传送带落入收集斗42内,当收集斗42内原料达到一定量后,料斗本体321下落的原料无法进入The specific working process of the present invention is that various raw materials are fed into the silo 11 , the raw materials fall from the long strip discharge port of the silo 11 to the conveyor belt 12 , and the conveyor belt 12 sends the raw materials to the upper end of the fertilizer crusher 13 . Feed port, when the raw material falls from the conveyor belt 12 into the feed port of the fertilizer crusher 13, because the conveyor belt 12 is relatively wide, when the raw material falls, it is easy to fall into other areas from both sides of the conveyor belt 12, and exit through the conveyor belt 12. Two flexible baffles 14 are provided on both sides of the material end, which can prevent the falling material from falling into other areas from both sides of the conveyor belt 12; The machine 2 feeds the raw materials into the feed end of the filter cartridge body 331, starts the drive motor 342, and the drive motor 342 drives the stirring paddle 341 to rotate, various raw materials are mixed evenly under the stirring of the stirring paddle 341, and the rotating motor 335 is started, and the filter cartridge body 331 Under the action of the rotating motor 335, the pulley 322 rotates around the axis, and various raw materials are turned over in the filter cartridge body 331. When the raw materials are turned over, they fall into the hopper body 321 from the filter holes of the filter cartridge body 331. At the same time of turning over, under the action of the guide screw 332, it moves to the discharge port. After continuous turning over, most of the raw materials fall into the hopper body 321 from the filter hole of the filter cartridge body 331, and some impurities and large particles remain. These parts enter the slag hopper 35 from the discharge end of the filter cartridge body 331, and are discharged from the slag hopper 35; the raw materials in the hopper body 321 fall to the conveyor belt of the belt conveyor body 41 through the discharge port. The inclined setting allows a part of the raw materials to fall into the collecting hopper 42 from the conveyor belt. When the raw material in the collecting hopper 42 reaches a certain amount, the falling raw materials from the hopper body 321 cannot enter.
收集斗42,只能被传送带输送走,传送带将原料输送至肥料打包机5的进料口,混合、搅拌过滤后的原料经肥料打包机5装袋打包。The collection bucket 42 can only be transported away by the conveyor belt, and the conveyor belt transports the raw materials to the feed port of the fertilizer baler 5 , and the mixed, stirred and filtered raw materials are bagged and packaged by the fertilizer baler 5 .
本实用新型的有益效果包括:本实用新型通过滤筒能去除生物调水剂中大部分的杂质;混合过滤机构将过滤和搅拌装置结合起来,通过混合过滤机构即可实现混合、搅拌、过滤,节约了场地;通过设置收集斗,能将从带式输送机本体中皮带上滑落的原料收集起来,在收集斗、两个挡板的共同作用下,能有效阻止原料从皮带上滑落;通过设置柔性挡片,防止原料从输送带两侧落入化肥破碎机以外。The beneficial effects of the utility model include: the utility model can remove most of the impurities in the biological water conditioner through the filter cartridge; the mixing and filtering mechanism combines the filtering and the stirring device, and the mixing, stirring and filtering can be realized by the mixing and filtering mechanism, The space is saved; by setting the collection bucket, the raw materials that slip off the belt in the belt conveyor body can be collected, and under the combined action of the collection bucket and the two baffles, the raw materials can be effectively prevented from slipping off the belt; by setting Flexible baffles prevent raw materials from falling outside the fertilizer crusher from both sides of the conveyor belt.
以上所述本实用新型的具体实施方式,并不构成对本实用新型保护范围的限定。任何根据本实用新型的技术构思所做出的各种其他相应的改变与变形,均应包含在本实用新型权利要求的保护范围内。The specific embodiments of the present invention described above do not limit the protection scope of the present invention. Any other corresponding changes and deformations made according to the technical concept of the present invention shall be included in the protection scope of the claims of the present invention.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201820716524.4U CN209061036U (en) | 2018-05-15 | 2018-05-15 | A processing system of biological water conditioner |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112193857A (en) * | 2020-09-24 | 2021-01-08 | 浙江福佑生物科技有限公司 | Powdery material stirring, conveying and packaging system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112193857A (en) * | 2020-09-24 | 2021-01-08 | 浙江福佑生物科技有限公司 | Powdery material stirring, conveying and packaging system |
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