CN209035921U - Bearing for motor car wheel pair moves back handler - Google Patents

Bearing for motor car wheel pair moves back handler Download PDF

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Publication number
CN209035921U
CN209035921U CN201821877509.4U CN201821877509U CN209035921U CN 209035921 U CN209035921 U CN 209035921U CN 201821877509 U CN201821877509 U CN 201821877509U CN 209035921 U CN209035921 U CN 209035921U
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bearing
axle box
fixed
moving wheel
hydraulic cylinder
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侯金涛
席智星
刘孝峰
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CRRC Changchun Railway Vehicles Co Ltd
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CRRC Changchun Railway Vehicles Co Ltd
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Abstract

用于动车轮对的轴承退卸装置,涉及轨道车辆低地板动车轮对轴承轴箱组成的轴承退卸装置领域,解决现有轴承退卸装置的拉板为整体式,尺寸较大,无法安装该轮对轴箱盖后侧,且不能进行低地板动车轮对轴承轴箱的轴承退卸,等问题,包括导向套、中空柱塞液压缸、夹箍、后挡板、四个拉爪以及五根螺纹杆;导向套通过螺栓固定到动车轮对轴端,四个拉爪通过夹箍固定在轴箱后盖与车轮轮毂之间,夹箍固定在四个拉爪的外侧,四根螺纹杆的一端均与四个拉爪连接,另一端通过螺母与后挡板固定,调整螺母使后挡板与中空柱塞液压缸紧密贴合,一根螺纹杆的一端通过螺纹连接到导向套上,另一端依次穿过中空柱塞液压缸和后挡板。本新型结构简单实用,操作方便。

A bearing extraction device used for a moving wheel set relates to the field of bearing extraction devices composed of a bearing axle box of a low-floor moving wheel pair of a rail vehicle, and solves the problem that the pull plate of the existing bearing extraction device is an integral type, which is large in size and cannot be installed The rear side of the wheel-set axle box cover, and the bearing of the low-floor moving wheel-to-bearing axle box cannot be withdrawn, etc., including the guide sleeve, the hollow plunger hydraulic cylinder, the clamp, the tailgate, the four pulling claws and the Five threaded rods; the guide sleeve is fixed to the axle end of the moving wheel by bolts, and the four pulling claws are fixed between the rear cover of the axle box and the wheel hub through a clamp, and the clamp is fixed on the outside of the four pulling claw. One end of the rod is connected with four pulling claws, and the other end is fixed with the rear baffle through a nut. Adjust the nut to make the rear baffle fit tightly with the hollow plunger hydraulic cylinder, and one end of a threaded rod is connected to the guide sleeve through a thread , and the other end passes through the hollow plunger hydraulic cylinder and the tailgate in turn. The novel structure is simple and practical, and the operation is convenient.

Description

用于动车轮对的轴承退卸装置Bearing extraction device for moving wheel sets

技术领域technical field

本实用新型涉及轨道车辆低地板动车轮对轴承轴箱组成的轴承退卸装置领域,具体涉及一种用于动车轮对的轴承退卸装置。The utility model relates to the field of bearing removal devices composed of bearing axle boxes of low-floor moving wheel pairs of rail vehicles, in particular to a bearing removal device used for moving wheel pairs.

背景技术Background technique

国内轨道车辆转向架轮对轴承轴箱组成普遍由轴箱前盖1-1,轴承压板1-2,轴承1-3,防尘挡圈1-4和轴箱后盖1-5组装而成。如图1所示,当轮对轴承轴箱组成出现质量问题,需要将轴承轴箱进行分解检修,首先将轴箱前盖1-1、轴承压板1-2、轴箱体1-3轮对从轴承轴箱组成上通过扳手等工具进行拆解,然后再通过轴承退卸装置将轴承1-3和防尘挡圈1-4从车轴轴颈上退卸。这种类型的轴箱组成的防尘挡圈与车轮轮毂端面距离较大,可以采用整体式的拉板的结构形式。Domestic rail vehicle bogie wheelset bearing axle box is generally composed of axle box front cover 1-1, bearing pressure plate 1-2, bearing 1-3, dust retaining ring 1-4 and axle box rear cover 1-5. . As shown in Figure 1, when there is a quality problem in the composition of the wheelset bearing axle box, the bearing axle box needs to be disassembled and repaired. First, the axle box front cover 1-1, the bearing pressure plate 1-2, and the axle box body 1-3 wheelset The components of the bearing axle box are disassembled with tools such as wrenches, and then the bearings 1-3 and the dust retaining ring 1-4 are removed from the axle journal through the bearing removal device. The dust retaining ring composed of this type of axle box has a large distance from the end face of the wheel hub, and can adopt the structural form of an integral pull plate.

现有的轴承退卸装置,包含螺母2-1、后挡板2-2、螺纹杆2-3、中空柱塞液压缸2-4、拉板2-5、轴端螺栓2-6和引导套2-7。如图2所示,将所述现有的轴承退卸装置按照图3所示,进行组装,通过调节螺母2-1,保证后挡板2-2与拉板2-5的平行,防止在轴承退卸时,受力不均,划伤轴颈。大多数普通地铁轮对轴承轴箱组成装置与车轮轮毂的距离较大,可以采用图3方式进行轴承退卸。Existing Bearing Removal Device, including Nut 2-1, Tailgate 2-2, Threaded Rod 2-3, Hollow Plunger Hydraulic Cylinder 2-4, Pull Plate 2-5, Shaft End Bolt 2-6 and Guide Sets 2-7. As shown in Fig. 2, the existing bearing removal device is assembled as shown in Fig. 3. By adjusting the nut 2-1, the rear baffle 2-2 and the pull plate 2-5 are ensured to be parallel to prevent the When the bearing is withdrawn, the force is uneven and the journal is scratched. Most of the common subway wheelset bearing axle box components have a large distance from the wheel hub, and the bearing can be removed in the way shown in Figure 3.

根据图4所示,低地板动车轮对轴箱装置由轴箱前盖3-1,轴承压板3-2,轴承3-3,轴箱体3-4,防尘挡圈3-5,轴箱后盖3-6组装而成。如图4所示,当轮对轴承轴箱组成出现质量问题,需要将轴承轴箱进行分解检修,首先将轴箱前盖3-1、轴承压板3-2、轴箱体3-4轮对从轴承轴箱组成上通过扳手等工具进行拆解,然后再通过轴承退卸装置将轴承3-3和防尘挡圈3-4从车轴轴颈上退卸。这种类型的轴箱组成与国内轨道车辆的轴承轴箱结构形式类似,但防尘挡圈与车轮轮毂端面距离较小,且轴箱、车轴等尺寸比普通车辆狭小许多,导致轴承后盖与车轮轮毂孔之间的空间尺寸非常狭小,现有的轴承退卸装置无法满足该种类型轮对轴箱装置的轴承退卸。As shown in Figure 4, the low-floor moving wheel-to-axle box device consists of the axle box front cover 3-1, the bearing pressure plate 3-2, the bearing 3-3, the axle box body 3-4, the dust retaining ring 3-5, the axle box The back cover of the box is assembled by 3-6. As shown in Figure 4, when there is a quality problem in the composition of the wheelset bearing axle box, the bearing axle box needs to be disassembled and repaired. First, the axle box front cover 3-1, bearing pressure plate 3-2, and axle box body 3-4 wheelset From the bearing axle box composition, use a wrench and other tools to disassemble, and then use the bearing removal device to remove the bearing 3-3 and the dust retaining ring 3-4 from the axle journal. The structure of this type of axle box is similar to that of the bearing axle box of domestic rail vehicles, but the distance between the dust retaining ring and the end face of the wheel hub is small, and the dimensions of the axle box and axle are much smaller than those of ordinary vehicles, resulting in the bearing rear cover and The size of the space between the wheel hub holes is very small, and the existing bearing withdrawal device cannot meet the bearing withdrawal of this type of wheel-set axle box device.

基于以上技术分析,本实用新型提供一种用于低地板动车轮对轴承轴箱组成的轴承退卸装置,通过该装置能够将低地板动车轮对轴承轴箱组成的轴承退卸。Based on the above technical analysis, the present invention provides a bearing withdrawing device for a low-floor moving wheel to a bearing axle box, through which the bearing consisting of a low-floor moving wheel and a bearing axle box can be withdrawn.

实用新型内容Utility model content

本实用新型为了解决现有轴承退卸装置的拉板为整体式,尺寸较大,无法安装该轮对轴箱盖后侧,且不能进行低地板动车轮对轴承轴箱的轴承退卸,等问题,提供一种用于动车轮对的轴承退卸装置。In order to solve the problem that the pull plate of the existing bearing withdrawal device is integral, the size of the utility model is large, the rear side of the wheelset axle box cover cannot be installed, and the bearing withdrawal of the low-floor moving wheel to the bearing axle box cannot be performed, etc. The problem is to provide a bearing extraction device for a moving wheel set.

用于动车轮对的轴承退卸装置,包括导向套、中空柱塞液压缸、夹箍、后挡板、四个拉爪以及五根螺纹杆;所述导向套通过螺栓固定到动车轮对轴端,四个拉爪通过夹箍固定在轴箱后盖与车轮轮毂之间,所述夹箍固定在四个拉爪的外侧,使四个拉爪牢固贴靠在轴颈上,四根螺纹杆的一端均与四个拉爪连接,另一端通过螺母与后挡板固定,调整螺母使后挡板与中空柱塞液压缸紧密贴合,并保证后挡板与车轮对轴端保持平行,一根螺纹杆的一端通过螺纹连接到导向套上,另一端依次穿过中空柱塞液压缸和后挡板并采用螺母限位。Bearing removal device for moving wheel set, including guide sleeve, hollow plunger hydraulic cylinder, clamp, tailgate, four pulling claws and five threaded rods; the guide sleeve is fixed to the moving wheel set shaft by bolts At the end, the four pulling claws are fixed between the rear cover of the axle box and the wheel hub through a clamp. One end of the rod is connected with four pulling claws, and the other end is fixed with the tailgate by a nut. Adjust the nut to make the tailgate closely fit with the hollow plunger hydraulic cylinder, and ensure that the tailgate is parallel to the axle end of the wheel. One end of a threaded rod is threaded to the guide sleeve, and the other end passes through the hollow plunger hydraulic cylinder and the rear baffle in turn and is limited by a nut.

本实用新型的有益效果:本实用新型所述的退卸装置通过对现有的轴承退卸装置上进行优化设计,从技术上解决了低地板动车轮对轴承轴箱组成不能退卸的难点。Beneficial effects of the utility model: The unloading device of the present utility model solves the technical problem that the bearing axle box cannot be unloaded from the low-floor moving wheel by optimizing the design of the existing bearing unloading device.

本实用新型所述的退卸装置还具有结构简单实用,操作方便,成本低廉,便于推广普及等优点。The withdrawal device of the utility model also has the advantages of simple and practical structure, convenient operation, low cost, and easy popularization.

本实用新型所述的退卸装置提高既有设备和工装利用率;降低特种车型转向架异常生产带来的项目成本。The withdrawal device of the utility model improves the utilization rate of existing equipment and tooling, and reduces the project cost caused by the abnormal production of the bogies of special vehicles.

附图说明Description of drawings

图1为现有国内轨道车辆转向架轮对轴承轴箱的组成结构图;Fig. 1 is the composition structure diagram of the existing domestic rail vehicle bogie wheelset bearing axle box;

图2为现有的轴承退卸装置结构图;Fig. 2 is the structure diagram of the existing bearing withdrawal device;

图3为图2安装后的关系示意图;Figure 3 is a schematic diagram of the relationship after the installation of Figure 2;

图4为现有的低地板动车轮对轴承轴箱组成结构图;FIG. 4 is a structural diagram of the existing low-floor moving wheel pair bearing axle box;

图5为本实用新型所述的用于动车轮对的轴承退卸装置结构图;FIG. 5 is a structural diagram of the bearing removal device for the moving wheel set according to the utility model;

图6为图5安装后的关系示意图;Fig. 6 is the relational schematic diagram after the installation of Fig. 5;

图7为图6的使用原理示意图。FIG. 7 is a schematic diagram of the usage principle of FIG. 6 .

具体实施方式Detailed ways

具体实施方式一、结合图5和图7说明本实施方式,用于动车轮对的轴承退卸装置,包括螺母1、后挡板2、中空柱塞液压缸3、五根螺纹杆4、四个拉爪5、夹箍6、螺栓7和导向套8;DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS 1. The present embodiment will be described with reference to FIGS. 5 and 7. The bearing removal device for moving wheel sets includes a nut 1, a tailgate 2, a hollow plunger hydraulic cylinder 3, five threaded rods 4, four A pull claw 5, a clamp 6, a bolt 7 and a guide sleeve 8;

所述导向套8通过螺栓7固定到动车轮对轴端,四个拉爪5通过夹箍6固定在轴箱后盖与车轮轮毂之间,所述夹箍6固定在四个拉爪5的外侧,使四个拉爪牢固贴靠在轴颈上,四根螺纹杆4的一端均与四个拉爪5连接,另一端通过螺母1与后挡板2固定,调整螺母1使后挡板2与中空柱塞液压缸3紧密贴合,并保证后挡板与车轮对轴端保持平行,一根螺纹杆4的一端通过螺纹连接到导向套8上,另一端依次穿过中空柱塞液压缸3和后挡板2并采用螺母1限位。The guide sleeve 8 is fixed to the axle end of the moving wheel through the bolt 7, and the four pulling claws 5 are fixed between the rear cover of the axle box and the wheel hub through the clamp 6, and the clamp 6 is fixed on the four pulling claws 5. On the outside, make the four pulling claws firmly abut on the journal, one end of the four threaded rods 4 is connected with the four pulling claws 5, and the other end is fixed with the rear baffle 2 through the nut 1. Adjust the nut 1 to make the rear baffle 2. It is closely fitted with the hollow plunger hydraulic cylinder 3, and ensures that the tailgate is kept parallel to the axle end of the wheel. One end of a threaded rod 4 is threadedly connected to the guide sleeve 8, and the other end passes through the hollow plunger hydraulic pressure in turn. Cylinder 3 and tailgate 2 are limited by nut 1.

本实施方式所述的拉爪5是根据低地板动车轮对轴承轴箱实际装配的空间,进行三维仿真后进行加工而成,并且采用了45CrNiMoA合金结构钢制造,抗拉强度高。所述导向套8是通过三个螺栓7将其固定在轴端上,该导向套8有两个作用,一是保证轴承退卸过程中避免划伤轴颈;二是承担液压缸压力,防止轴端墩粗变形;所述螺纹杆4两端采用M30的螺纹,为轴承退卸传递拉力。The pulling claw 5 described in this embodiment is processed according to the space in which the low-floor moving wheel is actually assembled to the bearing axle box, and is processed after three-dimensional simulation, and is made of 45CrNiMoA alloy structural steel with high tensile strength. The guide sleeve 8 is fixed on the shaft end by three bolts 7. The guide sleeve 8 has two functions, one is to ensure that the journal is not scratched during the bearing withdrawal process; The shaft end pier is coarsely deformed; both ends of the threaded rod 4 adopt M30 threads to transmit tension for bearing withdrawal.

本实施方式所述的后挡板2,通过四个螺纹杆4相连接,通过四个螺纹杆调节,保证后挡板4与前端四个拉爪5保持水平,同时中空柱塞液压缸3底部与后挡板2紧紧贴靠。The tailgate 2 described in this embodiment is connected by four threaded rods 4 and adjusted by the four threaded rods to ensure that the tailgate 4 and the front four pulling claws 5 are kept horizontal, and the bottom of the hollow plunger hydraulic cylinder 3 is at the same time. Fits tightly with tailgate 2.

所述夹箍6通过两个螺栓将其固定在四个拉爪5的外侧,保证四个拉爪5能够牢固贴靠在轴颈上,且拉爪始终作用在防尘挡圈上。The clamp 6 is fixed on the outer side of the four pulling claws 5 by two bolts, so as to ensure that the four pulling claws 5 can firmly abut on the journal, and the pulling claws always act on the dust retaining ring.

所述中空柱塞液压缸和液压工作站,两者共同作用,最大能够提供60t的压力,为轴承退卸提供动力。The hollow plunger hydraulic cylinder and the hydraulic workstation work together to provide a maximum pressure of 60t to provide power for bearing withdrawal.

本实施方式所述的用于动车轮对的轴承退卸装置的安装过程为:The installation process of the bearing removal device for the moving wheel set described in this embodiment is as follows:

首先将导向套8通过螺栓7固定到动车轮对轴端,然后将4个拉爪5通过夹箍6固定在轴箱后盖与车轮轮毂之间,将一根螺纹杆4连接到导向套8上,将中空柱塞液压缸3安装到螺纹杆上,将剩余的四根螺纹杆4分别连接到四个拉爪5上,将后挡板2通过四根螺纹杆4固定上,并通过螺母1进行微调,保证后挡板2能够与中空柱塞液压缸3紧密贴合。First, fix the guide sleeve 8 to the axle end of the driving wheel through bolts 7, then fix the four pulling claws 5 between the rear cover of the axle box and the wheel hub through the clamp 6, and connect a threaded rod 4 to the guide sleeve 8 Install the hollow plunger hydraulic cylinder 3 on the threaded rod, connect the remaining four threaded rods 4 to the four pulling claws 5 respectively, fix the tailgate 2 through the four threaded rods 4, and use the nuts 1. Make fine adjustments to ensure that the tailgate 2 can be tightly fitted with the hollow plunger hydraulic cylinder 3.

本实施方式所述的用于动车轮对的轴承退卸装置工作原理为:The working principle of the bearing removal device for the moving wheel set described in this embodiment is:

将所述退卸装置安装完成后,通过启动电动液压工作站,使中空柱塞液压缸3的活塞伸长,通过中空柱塞液压缸3的活塞端部向导向套8缓慢的施加强大的轴向力,而中空柱塞液压缸3后端部强大的反作用力施加到后挡板2上,产生强大的轴向退卸力,轴向退卸力通过螺纹杆4传递到拉爪5上,又通过拉爪5末端部位施加到在防尘挡圈上。当轴向退卸力达到一定的程度,轴承和防尘挡圈将一起从车轴轴颈上退卸。After the installation of the unloading device is completed, by starting the electro-hydraulic workstation, the piston of the hollow plunger hydraulic cylinder 3 is elongated, and a strong axial force is slowly applied to the guide sleeve 8 through the piston end of the hollow plunger hydraulic cylinder 3. The strong reaction force at the rear end of the hollow plunger hydraulic cylinder 3 is applied to the tailgate 2 to generate a strong axial withdrawal force. The axial withdrawal force is transmitted to the pulling claw 5 through the threaded rod 4, and the It is applied to the dust retaining ring through the end part of the pulling claw 5. When the axial withdrawal force reaches a certain level, the bearing and the dust retaining ring will be withdrawn from the axle journal together.

Claims (2)

1.用于动车轮对的轴承退卸装置,包括导向套(8)、中空柱塞液压缸(3)、夹箍(6)、后挡板(2)、四个拉爪(5)以及五根螺纹杆(4);其特征是:1. Bearing removal device for moving wheel set, including guide sleeve (8), hollow plunger hydraulic cylinder (3), clamp (6), tailgate (2), four pulling claws (5) and Five threaded rods (4); characterized by: 所述导向套(8)通过螺栓(7)固定到动车轮对轴端,四个拉爪(5)通过夹箍(6)固定在轴箱后盖与车轮轮毂之间,所述夹箍(6)固定在四个拉爪(5)的外侧,使四个拉爪牢固贴靠在轴颈上,四根螺纹杆(4)的一端均与四个拉爪(5)连接,另一端通过螺母(1)与后挡板(2)固定,调整螺母(1)使后挡板(2)与中空柱塞液压缸(3)紧密贴合,并保证后挡板与车轮对轴端保持平行,一根螺纹杆(4)的一端通过螺纹连接到导向套(8)上,另一端依次穿过中空柱塞液压缸(3)和后挡板(2)并采用螺母(1)限位。The guide sleeve (8) is fixed to the axle end of the moving wheel by bolts (7), and the four pulling claws (5) are fixed between the rear cover of the axle box and the wheel hub by a clamp (6). 6) It is fixed on the outside of the four pulling claws (5), so that the four pulling claws are firmly attached to the journal. One end of the four threaded rods (4) is connected with the four pulling claws (5), and the other end passes through the The nut (1) is fixed to the rear baffle (2). Adjust the nut (1) to make the rear baffle (2) closely fit with the hollow plunger hydraulic cylinder (3), and ensure that the rear baffle is parallel to the axle end of the wheel. One end of a threaded rod (4) is threadedly connected to the guide sleeve (8), and the other end passes through the hollow plunger hydraulic cylinder (3) and the rear baffle (2) in turn and is limited by a nut (1). 2.根据权利要求1所述的用于动车轮对的轴承退卸装置,其特征在于:所述四个拉爪(5)均采用45CrNiMoA合金结构钢制造。2 . The bearing removal device for a moving wheel set according to claim 1 , wherein the four pulling claws ( 5 ) are all made of 45CrNiMoA alloy structural steel. 3 .
CN201821877509.4U 2018-11-14 2018-11-14 Bearing for motor car wheel pair moves back handler Expired - Fee Related CN209035921U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111843918A (en) * 2020-07-09 2020-10-30 北京市地铁运营有限公司运营四分公司 A bearing axle box positioning disassembly tool
CN111993032A (en) * 2020-08-24 2020-11-27 上海赛科石油化工有限责任公司 Clutch hub mounting and dismounting tool and mounting and dismounting method
CN119388125A (en) * 2024-10-31 2025-02-07 中车大连机车车辆有限公司 A method for disassembling a wheelset device of a low-floor vehicle

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111843918A (en) * 2020-07-09 2020-10-30 北京市地铁运营有限公司运营四分公司 A bearing axle box positioning disassembly tool
CN111993032A (en) * 2020-08-24 2020-11-27 上海赛科石油化工有限责任公司 Clutch hub mounting and dismounting tool and mounting and dismounting method
CN111993032B (en) * 2020-08-24 2021-12-17 上海赛科石油化工有限责任公司 Clutch hub mounting and dismounting tool and mounting and dismounting method
CN119388125A (en) * 2024-10-31 2025-02-07 中车大连机车车辆有限公司 A method for disassembling a wheelset device of a low-floor vehicle

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