CN209039232U - A kind of testosterone production wastewater treatment device - Google Patents
A kind of testosterone production wastewater treatment device Download PDFInfo
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Abstract
本实用新型公开了一种睾酮生产废水处理装置,包括反应罐以及安装在反应罐一侧底部的分层去水装置,所述分层去水装置通过管道连接至反应罐的顶部,且所述管道上连接有真空泵,所述真空泵和反应罐之间的管道上设置有三通电磁阀,所述反应罐内顶部设置有减压腔,所述减压腔底部设置有分层过滤装置,所述分层过滤装置的底部设置有处理腔,所述处理腔内设置有搅拌装置,且所述搅拌装置延伸至分层过滤装置中,通过反应罐将睾酮生产所产生的废水进行再次加工处理,将废水内的物质回收利用,降低了睾酮的生产成本,而且减少了废水中激素类废弃物的排量。
The utility model discloses a testosterone production wastewater treatment device, comprising a reaction tank and a layered dewatering device installed at the bottom of one side of the reaction tank, the layered dewatering device is connected to the top of the reaction tank through a pipeline, and the layered dewatering device is A vacuum pump is connected to the pipeline, a three-way solenoid valve is arranged on the pipeline between the vacuum pump and the reaction tank, a decompression chamber is arranged at the top of the reaction tank, and a layered filter device is arranged at the bottom of the pressure reduction chamber. The bottom of the layered filtration device is provided with a treatment chamber, and the treatment chamber is provided with a stirring device, and the stirring device extends into the layered filter device, and the waste water produced by the production of testosterone is processed again by the reaction tank, and the Recycling the substances in the wastewater reduces the production cost of testosterone and reduces the discharge of hormone wastes in the wastewater.
Description
技术领域technical field
本实用新型涉及废水处理领域,具体为一种睾酮生产废水处理装置。The utility model relates to the field of wastewater treatment, in particular to a testosterone production wastewater treatment device.
背景技术Background technique
制药工业废水主要包括抗生素生产废水、合成药物生产废水、中成药生产废水以及各类制剂生产过程的洗涤水和冲洗废水四大类。其废水的特点是成分复杂、有机物含里高、毒性大、色度深和含盐里高,特别是生化性很差,且间歇排放,属难处理的工业废水。随着我国医药工业的发展,制药废水已逐渐成为重要的污染源之一,如何处理该类废水是当今环境保护的一个难题。睾酮又称睾丸素、睾丸酮或睾甾酮,是一种类固醇荷尔蒙,由雄甾--烯二酮经氢化锂铝还原,二氧化锰氧化制得,传统的睾酮生产废水回收利用率低;且废水中激素类废弃物的排量高。The pharmaceutical industry wastewater mainly includes four categories: antibiotic production wastewater, synthetic drug production wastewater, Chinese patent medicine production wastewater, and washing water and flushing wastewater in the production process of various preparations. The wastewater is characterized by complex composition, high organic matter content, high toxicity, deep chroma and high salt content, especially poor biochemical properties and intermittent discharge, which is a difficult industrial wastewater to treat. With the development of my country's pharmaceutical industry, pharmaceutical wastewater has gradually become one of the important sources of pollution. How to deal with this type of wastewater is a difficult problem for environmental protection today. Testosterone, also known as testosterone, testosterone or testosterone, is a steroid hormone. It is obtained by the reduction of androsterone-enedione by lithium aluminum hydride and the oxidation of manganese dioxide. The recycling rate of traditional testosterone production wastewater is low; and wastewater High emission of hormone waste.
发明内容SUMMARY OF THE INVENTION
为了克服现有技术方案的不足,本实用新型提供一种睾酮生产废水处理装置,通过反应罐将睾酮生产所产生的废水进行再次加工处理,将废水内的物质回收利用,降低了睾酮的生产成本,而且减少了废水中激素类废弃物的排量,能有效的解决背景技术提出的问题。In order to overcome the deficiencies of the prior art solutions, the utility model provides a testosterone production wastewater treatment device, wherein the waste water produced by the testosterone production is processed again through a reaction tank, the substances in the wastewater are recycled, and the production cost of testosterone is reduced. Moreover, the discharge volume of hormone wastes in the wastewater can be reduced, which can effectively solve the problems raised by the background technology.
本实用新型解决其技术问题所采用的技术方案是:The technical scheme adopted by the utility model to solve its technical problems is:
一种睾酮生产废水处理装置,包括反应罐以及安装在反应罐一侧底部的分层去水装置,所述分层去水装置通过管道连接至反应罐的顶部,且所述管道上连接有真空泵,所述真空泵和反应罐之间的管道上设置有三通电磁阀,所述反应罐内顶部设置有减压腔,所述减压腔底部设置有分层过滤装置,所述分层过滤装置的底部设置有处理腔,所述处理腔内设置有搅拌装置,且所述搅拌装置延伸至分层过滤装置中,且所述减压腔和处理腔相对的反应罐的外壁上分别设置有第一投料口和第二投料口;A testosterone production wastewater treatment device, comprising a reaction tank and a layered dewatering device installed at the bottom of one side of the reaction tank, the layered dewatering device is connected to the top of the reaction tank by a pipeline, and the pipeline is connected with a vacuum pump , the pipeline between the vacuum pump and the reaction tank is provided with a three-way solenoid valve, the top of the reaction tank is provided with a decompression chamber, and the bottom of the decompression chamber is provided with a layered filter device. The bottom is provided with a processing chamber, a stirring device is arranged in the processing chamber, and the stirring device extends into the layered filtering device, and the outer wall of the reaction tank opposite the decompression chamber and the processing chamber is respectively provided with a first The feeding port and the second feeding port;
所述分层去水装置包括罐体,所述罐体的侧壁设置有可抽拉框体,所述可抽拉框体的内侧壁等间距设置有呈阶梯状的金属环框,所述金属环框的底部设置有分子筛,所述金属环框的内圈边缘设置有挡板,所述挡板上等间距阵列有若干条溢流缝,所述罐体的顶部设置有第三排料口,所述罐体的下端设置有出水口和排水阀。The layered dewatering device includes a tank body, the side wall of the tank body is provided with a drawable frame body, and the inner side wall of the drawable frame body is provided with stepped metal ring frames at equal intervals. The bottom of the metal ring frame is provided with a molecular sieve, the inner edge of the metal ring frame is provided with a baffle plate, the baffle plate is provided with a number of overflow slits in an equidistant array, and the top of the tank body is provided with a third discharge material The lower end of the tank body is provided with a water outlet and a drain valve.
进一步地,所述分层过滤装置包括上层滤网、中层滤网和下层滤网,所述搅拌装置包括设置在反应罐底部的驱动电机,所述驱动电机的输出轴连接有转轴,且所述转轴轴向延伸至上层滤网,且所述转轴位于上层滤网、中层滤网和下层滤网的上部的轴身上设置有搅拌桨叶。Further, the layered filtering device includes an upper filter screen, a middle layer filter screen and a lower layer filter screen, the stirring device includes a drive motor arranged at the bottom of the reaction tank, the output shaft of the drive motor is connected with a rotating shaft, and the The rotating shaft axially extends to the upper filter screen, and a stirring blade is arranged on the shaft body of the rotating shaft located on the upper part of the upper filter screen, the middle filter screen and the lower filter screen.
进一步地,所述上层滤网和搅拌桨叶之间的转轴的轴身上设置有硅胶锯齿刮片,且所述硅胶锯齿刮片和上层滤网的表面相贴合,位于搅拌桨叶和中层滤网之间的转轴的轴身上设置有硅胶平齿刮片。Further, the shaft body of the rotating shaft between the upper filter screen and the stirring paddle is provided with a silica gel serrated scraper, and the silica gel serrated scraper and the surface of the upper filter screen are attached, and are located in the stirring paddle and the middle filter. A silicone flat tooth scraper is arranged on the shaft body of the rotating shaft between the nets.
进一步地,所述处理腔的底端呈漏斗状,在所述处理腔的底端安装有排渣口,所述分层去水装置内设置有水分监测仪。Further, the bottom end of the treatment chamber is in the shape of a funnel, a slag discharge port is installed at the bottom end of the treatment chamber, and a moisture monitor is installed in the layered water removal device.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
(1)本实用新型的反应罐将睾酮生产所产生的废水进行再次加工处理,将废水内的物质回收利用,降低了睾酮的生产成本,而且减少了废水中激素类废弃物的排量;(1) the waste water produced by the production of testosterone is processed again by the reaction tank of the present utility model, the material in the waste water is recycled, the production cost of testosterone has been reduced, and the discharge of hormones waste in the waste water has been reduced;
(2)本实用新型的反应罐内设置有分层过滤装置,使物料之间充分的反应,将物料内的固体残渣充分的过滤掉,提高了所生产睾酮的质量;(2) a layered filter device is arranged in the reaction tank of the present utility model, so that sufficient reaction between the materials is made, and the solid residue in the material is fully filtered out, thereby improving the quality of the produced testosterone;
(3)本实用新型的反应罐的侧面设置有分层去水装置,在分层去水装置的内部设置有水分监测仪,用于检测废水中水分的含量,当含量达到一定的要求时从出水口排出,当废水中的水分含量不能达到要求时,便通过真空泵,将分层去水装置内的物料虹吸进反应罐内再次反应,从而降低所排水中激素类废弃物的含量,提高废水的利用率。(3) The side of the reaction tank of the present utility model is provided with a layered dewatering device, and a moisture monitor is arranged inside the layered dewatering device to detect the content of water in the waste water, and when the content reaches a certain requirement It is discharged from the water outlet. When the moisture content in the wastewater cannot meet the requirements, the vacuum pump will siphon the materials in the layered dewatering device into the reaction tank for re-reaction, thereby reducing the content of hormone waste in the discharged water and improving the wastewater. utilization rate.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;
图2为本实用新型的分层过滤装置结构示意图;Fig. 2 is the structural representation of the layered filtering device of the present invention;
图3为本实用新型的分层去水装置结构示意图。3 is a schematic structural diagram of the layered dewatering device of the present invention.
图中标号:Labels in the figure:
1-反应罐;2-分层去水装置;3-管道;4-真空泵;5-三通电磁阀;6-减压腔;7-分层过滤装置;8-处理腔;9-搅拌装置;10-排渣口;11-水分监测仪;1-reaction tank; 2-layered water removal device; 3-pipeline; 4-vacuum pump; 5-three-way solenoid valve; 6-decompression chamber; 7-layered filter device; 8-treatment chamber; 9-stirring device ; 10- slag outlet; 11- moisture monitor;
101-第一投料口;102-第二投料口;101-the first feeding port; 102-the second feeding port;
201-罐体;202-可抽拉框体;203-金属环框;204-分子筛;205-挡板;206-溢流缝;207-第三排料口;208-出水口;209-排水阀;201-tank body; 202-drawable frame body; 203-metal ring frame; 204-molecular sieve; 205-baffle plate; 206-overflow joint; 207-third discharge port; 208-water outlet; 209-drainage valve;
701-上层滤网;702-中层滤网;703-下层滤网;701-upper filter; 702-middle filter; 703-lower filter;
901-驱动电机;902-转轴;903-搅拌桨叶;904-硅胶锯齿刮片;905-硅胶平齿刮片。901-drive motor; 902-rotating shaft; 903-stirring blade; 904-silicon sawtooth scraper; 905-silicone flat-tooth scraper.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
如图1至图3所示,本实用新型提供了一种睾酮生产废水处理装置,包括反应罐1以及安装在反应罐1一侧底部的分层去水装置2,分层去水装置2通过管道3连接至反应罐1的顶部,管道3分成两股与反应罐1相连,一股管道3上连接有真空泵4,真空泵4和反应罐1之间的管道3上设置有三通电磁阀5,另一股管道3直接与反应罐1相连接,在反应罐1内顶部设置有减压腔6,真空泵4用于减压腔6内物料减压,并通过三通电磁阀5控制减压腔6内的压力。As shown in Figure 1 to Figure 3, the utility model provides a testosterone production wastewater treatment device, comprising a reaction tank 1 and a layered dewatering device 2 installed at the bottom of one side of the reaction tank 1, and the layered dewatering device 2 passes through The pipeline 3 is connected to the top of the reaction tank 1, the pipeline 3 is divided into two shares and is connected to the reaction tank 1, a vacuum pump 4 is connected on the one pipeline 3, and the pipeline 3 between the vacuum pump 4 and the reaction tank 1 is provided with a three-way solenoid valve 5, The other pipeline 3 is directly connected with the reaction tank 1, and a decompression chamber 6 is arranged on the top of the reaction tank 1. The vacuum pump 4 is used to decompress the materials in the decompression chamber 6, and the decompression chamber is controlled by a three-way solenoid valve 5. pressure within 6.
在本实施方式中,在减压腔6底部设置有分层过滤装置7,分层过滤装置7的底部设置有处理腔8,处理腔8内设置有搅拌装置9,且搅拌装置9延伸至分层过滤装置7中,分层过滤装置7包括上层滤网701、中层滤网702和下层滤网703,搅拌装置9包括设置在反应罐1底部的驱动电机901,驱动电机901的输出轴连接有转轴902,且转轴902轴向延伸至上层滤网701,且转轴902位于上层滤网701、中层滤网702和下层滤网703的上部的轴身上设置有搅拌桨叶903,驱动电机901带动搅拌桨叶903转动,从而将处理腔8内物料进行充分的混合,减少物料的反应时间,提高生产效率。In this embodiment, a layered filtering device 7 is arranged at the bottom of the decompression chamber 6, a processing chamber 8 is arranged at the bottom of the layered filtering device 7, and a stirring device 9 is arranged in the processing chamber 8, and the stirring device 9 extends to In the layer filter device 7, the layer filter device 7 includes an upper layer filter screen 701, a middle layer filter screen 702 and a lower layer filter screen 703, and the stirring device 9 includes a drive motor 901 arranged at the bottom of the reaction tank 1, and the output shaft of the drive motor 901 is connected with a The rotating shaft 902, and the rotating shaft 902 axially extends to the upper filter screen 701, and the rotating shaft 902 is located on the upper shaft body of the upper filter screen 701, the middle layer filter screen 702 and the lower layer filter screen 703. A stirring blade 903 is provided, and the driving motor 901 drives the stirring The paddle 903 rotates, so that the materials in the processing chamber 8 are fully mixed, the reaction time of the materials is reduced, and the production efficiency is improved.
进一步说明的是,上层滤网701和搅拌桨叶903之间的转轴902的轴身上设置有硅胶锯齿刮片904,且硅胶锯齿刮片904和上层滤网701的表面相贴合,位于搅拌桨叶903和中层滤网702之间的转轴902的轴身上设置有硅胶平齿刮片905,转轴902在转动的过程中硅胶锯齿刮片904和硅胶平齿刮片905将吸附在滤网上的杂质进行刮除,防止杂质造成滤网堵塞,搅拌桨叶903还使物料之间充分的反应,物料内的固体残渣经过上层滤网701、中层滤网702和下层滤网703充分的过滤,提高了所回收睾酮的质量。It is further explained that the shaft body of the rotating shaft 902 between the upper filter screen 701 and the stirring paddle 903 is provided with a silica gel saw tooth scraper 904, and the silica gel saw tooth scraper 904 is in contact with the surface of the upper filter screen 701 and is located at the stirring paddle. The shaft body of the rotating shaft 902 between the leaves 903 and the middle filter screen 702 is provided with a silicone flat tooth scraper 905. During the rotation of the rotating shaft 902, the silica gel tooth scraper 904 and the silicone flat tooth scraper 905 will adsorb the impurities on the filter screen. Scraping is carried out to prevent impurities from causing the filter screen to be blocked. The stirring blade 903 also makes the materials fully react, and the solid residue in the material is fully filtered through the upper filter screen 701, the middle filter screen 702 and the lower filter screen 703, which improves the efficiency of the filter. The mass of testosterone recovered.
在本实施方式中,在减压腔6和处理腔8相对的反应罐1的外壁上分别设置有第一投料口101和第二投料口102,用于向反应罐1内投放物料。In this embodiment, a first feeding port 101 and a second feeding port 102 are respectively provided on the outer wall of the reaction tank 1 opposite the decompression chamber 6 and the processing chamber 8 for feeding materials into the reaction tank 1 .
进一步说明的是,分层去水装置2包括罐体201,罐体201的侧壁设置有可抽拉框体202,将可抽拉框体202拉出罐体201外,方便清理分子筛204所吸附的杂质,在可抽拉框体202的内侧壁等间距设置有呈阶梯状的金属环框203,金属环框203的底部设置有分子筛204,金属环框203的内圈边缘设置有挡板205,挡板205上等间距阵列有若干条溢流缝206,在罐体201的顶部设置有第三排料口207,第三排料口207与反应罐1内的处理腔8相通,处理腔8内反应后的物料经过第三排料口207进入分层去水装置2,经过呈阶梯状的金属环框203上的分子筛204层层过滤或经过挡板205上的溢流缝206流出,经过二次过滤,减少废水中杂质的含量,提高了所回收睾酮的质量。It is further explained that the layered dewatering device 2 includes a tank body 201, the side wall of the tank body 201 is provided with a drawable frame body 202, and the drawable frame body 202 is pulled out of the tank body 201 to facilitate cleaning of the molecular sieve 204. For the adsorbed impurities, stepped metal ring frames 203 are arranged at equal intervals on the inner sidewall of the drawable frame body 202, molecular sieves 204 are arranged at the bottom of the metal ring frame 203, and baffles are arranged on the inner edge of the metal ring frame 203 205, there are several overflow slits 206 in an array of equal intervals on the baffle plate 205, and a third discharge port 207 is provided on the top of the tank 201. The third discharge port 207 is communicated with the treatment chamber 8 in the reaction tank 1, and the The reacted material in the cavity 8 enters the layered dewatering device 2 through the third discharge port 207, and is filtered layer by layer through the molecular sieve 204 on the stepped metal ring frame 203 or flows out through the overflow slot 206 on the baffle 205. , After secondary filtration, the content of impurities in the waste water is reduced, and the quality of the recovered testosterone is improved.
进一步说明的是,分层去水装置2内设置有水分监测仪11,水分监测仪11用于检测废水中水分的含量,并通过单片机等软件控制,罐体201的下端设置有出水口208和排水阀209,当水分监测仪11检测废水中的水分含量达到可排放的要求时,单片机控制排水阀209打开,处理后的废水从出水口208排出,当废水中的水分含量不能达到排放要求时,便控制与管道3相连接的三通电磁阀5,通过真空泵4将分层去水装置2内的物料虹吸进反应罐1内再次反应,从而降低所排水中激素类废弃物的含量,提高废水的利用率。It is further illustrated that the layered dewatering device 2 is provided with a moisture monitor 11, the moisture monitor 11 is used to detect the moisture content in the waste water, and is controlled by software such as a single-chip microcomputer, and the lower end of the tank body 201 is provided with a water outlet 208 and a water outlet. Drain valve 209. When the moisture monitor 11 detects that the water content in the wastewater reaches the dischargeable requirement, the single-chip microcomputer controls the drain valve 209 to open, and the treated wastewater is discharged from the water outlet 208. When the water content in the wastewater cannot meet the discharge requirement , then control the three-way solenoid valve 5 connected with the pipeline 3, through the vacuum pump 4, the material in the layered dewatering device 2 is siphoned into the reaction tank 1 to react again, thereby reducing the content of hormone waste in the drained water, increasing the utilization of wastewater.
在本实施方式中,处理腔8的底端呈漏斗状,在处理腔8的底端安装有排渣口10,反应后的物料沉淀在处理腔8的底端,通过排渣口10排出。In this embodiment, the bottom end of the treatment chamber 8 is funnel-shaped, and a slag discharge port 10 is installed at the bottom end of the treatment chamber 8 .
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention may be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments are to be considered in all respects as exemplary and not restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is therefore intended that the All changes within the meaning and range of the required equivalents are embraced within the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
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