CN209009752U - Tape swapping machine and tape swapping system - Google Patents
Tape swapping machine and tape swapping system Download PDFInfo
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- CN209009752U CN209009752U CN201821671601.5U CN201821671601U CN209009752U CN 209009752 U CN209009752 U CN 209009752U CN 201821671601 U CN201821671601 U CN 201821671601U CN 209009752 U CN209009752 U CN 209009752U
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- bearing seat
- reeling shaft
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Abstract
本实用新型实施例公开了一种换带机及换带系统，其包括：机架、驱动电机、第一轴承座、第二轴承座、卷带轴和用于与输送带连接的第一卷筒，所述第一轴承座和第二轴承座分别固定在所述机架上，所述卷带轴的两端分别可转动地安装在所述第一轴承座和第二轴承座上，所述第一卷筒套设在所述卷带轴上，所述驱动电机带动所述卷带轴绕着所述卷带轴的轴线转动，所述第一卷筒跟随所述卷带轴转动。利用本实用新型实施例能够实现输送带的卷带、换带功能，还可大幅度减少作业人员，提高工作效率，使整个换带过程更加便捷、安全；而且该设备结构简单、操作方便，占用空间小，可适应于各种工作环境，具有较大的应用前景。
The embodiment of the utility model discloses a belt changing machine and a belt changing system, which comprise: a frame, a driving motor, a first bearing seat, a second bearing seat, a reeling shaft and a first reel for connecting with a conveyor belt The first bearing seat and the second bearing seat are respectively fixed on the frame, and the two ends of the reeling shaft are respectively rotatably installed on the first bearing seat and the second bearing seat, so The first reel is sleeved on the reeling shaft, the drive motor drives the reeling shaft to rotate around the axis of the reeling shaft, and the first reel rotates following the reeling shaft. By using the embodiment of the utility model, the functions of reeling and changing the belt of the conveyor belt can be realized, the operator can be greatly reduced, the work efficiency can be improved, and the whole belt changing process can be made more convenient and safe; and the equipment is simple in structure, convenient in operation, and occupies less space. The space is small, it can be adapted to various working environments, and has a great application prospect.
Description
Technical field
The utility model relates to conveyer belt technical fields, and in particular to a kind of tape swapping machine and tape swapping system.
Background technique
Belt conveyor is widely used in various large industrial enterprises.Replacement conveyer belt is the emphasis of belt conveying machine overhauling
Work is also one of difficult task.When replacing zone face, need first to pull out old conveyer belt.In the process for pulling out old conveyer belt
In, artificial disconnected band is needed repeatedly, pulls, roll old conveyer belt with joint efforts, needs a large amount of operating personnel's work compounds, it is time-consuming and laborious,
Working efficiency is low.
Utility model content
In view of this, the utility model embodiment proposes a kind of tape swapping machine and tape swapping system, to solve the above technical problems.
The utility model embodiment proposes a kind of tape swapping machine comprising: rack, driving motor, first bearing seat, the second axis
It holds seat, take-up spool and for the first reel with conveying band connection, the first bearing seat and second bearing seat is separately fixed at
In the rack, the both ends of the take-up spool are installed in rotation on respectively in the first bearing seat and second bearing seat, institute
It states the first reel to be set on the take-up spool, the driving motor drives the take-up spool to turn around the axis of the take-up spool
Dynamic, first reel follows the take-up spool to rotate.
Optionally, further includes: for the second reel with conveying band connection, second reel is set in the take-up spool
On, second reel and the first reel are located on the both ends of the take-up spool.
Optionally, second reel and the spacing of first reel are equal with the bandwidth of the conveyer belt.
It optionally, further include intermediate plate, the both ends of the intermediate plate length direction are separately fixed at the first reel and the second reel
On, conveyer belt is clipped between the intermediate plate and take-up spool.
Optionally, it is provided with first sleeve in the first bearing seat, is provided with second sleeve in the second bearing seat,
The both ends of the take-up spool are removably nested in the first sleeve and second sleeve respectively.
Optionally, the take-up spool is rectangular perpendicular to the cross section of its length direction.
Optionally, the fixing seat for being fixedly connected with the ground is provided in the rack.
It optionally, further include wirerope, first reel passes through wirerope and conveying band connection.
The utility model embodiment also provides a kind of tape swapping system comprising above-mentioned tape swapping machine.
It optionally, further include the guiding carrying roller being oriented to for conveyer belt, the guiding carrying roller is mounted on belt conveyor
Uninstalling portion is leaked on coal scuttle.
Tape swapping machine provided by the embodiment of the utility model and tape swapping system pass through setting rack, driving motor, first bearing
Seat, second bearing seat, take-up spool and for the first reel with conveying band connection, driving motor drives the first volume by take-up spool
Cylinder rotation, can not only realize winding, the tape swapping function of conveyer belt, and operating personnel can also be greatly reduced, and improve working efficiency,
Keep entire tape swapping process more convenient, safe；And the device structure is simple and convenient to operate, and is occupied little space, and is adaptable to each
Kind working environment, has biggish application prospect.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the tape swapping machine of the utility model embodiment.
Fig. 2 is the winding schematic diagram of the tape swapping machine of the utility model embodiment.
Fig. 3 is the tape swapping schematic diagram of the tape swapping machine of the utility model embodiment.
Specific embodiment
Below in conjunction with attached drawing and specific embodiment, the technical solution of the utility model is described in detail.Wherein phase
Same components are presented with like reference characters.It should be noted that word "front", "rear" used in the following description,
"left", "right", "up" and "down" refer to that the direction in attached drawing, word "inner" and "outside" are referred respectively to towards or away from specific
The direction at component geometry center.
Embodiment one
Fig. 1 shows the structural schematic diagram of tape swapping machine provided by the embodiment of the utility model, as shown in Figure 1-3, this is practical
The tape swapping machine 100 that new embodiment provides comprising: rack 2, driving motor 1, first bearing seat 3, second bearing seat 4, winding
Axis 5 and for conveying band connection the first reel 6.
The first bearing seat 3 and second bearing seat 4 are separately fixed in the rack 2, the both ends point of the take-up spool 5
It is not installed in rotation in the first bearing seat 3 and second bearing seat 4, first reel 6 is set in the take-up spool 5
On.
The driving motor 1 drive the take-up spool 5 around the take-up spool 5 axis rotate, first reel 6 with
It is rotated with the take-up spool 5.
Illustrate its course of work by the winding of tape swapping machine and for putting band below.
When tape swapping machine 100 works, it is fixed in the front of belt conveyor uninstalling portion, wherein front refers to far from belt
The side of conveyer tail.
When winding, as shown in Fig. 2, the upper zone face of conveyer belt 400 is cut, the first reel 6 is passed through wirerope 500 and leaned on
The section connector of the conveyer belt 400 of nearly tail direction side is connected firmly.
Start driving motor 1, driving motor 1 drives take-up spool 5 to rotate, so that the rotation of the first reel 6 is driven, by wirerope
500 are wrapped on the first reel 6, so that conveyer belt 400 be extracted out from conveyer.
When conveyer belt 400 reaches tape swapping machine 100, wirerope 500 is removed, conveyer belt 400 is connected to the first reel 6
On, the first reel 6 rotation, thus by 400 roll-to-roll tape spool 5 of conveyer belt.
When tape swapping, as shown in figure 3, hanging new conveyer belt 400 to predetermined position, by wirerope 500 according to conveyer belt 400
The method of operation more than new conveyer belt 400 connect.
Start driving motor 1, driving motor 1 drives take-up spool 5 to rotate, so that the rotation of the first reel 6 is driven, by wirerope
500 are wrapped on the first reel 6, thus by the installation to conveyer of conveyer belt 400.
Tape swapping machine provided by the embodiment of the utility model passes through setting rack, driving motor, first bearing seat, second bearing
Seat, take-up spool and for conveying band connection the first reel, driving motor by take-up spool drive the first spool turns, not only
Operating personnel can be also greatly reduced in winding, the tape swapping function that can be realized conveyer belt, improve working efficiency, make entire tape swapping
Process is more convenient, safe；And the device structure is simple and convenient to operate, and is occupied little space, and various building rings are adaptable to
Border has biggish application prospect.
Embodiment two
On the basis of the above embodiment 1, optionally, tape swapping machine 100 further include: the second reel 7, second reel 7
It is set on the take-up spool 5, second reel 7 and the first reel 6 are located on the both ends of the take-up spool 5.
During winding, when conveyer belt 400 reaches tape swapping machine 100, wirerope 500 is removed, conveyer belt 400 is divided
It is not connected on the first reel 6 and the second reel 7, not only the fixation of conveyer belt 400 can be made more firm, but also can increase pair
The pulling force of conveyer belt 400 improves the winding efficiency of conveyer belt 400.
Preferably, second reel 7 is equal with the width of the conveyer belt 400 with the spacing of first reel 6, it can
The two sides of 400 length direction of conveyer belt are separately fixed on two reels, guarantee going on smoothly for winding work, improve winding
Efficiency.
Preferably, tape swapping machine 100 further includes intermediate plate 8, and the both ends of 8 length direction of intermediate plate are separately fixed at the first reel
6 and second on reel 7, and conveyer belt 400 is clipped between the intermediate plate 8 and take-up spool 5, to facilitate the fixation of conveyer belt 400, improves
Winding efficiency.
In the embodiment in figure 1, intermediate plate 8 is rectangular sheet, to facilitate it to fix.
Further, it is provided with first sleeve 9 in the first bearing seat 3, is provided with second in the second bearing seat 4
Sleeve 10, the take-up spool 5 are removably nested in the first sleeve 9 and second sleeve 10.
After winding, as long as take-up spool 5 is extracted out out of first reel 6, the recycling of take-up spool 5 can be realized.
After the conveyer belt 400 of the tape swapping machine certain length of volume 100, take-up spool 5 can be disassembled, the take-up spool more renewed
5, it can not only facilitate the recycling of conveyer belt 400, but also conveyer belt 400 can be prevented overweight, damage take-up spool 5, guarantee winding work
The lasting progress made improves winding efficiency.
In a preferred embodiment of the utility model, the take-up spool 5 is perpendicular to the cross section of its length direction
It is rectangular.First reel 6, the second reel 7, first sleeve 9 and second sleeve 10 are square tube.
Further, the take-up spool 5 is welded by two channel steels, to reduce production cost.In the present embodiment, make
It is welded with the 10# channel steel of two root longs about 1900mm.
Preferably, the fixing seat for being fixedly connected with the ground is provided in the rack 2, to guarantee that rack 2 installs jail
Gu.
Fixing seat is connect using foundation bolt with ground.In the present embodiment, rack 2 is processed by 12#, 14#, 20# channel steel
It forms, to meet the intensity requirement of rack 2.
Further, first reel 6 is connect by wirerope 500 with conveyer belt 400, with facilitate conveyer belt 400 and
The connection of first reel 6.
During tape swapping, wirerope tray is can be used in the first reel 6, to facilitate the retracting of wirerope 500.
In the preferred embodiment of the utility model, JD-11.4 type scheduling winch at a slow speed is can be used in driving motor 1
Driving motor.
Embodiment three
The utility model embodiment also provides a kind of tape swapping system comprising the tape swapping in embodiment one or embodiment two
Machine 100.
Tape swapping system provided by the embodiment of the utility model passes through setting rack, driving motor, first bearing seat, the second axis
It holds seat, take-up spool and for the first reel with conveying band connection, driving motor drives the first spool turns by take-up spool, no
Operating personnel can be also greatly reduced in winding, the tape swapping function that only can be realized conveyer belt, improve working efficiency, make entirely to change
Band process is more convenient, safe；And the device structure is simple and convenient to operate, and is occupied little space, and various building rings are adaptable to
Border has biggish application prospect.
Further, tape swapping system further includes the guiding carrying roller 300 being oriented to for conveyer belt 400, the guiding carrying roller 300
It is improved with guaranteeing that conveyer belt smoothly completes winding and tape swapping operation 200 top of uninstalling portion leakage coal scuttle for being mounted on belt conveyor
Winding and tape swapping efficiency.
In a preferred embodiment of the utility model, the quantity of guiding carrying roller 300 is at least three, and at least three lead
It is arranged in parallel on uninstalling portion leakage coal scuttle 200 to carrying roller 300.Carrying roller 300 is oriented to using the straight support of φ 159mm × 1800mm
Roller.
More than, the technical solution of the utility model is described in detail in conjunction with specific embodiments, it is described specific
Embodiment is used to help understand the thought of the utility model.Those skilled in the art are on the basis of the utility model specific embodiment
On the derivation made and modification also belong within scope of protection of the utility model.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821671601.5U CN209009752U (en) | 2018-10-16 | 2018-10-16 | Tape swapping machine and tape swapping system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821671601.5U CN209009752U (en) | 2018-10-16 | 2018-10-16 | Tape swapping machine and tape swapping system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209009752U true CN209009752U (en) | 2019-06-21 |
Family
ID=66838672
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821671601.5U Active CN209009752U (en) | 2018-10-16 | 2018-10-16 | Tape swapping machine and tape swapping system |
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| CN (1) | CN209009752U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114789919A (en) * | 2022-04-24 | 2022-07-26 | 中船澄西船舶修造有限公司 | Replacing device for lifting belt of self-unloading ship |
| CN118125177A (en) * | 2024-04-17 | 2024-06-04 | 兖矿能源集团股份有限公司 | Reusable tape assembly reel and method of use thereof |
-
2018
- 2018-10-16 CN CN201821671601.5U patent/CN209009752U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114789919A (en) * | 2022-04-24 | 2022-07-26 | 中船澄西船舶修造有限公司 | Replacing device for lifting belt of self-unloading ship |
| CN118125177A (en) * | 2024-04-17 | 2024-06-04 | 兖矿能源集团股份有限公司 | Reusable tape assembly reel and method of use thereof |
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