CN209049328U - A kind of kneading pressurizing unit with dedusting fume removal system - Google Patents
A kind of kneading pressurizing unit with dedusting fume removal system Download PDFInfo
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Abstract
本实用新型属于石墨制品生产设备技术领域,具体涉及一种带除尘除烟系统的混捏挤压装置。包括混捏锅、成型挤压机、以及凉料锅,所述的混捏锅通过大倾角皮带输送机和水平皮带输送机,与凉料锅的进料口密封相连接,凉料锅下部的出料口与成型挤压机上的挤压机喂料斗密封相连接,所述的风机的进风口与风机进风管相连通,风机进风管与各吸尘管道相连通,风机的出风口与UV光氧废气净化器的进风口相连通,所述的UV光氧废气净化器的出风口通过连接管与电捕焦静电除尘器的进风口相连通。本实用新型提供一种收尘效果好、环境污染小、并且能彻底解决无组织排放问题的一种带除尘除烟系统的混捏挤压装置。
The utility model belongs to the technical field of graphite product production equipment, in particular to a kneading and extruding device with a dust-removing and smoke-removing system. It includes a kneading pot, a forming extruder, and a cooling material pot. The mixing and kneading pot is sealed and connected to the feeding port of the cooling material pot through a large inclination belt conveyor and a horizontal belt conveyor, and the lower part of the cooling material pot is discharged. The outlet is connected to the extruder feeding hopper on the forming extruder in a sealed connection. The air inlet of the fan is connected with the air inlet pipe of the fan, the air inlet pipe of the fan is connected with each dust suction pipe, and the air outlet of the fan is connected with the UV light. The air inlet of the oxygen waste gas purifier is communicated, and the air outlet of the UV photo-oxygen waste gas purifier is communicated with the air inlet of the electric coke-capturing electrostatic precipitator through a connecting pipe. The utility model provides a kneading and extruding device with a dust-removing and smoke-removing system, which has good dust collection effect, little environmental pollution and can completely solve the problem of unorganized discharge.
Description
技术领域technical field
本实用新型属于石墨制品生产设备技术领域,具体涉及一种带除尘除烟系统的混捏挤压装置。The utility model belongs to the technical field of graphite product production equipment, in particular to a kneading and extruding device with a dust-removing and smoke-removing system.
背景技术Background technique
目前一般炭素生产行业,在混捏以及成型生产过程中,会产生烟尘,为了避免粉尘污染,需要对烟尘经过处理后再排放。At present, in the general carbon production industry, smoke and dust will be generated during the kneading and molding production process. In order to avoid dust pollution, the smoke and dust need to be treated before being discharged.
公开号为CN202238846U的实用新型专利,公开了一种炭素成型混捏锅排烟系统,解决了现有炭素生产过程中,混捏锅除烟效果不明显,且耗能的问题。炭素成型混捏锅排烟系统,包括设置于混捏锅的锅体顶部的轴流风机,轴流风机的进风口与锅体顶部开设的送风口连接,轴流风机的出风口连接混捏锅的排烟筒的一端,排烟筒的另一端连接离心风机Ⅰ,混捏锅的糊料斗上部开设有排气孔,排气孔与离心风机Ⅱ连接。本实用新型的有益效果:将混捏糊料的烟气通过合理设计的排烟系统收集排放,提高了工作环境的质量,降低设备耗能。该装置仅将混捏过程中的烟气通过合理设计的排烟系统收集排放,提高了工作环境的质量,未能解决凉料以及挤压过程中的无组织排放问题。The utility model patent with the publication number of CN202238846U discloses a carbon forming kneading pot smoke exhaust system, which solves the problems that the kneading pot smoke removal effect is not obvious and energy consumption in the existing carbon production process. The carbon forming kneading pot smoke exhaust system includes an axial flow fan arranged on the top of the pot body of the kneading pot, the air inlet of the axial flow fan is connected to the air supply port opened on the top of the pot body, and the air outlet of the axial flow fan is connected to the fume exhaust tube of the kneading pot. One end of the chimney, the other end of the exhaust pipe is connected to the centrifugal fan I, and the upper part of the paste hopper of the kneading pot is provided with an exhaust hole, and the exhaust hole is connected to the centrifugal fan II. The beneficial effects of the utility model are as follows: the flue gas of the kneaded paste is collected and discharged through a reasonably designed smoke exhaust system, which improves the quality of the working environment and reduces the energy consumption of the equipment. The device only collects and discharges the flue gas during the kneading process through a reasonably designed smoke exhaust system, improves the quality of the working environment, and fails to solve the problem of cold material and unorganized discharge during the extrusion process.
实用新型内容Utility model content
为解决上述问题,本实用新型致力于要解决的技术问题是,针对现有技术的不足,提供一种收尘效果好、环境污染小、并且能彻底解决混捏、凉料以及挤压过程中的无组织排放问题的一种带除尘除烟系统的混捏挤压装置。In order to solve the above-mentioned problems, the technical problem to be solved by the utility model is, aiming at the deficiencies of the prior art, to provide a kind of dust collection effect with good dust collection effect, little environmental pollution, and can completely solve the problems in kneading, cooling and extrusion process. A kneading extrusion device with dust removal and smoke removal system for the problem of fugitive emissions.
为实现上述目的,本实用新型采用以下技术方案:To achieve the above object, the utility model adopts the following technical solutions:
一种带除尘除烟系统的混捏挤压装置,包括混捏锅、成型挤压机以及凉料锅,所述的混捏锅的顶部与混捏吸尘管道相连通,混捏吸尘管道的另一端与风机进风管相连通,混捏锅下部的出料口与大倾角皮带输送机的进料口密封相连接,所述的大倾角皮带输送机为密封式结构,其输出口与水平皮带输送机的进料口密封相连接,大倾角皮带输送机的上部设有的收集罩与大倾角输送吸尘管道的一端连通,大倾角输送吸尘管道的另一端与风机进风管相连通,所述的水平皮带输送机为密封式结构,其输出口与凉料锅的进料口密封相连接,水平皮带输送机的上部设有的收集罩与水平输送吸尘管道的一端连通,水平输送吸尘管道的另一端与风机进风管相连通,所述的凉料锅的上部设有的收集罩与凉料锅吸尘管道的一端连通,凉料锅吸尘管道的另一端与风机进风管相连通,凉料锅下部的出料口与成型挤压机上的挤压机喂料斗密封相连接,挤压机喂料斗的上部与挤压喂料吸尘管道的一端连通,挤压喂料吸尘管道的另一端与风机进风管相连通,所述的风机的进风口与风机进风管相连通,风机的出风口通过风机出风管与UV光氧废气净化器的进风口相连通,所述的UV光氧废气净化器的出风口与连接管的一端相连通,连接管的另一端与电捕焦静电除尘器的进风口相连通。A kneading and extruding device with a dust-removing and smoke-removing system includes a kneading pot, a forming extruder and a cooling material pot. The top of the kneading pot is connected with a kneading and dust-absorbing pipe, and the other end of the kneading and dust-absorbing pipe is connected to a fan. The air inlet pipe is connected, and the discharge port at the lower part of the kneading pot is sealed with the feed port of the large inclination belt conveyor. The material port is sealed and connected, the collection cover provided on the upper part of the high-angle belt conveyor is connected with one end of the large-angle conveying dust-absorbing pipe, and the other end of the large-angle conveying dust-absorbing pipe is connected with the air inlet pipe of the fan. The belt conveyor is a sealed structure, and its output port is sealed with the feed port of the cooling material pot. The collection cover provided on the upper part of the horizontal belt conveyor is connected to one end of the horizontal conveying dust collection pipe. The other end is communicated with the fan air inlet pipe, the collection cover provided on the upper part of the cooling material pot is communicated with one end of the cooling material pot dust suction pipe, and the other end of the cooling material pot dust suction pipe is communicated with the fan air inlet pipe , the discharge port at the lower part of the cooling pot is sealed with the extruder feeding hopper on the forming extruder, and the upper part of the extruder feeding hopper is connected with one end of the extrusion feeding and dust suction pipe, and the extrusion feeding and dust suction pipe is connected. The other end of the fan is connected with the air inlet pipe of the fan, the air inlet of the fan is connected with the air inlet pipe of the fan, and the air outlet of the fan is connected with the air inlet of the UV photo-oxygen waste gas purifier through the air outlet pipe of the fan. The air outlet of the UV photo-oxygen waste gas purifier is connected with one end of the connecting pipe, and the other end of the connecting pipe is connected with the air inlet of the electric coke electrostatic precipitator.
进一步地,所述的成型挤压机的挤出嘴上方设置有烟气收集罩,烟气收集罩的上部与烟气收集吸尘管道的一端相连通,烟气收集吸尘管道的另一端与风机进风管相连通。Further, a fume collection cover is arranged above the extrusion nozzle of the forming extruder, the upper part of the fume collection cover is communicated with one end of the fume collection and dust suction pipe, and the other end of the fume collection and dust suction pipe is connected with the pipe. The fan air inlet pipe is connected.
本实用新型的有益效果是,提供一种收尘效果好、环境污染小,确保全程无粉尘外泄又提高了经济效益,并且能彻底解决混捏、凉料以及挤压过程中的无组织排放问题的一种带除尘除烟系统的混捏挤压装置。The beneficial effect of the utility model is that it provides a dust collector with good dust collection effect and little environmental pollution, ensures no dust leakage in the whole process, improves economic benefits, and can completely solve the problem of unorganized discharge in the process of kneading, cooling and extrusion. A kneading extrusion device with dust and smoke removal system.
附图说明Description of drawings
图1为本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the utility model.
图中:1、混捏锅;2、成型挤压机;3、大倾角皮带输送机;4、水平皮带输送机;5、凉料锅;6、挤压机喂料斗;7、风机;8、UV光氧废气净化器;9、电捕焦静电除尘器;10、烟气收集罩;11、混捏吸尘管道;12、大倾角输送吸尘管道;13、水平输送吸尘管道;14、凉料锅吸尘管道;15、挤压喂料吸尘管道;16、烟气收集吸尘管道;17、风机进风管;18、风机出风管;19、连接管。In the picture: 1. Kneading pot; 2. Forming extruder; 3. Belt conveyor with large inclination; 4. Horizontal belt conveyor; 5. Cooling pot; 6. Feeding hopper of extruder; 7. Fan; 8. UV photo-oxygen waste gas purifier; 9. Electric coke capture electrostatic precipitator; 10. Flue gas collection hood; 11. Kneading and vacuuming pipeline; 12. Large-angle conveying vacuuming pipeline; 13. Horizontal conveying vacuuming pipeline; Feeding pot vacuuming pipe; 15. Extrusion feeding vacuuming pipe; 16. Flue gas collection vacuuming pipe; 17. Fan inlet pipe; 18. Fan outlet pipe; 19. Connecting pipe.
具体实施方式Detailed ways
以下结合实施例及相应附图对本实用新型的技术方案进行详细描述,以使本领域技术人员能够更加清楚的理解本实用新型的方案,但并不因此限制本实用新型的保护范围。The technical solutions of the present invention are described in detail below with reference to the embodiments and corresponding drawings, so that those skilled in the art can understand the solutions of the present invention more clearly, but do not limit the protection scope of the present invention.
如图1所示,一种带除尘除烟系统的混捏挤压装置,包括混捏锅1、成型挤压机2以及凉料锅5,所述的混捏锅1的顶部与混捏吸尘管道11相连通,混捏吸尘管道11的另一端与风机进风管17相连通,混捏锅1下部的出料口与大倾角皮带输送机3的进料口密封相连接,所述的大倾角皮带输送机3为密封式结构,其输出口与水平皮带输送机4的进料口密封相连接,大倾角皮带输送机3的上部设有的收集罩与大倾角输送吸尘管道12的一端连通,大倾角输送吸尘管道12的另一端与风机进风管17相连通,所述的水平皮带输送机4为密封式结构,其输出口与凉料锅5的进料口密封相连接,水平皮带输送机4的上部设有的收集罩与水平输送吸尘管道13的一端连通,水平输送吸尘管道13的另一端与风机进风管17相连通,所述的凉料锅5的上部设有的收集罩与凉料锅吸尘管道14的一端连通,凉料锅吸尘管道14的另一端与风机进风管17相连通,凉料锅5下部的出料口与成型挤压机2上的挤压机喂料斗6密封相连接,挤压机喂料斗6的上部与挤压喂料吸尘管道15的一端连通,挤压喂料吸尘管道15的另一端与风机进风管17相连通,所述的风机7的进风口与风机进风管17相连通,风机7的出风口通过风机出风管18与UV光氧废气净化器8的进风口相连通,所述的UV光氧废气净化器8的出风口与连接管19的一端相连通,连接管19的另一端与电捕焦静电除尘器9的进风口相连通。As shown in FIG. 1, a kneading and extruding device with dust removal and smoke removal system includes a kneading pot 1, a forming extruder 2 and a cooling material pot 5. The top of the kneading pot 1 is connected to the kneading and dust suction pipe 11. The other end of the kneading and dust suction pipe 11 is connected with the air inlet pipe 17 of the fan, and the discharge port at the lower part of the kneading pot 1 is sealed with the feeding port of the large-angle belt conveyor 3. The large-angle belt conveyor 3 is a sealed structure, and its output port is sealed with the feed port of the horizontal belt conveyor 4. The collection cover provided on the upper part of the large-angle belt conveyor 3 is connected to one end of the large-angle conveying dust suction pipe 12. The other end of the conveying and vacuuming pipe 12 is communicated with the air inlet pipe 17 of the fan. The horizontal belt conveyor 4 is a sealed structure, and its output port is sealed with the feeding port of the cooling material pot 5. The horizontal belt conveyor The collection cover provided on the upper part of 4 is communicated with one end of the horizontal conveying dust suction pipe 13, and the other end of the horizontal conveying dust suction pipe 13 is connected with the fan air inlet pipe 17. The upper part of the cooling material pot 5 is provided with a collection The cover is communicated with one end of the cooling material pot vacuuming pipe 14, the other end of the cooling material pot vacuuming pipe 14 is communicated with the fan air inlet pipe 17, and the discharge port at the lower part of the cooling material pot 5 is connected with the extruder on the forming extruder 2. The press feeding hopper 6 is sealed and connected, the upper part of the extruder feeding hopper 6 is communicated with one end of the extrusion feeding and dust suction pipe 15, and the other end of the extrusion feeding dust suction pipe 15 is communicated with the fan air inlet pipe 17, The air inlet of the fan 7 is communicated with the fan air inlet pipe 17, and the air outlet of the fan 7 is communicated with the air inlet of the UV photo-oxygen waste gas purifier 8 through the fan air outlet pipe 18. The UV photo-oxygen waste gas purification The air outlet of the device 8 is communicated with one end of the connecting pipe 19 , and the other end of the connecting pipe 19 is communicated with the air inlet of the electric coke-capturing electrostatic precipitator 9 .
优选地,所述的成型挤压机2的挤出嘴上方设置有烟气收集罩10,烟气收集罩10的上部与烟气收集吸尘管道16的一端相连通,烟气收集吸尘管道16的另一端与风机进风管17相连通。Preferably, a fume collection cover 10 is provided above the extrusion nozzle of the forming extruder 2, and the upper part of the fume collection cover 10 is communicated with one end of the fume collection and suction duct 16, and the fume collection and suction duct The other end of 16 is communicated with the air inlet pipe 17 of the fan.
本实用新型的工作过程是这样的,混捏挤压过程中产生的粉尘和烟气通过各吸尘管道与风机进风管17相连通,在风机7的吸力作用下,含尘烟气通过风机出风管18,首先进入UV光氧废气净化器8进行废气净化处理,达到无害化排放标准,在进入电捕焦静电除尘器9进行处理,从除尘器底部排出孔汇积排出的污染物还可回收利用,净化后的烟气从上部出气管经烟囱排出,从而达到清除沥青烟中的污染物的目的。The working process of the utility model is as follows: the dust and smoke generated during the kneading and extrusion process are communicated with the air inlet pipe 17 of the fan through the dust suction pipes. The air duct 18 first enters the UV photo-oxygen waste gas purifier 8 for exhaust gas purification treatment, reaching the harmless emission standard, and then enters the electric coke-capturing electrostatic precipitator 9 for treatment, and the pollutants discharged from the discharge hole pool at the bottom of the precipitator are also discharged. It can be recycled, and the purified flue gas is discharged from the upper air outlet pipe through the chimney, so as to achieve the purpose of removing pollutants in the asphalt smoke.
以上结合附图对本实用新型的实施方式作出详细说明,但本实用新型不局限于所描述的实施方式。对于本领域的普通技术人员而言,在不脱离本发明的原理和精神的情况下对这些实施方式进行多种变化、修改、替换和变形仍落入在本实用新型的保护范围内。The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. For those of ordinary skill in the art, various changes, modifications, substitutions and deformations to these embodiments without departing from the principle and spirit of the present invention still fall within the protection scope of the present invention.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118516889A (en) * | 2024-06-12 | 2024-08-20 | 哈尔滨工业大学 | Automatic mixed material regeneration mixing device and mixing method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118516889A (en) * | 2024-06-12 | 2024-08-20 | 哈尔滨工业大学 | Automatic mixed material regeneration mixing device and mixing method |
| CN118516889B (en) * | 2024-06-12 | 2025-04-15 | 哈尔滨工业大学 | Automatic mixed material regeneration mixing device and mixing method |
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