CN209045491U - A kind of LED electrode automatic detection platform - Google Patents

A kind of LED electrode automatic detection platform Download PDF

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CN209045491U
CN209045491U CN201822150108.5U CN201822150108U CN209045491U CN 209045491 U CN209045491 U CN 209045491U CN 201822150108 U CN201822150108 U CN 201822150108U CN 209045491 U CN209045491 U CN 209045491U
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clamping
base
motor
synchronous belt
claw arm
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陈果
魏晨阳
张冲
唐波
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Changan University
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Changan University
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Abstract

A kind of LED electrode automatic detection platform, including clamping device, synchronous belt attitude coutrol mechanism, linear guide, mobile device, clamping positioning table, pickup platform, first base and second base;First base and second base are arranged side by side, pickup platform is arranged in one end of second base, linear guide is arranged in the other end, synchronous belt attitude coutrol mechanism is arranged in linear guide, synchronous belt attitude coutrol mechanism can move in linear guide, the top of synchronous belt attitude coutrol mechanism is arranged in clamping device, and clamping device can clamp the article on pickup platform;Mobile device is arranged in first base, clamps positioning table setting on the mobile device, and mobile device is able to drive clamping positioning table and moves in the horizontal plane;The utility model substitutes manual operation, provides detection efficiency.

Description

一种LED电极自动化检测平台An automatic detection platform for LED electrodes

技术领域technical field

本实用新型属于LED检测技术领域,特别涉及一种LED电极自动化检测平台。The utility model belongs to the technical field of LED detection, in particular to an LED electrode automatic detection platform.

背景技术Background technique

近年随着中国制造业的不断发展,以及制造成本的逐渐提升,国家制定了众多的政策来引导制造企业提高生产的自动化水平,以期达到机器替换人工的目的。目前,中国的大多数LED生产厂家是属于中下游封装企业,利润较低,在实际的生产中LED检测很多都靠人工完成,面对目前人工成本的上升、技术要求的提高,显然用人工完成LED检测效益极差,不适合当下的发展趋势,因此采用自动化检测设备,对于提高检测效率、检测可靠性都是极有利的。针对LED的缺陷检测主要有LED芯片检测,封装时的线上检测,以及最后的成品检测,其中芯片检测主要由芯片生产商在出厂前完成,是属于LED生产链较上游的业务,一般设备都较完善成熟,且价格昂贵,而在国内主要是进行LED的封装缺陷检测,以及LED成品检测。针对成品的检测,目前大多数的检测方法都着眼于LED的小批量抽检,使用的方法有用电压表测量,通过正反向电阻,导通电流等参数的对比来确定LED成品的优劣,还有就是简单的给LED上电,通过相关设备观测发光情况来诊断LED缺陷乃至损坏情况,这些方法属于接触型检测,还有非接触型的新型检测方法,重庆大学提出了一种通过光照来激励LED芯片的非接触式的检测方法,适合芯片大批量生产应用。检测光照在LED的p-n结上产生的光伏效应所引起的光发射,以此分析出对应的LED性能参数。提出用恒定强度光照射LED芯片,在p-n结上产生光生电动势作为p-n结的正向偏置电压,叠加交变磁场,控制、驱动载流子扩散流,增大载流子扩散流的峰值密度,以提高LED芯片场致发光的峰值强度,并产生交变发光。这种检测方法,可以无需光源逐个扫描p-n结,而是同时照射到整个半导体晶圆或者选定区域,用图像传感器检测多个p-n结的光发射。提出在光照结束的瞬间,检测光生电动势放电引起的瞬态发光。In recent years, with the continuous development of China's manufacturing industry and the gradual increase in manufacturing costs, the state has formulated numerous policies to guide manufacturing enterprises to improve the automation level of production, in order to achieve the purpose of replacing labor with machines. At present, most LED manufacturers in China are mid-stream and downstream packaging companies with low profits. In actual production, many LED inspections are done manually. Faced with the current increase in labor costs and technical requirements, it is obvious that they are done manually. The efficiency of LED detection is extremely poor, and it is not suitable for the current development trend. Therefore, the use of automatic detection equipment is extremely beneficial to improve detection efficiency and detection reliability. The defect detection for LED mainly includes LED chip detection, online inspection during packaging, and final product inspection. The chip inspection is mainly completed by the chip manufacturer before leaving the factory, which belongs to the upstream business of the LED production chain. It is relatively mature and expensive, and in China, it mainly conducts LED packaging defect detection and LED finished product testing. For the detection of finished products, most of the current detection methods focus on the sampling inspection of LEDs in small batches. The method used is measured by a voltmeter, and the advantages and disadvantages of LED finished products are determined by comparing the parameters such as forward and reverse resistance and on-current. One is to simply power on the LED, and observe the light emission through related equipment to diagnose LED defects and even damage. These methods belong to contact detection, and there are new non-contact detection methods. Chongqing University proposed a method to stimulate the LED by lighting. The non-contact detection method of LED chips is suitable for mass production of chips. The light emission caused by the photovoltaic effect generated by the light on the p-n junction of the LED is detected to analyze the corresponding LED performance parameters. It is proposed to irradiate the LED chip with constant intensity light, generate a photoelectromotive force on the p-n junction as the forward bias voltage of the p-n junction, superimpose an alternating magnetic field, control and drive the carrier diffusion current, and increase the peak density of the carrier diffusion current. , in order to improve the peak intensity of the electroluminescence of the LED chip, and produce alternating luminescence. In this detection method, the light source does not need to scan the p-n junctions one by one, but simultaneously illuminates the entire semiconductor wafer or selected areas, and uses an image sensor to detect the light emission of multiple p-n junctions. It is proposed to detect the transient luminescence caused by the discharge of the photoelectromotive force at the moment when the illumination ends.

LED因为具备了使用寿命长、耗能较低等诸多优点,而被非常广泛地运用到诸如电子显示屏和电子指示灯以及各种照明等重要领域。其稳定性和可靠性以及很高的出光率,都是LED替代现有传统光源的优势。LED封装工艺是影响LED功能和作用的重要因素,但是由于封装工艺自身存在的问题,就会导致LED的封装过程中存在着很多如芯片电极氧化和重复焊接等缺陷,根据有关统计数据,在焊接系统的失效率占到整个失效率的1/4以上。在我国国内,目前由于受产量和技术力量的限制,许多生产厂家都是采用简单的人工焊接的方法,致使焊接系统的不规范,因此在封装过程中极易产生问题,而目前国内的检测大都还停留在人工检测的阶段,对于我国LED产业的整体质量提升大有阻碍,效率也难以提高。LEDs are widely used in important fields such as electronic display screens, electronic indicator lights, and various lighting because of their long service life and low energy consumption. Its stability, reliability and high light yield are the advantages of LEDs to replace existing traditional light sources. The LED packaging process is an important factor affecting the function and function of the LED. However, due to the problems in the packaging process itself, there will be many defects such as chip electrode oxidation and repeated welding in the LED packaging process. The failure rate of the system accounts for more than 1/4 of the entire failure rate. In my country, due to the limitation of output and technical strength, many manufacturers use simple manual welding methods, resulting in non-standard welding systems, so problems are easily caused in the packaging process, and most of the current domestic inspections are It is still in the stage of manual inspection, which greatly hinders the overall quality improvement of my country's LED industry, and it is difficult to improve the efficiency.

随着社会的进步、技术的提升,市场对于产品质量的要求也逐步提高,这促使厂家加大了对质量检测设备的重视,目前关于LED的电极检测,小型厂家大都是使用人工通过肉眼进行观察,因此存在检测效率低、可靠性较差的特点,这对于产品质量的提升是有害的,因此这些小型的LED灯生产厂家迫切需要一种能够对LED电极实现较快速的检测的自动化装置,同时要保证整个系统较低的实现成本,并且结构简单、易于维护,这一现实需求催生相关研究,考虑到这些小型的LED厂家的特殊处境,故需要设计出有助于提升一些小型生产商关于LED电极检测的自动化水平的方案装置。With the advancement of society and the improvement of technology, the market's requirements for product quality have gradually increased, which has prompted manufacturers to pay more attention to quality testing equipment. At present, for LED electrode testing, most small manufacturers use manual observation through the naked eye. , so there are the characteristics of low detection efficiency and poor reliability, which are harmful to the improvement of product quality. Therefore, these small LED lamp manufacturers urgently need an automatic device that can realize faster detection of LED electrodes, and at the same time To ensure the low implementation cost of the whole system, simple structure and easy maintenance, this practical need has led to relevant research. Considering the special situation of these small LED manufacturers, it is necessary to design a design that will help improve some small manufacturers' understanding of LEDs. An automated level solution for electrode detection.

实用新型内容Utility model content

本实用新型的目的在于提供一种LED电极自动化检测平台,以解决上述问题。The purpose of this utility model is to provide an LED electrode automatic detection platform to solve the above problems.

为实现上述目的,本实用新型采用以下技术方案:To achieve the above object, the utility model adopts the following technical solutions:

一种LED电极自动化检测平台,包括夹持机构、同步带姿态控制机构、直线导轨、移动装置、夹紧定位台、取件台、第一底座和第二底座;第一底座和第二底座并排设置,第二底座的一端设置取件台,另一端设置直线导轨,同步带姿态控制机构设置在直线导轨上,同步带姿态控制机构能够在直线导轨上移动,夹持机构设置在同步带姿态控制机构的顶部,夹持机构能够夹取取件台上的物品;移动装置设置在第一底座上,夹紧定位台设置在移动装置上,移动装置能够带动夹紧定位台在水平面内移动;An automatic detection platform for LED electrodes, comprising a clamping mechanism, a synchronous belt attitude control mechanism, a linear guide rail, a moving device, a clamping positioning table, a pick-up table, a first base and a second base; the first base and the second base are side by side Setting, one end of the second base is provided with a pick-up table, the other end is provided with a linear guide rail, the synchronous belt attitude control mechanism is set on the linear guide rail, the synchronous belt attitude control mechanism can move on the linear guide rail, and the clamping mechanism is set on the synchronous belt attitude control mechanism. The top of the mechanism, the clamping mechanism can clamp the items on the pick-up table; the moving device is arranged on the first base, the clamping and positioning table is arranged on the moving device, and the moving device can drive the clamping and positioning table to move in the horizontal plane;

同步带姿态控制机构包括主臂轴座、主臂板、第二步进电机、机架不完全齿轮、第一直齿轮、第二同步带、电机安装基板、同步轮安装座、第二直齿轮和爪臂转轴;直线导轨为两个平行的导轨,导轨上均设置有滑块,两个主臂板分别通过轴销铰接在两个滑块上,两个滑块之间固定连接有主臂轴座,主臂轴座的两端均固定设置有机架不完全齿轮;两个主臂板之间固定设置有电机安装基板,第二步进电机固定安装在电机安装基板的下表面,第二步进电机为双输出轴电机,两端的输出轴上均设置有第一直齿轮,第一直齿轮与机架不完全齿轮啮合;第二步进电机的两个输出轴上还设置有同步轮,两个主臂板的顶部均设置有同步轮安装座,同步轮安装座上均设置有同步轮,位于同一侧的两个同步轮之间通过第二同步带连接;同步轮安装座上的同步轮上同轴设置有传动齿轮,两个主臂板的顶部之间设置有爪臂转轴,爪臂转轴的两端固定设置有第二直齿轮,第二直齿轮与传动齿轮啮合。The synchronous belt attitude control mechanism includes the main arm shaft seat, the main arm plate, the second stepping motor, the incomplete gear of the frame, the first spur gear, the second synchronous belt, the motor mounting base plate, the synchronous wheel mounting seat, the second spur gear and the claw arm rotating shaft; the linear guide rail is two parallel guide rails, the guide rails are both provided with sliders, the two main arm plates are respectively hinged on the two sliders through shaft pins, and the main arm is fixedly connected between the two sliders The shaft seat, the two ends of the main arm shaft seat are fixedly provided with incomplete gears of the frame; the motor installation substrate is fixedly arranged between the two main arm plates, the second stepping motor is fixedly installed on the lower surface of the motor installation substrate, and the third stepper motor is fixed on the lower surface of the motor installation substrate. The second stepper motor is a double output shaft motor, and the output shafts at both ends are provided with a first spur gear, which meshes with the frame incompletely; the two output shafts of the second stepper motor are also provided with synchronizing gears. The tops of the two main arm plates are provided with synchronous wheel mounting seats, and the synchronous wheel mounting seats are provided with synchronous wheels, and the two synchronous wheels located on the same side are connected by a second synchronous belt; The synchronizing wheel is coaxially provided with a transmission gear, a claw arm rotating shaft is arranged between the tops of the two main arm plates, and a second spur gear is fixed at both ends of the claw arm rotating shaft, and the second spur gear meshes with the transmission gear.

进一步的,直线导轨包括第一步进电机、第一同步带、第一导轨和滑块;两个第一导轨平行固定设置在第二底座上,第一步进电机固定设置在两个第一导轨之间的第二底座上,第一步进电机的输出端通过联轴器连接有同步轮,第二底座的边缘设置有同步轮固定槽,同步轮固定槽上设置有同步轮,第二底座上的两个同步轮之间通过第一同步带连接;第一同步带与主臂轴座之间通过连接块固定连接。Further, the linear guide rail includes a first step motor, a first timing belt, a first guide rail and a slider; the two first guide rails are fixedly arranged on the second base in parallel, and the first step motor is fixedly arranged on the two first guide rails. On the second base between the guide rails, the output end of the first stepping motor is connected with a synchronous wheel through a coupling, the edge of the second base is provided with a synchronous wheel fixing groove, and the synchronous wheel fixing groove is provided with a synchronous wheel, and the second base is provided with a synchronous wheel. The two synchronizing wheels on the base are connected by a first synchronizing belt; the first synchronizing belt and the shaft seat of the main arm are fixedly connected by a connecting block.

进一步的,夹持机构包括舵机、夹爪、爪臂架、爪臂联结座和爪臂不完全齿轮;爪臂联结座固定设置在爪臂转轴上,爪臂联结座上固定连接有两片爪臂架,两片爪臂架平行设置,两片爪臂架之间平行于爪臂架设置有两个相互啮合的爪臂不完全齿轮,爪臂架外表面设置有舵机,舵机的输出轴伸进两片爪臂架之间,舵机的输出轴上安装有直齿轮,直齿轮与其中一个爪臂不完全齿轮啮合;两个爪臂不完全齿轮上均铰接连接有夹爪。Further, the clamping mechanism includes a steering gear, a clamping claw, a claw arm frame, a claw arm coupling seat and a claw arm incomplete gear; the claw arm coupling seat is fixedly arranged on the claw arm rotating shaft, and the claw arm coupling seat is fixedly connected with two pieces. The claw arm frame, two claw arm frames are arranged in parallel, two claw arm incomplete gears are arranged between the two claw arm frames parallel to the claw arm frame, and the outer surface of the claw arm frame is provided with a steering gear. The output shaft extends between the two claw arm frames, and a spur gear is installed on the output shaft of the steering gear. The spur gear meshes with one of the claw arm incomplete gears; the two claw arm incomplete gears are hingedly connected with clamping jaws.

进一步的,夹爪包括第一连杆、第二连杆、支撑杆和夹头;第一连杆铰接在爪臂不完全齿轮,第二连杆与第一连杆铰接,支撑杆的一端与爪臂架铰接,另一端与第二连杆的中部铰接,第二连杆的端部设置有夹头。Further, the gripper includes a first link, a second link, a support rod and a chuck; the first link is hinged on the incomplete gear of the claw arm, the second link is hinged with the first link, and one end of the support rod is connected to the The claw arm frame is hinged, and the other end is hinged with the middle of the second connecting rod, and the end of the second connecting rod is provided with a collet.

进一步的,移动装置包括第三步进电机、同步带机构、固联块、导轨滑块和第二导轨;第一底座为矩形板,第一底座的四个边均沿边缘固定设置有第二导轨,每个第二导轨上均设置有导轨滑块,相对的两个第二导轨上的导轨滑块之间通过连接轴固定连接,两个连接轴不在同一水平面且不接触;每个第二导轨内侧的第一底座上平行于第二导轨设置有同步带机构,每个同步带机构上均固定设置有固联块,固联块与连接轴固定连接;第三步进电机连接同步带机构。Further, the mobile device includes a third stepping motor, a synchronous belt mechanism, a fixed block, a guide rail slider and a second guide rail; the first base is a rectangular plate, and four sides of the first base are fixedly provided with a second base along the edges. Guide rails, each second guide rail is provided with guide rail sliders, the guide rail sliders on the two opposite second guide rails are fixedly connected by connecting shafts, and the two connecting shafts are not on the same horizontal plane and do not contact; The first base on the inner side of the guide rail is provided with a synchronous belt mechanism parallel to the second guide rail, each synchronous belt mechanism is fixedly provided with a fixed connection block, and the fixed connection block is fixedly connected with the connecting shaft; the third stepping motor is connected to the synchronous belt mechanism .

进一步的,同步带机构包括两个同步轮固定座,同步带和两个同步轮,每个同步轮固定座上均设置有同步轮,两个同步轮之间通过同步带连接;第三步进电机为双输出轴电机,每两个平行的同步带机构之间均设置有一个第三步进电机,第三步进电机的两个输出端分别固定连接有位于第三步进电机两端的同步轮。Further, the synchronous belt mechanism includes two synchronous wheel fixing seats, a synchronous belt and two synchronous wheels, each synchronous wheel fixing seat is provided with a synchronous wheel, and the two synchronous wheels are connected by a synchronous belt; The motor is a double output shaft motor, a third stepper motor is arranged between every two parallel synchronous belt mechanisms, and the two output ends of the third stepper motor are respectively fixedly connected with a synchronous motor located at both ends of the third stepper motor. wheel.

进一步的,夹紧定位台包括夹紧块、弹簧推杆、推力杆、回转杆、限位块、驱动杆、轴承座、丝杠滑块、丝杠、直流电机和底板;底板为矩形板,沿底板相邻的两个直角边上均匀设置有若干限位块,另外两个直角边上均设置有夹紧块,夹紧块和限位块构成矩形的夹紧空间;夹紧块上背离夹紧空间的面上固定设置有两个弹簧推杆,两个弹簧推杆均连接有推力杆,推力杆由两段连杆铰接而成,推力杆的一端与弹簧推杆铰接,另一端与底板铰接,两个推力杆之间通过连接杆连接;连接杆上设置有回转杆,回转杆铰接连接有驱动杆,驱动杆的端部固定连接到丝杠滑块上;直流电机和轴承座均固定设置在底板上,直流电机的输出端连接有丝杠,丝杠滑块设置在丝杠上;夹紧定位台上方设置光学显微镜。Further, the clamping positioning table includes a clamping block, a spring push rod, a thrust rod, a rotary rod, a limit block, a driving rod, a bearing seat, a lead screw slider, a lead screw, a DC motor and a base plate; the base plate is a rectangular plate, Several limit blocks are evenly arranged on the two adjacent right-angle sides of the bottom plate, and clamping blocks are arranged on the other two right-angle sides. The clamping blocks and the limit blocks form a rectangular clamping space; Two spring push rods are fixedly arranged on the surface of the clamping space, and both spring push rods are connected with a push rod. The bottom plate is hinged, and the two thrust rods are connected by a connecting rod; the connecting rod is provided with a rotary rod, the rotary rod is hingedly connected with a driving rod, and the end of the driving rod is fixedly connected to the lead screw slider; the DC motor and the bearing seat are both It is fixedly arranged on the bottom plate, the output end of the DC motor is connected with a lead screw, and the lead screw slider is arranged on the lead screw; an optical microscope is arranged above the clamping and positioning stage.

进一步的,底板的底部固定连接有四个连接件,四个连接件两两对称设置,且两个相对称的连接件之间的连线与另外两个连接件之间的连线垂直;连接件上设置有通孔,两个移动装置上的连接轴分别穿过相互对称的两个连接件设置;连接件能够沿连接轴滑动。Further, four connecting pieces are fixedly connected to the bottom of the base plate, and the four connecting pieces are symmetrically arranged in pairs, and the connecting line between the two symmetrical connecting pieces is perpendicular to the connecting line between the other two connecting pieces; connecting A through hole is arranged on the piece, and the connecting shafts on the two moving devices are respectively arranged through two mutually symmetrical connecting pieces; the connecting pieces can slide along the connecting shafts.

与现有技术相比,本实用新型有以下技术效果:Compared with the prior art, the utility model has the following technical effects:

本实用新型依靠工人将LED灯放置在载盘上,利用直线导轨、同步带姿态控制机构的配合进行夹取载盘并移动一定距离后,放置于检测载台上,替代人工操作,提高工作效率;The utility model relies on the worker to place the LED lamp on the carrier plate, and uses the cooperation of the linear guide rail and the synchronous belt attitude control mechanism to clamp the carrier plate and move it for a certain distance, and then place it on the detection carrier, instead of manual operation, and improve work efficiency ;

本实用新型利用步进电机和带传动,能精确控制载台在X-Y平面内的移动,保证了每个LED灯都能被检测;The utility model utilizes the stepping motor and the belt drive, which can precisely control the movement of the carrier in the X-Y plane, and ensures that each LED lamp can be detected;

本实用新型采用电机带动连杆部位伸缩运动,使得每次载盘在移动后,都能放置于同一个位置,并保证夹紧;The utility model adopts the motor to drive the telescopic movement of the connecting rod part, so that each time the carrier plate can be placed in the same position after moving, and the clamping can be ensured;

本实用新型利用机械臂夹取载盘,移动放置于载台,利用夹紧定位机构固定载盘,最后移动载台,完成整个检测;The utility model uses the mechanical arm to clamp the carrier plate, moves and places it on the carrier platform, uses the clamping and positioning mechanism to fix the carrier plate, and finally moves the carrier platform to complete the entire detection;

本实用新型利用舵机带动不完全齿轮,进而带动夹持机构机架和夹持支杆运动,保证前臂夹紧载盘;The utility model uses the steering gear to drive the incomplete gear, and then drives the clamping mechanism frame and the clamping support rod to move, so as to ensure that the forearm clamps the carrier plate;

本实用新型方案合理,结构简单,增加生产效率,能充分发挥检测自动化的优势。The utility model has the advantages of reasonable scheme, simple structure, increased production efficiency and full play of the advantages of detection automation.

附图说明Description of drawings

图1是本实用新型的总体方案示意图。Figure 1 is a schematic diagram of the overall scheme of the present invention.

图2是本实用新型的取件装置示意图。FIG. 2 is a schematic diagram of the pickup device of the present invention.

图3是本实用新型的移动装置示意图。3 is a schematic diagram of the mobile device of the present invention.

图4是本实用新型的夹具定位台示意图。4 is a schematic diagram of the fixture positioning table of the present invention.

图5为本实用新型连接件结构图。FIG. 5 is a structural diagram of the connector of the present invention.

图6是本实用新型的检测方案示意图。FIG. 6 is a schematic diagram of the detection scheme of the present invention.

其中:1-取件台,2-载盘,3-联轴器,4-第一步进电机,5-第一同步带,6-第一导轨,7-主臂轴座,8-主臂板,9-第二步进电机,10-机架不完全齿轮,11-第一直齿轮,12-第二同步带,13-电机安装基板,14-舵机,15-夹爪,16-爪臂架,17-同步轮安装座,18-第二直齿轮,19-爪臂联结座,20-爪臂不完全齿轮,21-爪臂转轴,22-第三步进电机,23-第三同步带,24-夹紧块,25-弹簧推杆,26-推力杆,27-回转杆,28-固联块,29-导轨滑块,30-第二导轨,31-限位块,32-驱动杆,33-轴承座,34-丝杠滑块,35-丝杠,36-直流电机,37-第一底座,38-第二底座。Among them: 1- pick-up table, 2- carrier plate, 3- coupling, 4- first step motor, 5- first synchronous belt, 6- first guide rail, 7- main arm shaft seat, 8- main Arm plate, 9-Second stepper motor, 10-Frame incomplete gear, 11-First spur gear, 12-Second timing belt, 13-Motor mounting base plate, 14-Servo gear, 15-Gripper, 16 - claw arm frame, 17- synchronous wheel mounting seat, 18- second spur gear, 19- claw arm coupling seat, 20- claw arm incomplete gear, 21- claw arm rotating shaft, 22- third stepper motor, 23- The third synchronous belt, 24-clamping block, 25-spring push rod, 26-thrust rod, 27-slewing rod, 28-fixed block, 29-rail slider, 30-second rail, 31-limit block , 32-drive rod, 33-bearing seat, 34-screw slider, 35-screw, 36-DC motor, 37-first base, 38-second base.

具体实施方式Detailed ways

以下结合附图对本实用新型进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:

如图1至图3所示,本实施例给出一种LED电极自动化检测装置及方法,在将LED灯安放在取件区,通过取件装置和移动载台完成在显微镜下自动检测每个LED灯的操作过程。As shown in Figures 1 to 3, this embodiment provides an automatic detection device and method for LED electrodes. After placing the LED light in the pick-up area, the pick-up device and the moving stage are used to automatically detect each LED electrode under the microscope. Operation process of LED lights.

本实用新型一种LED电极自动化检测装置,包括取件区、取件装置和移动载台;The utility model relates to an automatic detection device for LED electrodes, which comprises a pick-up area, a pick-up device and a mobile carrier;

取件区包括取件台1和载盘2,载盘2用于放置大量的LED灯,底部设有增高衬底,便于爪臂取件,取件台1有角型材做的限高标尺,用于确定取件台放置载盘2的数量,同时防止载盘2的移动,起到限位作用,取件台1的位置由取件装置的主臂与爪臂的姿态确定,在底座37上划定区域放置即可,再由工人放置载盘2在其上。The pick-up area includes a pick-up table 1 and a carrier tray 2. The carrier tray 2 is used to place a large number of LED lights. The bottom is provided with a raised substrate to facilitate the pick-up of the claw arm. The pick-up table 1 has a height limit ruler made of angular profiles. It is used to determine the number of trays 2 placed on the pick-up table, while preventing the movement of the carrier tray 2, which plays a limiting role. The position of the pick-up table 1 is determined by the posture of the main arm and the claw arm of the pick-up device. At the base 37 It can be placed in the upper designated area, and then the worker will place the tray 2 on it.

取件装置分为夹持机构、同步带姿态控制机构和直线导轨。The pickup device is divided into a clamping mechanism, a synchronous belt attitude control mechanism and a linear guide.

直线导轨:42步进电机4经螺栓连接安装在底座37上,输出转矩和转数,输出轴接联轴器3传递动力到同步带轮上,同步带轮由其基座经螺栓连接安装在底座37上,同步带轮的转动使第一同步带5开始顺时针或者逆时针运动,第一同步带5的上部带下侧有一个运动连接块,使得第一同步带5运动时,带动主臂轴座7开始做直线运动,主臂轴座7安装在第一导轨6上的滑块上,整个机械臂的重量由第一导轨6上的滑块承受,第一导轨6安装在底座37上;Linear guide rail: 42 stepper motor 4 is installed on the base 37 by bolt connection, output torque and number of revolutions, the output shaft is connected to the coupling 3 to transmit power to the synchronous pulley, and the synchronous pulley is installed from its base through bolted connection On the base 37, the rotation of the synchronous pulley makes the first synchronous belt 5 start to move clockwise or counterclockwise, and there is a movement connecting block on the lower side of the upper belt of the first synchronous belt 5, so that when the first synchronous belt 5 moves, it drives the The main arm shaft seat 7 starts to move in a straight line, the main arm shaft seat 7 is installed on the slider on the first guide rail 6, the weight of the entire mechanical arm is borne by the slider on the first guide rail 6, and the first guide rail 6 is installed on the base 37;

同步带姿态控制机构:主臂轴座7、主臂板8、第一57步进电机9、机架不完全齿轮10、第一直齿轮11、第二同步带12、电机安装基板13、同步轮安装座17、第二直齿轮18、爪臂转轴21,该机构以竖直中心面呈左右对称,第一57步进电机9由螺钉联接安装在电机安装基板13的下部,电机安装基板13安装在同步轮安装座上,第一57步进电机9为双轴输出电机,两个输出轴经联轴器与第一直齿轮11轴连接,同时,轴上安装第二同步带12的带轮,同步轮安装座安装在主臂板8上;第一直齿轮11与机架不完全齿轮10相啮合,机架不完全齿轮10的轴安装在主臂轴座7和主臂板8上,穿过第一导轨6的滑块,导轨滑块上有轴承和轴承盖,由主臂板8上轴承座配对固定;第二同步带12在上部的带轮安装在同步轮安装座17上,带轮轴外部安装有与第二直齿轮18配对的齿轮,第二直齿轮18装在爪臂转轴21上,爪臂转轴21两端由配对轴承,经轴承座固定在主臂板8上;整个同步带姿态控制结构设计完成,使得主臂板8在竖直平面内,通过机架不完全齿轮10的旋转做摆臂运动,同时由第二同步带12同步使得爪臂转轴21旋转,实现姿态同步;Timing belt attitude control mechanism: main arm shaft seat 7, main arm plate 8, first 57 stepper motor 9, rack incomplete gear 10, first spur gear 11, second timing belt 12, motor mounting base plate 13, synchronization The wheel mounting seat 17, the second spur gear 18, the claw arm rotating shaft 21, the mechanism is symmetrical with the vertical center plane, the first 57 stepper motor 9 is mounted on the lower part of the motor mounting base plate 13 by screw connection, and the motor mounting base plate 13 Installed on the synchronous wheel mounting seat, the first 57 stepper motor 9 is a dual-shaft output motor, and the two output shafts are connected to the first spur gear 11 through a coupling, and at the same time, the second synchronous belt 12 is installed on the shaft. The synchronous wheel mounting seat is installed on the main arm plate 8; the first spur gear 11 meshes with the incomplete gear 10 of the frame, and the shaft of the incomplete gear 10 of the frame is installed on the main arm shaft seat 7 and the main arm plate 8 , passing through the slider of the first guide rail 6, the guide slider has a bearing and a bearing cover, which are fixed by the bearing seat on the main arm plate 8; , a gear paired with the second spur gear 18 is installed on the outside of the pulley shaft, the second spur gear 18 is mounted on the claw arm rotating shaft 21, and the two ends of the claw arm rotating shaft 21 are fixed on the main arm plate 8 through the bearing seat by paired bearings; The design of the attitude control structure of the entire synchronous belt is completed, so that the main arm plate 8 is in the vertical plane, and the swing arm movement is performed by the rotation of the incomplete gear 10 of the frame. Attitude synchronization;

夹持机构:舵机14、夹爪15、爪臂架16、爪臂联结座19、爪臂不完全齿轮20,舵机14输出角位移,输出轴接一个直齿轮,直齿轮与爪臂不完全齿轮20配对的另一个爪臂不完全齿轮啮合,这样,舵机14可以带动直齿轮旋转,进而使两个不完全齿轮旋转;夹爪15上部中间有一个动力连杆,安装在爪臂不完全齿轮20上,舵机14、夹爪15中部的4个连接杆通过螺钉连接和螺栓连接安装在爪臂架16上,直齿轮和爪臂不完全齿轮20及其配对齿轮通过对应的齿轮轴再安装在爪臂架16上,爪臂架16是一个前后配对的板件,通过夹在其间的4个内部有螺纹通孔的圆杆,经螺钉连接在一起;爪臂架16由螺栓连接在爪臂联结座19上,爪臂联结座19由平键固定在爪臂转轴21上;这样,在舵机14的输出角位移下,带动直齿轮转动,进而使爪臂不完全齿轮20转动,拉动夹爪15伸缩,实现夹持。Clamping mechanism: steering gear 14, clamping jaw 15, jaw arm frame 16, jaw arm coupling seat 19, jaw arm incomplete gear 20, steering gear 14 output angular displacement, the output shaft is connected to a spur gear, the spur gear and the jaw arm are not connected. The other claw arm paired with the complete gear 20 is engaged with the incomplete gear, so that the steering gear 14 can drive the spur gear to rotate, thereby making the two incomplete gears rotate. On the complete gear 20, the steering gear 14 and the 4 connecting rods in the middle of the clamping jaw 15 are installed on the claw arm frame 16 through screw connection and bolt connection, and the spur gear and the claw arm incomplete gear 20 and its mating gear pass through the corresponding gear shafts It is then installed on the claw arm frame 16. The claw arm frame 16 is a pair of front and rear plates, which are connected together by screws through four round rods with threaded through holes sandwiched in between; the claw arm frame 16 is connected by bolts On the claw arm coupling seat 19, the claw arm coupling seat 19 is fixed on the claw arm rotating shaft 21 by a flat key; in this way, under the output angular displacement of the steering gear 14, the spur gear is driven to rotate, thereby making the claw arm incomplete gear 20 rotate , pull the jaws 15 to extend and retract to achieve clamping.

移动载台包括移动装置和夹紧定位台。The moving stage includes a moving device and a clamping and positioning stage.

移动装置:第二57步进电机22、第三同步带23、固联块28、导轨滑块29、第二导轨30、底座37,和第二导轨30相同的共两对导轨安装在底座27上,导轨上装有导轨滑块29,每一对导轨带动一个轴,两个轴组成一个X-Y的平面;双轴型号的第二57步进电机22安装在底座37上,输出轴与第三同步带23的带轮轴经联轴器相连,传递转矩和转数,同步带轮通过带轮轴安装在其基座轴承上,基座再经螺栓联接安装在底座37上;第三同步带23上有螺钉连接的固联块28,代表X-Y平面的两个轴,安装在固联块28和导轨滑块29上,通过相应端盖固定;整个夹紧定位台的重量由两个轴承受,进而传递到导轨滑块29上,由导轨受力,第三同步带只23起牵引作用;Mobile device: the second 57 stepper motor 22, the third synchronous belt 23, the fixed block 28, the guide rail slider 29, the second guide rail 30, the base 37, and two pairs of guide rails that are the same as the second guide rail 30 are installed on the base 27 The guide rails are equipped with guide rail sliders 29, each pair of guide rails drives a shaft, and the two shafts form an X-Y plane; the second 57 stepper motor 22 of the dual-axis model is installed on the base 37, and the output shaft is synchronized with the third The pulley shaft of belt 23 is connected through a coupling to transmit torque and revolutions. The synchronous pulley is installed on its base bearing through the pulley shaft, and the base is installed on the base 37 through bolt connection; the third synchronous belt 23 The fixed block 28 connected with screws, representing the two axes of the X-Y plane, is installed on the fixed block 28 and the guide slider 29, and is fixed by the corresponding end cover; the weight of the entire clamping and positioning table is supported by the two bearings, and then It is transmitted to the guide rail slider 29, the guide rail is stressed, and the third synchronous belt only 23 plays a traction role;

夹紧定位台:夹紧块24、弹簧推杆25、推力杆26、回转杆27、限位块31、驱动杆32、轴承座33、丝杠滑块34、梯形丝杠35、直流电机36,该结构底部为夹紧定位台板,两侧的4个限位块31通过螺栓连接固定在板上;弹簧推杆25前端在夹紧块24的孔内,通过螺钉联接,用挡片将弹簧推杆25和夹紧块24固定在一起,弹簧推杆25起到储存多余推力的作用,防止机构损坏;弹簧推杆25后部用螺栓联接推力杆26,推力杆26后部有固定基座,进而固定在夹紧定位台板上;两个推力杆26经两个拉杆连接到回转杆27上,回转杆27与驱动杆32相连,驱动杆32另一端连接在丝杆滑块34上,丝杠滑块34套在梯形丝杠35上,梯形丝杠35一端经轴承座33固定,一端通过联轴器与直流电机36的输出轴相连,直流电机36由其基座用螺栓固定在夹紧定位台板上;中间共有4对螺钉孔,每对应的两对螺钉孔安装直线轴承支座,每根轴上套两个直线轴承支座,共同承受夹紧定位台的重量和带动台面移动,并使轴承受的弯矩尽量均匀。Clamping positioning table: clamping block 24, spring push rod 25, thrust rod 26, rotary rod 27, limit block 31, drive rod 32, bearing seat 33, lead screw slider 34, trapezoidal lead screw 35, DC motor 36 , the bottom of the structure is a clamping positioning plate, and the four limit blocks 31 on both sides are fixed on the plate by bolts; the front end of the spring push rod 25 is in the hole of the clamping block 24, and is connected by screws. The spring push rod 25 and the clamping block 24 are fixed together, and the spring push rod 25 plays the role of storing excess thrust to prevent damage to the mechanism; The two thrust rods 26 are connected to the rotary rod 27 through two pull rods, the rotary rod 27 is connected to the driving rod 32, and the other end of the driving rod 32 is connected to the screw slider 34 , the lead screw slider 34 is sleeved on the trapezoidal lead screw 35, one end of the trapezoidal lead screw 35 is fixed by the bearing seat 33, and the other end is connected with the output shaft of the DC motor 36 through the coupling, and the DC motor 36 is fixed by its base with bolts. Clamping and positioning table; there are 4 pairs of screw holes in the middle, each corresponding two pairs of screw holes are installed with linear bearing supports, and two linear bearing supports are set on each shaft to jointly bear the weight of the clamping and positioning table and drive the table Move and make the bending moment on the bearing as uniform as possible.

本实用新型的工作过程如下所示:The working process of the present utility model is as follows:

安装有所述LED电极自动化检测装置进行检测时,首先由工人将大量的LED灯按要求放置在载盘2上,再将一定数量的载盘2放置在取件台1处,取件台1的位置,是由取件装置的取件轨迹确定的。When the automatic detection device for LED electrodes is installed for detection, the workers first place a large number of LED lights on the carrier tray 2 as required, and then place a certain number of carrier trays 2 on the pick-up table 1, and the pick-up table 1 The position is determined by the pickup track of the pickup device.

取件装置夹取载盘2放置到夹紧定位台的过程如下,通过42步进电机4经联轴器3传递动力到同步带轮上,使第一同步带5运动,进而带动主臂轴座7开始做直线运动,直线运动是在第一导轨6上进行的,当主臂轴座7移动到一定位置时,直线运动停止。双轴第一57步进电机9开始输出转矩和转数,使第一直齿轮11转动,带动不完全齿轮10旋转,进而使主臂板8在竖直平面内与水平法线成一定的角度,即整个主臂开始向前切斜,由于第一直齿轮11与第二同步带12带轮同轴,即第二同步带12与第一直齿轮11同时转动,进而带动第二直齿轮18转动,使得爪臂转轴21转动,此时,实现主臂的倾斜运动与夹持机构同时进行,即姿态同步。当主臂板8旋转到一定角度,夹持机构也与主臂板8有一定的夹角,到达载盘位置,舵机14开始输出,带动直齿轮旋转,进而使两个不完全齿轮旋转,当爪臂不完全齿轮20逆时针旋转时,夹爪15向中心汇集,进行夹持载盘2动作,夹持完毕。由舵机14保持输出实现夹紧动作,双轴第一57步进电机9又开始反向输出,使同步带姿态控制机构中主臂与水平法线平行,保持动作,42步进电机4输出移动整个机械臂到一定位置,重复主臂旋转运动和爪臂的夹持运动,将载盘2放置到夹紧定位台上。The process of picking up the carrier plate 2 and placing it on the clamping and positioning table is as follows. The 42 stepper motor 4 transmits power to the synchronous pulley through the coupling 3 to make the first synchronous belt 5 move, and then drives the main arm shaft. The seat 7 starts to perform linear motion, and the linear motion is carried out on the first guide rail 6. When the main arm shaft seat 7 moves to a certain position, the linear motion stops. The double-axis first 57 stepper motor 9 starts to output torque and revolutions, so that the first spur gear 11 rotates, which drives the incomplete gear 10 to rotate, so that the main arm plate 8 and the horizontal normal in the vertical plane form a certain constant angle, that is, the entire main arm begins to be inclined forward. Since the first spur gear 11 and the pulley of the second synchronous belt 12 are coaxial, that is, the second synchronous belt 12 and the first spur gear 11 rotate at the same time, thereby driving the second spur gear. 18 rotates, so that the claw arm rotating shaft 21 rotates, at this time, the tilting movement of the main arm and the clamping mechanism are realized at the same time, that is, the posture is synchronized. When the main arm plate 8 rotates to a certain angle, the clamping mechanism also has a certain angle with the main arm plate 8, and when it reaches the position of the carrier plate, the steering gear 14 starts to output, which drives the spur gear to rotate, thereby causing the two incomplete gears to rotate. When the incomplete gear 20 of the claw arm rotates counterclockwise, the clamping claws 15 converge toward the center, and the operation of clamping the carrier plate 2 is performed, and the clamping is completed. The output of the steering gear 14 is maintained to realize the clamping action, and the first 57 stepper motor 9 of the two axes starts to output in reverse again, so that the main arm in the synchronous belt attitude control mechanism is parallel to the horizontal normal, and the action is maintained, and the 42 stepper motor 4 outputs Move the entire robotic arm to a certain position, repeat the rotation movement of the main arm and the clamping movement of the claw arm, and place the carrier plate 2 on the clamping and positioning table.

载盘2位于夹紧定位台上时,直流电机36输出,带动梯形丝杠35旋转,使得丝杠滑块34在梯形丝杠35上转动,实现前后运动。丝杠滑块34向前滑动,推动驱动杆32,使得回转杆27靠近电机侧向外运动,另一侧向内运动,使得推力杆26张开,推动夹紧块24向前运动。在两侧机构的作用下,载盘2向限位块31运动,由于每次都能使载盘2紧贴4个限位块31,实现载盘2在夹紧定位台上的夹紧与定位,便于检测。夹紧定位台完成动作后,移动装置上的两个双轴57步进电机输出,使得对应的同步带运动,带动每个同步带上的固联块运动,进而带动两根轴在水平面内运动,以两根轴分别为象限内的X和Y轴,即可使载盘2上每一个LED灯放置于光学显微镜下,完成检测工作。同取件过程相反,可实现卸件工作。When the carrier plate 2 is positioned on the clamping and positioning table, the DC motor 36 outputs the output to drive the lead screw 35 to rotate, so that the lead screw slider 34 rotates on the trapezoidal lead screw 35 to realize forward and backward movement. The lead screw slider 34 slides forward and pushes the drive rod 32, so that the rotary rod 27 moves outwards near the motor side, and the other side moves inwardly, so that the thrust rod 26 opens and pushes the clamping block 24 to move forward. Under the action of the mechanisms on both sides, the carrier plate 2 moves to the limit blocks 31. Since the carrier plate 2 can be pressed against the four limit blocks 31 each time, the clamping and the clamping of the carrier plate 2 on the clamping and positioning table are realized. Positioning for easy detection. After the clamping and positioning table completes the action, the two dual-axis 57 stepper motors on the mobile device are output, so that the corresponding synchronous belt moves, which drives the fixed block on each synchronous belt to move, and then drives the two shafts to move in the horizontal plane. , and the two axes are respectively the X and Y axes in the quadrant, so that each LED lamp on the carrier plate 2 can be placed under the optical microscope to complete the detection work. Contrary to the pick-up process, the unloading work can be realized.

Claims (8)

1.一种LED电极自动化检测平台,其特征在于,包括夹持机构、同步带姿态控制机构、直线导轨、移动装置、夹紧定位台、取件台(1)、第一底座(37)和第二底座(38);第一底座(37)和第二底座(38)并排设置,第二底座(38)的一端设置取件台(1),另一端设置直线导轨,同步带姿态控制机构设置在直线导轨上,同步带姿态控制机构能够在直线导轨上移动,夹持机构设置在同步带姿态控制机构的顶部,夹持机构能够夹取取件台上的物品;移动装置设置在第一底座(37)上,夹紧定位台设置在移动装置上,移动装置能够带动夹紧定位台在水平面内移动;1. An automatic detection platform for LED electrodes, characterized in that it comprises a clamping mechanism, a synchronous belt attitude control mechanism, a linear guide rail, a moving device, a clamping positioning table, a pick-up table (1), a first base (37) and The second base (38); the first base (37) and the second base (38) are arranged side by side, one end of the second base (38) is provided with a pick-up table (1), the other end is provided with a linear guide rail, and a synchronous belt attitude control mechanism Set on the linear guide, the synchronous belt attitude control mechanism can move on the linear guide, the clamping mechanism is set on the top of the synchronous belt attitude control mechanism, and the clamping mechanism can clamp the items on the pick-up table; the moving device is set on the first On the base (37), the clamping and positioning table is arranged on the moving device, and the moving device can drive the clamping and positioning table to move in the horizontal plane; 同步带姿态控制机构包括主臂轴座(7)、主臂板(8)、第二步进电机(9)、机架不完全齿轮(10)、第一直齿轮(11)、第二同步带(12)、电机安装基板(13)、同步轮安装座(17)、第二直齿轮(18)和爪臂转轴(21);直线导轨为两个平行的导轨,导轨上均设置有滑块,两个主臂板(8)分别通过轴销铰接在两个滑块上,两个滑块之间固定连接有主臂轴座(7),主臂轴座(7)的两端均固定设置有机架不完全齿轮(10);两个主臂板(8)之间固定设置有电机安装基板(13),第二步进电机(9)固定安装在电机安装基板(13)的下表面,第二步进电机(9)为双输出轴电机,两端的输出轴上均设置有第一直齿轮(11),第一直齿轮(11)与机架不完全齿轮(10)啮合;第二步进电机(9)的两个输出轴上还设置有同步轮,两个主臂板(8)的顶部均设置有同步轮安装座(17),同步轮安装座(17)上均设置有同步轮,位于同一侧的两个同步轮之间通过第二同步带(12)连接;同步轮安装座(17)上的同步轮上同轴设置有传动齿轮,两个主臂板(8)的顶部之间设置有爪臂转轴(21),爪臂转轴(21)的两端固定设置有第二直齿轮(18),第二直齿轮(18)与传动齿轮啮合。The synchronous belt attitude control mechanism includes a main arm shaft seat (7), a main arm plate (8), a second stepping motor (9), a frame incomplete gear (10), a first spur gear (11), a second synchronizing The belt (12), the motor mounting base plate (13), the synchronizing wheel mounting seat (17), the second spur gear (18) and the claw arm rotating shaft (21); The two main arm plates (8) are hinged on the two sliders respectively through shaft pins, and a main arm shaft seat (7) is fixedly connected between the two sliders, and both ends of the main arm shaft seat (7) are A rack incomplete gear (10) is fixedly arranged; a motor installation base plate (13) is fixedly arranged between the two main arm plates (8), and the second stepper motor (9) is fixedly installed on the bottom of the motor installation base plate (13). On the lower surface, the second stepper motor (9) is a double output shaft motor, the output shafts at both ends are provided with a first spur gear (11), and the first spur gear (11) meshes with the incomplete gear (10) of the frame ; The two output shafts of the second stepping motor (9) are also provided with synchronizing wheels, the tops of the two main arm plates (8) are provided with synchronizing wheel mounting seats (17), and the synchronizing wheel mounting seats (17) are provided with Both are provided with synchronous wheels, and the two synchronous wheels on the same side are connected by a second synchronous belt (12). A claw arm rotating shaft (21) is arranged between the tops of (8), and second spur gears (18) are fixedly arranged at both ends of the claw arm rotating shaft (21), and the second spur gears (18) mesh with the transmission gear. 2.根据权利要求1所述的一种LED电极自动化检测平台,其特征在于,直线导轨包括第一步进电机(4)、第一同步带(5)、第一导轨(6)和滑块;两个第一导轨(6)平行固定设置在第二底座(38)上,第一步进电机(4)固定设置在两个第一导轨(6)之间的第二底座(38)上,第一步进电机(4)的输出端通过联轴器连接有同步轮,第二底座(38)的边缘设置有同步轮固定槽,同步轮固定槽上设置有同步轮,第二底座(38)上的两个同步轮之间通过第一同步带(5)连接;第一同步带(5)与主臂轴座(7)之间通过连接块固定连接。2. The LED electrode automatic detection platform according to claim 1, wherein the linear guide rail comprises a first step motor (4), a first timing belt (5), a first guide rail (6) and a slider Two first guide rails (6) are fixedly arranged on the second base (38) in parallel, and the first step motor (4) is fixedly arranged on the second base (38) between the two first guide rails (6) , the output end of the first stepping motor (4) is connected with a synchronizing wheel through a coupling, the edge of the second base (38) is provided with a synchronizing wheel fixing groove, and the synchronizing wheel fixing groove is provided with a synchronizing wheel, and the second base ( 38) are connected between the two synchronizing wheels through a first synchronizing belt (5); the first synchronizing belt (5) and the main arm shaft seat (7) are fixedly connected through a connecting block. 3.根据权利要求1所述的一种LED电极自动化检测平台,其特征在于,夹持机构包括舵机(14)、夹爪(15)、爪臂架(16)、爪臂联结座(19)和爪臂不完全齿轮(20);爪臂联结座(19)固定设置在爪臂转轴(21)上,爪臂联结座(19)上固定连接有两片爪臂架(16),两片爪臂架(16)平行设置,两片爪臂架(16)之间平行于爪臂架(16)设置有两个相互啮合的爪臂不完全齿轮(20),爪臂架(16)外表面设置有舵机(14),舵机(14)的输出轴伸进两片爪臂架(16)之间,舵机(14)的输出轴上安装有直齿轮,直齿轮与其中一个爪臂不完全齿轮(20)啮合;两个爪臂不完全齿轮(20)上均铰接连接有夹爪(15)。3. The LED electrode automatic detection platform according to claim 1, wherein the clamping mechanism comprises a steering gear (14), a clamping jaw (15), a claw arm frame (16), and a claw arm coupling seat (19). ) and the claw arm incomplete gear (20); the claw arm coupling seat (19) is fixedly arranged on the claw arm rotating shaft (21), and two claw arm brackets (16) are fixedly connected to the claw arm coupling seat (19). The claw arm brackets (16) are arranged in parallel, and two claw arm incomplete gears (20) meshing with each other are arranged between the two claw arm brackets (16) parallel to the claw arm brackets (16), and the claw arm brackets (16) A steering gear (14) is arranged on the outer surface, the output shaft of the steering gear (14) extends between the two claw arm frames (16), and a spur gear is installed on the output shaft of the steering gear (14). The incomplete gears (20) of the claw arms are engaged; the two incomplete gears (20) of the claw arms are hingedly connected with clamping claws (15). 4.根据权利要求3所述的一种LED电极自动化检测平台,其特征在于,夹爪(15)包括第一连杆、第二连杆、支撑杆和夹头;第一连杆铰接在爪臂不完全齿轮(20),第二连杆与第一连杆铰接,支撑杆的一端与爪臂架(16)铰接,另一端与第二连杆的中部铰接,第二连杆的端部设置有夹头。4. The LED electrode automatic detection platform according to claim 3, wherein the clamping jaw (15) comprises a first connecting rod, a second connecting rod, a support rod and a chuck; the first connecting rod is hinged on the claw The arm incomplete gear (20), the second link is hinged with the first link, one end of the support rod is hinged with the claw arm frame (16), the other end is hinged with the middle of the second link, and the end of the second link is hinged A collet is provided. 5.根据权利要求1所述的一种LED电极自动化检测平台,其特征在于,移动装置包括第三步进电机(22)、同步带机构、固联块(28)、导轨滑块(29)和第二导轨(30);第一底座(37)为矩形板,第一底座(37)的四个边均沿边缘固定设置有第二导轨(30),每个第二导轨(30)上均设置有导轨滑块(29),相对的两个第二导轨(30)上的导轨滑块(29)之间通过连接轴固定连接,两个连接轴不在同一水平面且不接触;每个第二导轨(30)内侧的第一底座(37)上平行于第二导轨设置有同步带机构,每个同步带机构上均固定设置有固联块(28),固联块(28)与连接轴固定连接;第三步进电机(22)连接同步带机构。5. The LED electrode automatic detection platform according to claim 1, wherein the moving device comprises a third stepper motor (22), a timing belt mechanism, a fixed block (28), and a guide rail slider (29) and a second guide rail (30); the first base (37) is a rectangular plate, and the four sides of the first base (37) are fixedly provided with second guide rails (30) along the edges, and each second guide rail (30) is provided with a second guide rail (30). Both are provided with guide rail sliders (29), and the guide rail sliders (29) on the two opposite second guide rails (30) are fixedly connected by connecting shafts, and the two connecting shafts are not on the same horizontal plane and do not contact; The first base (37) on the inner side of the two guide rails (30) is provided with a synchronous belt mechanism parallel to the second guide rail, each synchronous belt mechanism is fixedly provided with a fixed connection block (28), and the fixed connection block (28) is connected to the The shaft is fixedly connected; the third stepper motor (22) is connected to the synchronous belt mechanism. 6.根据权利要求5所述的一种LED电极自动化检测平台,其特征在于,同步带机构包括两个同步轮固定座,同步带和两个同步轮,每个同步轮固定座上均设置有同步轮,两个同步轮之间通过同步带连接;第三步进电机(22)为双输出轴电机,每两个平行的同步带机构之间均设置有一个第三步进电机(22),第三步进电机(22)的两个输出端分别固定连接有位于第三步进电机(22)两端的同步轮。6. The LED electrode automatic detection platform according to claim 5, wherein the synchronous belt mechanism comprises two synchronous wheel fixing seats, a synchronous belt and two synchronous wheels, and each synchronous wheel fixing seat is provided with a a synchronous wheel, the two synchronous wheels are connected by a synchronous belt; the third stepper motor (22) is a dual-output shaft motor, and a third stepper motor (22) is arranged between every two parallel synchronous belt mechanisms , the two output ends of the third stepping motor (22) are respectively fixedly connected with synchronizing wheels located at both ends of the third stepping motor (22). 7.根据权利要求5所述的一种LED电极自动化检测平台,其特征在于,夹紧定位台包括夹紧块(24)、弹簧推杆(25)、推力杆(26)、回转杆(27)、限位块(31)、驱动杆(32)、轴承座(33)、丝杠滑块(34)、丝杠(35)、直流电机(36)和底板;底板为矩形板,沿底板相邻的两个直角边上均匀设置有若干限位块(31),另外两个直角边上均设置有夹紧块(24),夹紧块(24)和限位块(31)构成矩形的夹紧空间;夹紧块(24)上背离夹紧空间的面上固定设置有两个弹簧推杆(25),两个弹簧推杆(25)均连接有推力杆(26),推力杆(26)由两段连杆铰接而成,推力杆(26)的一端与弹簧推杆(25)铰接,另一端与底板铰接,两个推力杆(26)之间通过连接杆连接;连接杆上设置有回转杆(27),回转杆(27)铰接连接有驱动杆(32),驱动杆(32)的端部固定连接到丝杠滑块(34)上;直流电机(36)和轴承座(33)均固定设置在底板上,直流电机(36)的输出端连接有丝杠(35),丝杠滑块(34)设置在丝杠(35)上;夹紧定位台上方设置光学显微镜。7. The LED electrode automatic detection platform according to claim 5, characterized in that the clamping and positioning platform comprises a clamping block (24), a spring push rod (25), a push rod (26), a rotary rod (27) ), limit block (31), drive rod (32), bearing seat (33), lead screw slider (34), lead screw (35), DC motor (36) and bottom plate; the bottom plate is a rectangular plate, along the bottom plate A plurality of limit blocks (31) are evenly arranged on two adjacent right-angle sides, and clamping blocks (24) are arranged on the other two right-angle sides, and the clamping blocks (24) and the limit blocks (31) form a rectangle. two spring push rods (25) are fixedly arranged on the surface of the clamping block (24) facing away from the clamping space, and the two spring push rods (25) are connected with a push rod (26), (26) is hinged by two connecting rods, one end of the thrust rod (26) is hinged with the spring push rod (25), and the other end is hinged with the bottom plate, and the two thrust rods (26) are connected by a connecting rod; the connecting rod A rotary rod (27) is provided on the rotary rod (27), a driving rod (32) is hingedly connected to the rotary rod (27), and the end of the driving rod (32) is fixedly connected to the lead screw slider (34); the DC motor (36) and the bearing The seats (33) are fixedly arranged on the bottom plate, the output end of the DC motor (36) is connected with a lead screw (35), and the lead screw slider (34) is arranged on the lead screw (35); microscope. 8.根据权利要求5所述的一种LED电极自动化检测平台,其特征在于,底板的底部固定连接有四个连接件,四个连接件两两对称设置,且两个相对称的连接件之间的连线与另外两个连接件之间的连线垂直;连接件上设置有通孔,两个移动装置上的连接轴分别穿过相互对称的两个连接件设置;连接件能够沿连接轴滑动。8 . The automatic detection platform for LED electrodes according to claim 5 , wherein the bottom of the bottom plate is fixedly connected with four connecting pieces, the four connecting pieces are symmetrically arranged in pairs, and the two symmetrical connecting pieces The connecting line between the two connecting pieces is perpendicular to the connecting line between the other two connecting pieces; the connecting piece is provided with a through hole, and the connecting shafts on the two moving devices are respectively arranged through two mutually symmetrical connecting pieces; The shaft slides.
CN201822150108.5U 2018-12-19 2018-12-19 A kind of LED electrode automatic detection platform Expired - Fee Related CN209045491U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109473372A (en) * 2018-12-19 2019-03-15 长安大学 An automatic detection platform for LED electrodes
CN118816788A (en) * 2024-09-20 2024-10-22 广州市轻工技师学院(广州市轻工高级技工学校、广州市轻工高级职业技术培训学院) Electrode online detection mounting base

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109473372A (en) * 2018-12-19 2019-03-15 长安大学 An automatic detection platform for LED electrodes
CN118816788A (en) * 2024-09-20 2024-10-22 广州市轻工技师学院(广州市轻工高级技工学校、广州市轻工高级职业技术培训学院) Electrode online detection mounting base
CN118816788B (en) * 2024-09-20 2024-11-22 广州市轻工技师学院(广州市轻工高级技工学校、广州市轻工高级职业技术培训学院) Electrode on-line detection mounting seat

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Granted publication date: 20190628

Termination date: 20191219