CN209035165U - A reference positioning mechanism for rapid detection of elbows - Google Patents
A reference positioning mechanism for rapid detection of elbows Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及是一种弯管快速检测用基准定位机构。The utility model relates to a reference positioning mechanism for rapid detection of bent pipes.
背景技术Background technique
金属管件通过确定合理的支点和受力点并施加一定的弯矩或弯曲力,使之弯曲成型。管件弯曲成型过程中,弯曲变形区外侧受切向拉应力,管壁减薄,甚至拉裂;内侧受切向压应力,管壁增厚,甚至失稳起皱;两者的合力产生径向向内的压应力,使截面扁化畸变,甚至塌陷。卸载后,由于弯管内部存在残余应力,及弹性变形的回复,产生回弹现象。可见,管件弯曲成型过程中容易出现拉裂、起皱、截面畸变和回弹等问题,是一个多成型缺陷的复杂成型过程。Metal pipe fittings are bent and formed by determining a reasonable fulcrum and force point and applying a certain bending moment or bending force. During the bending and forming process of the pipe fitting, the outer side of the bending deformation zone is subjected to tangential tensile stress, and the pipe wall is thinned or even cracked; the inner side is subjected to tangential compressive stress, the pipe wall is thickened, or even wrinkled; The inward compressive stress causes the section to be flattened and distorted, or even collapsed. After unloading, due to the residual stress inside the elbow and the recovery of elastic deformation, a rebound phenomenon occurs. It can be seen that problems such as cracking, wrinkling, cross-section distortion and springback are prone to occur in the process of bending and forming of pipe fittings, which is a complex forming process with multiple forming defects.
金属弯管应用于不同的领域时,对其成形性能指标,如壁厚减薄率、壁厚增厚率、褶皱度、椭圆度和回弹精度等,都有相应的标准或要求。每根金属管件弯曲成型后,都要对其进行相关成形性能指标的测量。其中,外形成形性能指标,如褶皱度、椭圆度和回弹精度等,可借助3D全局坐标测量仪等专用设备进行测量,但是成本高,还需要设计专门的夹具。也可采用手工定位测量,但是精度不高、效率低。When metal elbows are used in different fields, there are corresponding standards or requirements for their forming performance indicators, such as wall thickness reduction rate, wall thickness increase rate, wrinkle degree, ovality and springback accuracy. After each metal pipe is bent and formed, the relevant forming performance indicators must be measured. Among them, the shape forming performance indicators, such as wrinkle, ovality and springback accuracy, can be measured with special equipment such as 3D global coordinate measuring instrument, but the cost is high, and special fixtures need to be designed. Manual positioning measurement can also be used, but the accuracy is not high and the efficiency is low.
实用新型内容Utility model content
本实用新型目的是为解决借助专用设备进行性能指标测量成本高,还需要设计专门的夹具;采用手工测量定位精度不高、效率低的问题,提出一种具有一定通用性、能够适用一定管件尺寸范围的,且定位准确可靠、操作简单的弯管快速检测用基准定位机构。The purpose of the utility model is to solve the problem of high cost of performance index measurement with special equipment, and the need to design special fixtures; manual measurement of low positioning accuracy and low efficiency. A reference positioning mechanism for rapid detection of elbows with a wide range, accurate and reliable positioning, and simple operation.
为了达到上述目的,本实用新型的技术方案是:In order to achieve the above object, the technical scheme of the present utility model is:
一种弯管快速检测用基准定位机构,包括底板,所述的底板上安装有垂直滑杆,所述的垂直滑杆分别与水平滑杆、支撑架相连;所述的水平滑杆分别与L形调节滑块、定位板相连;所述的L形调节滑块与定位板之间的水平滑杆上架设有弯管;A reference positioning mechanism for rapid detection of bent pipes, comprising a bottom plate on which a vertical sliding rod is installed, the vertical sliding rods are respectively connected with a horizontal sliding rod and a support frame; the horizontal sliding rods are respectively connected with L The L-shaped adjustment slider and the positioning plate are connected; the horizontal sliding rod between the L-shaped adjustment slider and the positioning plate is provided with a curved pipe;
其中所述的垂直滑杆上开设有垂直滑槽,所述的垂直滑杆底部安装有能与底板上的T形滑槽配合的T形滑块;所述的T形滑块上开设有第一安装孔;所述的T形滑块上的第一安装孔与T形滑槽上的安装槽之间通过螺母螺栓固连;The vertical slide bar is provided with a vertical chute, and the bottom of the vertical slide bar is provided with a T-shaped slider that can be matched with the T-shaped chute on the bottom plate; the T-shaped slider is provided with a third an installation hole; the first installation hole on the T-shaped slider and the installation groove on the T-shaped chute are fixedly connected by nuts and bolts;
所述的水平滑杆上开设有水平滑槽,所述的水平滑杆端部开设有定位板安装孔;所述的水平滑杆上安装有L形调节滑块,所述的L形调节滑块的长边上开设有椭圆安装孔;所述的L形调节滑块的短边内侧面与水平滑杆的一侧侧面贴合,所述的L形调节滑块的长边内侧面与水平滑杆的正面贴合,所述的L形调节滑块上的椭圆安装孔和水平滑杆上的水平滑槽之间通过螺母螺栓固连。The horizontal slide bar is provided with a horizontal chute, and the end of the horizontal slide bar is provided with a positioning plate mounting hole; an L-shaped adjusting slider is installed on the horizontal slide bar, and the L-shaped adjusting slide The long side of the block is provided with an oval mounting hole; the inner side of the short side of the L-shaped adjusting slider is fitted with one side of the horizontal slide bar, and the inner side of the long side of the L-shaped adjusting slider is in line with the horizontal The front side of the sliding rod is attached, and the oval mounting hole on the L-shaped adjusting slider and the horizontal sliding groove on the horizontal sliding rod are fixedly connected by nuts and bolts.
所述的底板上安装有2个垂直滑杆、且每一个所述的垂直滑杆分别与1个水平滑杆、支撑架相连,每一个所述的水平滑杆分别与1个L形调节滑块和1个定位板相连;其中每一个所述的垂直滑杆上的垂直滑槽与水平滑杆上的水平滑槽之间通过螺母螺栓固连;且所述的垂直滑杆上的垂直滑槽与支撑架上的第二安装孔之间通过螺母螺栓固连,且所述支撑架位于水平滑杆的下方,使得所述的支撑架的上平面作为支撑面支撑水平滑杆,支撑架的内侧面作为定位面与垂直滑杆一侧侧面重合;所述的水平滑杆上的水平滑槽还与L形调节滑块的长边上的椭圆安装孔之间通过螺母螺栓固连;所述的水平滑杆端部的定位板安装孔与定位板上的第三安装孔之间通过螺母螺栓固连。Two vertical slide bars are installed on the bottom plate, and each of the vertical slide bars is respectively connected with a horizontal slide bar and a support frame, and each of the horizontal slide bars is respectively connected with an L-shaped adjusting slide bar. The block is connected with a positioning plate; wherein the vertical chute on each of the vertical sliding rods and the horizontal sliding groove on the horizontal sliding rod are connected by nuts and bolts; and the vertical sliding grooves on the vertical sliding rod The groove and the second installation hole on the support frame are fixedly connected by nuts and bolts, and the support frame is located below the horizontal slide bar, so that the upper plane of the support frame is used as a support surface to support the horizontal slide bar, and the support frame is located below the horizontal slide bar. The inner side as a positioning surface coincides with one side of the vertical sliding rod; the horizontal chute on the horizontal sliding rod is also fixedly connected with the elliptical mounting hole on the long side of the L-shaped adjusting slider by nuts and bolts; the The positioning plate mounting hole at the end of the horizontal sliding rod and the third mounting hole on the positioning plate are fixedly connected by nuts and bolts.
本实用新型的有益效果是:The beneficial effects of the present utility model are:
1)弯管快速检测用基准定位机构在底板上的位置可调、水平滑杆在垂直滑杆上的高度可调,L形调节滑块在水平滑杆的位置可调,从而增强了弯管快速检测用基准定位机构的灵活性,提高了通用性。1) The position of the reference positioning mechanism on the base plate for the quick detection of the elbow is adjustable, the height of the horizontal slide bar on the vertical slide bar is adjustable, and the L-shaped adjustment slider is adjustable on the position of the horizontal slide bar, thus enhancing the elbow The flexibility of the datum positioning mechanism for rapid detection improves the versatility.
2)具体使用时,基准定位机构由两组相同的结构组成,利用两点成一线原理,在弯管直线段通过确定两个基准点来确定基准位置,准确可靠。2) In specific use, the reference positioning mechanism is composed of two groups of identical structures. Using the principle of two points forming a line, the reference position is determined by determining two reference points in the straight section of the elbow, which is accurate and reliable.
3)L形调节滑块在水平滑杆上的位置可调,即可通过调节L形调节滑块与定位板之间的距离,实现对不同规格管件的基准定位,操作简单、效率高,且生产成本低。3) The position of the L-shaped adjusting slider on the horizontal sliding rod can be adjusted, and the distance between the L-shaped adjusting slider and the positioning plate can be adjusted to realize the reference positioning of pipe fittings of different specifications. The operation is simple, the efficiency is high, and the Low production cost.
4)L形调节滑块的L形形状设计,可以保证L形调节滑块和水平滑槽之间的垂直关系,提高弯管定位的准确性。4) The L-shaped design of the L-shaped adjustment slider can ensure the vertical relationship between the L-shaped adjustment slider and the horizontal chute, and improve the positioning accuracy of the elbow.
5)支撑架上设置有定位平面和安装平面,从而可以保证水平滑杆与垂直滑杆的垂直关系。5) The support frame is provided with a positioning plane and an installation plane, so as to ensure the vertical relationship between the horizontal sliding rod and the vertical sliding rod.
6)本实用新型具有一定通用性、能够适用一定管件尺寸范围的,且定位准确可靠、操作简单。6) The utility model has certain versatility, can be applied to a certain size range of pipe fittings, and is accurate and reliable in positioning and simple in operation.
附图说明Description of drawings
图1是本实用新型结构示意图;Fig. 1 is the structural representation of the present utility model;
图2是水平滑杆的放大示意图;2 is an enlarged schematic view of a horizontal slide bar;
图3是L形调节滑块的放大示意图;Figure 3 is an enlarged schematic diagram of an L-shaped adjustment slider;
图4是定位板的放大示意图;4 is an enlarged schematic view of a positioning plate;
图5是垂直滑杆的放大示意图;5 is an enlarged schematic view of a vertical slide bar;
图6是支撑架的放大示意图;6 is an enlarged schematic view of a support frame;
图7是底板的放大示意图。FIG. 7 is an enlarged schematic view of the base plate.
具体实施方式Detailed ways
本实施例的一种弯管快速检测用基准定位机构,如图1-7所示,包括底板6,所述的底板6上安装有垂直滑杆1,所述的垂直滑杆1分别与水平滑杆2、支撑架5相连;所述的水平滑杆2分别与L形调节滑块3、定位板4相连;所述的L形调节滑块3与定位板4之间的水平滑杆2上架设有弯管7;As shown in Figures 1-7, a reference positioning mechanism for rapid detection of a bent pipe in this embodiment includes a bottom plate 6, and a vertical sliding rod 1 is installed on the bottom plate 6, and the vertical sliding rod 1 is respectively connected to the horizontal The sliding rod 2 and the support frame 5 are connected; the horizontal sliding rod 2 is respectively connected with the L-shaped adjustment slider 3 and the positioning plate 4; the horizontal sliding rod 2 between the L-shaped adjustment slider 3 and the positioning plate 4 The upper frame is provided with an elbow 7;
其中所述的垂直滑杆1上开设有垂直滑槽11,所述的垂直滑杆1底部安装有能与底板6上的T形滑槽61配合的T形滑块12;所述的T形滑块12上开设有第一安装孔13;所述的T形滑块12上的第一安装孔13与T形滑槽61上的安装槽62之间通过螺母螺栓固连;The vertical sliding bar 1 is provided with a vertical sliding slot 11, and the bottom of the vertical sliding bar 1 is provided with a T-shaped sliding block 12 that can cooperate with the T-shaped sliding slot 61 on the bottom plate 6; The slider 12 is provided with a first installation hole 13; the first installation hole 13 on the T-shaped slider 12 and the installation groove 62 on the T-shaped chute 61 are fixedly connected by nuts and bolts;
所述的水平滑杆2上开设有水平滑槽21,所述的水平滑杆2端部开设有定位板安装孔22;所述的水平滑杆2上安装有L形调节滑块3,所述的L形调节滑块3的长边上开设有椭圆安装孔31;所述的L形调节滑块3的短边内侧面32与水平滑杆2的一侧侧面贴合,所述的L形调节滑块3的长边内侧面33与水平滑杆2的正面贴合,用来保证L形调节滑块3与水平滑杆2的垂直关系,所述的L形调节滑块3上的椭圆安装孔31和水平滑杆2上的水平滑槽21之间通过螺母螺栓固连。The horizontal slide bar 2 is provided with a horizontal chute 21, and the end of the horizontal slide bar 2 is provided with a positioning plate mounting hole 22; The long side of the L-shaped adjusting slider 3 is provided with an oval mounting hole 31; The inner side surface 33 of the long side of the L-shaped adjustment slider 3 is in contact with the front of the horizontal slider 2 to ensure the vertical relationship between the L-shaped adjustment slider 3 and the horizontal slider 2. The L-shaped adjustment slider 3 The oval mounting hole 31 and the horizontal sliding groove 21 on the horizontal sliding rod 2 are fixedly connected by nuts and bolts.
所述的底板6上安装有2个垂直滑杆1、且每一个所述的垂直滑杆1分别与1个水平滑杆2、支撑架5相连,每一个所述的水平滑杆2分别与1个L形调节滑块3和1个定位板4相连;其中每一个所述的垂直滑杆1上的垂直滑槽11与水平滑杆2上的水平滑槽21之间通过螺母螺栓固连;且所述的垂直滑杆1上的垂直滑槽11与支撑架5上的第二安装孔54之间通过螺母螺栓固连,且所述支撑架5位于水平滑杆2的下方,使得所述的支撑架5的上平面作为支撑面51支撑水平滑杆2,支撑架5的内侧面作为定位面52与垂直滑杆1一侧侧面重合;用来保证水平滑杆2与垂直滑杆1的垂直关系;所述的水平滑杆2上的水平滑槽21还与L形调节滑块3的长边上的椭圆安装孔31之间通过螺母螺栓固连;所述的水平滑杆2端部的定位板安装孔22与定位板4上的第三安装孔41之间通过螺母螺栓固连。Two vertical slide bars 1 are installed on the bottom plate 6, and each of the vertical slide bars 1 is respectively connected with a horizontal slide bar 2 and a support frame 5, and each of the horizontal slide bars 2 is respectively connected with the support frame 5. An L-shaped adjusting slider 3 is connected with a positioning plate 4; wherein the vertical sliding groove 11 on each of the vertical sliding rods 1 and the horizontal sliding groove 21 on the horizontal sliding rod 2 are connected by nuts and bolts ; And the vertical chute 11 on the described vertical slide bar 1 and the second mounting hole 54 on the support frame 5 are connected by nuts and bolts, and the support frame 5 is located below the horizontal slide bar 2, so that all The upper plane of the support frame 5 is used as the support surface 51 to support the horizontal slide bar 2, and the inner side of the support frame 5 is used as the positioning surface 52 to overlap with the side surface of the vertical slide bar 1; be used to ensure that the horizontal slide bar 2 and the vertical slide bar 1 the vertical relationship; the horizontal sliding groove 21 on the horizontal sliding rod 2 is also connected with the elliptical mounting hole 31 on the long side of the L-shaped adjusting slider 3 through nuts and bolts; the horizontal sliding rod 2 ends The positioning plate mounting hole 22 on the first part and the third mounting hole 41 on the positioning plate 4 are fixedly connected by nuts and bolts.
具体实施时,第一步,安装弯管快速检测用基准定位机构。先将定位板4垂直安装于水平滑杆2的端部外侧并固定。然后将L形调节滑块2安装于所述的水平滑杆21上,初定位预紧。将支撑架5安装于垂直滑杆1上。再将水平滑杆2安装于垂直滑杆1上,支撑架5的上方,初定位预紧。最后将垂直滑杆1通过T形滑块12安装于底板6上的T形滑槽61中,初定位预紧。装弯管快速检测用基准定位机构用于定位时,需要同时安装两组相同结构,从而可利用两点确定一线的原理,在弯管直线段通过确定两个基准点来确定基准位置,提高准确性和可靠性。In the specific implementation, the first step is to install a reference positioning mechanism for rapid detection of elbows. First, install the positioning plate 4 vertically on the outer side of the end of the horizontal slide bar 2 and fix it. Then, install the L-shaped adjusting slider 2 on the horizontal sliding rod 21, and pre-tighten the initial positioning. Install the support frame 5 on the vertical slide bar 1 . Then install the horizontal slide bar 2 on the vertical slide bar 1, above the support frame 5, and pre-tighten the initial positioning. Finally, the vertical sliding rod 1 is installed in the T-shaped sliding groove 61 on the base plate 6 through the T-shaped sliding block 12, and the initial positioning is preloaded. When installing the datum positioning mechanism for rapid detection of elbows for positioning, it is necessary to install two sets of the same structure at the same time, so that the principle of two points to determine a line can be used. sturdiness and reliability.
第二步,调整弯管快速检测用基准定位机构的位置和高度。先将符合标准要求的弯管7放置在弯管快速检测用基准定位机构中,调节两组基准定位机构中水平滑杆2的高度,水平滑杆2在同一水平面上,即使弯管的直线段在同一水平面上。然后调整两组中的水平滑槽2的位置,使L形调节滑块3和定位板4都在管件的直线段处,从而可以两点确定一线。再调整L形调节滑块3与定位板4之间的距离,使他们之间的距离刚好等于弯管直线段的外径。The second step is to adjust the position and height of the reference positioning mechanism for rapid detection of elbows. First place the elbow 7 that meets the standard requirements in the reference positioning mechanism for rapid detection of the elbow, and adjust the height of the horizontal slide bar 2 in the two sets of reference positioning mechanisms. The horizontal slide bar 2 is on the same horizontal plane, even if the straight section of the elbow on the same level. Then adjust the position of the horizontal chute 2 in the two groups so that both the L-shaped adjusting slider 3 and the positioning plate 4 are at the straight section of the pipe fitting, so that two points can determine a line. Then adjust the distance between the L-shaped adjusting slider 3 and the positioning plate 4 so that the distance between them is exactly equal to the outer diameter of the straight section of the elbow.
第三步,定位完成后,全部拧紧。至此,弯管快速检测用基准定位机构的安装调整完成,可对将进行快速检测的弯管进行基准定位。The third step, after the positioning is completed, all tighten. At this point, the installation and adjustment of the reference positioning mechanism for the rapid detection of the elbow is completed, and the reference positioning of the elbow to be quickly detected can be performed.
本实施例的一种弯管快速检测用基准定位机构,首先弯管快速检测用基准定位机构在底板上的位置可调、水平滑杆在垂直滑杆上的高度可调,L形调节滑块在水平滑杆的位置可调,从而增强了弯管快速检测用基准定位机构的灵活性,提高了通用性。其次具体使用时,基准定位机构由两组相同的结构组成,利用两点成一线原理,在弯管直线段通过确定两个基准点来确定基准位置,准确可靠。第三L形调节滑块在水平滑杆上的位置可调,即可通过调节L形调节滑块与定位板之间的距离,实现对不同规格管件的基准定位,操作简单、效率高,且生产成本低。第四L形调节滑块的L形形状设计,可以保证L形调节滑块和水平滑槽之间的垂直关系,提高弯管定位的准确性。第五支撑架上设置有定位平面和安装平面,从而可以保证水平滑杆与垂直滑杆的垂直关系。综上本实施例具有一定通用性、能够适用一定管件尺寸范围的,且定位准确可靠、操作简单。A reference positioning mechanism for rapid detection of bent pipes in this embodiment. First, the position of the reference positioning mechanism for rapid detection of curved pipes on the bottom plate is adjustable, the height of the horizontal sliding rod on the vertical sliding rod is adjustable, and the L-shaped adjustment slider The position of the horizontal slide bar is adjustable, thereby enhancing the flexibility of the reference positioning mechanism for rapid inspection of elbows and improving the versatility. Secondly, in specific use, the reference positioning mechanism is composed of two sets of identical structures. Using the principle of two points forming a line, the reference position is determined by determining two reference points in the straight section of the elbow, which is accurate and reliable. The position of the third L-shaped adjusting slider on the horizontal sliding rod can be adjusted, and the distance between the L-shaped adjusting slider and the positioning plate can be adjusted to realize the reference positioning of pipe fittings of different specifications. The operation is simple, the efficiency is high, and the Low production cost. The L-shaped design of the fourth L-shaped adjustment slider can ensure the vertical relationship between the L-shaped adjustment slider and the horizontal chute, and improve the positioning accuracy of the elbow. The fifth support frame is provided with a positioning plane and an installation plane, so as to ensure the vertical relationship between the horizontal sliding rod and the vertical sliding rod. In conclusion, this embodiment has certain universality, can be applied to a certain size range of pipe fittings, and is accurate and reliable in positioning and simple in operation.
Claims (2)
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| CN201821648987.8U CN209035165U (en) | 2018-10-11 | 2018-10-11 | A reference positioning mechanism for rapid detection of elbows |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109047380A (en) * | 2018-10-11 | 2018-12-21 | 浙江工业大学之江学院 | A kind of bend pipe is quickly detected with origin reference location mechanism |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109047380A (en) * | 2018-10-11 | 2018-12-21 | 浙江工业大学之江学院 | A kind of bend pipe is quickly detected with origin reference location mechanism |
| CN109047380B (en) * | 2018-10-11 | 2024-02-13 | 浙江工业大学之江学院 | Benchmark positioning mechanism for rapid detection of bent pipe |
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