CN209036640U - A kind of sponge beveler - Google Patents
A kind of sponge beveler Download PDFInfo
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- CN209036640U CN209036640U CN201821762354.XU CN201821762354U CN209036640U CN 209036640 U CN209036640 U CN 209036640U CN 201821762354 U CN201821762354 U CN 201821762354U CN 209036640 U CN209036640 U CN 209036640U
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- sponge
- rack
- chamfering
- workbench
- beveler
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- 230000005540 biological transmission Effects 0.000 claims abstract description 16
- 230000003028 elevating effect Effects 0.000 claims abstract description 14
- 238000003825 pressing Methods 0.000 claims abstract description 4
- 230000001939 inductive effect Effects 0.000 claims description 5
- 230000008450 motivation Effects 0.000 claims description 2
- 238000005520 cutting process Methods 0.000 abstract description 6
- 238000003754 machining Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- BVPWJMCABCPUQY-UHFFFAOYSA-N 4-amino-5-chloro-2-methoxy-N-[1-(phenylmethyl)-4-piperidinyl]benzamide Chemical compound COC1=CC(N)=C(Cl)C=C1C(=O)NC1CCN(CC=2C=CC=CC=2)CC1 BVPWJMCABCPUQY-UHFFFAOYSA-N 0.000 description 4
- 241000628997 Flos Species 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 230000005611 electricity Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000013500 data storage Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000007514 turning Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The utility model provides a kind of automatic cutting, height and the adjustable sponge beveler of stroke, including rack, transmission system, workbench, presses continuous system and chamfering system；Transmission system includes the driving motor connecting with upper rack, and the shaft end of driving motor is provided with gear, wheel and rack engaged transmission, and rack gear is mounted on workbench lower part；Pressing continuous system includes the support frame connecting with plane on workbench, and multiple cylinders are equipped on support frame, and cylinder is connect with continuous device is pressed jointly, is provided with height-adjustable limited block between continuous device and workbench pressing；Chamfering system includes the chamfering motor connecting with rack, and the output shaft of chamfering motor is equipped with cutter, and elevating mechanism, the distance between the adjustable chamfering motor of elevating mechanism and workbench are provided between chamfering motor and rack.The sponge beveler realizes sponge mechanization chamfering high in machining efficiency, that standardization level is high.
Description
Technical field
The utility model relates to field of machining, and in particular to a kind of sponge beveler.
Background technique
Sponge in sofa industry using extremely wide, producer into sponge be mostly cuboid sponge, in production pillow, lean on
It needs to carry out chamfer machining to sponge when the products such as back；Existing process is all that aritificial cut-off is completed, low efficiency, labor intensity
Greatly.Due to the difference of manual operation, the sponge chamfer dimesion degree of being standardized into cut out is relatively low, and cutting process generates greatly
Clast is measured, working environment is polluted.
Summary of the invention
To solve the above-mentioned problems, the utility model provides a kind of automatic cutting, height and the adjustable sponge chamfering of stroke
Machine realizes sponge mechanization chamfering high in machining efficiency, that standardization level is high.
To achieve the goals above, the utility model takes following technical solution:
A kind of sponge beveler, including the continuous system of rack, transmission system, workbench, pressure and chamfering system；
The transmission system includes driving motor, and the driving motor is connect with upper rack, the axis of the driving motor
End is provided with gear, the wheel and rack engaged transmission, and the rack gear is mounted on workbench lower part；
The continuous system of the pressure includes the support frame connecting with plane on workbench, and multiple gas are equipped on support frame as described above
Cylinder, the actuating station of the multiple cylinder are connect with continuous device is pressed jointly, are provided between the continuous device of pressure and workbench height-adjustable
Limited block；
The chamfering system includes the chamfering motor connecting with rack, and the output shaft of the chamfering motor is equipped with cutter,
Elevating mechanism is provided between the chamfering motor and rack, between the adjustable chamfering motor of the elevating mechanism and workbench
Distance；
Collecting hood is provided with outside the cutter, the collecting hood is connect with elevating mechanism, the arrival end of the collecting hood
Above sponge, the outlet end of the collecting hood is connected with blower by flexible pipe, and the outlet of blower is connect with collecting bag.
Preferably, the elevating mechanism includes the lifting seat connecting with driving motor, and the lifting seat and screw rod cooperate, institute
It states screw rod end and handwheel is installed, the screw rod is fixedly connected with rack, is respectively equipped in the two sides of screw rod in the rack
One guide rail, first guide rail and the first sliding block cooperate, and first sliding block is connect with lifting seat.
Preferably, the driving motor is stepper motor or servo motor.
Preferably, sliding equipment is provided between the rack and workbench, the sliding equipment includes connecting with rack
The second guide rail, second guide rail and the second sliding block cooperate, and second sliding block is connect with workbench lower plane.
Preferably, the inductive switch for positioning table is installed in the rack.
Preferably, it is provided with long slot hole on the limited block, passes through long slot hole, the position of adjustable limit block on the table
Set height.
Preferably, shield is installed outside the chamfering motor and elevating mechanism.
Preferably, the sponge beveler further includes control system, and the control system includes control cabinet, the control cabinet
Contactor, breaker, power switch, emergency stop switch, controller and touch screen are installed.
The utility model has the beneficial effects that
(1) the utility model is by the cooperation of transmission system, the continuous system of pressure and chamfering system, it can be achieved that carrying out machine to sponge
Tool chamfering, self-feeding in chamfer process are high-efficient, speed is fast.
(2) chamfering motor is from elevating mechanism connection, the setting of limited block, it can be achieved that different thickness on same beveler
The sponge of degree carries out chamfering.
(3) the pressure silk floss device of cylinder driving is swift in motion, accurate positioning is, it can be achieved that repeatedly back and forth position sponge.
(4) the sponge clast under cutting can be delivered to collecting bag by the setting of collecting hood in time, not influence chamfering just
It often carries out, reduces environmental pollution, Optimization Work environment.
Detailed description of the invention
In order to illustrate the technical solutions in the embodiments of the present application or in the prior art more clearly, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of application for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is the utility model of the whole structure diagram one；
Fig. 2 is the enlarged drawing of A in Fig. 1；
Fig. 3 is the utility model of the whole structure diagram two；
Fig. 4 is the utility model of the whole structure diagram three；
Fig. 5 is the enlarged drawing of B in Fig. 4；
Fig. 6 is the enlarged drawing of C in Fig. 4；
Fig. 7 is the utility model overall structure main view；
Fig. 8 is D-D cross-sectional view in Fig. 7；
Fig. 9 is the utility model overall structure top view；
Figure 10 is E-E cross-sectional view in Fig. 9；
Figure 11 is chamfering motor and tool-setting diagram；
Figure 12 is sponge chamfering cross-reference figure；
Figure 13 is the utility model electrical structure diagram；
The utility model electrical structure diagram；
In figure: 1, shield, 2, collecting hood, 3, support frame, 4, the continuous device of pressure, 5, cylinder, 6, rack, 7, workbench, 8, sea
Silk floss, 9, screw, 10, limited block, 11, gear, 12, rack gear, 13, driving motor, the 14, second sliding block, the 15, second guide rail, 16, hand
Wheel, 17, screw rod, 18, bearing, the 19, first guide rail, 20, screw, the 21, first sliding block, 22, bearing block, 23, chamfering motor, 24,
Cutter, 25, inductive switch, 26, lifting support base, 27, sleeve.
Specific embodiment
Below in conjunction with the attached drawing in the embodiment of the present application, technical solutions in the embodiments of the present application carries out clear, complete
Whole description, it is clear that described embodiments are only a part of embodiments of the present application, instead of all the embodiments.It is based on
Embodiments herein, every other reality obtained by those of ordinary skill in the art without making creative efforts
Example is applied, shall fall in the protection scope of this application.
In the description of the present invention, it should be understood that term " on ", "lower", "front", "rear", "left", "right",
The orientation or positional relationship of the instructions such as "top", "bottom", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, and is only
For ease of description the utility model and simplify description, rather than the device or element of indication or suggestion meaning must have it is specific
Orientation, be constructed and operated in a specific orientation, therefore should not be understood as limiting the present invention.
In addition, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance
Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or
Implicitly include one or more of the features.
In the description of the present invention, unless otherwise clearly defined and limited, term " installation ", " connected ", " company
Connect ", " fixation " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integral；It can be
Mechanical connection, is also possible to be electrically connected；It can be directly connected, two can also be can be indirectly connected through an intermediary
The interaction relationship of connection or two elements inside element.It for the ordinary skill in the art, can be specific
Situation understands the concrete meaning of above-mentioned term in the present invention.
As described in the background art, traditional technology carries out chamfering to sponge and all uses aritificial cut-off, and speed is slow, efficiency
Low, the chamfer quality cut out is irregular.For this purpose, the utility model discloses a kind of sponge beveler as Figure 1-10 shows.
The rack of the sponge beveler is welded to form using rectangular tube or angle steel, ageing treatment after welding.It is welded at supporting leg
Reinforcing rib is connect, to increase overall stability.As shown in Figure 4, Figure 5, driving motor 13, transmission electricity are installed on the top of rack 6
The shaft end of machine 13 is equipped with gear 11,12 engaged transmission of gear 11 and rack gear, and rack gear 12 is mounted on the lower plane of workbench 7.This
The rack-and-pinion at place is only to realize transmission purpose setting, it is preferred to use straight spur gear and spur rack can meet use and want
It asks.Gear 11 and rack gear 12 are quenched after processing is completed and quench, and final hardness should reach 50-55HRC.As shown in figs. 4 and 6, exist
The lower plane of workbench 7 is equipped with the second sliding block 14, and the second sliding block 14 and the second guide rail 15 cooperate, and the second guide rail 15 is mounted on machine
The upper plane of frame 6.15 preferred amount of the second guide rail herein is two, and the front-rear center line about rack 6 is symmetrically installed, every
Two the second sliding blocks 15 are equipped on second guide rail 15, the second sliding block 15 is symmetrically installed about the left and right center line of workbench 7.To increase
Reduce overall weight while adding 15 intensity of workbench, bracket is welded into using rectangular tube, plane is connected with screw on bracket
Plate.Inductive switch 25 is installed on the left of rack, the position for incuding workbench 7 exists, and resets convenient for displacement.
As shown in Fig. 1, Fig. 3, Fig. 7, in the top of workbench 7, continuous system is pressed in setting, and the continuous system of the pressure includes and work
The support frame 3 of the upper plane connection of platform 15, support frame as described above is inverted u-shaped, and two supporting legs are connect with the upper plane of workbench 7,
Multiple cylinders 5 are installed on the crossbeam of support frame 3, the quantity of cylinder 5 is preferably two herein, and the stroke of cylinder is 80mm, work
Make pressure 0.1-0.2MPa.The actuating station of two cylinders 5, i.e. piston rod end connects with continuous device 4 is pressed jointly, and pressure silk floss device 4 can be
It moves up and down under the drive of cylinder 5, realizes the fixation and release to sponge 8.As shown in Figure 1 and Figure 2, continuous device 4 and workbench are being pressed
Limited block 10 is installed, limited block is two, is located at two supporting leg positions of support frame 3 between 7.It is provided on limited block 10
Long slot hole, screw 9 pass through long slot hole and are threadedly coupled with the supporting leg of support frame 3, adjust between long slot hole and supporting leg up and down
The height of limited block 10 on the table 7 can be adjusted in position, carries out the compression time limit convenient for sponge of the cylinder to different height
Position.
As shown in Fig. 2, Fig. 8, Figure 11, the rear of workbench is provided with chamfering system, chamfering system and the fixed peace of rack 6
Dress.Installation sleeve 27 on the output shaft of chamfering motor 23, cartridge exterior are set with cutter 24, and the shape of cutter 24 can be according to sponge
Processing request select arc-shaped or linear type, there is the protrusion of similar needle dress on surface, and the spacing of two neighboring protrusion is 5mm, cloth
The machined surface of full entire cutter, cutter inner hole are provided with keyway, are keyed with motor, and motor axis center has the wire hole of M6, and key connects
It connects and then with screw connection, realizes that the fixation of circumferential and axial, such method installation, convenient disassembly are conveniently replaceable cutter.
Collecting hood 2 is provided with outside cutter 24, the arrival end of collecting hood 2 is located at 8 top of sponge, and the outlet end of collecting hood 2 passes through soft
Property pipe connect blower, by the power of blower, the sponge clast under cutting is collected through collecting hood, it is then defeated through flexible pipe
It is centrally stored to be sent to collecting bag progress.
As shown in Fig. 7, Fig. 8, Fig. 9, Figure 10, chamfering motor 23 is mounted on the left side of motor cabinet, preferably three asynchronous electricity
Motivation, the right middle section and 20 detachable connection of screw of motor cabinet, the right side front and rear part of motor cabinet is separately installed with
First sliding block 21, shown first sliding block 21 are coupled with the first guide rail 19.First guide rail 19 is mounted on lifting support base 26
The another side of side, lifting support base 26 is connect with rack.In the side of lifting support base 26, among two first guide rails 19, peace
Equipped with the screw rod 17 cooperated with screw 20, about 17 lead screw is respectively equipped with bearing 18, and bearing 18 is mounted on inside bearing block 22.Silk
The upper end of thick stick 17 is equipped with handwheel 16.Shield is installed outside chamfering motor 23 and elevating mechanism, for preventing dust from falling
The thread pitch for entering screw rod and screw, influences transmission accuracy and transmission stability.
Below for processing 1300mm × 1000mm × 80mm specification sponge, the course of work of the device is retouched
It states:
1, power on button booting is pressed, the specification of sponge is input to touch screen control system and carries out data storage.
2, point touching screen Aligning control starts driving motor 13, and driving motor 13 is run, and band moving gear 11 rotates, rack gear
12 drive workbench 7 to advance to the left under the transmission of gear 11, after inductive switch 25 senses workbench 7, into control
The heart sends signal, and control centre controls driving motor 13 and shuts down, and the stopping of workbench 7 is run to the left, Aligning control success.
3, sponge 8 is put on workbench 7, position of the limited block 10 on 3 supporting leg of support frame is adjusted according to sponge height
It sets, it is when the top of limited block 10 is apart from sponge tip 5mm that limited block 10 is fixed with screw 9.Rotate handwheel 16, screw rod 17 with
Rotation, screw 20 along screw rod 17 go up and down, chamfering motor 23 is also gone up and down under the drive of screw 20, so as to adjust cutter
24 height, after cutter to be transferred to the position of suitable cutting sponge 8, point touching screen starts to process, and cylinder 5 pushes, and presses continuous device 4
It is run down under the drive of cylinder 5 and pushes down sponge 8, stop decline when pressing 4 both ends of continuous device to be pressed onto hard limited block 10, at this point, pressure
Continuous device 4 is pressed into sponge 5mm, and sponge is fixed, while sponge will not be made to have excessive deformation.Blower starts simultaneously, falls after 0.5s
Angle motor 23 starts turning, and the driving motor 13 below 2s aftertable 7 starts to start, and the beginning of workbench 7 is advanced to the right, at this time
Sponge 8 is processed circular arc or chamfering by cutter 24, while the clast of generation is sucked flexible pipe through collecting hood 2 by blower.When adding
After work to setting stroke, successively control driving motor 13 stops system automatically, and the chamfering motor 23 with cutter 24 stops, blower
Out of service, cylinder 5 playbacks, and after the sponge after chamfering is taken out, Aligning control button on point touching screen, workbench 7 is to the left
It advances until the stopping of origin position, is put into blank and continues new round processing.
Processing front and back sponge chamfering state vs are as shown in figure 12.
The foregoing description of the disclosed embodiments makes professional and technical personnel in the field can be realized or use the application.
Various modifications to these embodiments will be readily apparent to those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the application.Therefore, the application
It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one
The widest scope of cause.
Claims (8)
1. a kind of sponge beveler, which is characterized in that including rack, transmission system, workbench, press continuous system and chamfering system；
The transmission system includes driving motor, and the driving motor is connect with upper rack, and the shaft end of the driving motor is set
It is equipped with gear, the wheel and rack engaged transmission, the rack gear is mounted on workbench lower part；
The continuous system of the pressure includes the support frame connecting with plane on workbench, and multiple cylinders, institute are equipped on support frame as described above
The actuating station for stating multiple cylinders is connect with continuous device is pressed jointly, is provided with height-adjustable limit between continuous device and workbench pressing
Block；
The chamfering system includes the chamfering motor connecting with rack, and the output shaft of the chamfering motor is equipped with cutter, described
Be provided with elevating mechanism between chamfering motor and rack, between the adjustable chamfering motor of the elevating mechanism and workbench away from
From；
Collecting hood is provided with outside the cutter, the collecting hood is connect with elevating mechanism, and the arrival end of the collecting hood is located at
Above sponge, the outlet end of the collecting hood is connected with blower by flexible pipe, and the outlet of blower is connect with collecting bag.
2. a kind of sponge beveler as described in claim 1, which is characterized in that the elevating mechanism includes connecting with driving motor
The lifting seat connect, the lifting seat and screw rod cooperate, and the screw rod end is equipped with handwheel, the screw rod and the fixed company of rack
It connecing, the first guide rail is respectively installed in the two sides of screw rod in the rack, first guide rail and the first sliding block cooperate, and described first
Sliding block is connect with lifting seat.
3. a kind of sponge beveler as claimed in claim 2, which is characterized in that the driving motor is stepper motor or servo
Motor.
4. a kind of sponge beveler as described in claim 1, which is characterized in that be provided with cunning between the rack and workbench
Motivation structure, the sliding equipment include the second guide rail connecting with rack, and second guide rail and the second sliding block cooperate, and described the
Two sliding blocks are connect with workbench lower plane.
5. a kind of sponge beveler as described in claim 1, which is characterized in that be equipped in the rack for positioning work
The inductive switch of platform.
6. a kind of sponge beveler as described in claim 1, which is characterized in that be provided with long slot hole on the limited block, lead to
Cross long slot hole, the position height of adjustable limit block on the table.
7. a kind of sponge beveler as described in claim 1, which is characterized in that peace outside the chamfering motor and elevating mechanism
Equipped with shield.
8. a kind of sponge beveler as described in claim 1, which is characterized in that the sponge beveler further includes control system
System, the control system includes control cabinet, and the control cabinet is equipped with contactor, breaker, power switch, emergency stop switch, control
Device and touch screen processed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821762354.XU CN209036640U (en) | 2018-10-30 | 2018-10-30 | A kind of sponge beveler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821762354.XU CN209036640U (en) | 2018-10-30 | 2018-10-30 | A kind of sponge beveler |
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| Publication Number | Publication Date |
|---|---|
| CN209036640U true CN209036640U (en) | 2019-06-28 |
Family
ID=67039060
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821762354.XU Active CN209036640U (en) | 2018-10-30 | 2018-10-30 | A kind of sponge beveler |
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| Country | Link |
|---|---|
| CN (1) | CN209036640U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109278093A (en) * | 2018-10-30 | 2019-01-29 | 济南迈顿数控设备有限公司 | A sponge chamfering machine |
-
2018
- 2018-10-30 CN CN201821762354.XU patent/CN209036640U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109278093A (en) * | 2018-10-30 | 2019-01-29 | 济南迈顿数控设备有限公司 | A sponge chamfering machine |
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