CN209035925U - Automatic clamping machine - Google Patents
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- CN209035925U CN209035925U CN201821929650.4U CN201821929650U CN209035925U CN 209035925 U CN209035925 U CN 209035925U CN 201821929650 U CN201821929650 U CN 201821929650U CN 209035925 U CN209035925 U CN 209035925U
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- 238000009434 installation Methods 0.000 claims abstract description 36
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 25
- 230000033764 rhythmic process Effects 0.000 claims abstract description 4
- 230000002441 reversible effect Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000007743 anodising Methods 0.000 abstract description 3
- 238000011900 installation process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
本实用新型属于阳极氧化处理装备技术领域,具体涉及一种自动装夹机。所述的自动装夹机包括皮带运输机、自动装夹机安装装置和翻转装置;皮带运输机与自动装夹机安装装置相连,皮带运输机将夹子按照一定节拍传送给自动装夹机安装装置,导电杆由自动装夹机安装装置的u型固定滚轮固定位置后,导电杆固定气缸推动u型固定滚轮移动,实现导电杆的位置确定。翻转装置固定在自动装夹机安装装置的下方,当铝合金型材放在翻转装置的托架上平面时,翻转装置的顶出气缸推动翻块,使铝合金型材翻转90度,使铝合金型材有一平面与导电杆平面接触。本实用新型实现了铝合金型材与导电杆的自动化安装,达到提高生产效率,减少安装人员人数的目的。
The utility model belongs to the technical field of anodizing treatment equipment, in particular to an automatic clamping machine. The automatic clamping machine includes a belt conveyor, an automatic clamping machine installation device and a turning device; the belt conveyor is connected with the automatic clamping machine installation device, and the belt conveyor transmits the clips to the automatic clamping machine installation device according to a certain rhythm. After the position is fixed by the u-shaped fixed roller of the installation device of the automatic clamping machine, the fixed cylinder of the conductive rod pushes the u-shaped fixed roller to move to realize the position determination of the conductive rod. The flipping device is fixed below the installation device of the automatic clamping machine. When the aluminum alloy profile is placed on the upper plane of the bracket of the flipping device, the ejection cylinder of the flipping device pushes the flip block, so that the aluminum alloy profile is turned 90 degrees, so that the aluminum alloy profile is turned over 90 degrees. There is a plane in contact with the conductive rod plane. The utility model realizes the automatic installation of the aluminum alloy profile and the conductive rod, and achieves the purpose of improving the production efficiency and reducing the number of installation personnel.
Description
技术领域technical field
本实用新型属于阳极氧化处理装备技术领域,具体涉及一种自动装夹机。The utility model belongs to the technical field of anodizing treatment equipment, in particular to an automatic clamping machine.
背景技术Background technique
铝合金型材阳极氧化处理前,要将铝合金型材一根一根地安装到导电杆上,目前,国内外铝合金型材生产企业都是由人工通过手工锤打来完成铝合金型材与导电杆的安装工作。其安装过程是非常辛苦的,且生产效率不高;本安装工序若能采用自动化安装方法,既能减轻工人的劳动强度,提高生产效率,又能保证铝合金型材安装尺寸的一致性,该实用新型将能创造巨大的经济效益与社会效益。Before the anodizing treatment of aluminum alloy profiles, the aluminum alloy profiles should be installed on the conductive rods one by one. At present, domestic and foreign aluminum alloy profile manufacturers are manually hammered to complete the aluminum alloy profiles and conductive rods. Installation works. The installation process is very laborious, and the production efficiency is not high; if the automatic installation method can be used in this installation process, it can not only reduce the labor intensity of workers, improve production efficiency, but also ensure the consistency of the installation size of aluminum alloy profiles. The new type will be able to create huge economic and social benefits.
实用新型内容Utility model content
本实用新型首先将铝合金型材翻转一定角度,然后通过机械手将夹子从运输机中取出,由气缸推动装夹机械手将夹子安装于铝合金型材与导电杆上,本实用新型的目的是实现铝合金型材与导电杆的自动化安装,以达到提高生产效率,减少安装人员人数的目的。In the utility model, the aluminum alloy profile is first turned over to a certain angle, and then the clip is taken out from the conveyor through the manipulator, and the clip is installed on the aluminum alloy profile and the conductive rod by the cylinder pushing the clamping manipulator. The purpose of the utility model is to realize the aluminum alloy profile. Automated installation with conductive rods to improve production efficiency and reduce the number of installers.
本实用新型的技术方案如下:The technical scheme of the present utility model is as follows:
自动装夹机在铝合金型材两端各安装一台,两台自动装夹机对铝合金型材同步装夹。One automatic clamping machine is installed at each end of the aluminum alloy profile, and the two automatic clamping machines are synchronously clamped to the aluminum alloy profile.
一种自动装夹机,包括皮带运输机、自动装夹机安装装置和翻转装置;皮带运输机与自动装夹机安装装置相连,皮带运输机将夹子按照一定节拍传送给自动装夹机安装装置,导电杆由自动装夹机安装装置的u型固定滚轮固定位置后,导电杆固定气缸推动u型固定滚轮移动,实现导电杆的位置确定。An automatic clamping machine includes a belt conveyor, an automatic clamping machine installation device and a turning device; the belt conveyor is connected with the automatic clamping machine installation device, and the belt conveyor transmits the clips to the automatic clamping machine installation device according to a certain rhythm. After the position is fixed by the u-shaped fixed roller of the installation device of the automatic clamping machine, the fixed cylinder of the conductive rod pushes the u-shaped fixed roller to move to realize the position determination of the conductive rod.
自动装夹机安装装置的机械手将夹子从皮带运输机取出,停放在装夹位置;翻转装置固定在自动装夹机安装装置的下方,当铝合金型材放在翻转装置的托架上平面时,翻转装置的顶出气缸推动翻块,使铝合金型材翻转90度,使铝合金型材有一平面与导电杆平面接触;y向气缸推动装夹手将夹子推向导电杆与铝合金型材,夹子将两者固定在一起。The manipulator of the installation device of the automatic clamping machine takes out the clip from the belt conveyor and parks it at the clamping position; the turning device is fixed under the installation device of the automatic clamping machine. When the aluminum alloy profile is placed on the plane of the bracket of the turning device, it is turned over The ejection cylinder of the device pushes the flip block, so that the aluminum alloy profile is turned 90 degrees, so that the aluminum alloy profile has a plane in contact with the conductive rod; are fixed together.
所述的自动装夹机安装装置包括导电杆固定气缸、导电杆气缸固定座、u型固定滚轮、机械手竖直气缸、竖直气缸固定座、导电杆固定气缸支架、机械手水平移动气缸、x向导轨、限位传感器、主支架和机械手;The installation device of the automatic clamping machine includes a conducting rod fixing cylinder, a conducting rod cylinder fixing seat, a u-shaped fixing roller, a manipulator vertical cylinder, a vertical cylinder fixing seat, a conducting rod fixing cylinder bracket, a manipulator horizontal moving cylinder, an x-direction Guide rails, limit sensors, main brackets and manipulators;
主支架为双层结构,主支架的顶层上表面固定机械手水平移动气缸、x向导轨和限位传感器,机械手水平移动气缸与x向导轨连接,带动x向导轨在横向运动;两个限位传感器固定在x向导轨的两侧,用于限制竖直气缸固定座的位置;x向导轨上固定竖直气缸固定座,竖直气缸固定座上固定机械手竖直气缸,机械手竖直气缸与x向导轨垂直,机械手竖直气缸伸出端固定机械手,机械手竖直气缸上下伸缩带动机械手在纵向运动。The main bracket is a double-layer structure. The upper surface of the top layer of the main bracket is fixed with the horizontal moving cylinder of the manipulator, the x-direction guide rail and the limit sensor. The horizontal moving cylinder of the manipulator is connected with the x-direction guide rail to drive the x-direction guide rail to move laterally; two limit sensors It is fixed on both sides of the x-direction guide rail to limit the position of the vertical cylinder holder; the vertical cylinder holder is fixed on the x-direction guide rail, and the manipulator vertical cylinder is fixed on the vertical cylinder holder, and the manipulator vertical cylinder is connected to the x-direction The guide rail is vertical, the extension end of the vertical cylinder of the manipulator fixes the manipulator, and the vertical cylinder of the manipulator extends up and down to drive the manipulator to move longitudinally.
导电杆固定气缸支架为V型结构,其底端固定在主支架的顶层上表面且与机械手水平移动气缸平行;导电杆固定气缸支架的上端与主支架的表面平行,导电杆固定气缸支架的上端固定导电杆气缸固定座,导电杆气缸固定座上固定导电杆固定气缸,导电杆固定气缸的输出端与u型固定滚轮相连,推动u型固定滚轮在横向运动,导电杆固定气缸与机械手水平移动气缸上下对齐。The conductive rod fixing cylinder bracket is a V-shaped structure, and its bottom end is fixed on the upper surface of the top layer of the main bracket and is parallel to the horizontal moving cylinder of the manipulator; the upper end of the conductive rod fixing cylinder bracket is parallel to the surface of the main bracket, and the upper end of the conductive rod fixing cylinder bracket is The conductive rod cylinder fixing seat is fixed, the conductive rod fixing cylinder is fixed on the conductive rod cylinder fixing seat, and the output end of the conductive rod fixing cylinder is connected with the u-shaped fixed roller, which pushes the u-shaped fixed roller to move laterally, and the conductive rod fixed cylinder moves horizontally with the manipulator The cylinders are aligned up and down.
所述的翻转装置固定在主支架的中间层,翻转装置包括固定座、托架、y向导轨、导轨座、y向限位传感器、y向气缸、顶出气缸、翻块和装夹手。y向导轨通过导轨座水平固定在主支架的中间层,y向导轨与x向导轨垂直,y向导轨上滑动固定y向气缸,y向气缸的伸出端固定装夹手,y向导轨的两侧分别固定y向限位传感器,用于限制y向气缸的滑动。y向导轨的顶端设有可翻转的翻块,翻块下部固定有顶出气缸,顶出气缸固定在托架上,托架通过固定座固定在主支架的侧边。The turning device is fixed on the middle layer of the main support, and the turning device includes a fixed seat, a bracket, a y-direction guide rail, a guide rail seat, a y-direction limit sensor, a y-direction air cylinder, an ejector cylinder, a turning block and a clamping hand. The y-direction guide rail is horizontally fixed on the middle layer of the main bracket through the guide rail seat. The y-direction guide rail is perpendicular to the x-direction guide rail. The y-direction guide rail slides on the y-direction guide to fix the y-direction cylinder. The y-direction limit sensors are respectively fixed on both sides to limit the sliding of the y-direction cylinder. The top of the y-direction guide rail is provided with a reversible flip block, the lower part of the flip block is fixed with an ejection cylinder, the ejection cylinder is fixed on the bracket, and the bracket is fixed on the side of the main bracket through the fixed seat.
所述的皮带运输机包括驱动滚、尾轮、皮带和皮带运输机支架;皮带运输机支架两端分别固定驱动滚和尾轮,皮带外套在驱动滚和尾轮上,驱动滚转动带动皮带旋转,夹子有序置于皮带上表面,实现将夹子传送到自动装夹机安装装置上。The belt conveyor includes a driving roller, a tail wheel, a belt and a belt conveyor bracket; the two ends of the belt conveyor bracket are respectively fixed to the driving roller and the tail wheel, the belt is covered on the driving roller and the tail wheel, and the driving roller rotates to drive the belt to rotate. Sequentially placed on the upper surface of the belt, the clips are transferred to the automatic clamping machine installation device.
本实用新型的有益效果:The beneficial effects of the present utility model:
1、由皮带运输机将夹子运送来,皮带运输机按照一定的时间间隔来输送夹子,由本实用新型机械手将夹子取出放在安装工位;2、当机械手将夹子安放于安装工位后,自动发信号于机械手水平移动气缸;3、由本实用新型的顶出气缸推动翻块来完成铝合金型材的翻转定位,最后实现自动装夹。1. The clips are transported by a belt conveyor, and the belt conveyors transport the clips at certain time intervals, and the manipulator of the present utility model takes out the clips and places them in the installation station; 2. When the manipulator places the clips in the installation station, a signal is automatically sent The cylinder is moved horizontally by the manipulator; 3. The turning block is pushed by the ejecting cylinder of the utility model to complete the turning and positioning of the aluminum alloy profile, and finally realize automatic clamping.
附图说明Description of drawings
图1是本实用新型装置的正视图。Figure 1 is a front view of the device of the present invention.
图2是本实用新型装置的俯视图。Figure 2 is a top view of the device of the present invention.
图3是本实用新型装置的侧视图。Figure 3 is a side view of the device of the present invention.
图4是本实用新型装置A-A截面示意图。Figure 4 is a schematic cross-sectional view of the device A-A of the present invention.
图5是本实用新型装置B-B截面示意图。Figure 5 is a schematic cross-sectional view of the device B-B of the present invention.
图6是本实用新型装置的立体图。Figure 6 is a perspective view of the device of the present invention.
图中:1导电杆固定气缸;2导电杆气缸固定座;3u型固定滚轮;4机械手竖直气缸;5竖直气缸固定座;6导电杆固定气缸支架;7机械手水平移动气缸;8x向导轨;9限位传感器;10主支架;11驱动滚;12夹子;13尾轮;14皮带运输机支架;15固定座;16托架;17y向导轨;18导轨座;19y向限位传感器;20机械手;21y向气缸;22顶出气缸;23翻块;24装夹手。In the figure: 1 Conductive rod fixed cylinder; 2 Conductive rod cylinder fixing seat; 3u-type fixed roller; 4 Manipulator vertical cylinder; 5 Vertical cylinder fixing seat; ;9 limit sensor; 10 main bracket; 11 drive roller; 12 clip; 13 tail wheel; 14 belt conveyor bracket; 15 fixed seat; 16 bracket; 17y direction guide rail; 18 guide rail seat; 19y direction limit sensor; ; 21y to the cylinder; 22 to eject the cylinder; 23 to turn the block; 24 to clamp the hand.
具体实施方式Detailed ways
以下结合具体实施例,并参照附图,对本实用新型进一步详细说明。The present utility model will be described in further detail below in conjunction with specific embodiments and with reference to the accompanying drawings.
一种自动装夹机,包括皮带运输机、自动装夹机安装装置和翻转装置;皮带运输机与自动装夹机安装装置相连,皮带运输机将夹子12按照一定节拍传送给自动装夹机安装装置,导电杆由自动装夹机安装装置的u型固定滚轮3固定位置后,导电杆固定气缸1推动u型固定滚轮3移动,实现导电杆的位置确定。An automatic clamping machine includes a belt conveyor, an automatic clamping machine installation device and a turning device; the belt conveyor is connected with the automatic clamping machine installation device, and the belt conveyor transmits the clips 12 to the automatic clamping machine installation device according to a certain rhythm. After the rod is fixed in position by the u-shaped fixed roller 3 of the installation device of the automatic clamping machine, the conductive rod fixing cylinder 1 pushes the u-shaped fixed roller 3 to move to realize the position determination of the conductive rod.
自动装夹机安装装置的机械手20将夹子12从皮带运输机取出,停放在装夹位置;翻转装置固定在自动装夹机安装装置的下方,当铝合金型材放在翻转装置的托架16上平面时,翻转装置的顶出气缸22推动翻块23,使铝合金型材翻转90度,使铝合金型材有一平面与导电杆平面接触;y向气缸21推动装夹手24将夹子12推向导电杆与铝合金型材,夹子12将两者固定在一起。The manipulator 20 of the automatic clamping machine installation device takes out the clip 12 from the belt conveyor and parks it at the clamping position; the turning device is fixed under the automatic clamping machine installation device, when the aluminum alloy profile is placed on the bracket 16 of the turning device. When turning, the ejection cylinder 22 of the turning device pushes the turning block 23, so that the aluminum alloy profile is turned 90 degrees, so that the aluminum alloy profile has a plane contact with the conductive rod; As with aluminium profiles, clips 12 hold the two together.
所述的自动装夹机安装装置包括导电杆固定气缸1、导电杆气缸固定座2、u型固定滚轮3、机械手竖直气缸4、竖直气缸固定座5、导电杆固定气缸支架6、机械手水平移动气缸7、x向导轨8、限位传感器9、主支架10和机械手20;The installation device of the automatic clamping machine includes a conductive rod fixing cylinder 1, a conductive rod cylinder fixing seat 2, a u-shaped fixing roller 3, a manipulator vertical cylinder 4, a vertical cylinder fixing seat 5, a conductive rod fixing cylinder bracket 6, and a manipulator. Horizontally move the cylinder 7, the x-direction guide rail 8, the limit sensor 9, the main bracket 10 and the manipulator 20;
主支架10分为双层结构,主支架10的顶层上表面固定机械手水平移动气缸7、x向导轨8和限位传感器9,机械手水平移动气缸7与x向导轨8连接,带动x向导轨8在横向运动;两个限位传感器9固定在x向导轨8的两侧,用于限制竖直气缸固定座5的位置;x向导轨8上固定竖直气缸固定座5,竖直气缸固定座5与水平面垂直固定机械手竖直气缸4,机械手竖直气缸4伸出端固定机械手20,机械手竖直气缸4上下伸缩带动机械手20在纵向运动。The main support 10 is divided into a double-layer structure. The upper surface of the top layer of the main support 10 is fixed with a manipulator horizontal moving cylinder 7, an x-direction guide rail 8 and a limit sensor 9. The manipulator horizontal moving cylinder 7 is connected with the x-direction guide rail 8 to drive the x-direction guide rail 8. In lateral movement; two limit sensors 9 are fixed on both sides of the x-direction guide rail 8 to limit the position of the vertical cylinder holder 5; the vertical cylinder holder 5 is fixed on the x-direction guide rail 8, and the vertical cylinder holder 5. The vertical cylinder 4 of the manipulator is fixed vertically to the horizontal plane, the extension end of the vertical cylinder 4 of the manipulator is fixed to the manipulator 20, and the vertical cylinder 4 of the manipulator extends up and down to drive the manipulator 20 to move in the longitudinal direction.
导电杆固定气缸支架6为垂直V型结构,其底端固定在主支架10的顶层上表面且与机械手水平移动气缸7平行;导电杆固定气缸支架6的上端与主支架10的表面平行,导电杆固定气缸支架6的上端固定导电杆气缸固定座2,导电杆气缸固定座2上固定导电杆固定气缸1,导电杆固定气缸1的输出端与u型固定滚轮3相连,推动u型固定滚轮3在横向运动,导电杆固定气缸1与机械手水平移动气缸7上下对齐。The conductive rod fixing cylinder support 6 is a vertical V-shaped structure, and its bottom end is fixed on the top surface of the main support 10 and is parallel to the manipulator horizontally moving cylinder 7; the upper end of the conductive rod fixing cylinder support 6 is parallel to the surface of the main support 10, and the conductive The upper end of the rod fixing cylinder bracket 6 is fixed to the conductive rod cylinder fixing seat 2, the conductive rod cylinder fixing seat 2 is fixed to the conductive rod fixing cylinder 1, and the output end of the conductive rod fixing cylinder 1 is connected to the u-shaped fixed roller 3, and pushes the u-shaped fixed roller 3 During the lateral movement, the conductive rod fixed cylinder 1 and the manipulator horizontally moving cylinder 7 are aligned up and down.
所述的翻转装置固定在主支架10的中间层,翻转装置包括固定座15、托架16、y向导轨17、导轨座18、y向限位传感器19、y向气缸21、顶出气缸22、翻块23和装夹手24。y向导轨17通过导轨座18水平固定在主支架10的中间层,y向导轨17与x向导轨8垂直,y向导轨17上滑动固定y向气缸21,y向气缸21的伸出端固定装夹手24,y向导轨17的两侧分别固定y向限位传感器19,用于限制y向气缸21的滑动。y向导轨17的顶端设有可翻转的翻块23,翻块23下部固定有顶出气缸22,顶出气缸22固定在托架16上,托架16通过固定座15固定在主支架10的侧边。The turning device is fixed on the middle layer of the main bracket 10, and the turning device includes a fixed seat 15, a bracket 16, a y-direction guide rail 17, a guide rail seat 18, a y-direction limit sensor 19, a y-direction cylinder 21, and an ejection cylinder 22. , the flip block 23 and the clamping hand 24 . The y-direction guide rail 17 is horizontally fixed on the middle layer of the main bracket 10 through the guide rail seat 18, the y-direction guide rail 17 is perpendicular to the x-direction guide rail 8, the y-direction guide rail 17 slides on the y-direction cylinder 21, and the y-direction cylinder 21 is fixed at the extension end The clamping hand 24 , the y-direction limit sensor 19 is respectively fixed on both sides of the y-direction guide rail 17 for restricting the sliding of the y-direction cylinder 21 . The top end of the y-direction guide rail 17 is provided with a flip block 23 that can be turned over, the lower part of the flip block 23 is fixed with an ejection cylinder 22, the ejection cylinder 22 is fixed on the bracket 16, and the bracket 16 is fixed on the main bracket 10 through the fixing seat 15. side.
所述的皮带运输机包括驱动滚11、尾轮13、皮带和皮带运输机支架14;皮带运输机支架14两端分别固定驱动滚11和尾轮13,皮带外套在驱动滚11和尾轮13上,驱动滚11转动带动皮带旋转,夹子12有序置于皮带上表面,实现将夹子12传送到自动装夹机安装装置上。The belt conveyor includes a driving roller 11, a tail wheel 13, a belt and a belt conveyor bracket 14; the two ends of the belt conveyor bracket 14 are respectively fixed to the driving roller 11 and the tail wheel 13, and the belt covers the driving roller 11 and the tail wheel 13. The rotation of the roller 11 drives the belt to rotate, and the clips 12 are placed on the upper surface of the belt in an orderly manner, so as to realize the transfer of the clips 12 to the installation device of the automatic clamping machine.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821929650.4U CN209035925U (en) | 2018-11-22 | 2018-11-22 | Automatic clamping machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201821929650.4U CN209035925U (en) | 2018-11-22 | 2018-11-22 | Automatic clamping machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109277804A (en) * | 2018-11-22 | 2019-01-29 | 常州机电职业技术学院 | An automatic clamping machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109277804A (en) * | 2018-11-22 | 2019-01-29 | 常州机电职业技术学院 | An automatic clamping machine |
| CN109277804B (en) * | 2018-11-22 | 2024-12-03 | 常州机电职业技术学院 | Automatic clamping machine |
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