CN209001776U - A kind of motor rotor magnetic steel mounting device - Google Patents
A kind of motor rotor magnetic steel mounting device Download PDFInfo
- Publication number
- CN209001776U CN209001776U CN201821736868.8U CN201821736868U CN209001776U CN 209001776 U CN209001776 U CN 209001776U CN 201821736868 U CN201821736868 U CN 201821736868U CN 209001776 U CN209001776 U CN 209001776U
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- China
- Prior art keywords
- mounting device
- clamping jaw
- motor rotor
- magnetic steel
- rotor magnetic
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Abstract
The utility model relates to motor manufacturings, assembly equipment field, and in particular to a kind of motor rotor magnetic steel mounting device.A kind of motor rotor magnetic steel mounting device, including board (1), the board (1) are equipped with: feeder unit (100), storing and sub-material for magnet steel;Assembling unit (300) is used for the alinco assembled to rotor;It grabs shift unit (200), for the magnet steel to be sent to the assembling unit (300) from the feeder unit (100).The utility model realizes magnet steel automatic assembling, improves efficiency, saves human cost.
Description
Technical field
The utility model relates to motor manufacturings, assembly equipment field, and in particular to a kind of motor rotor magnetic steel mounting device.
Background technique
Motor using extremely wide, and magneto is because its is high-efficient, structure simply receives significant attention.Magneto
During the manufacturing, need the groove of the alinco assembled of several tiles annular arrangement on rotor cylindrical outer wall
Interior, since there are huge magnetic force for magnet steel, and there are greatest differences for rating of machine size, cause rotor outer wall that need to assemble magnet steel
Size, quantity and number of rows also disunity, this to realize that rotor magnetic steel is automatically assembled into as problem.Traditional manual assembly side
Method, there are many drawbacks, such as since magnet steel has very strong magnetism, magnet steel slices are separated more laborious;When alinco assembled
Need the pole N and the pole S to be spaced apart, but people be easy it is wrongly installed;Magnet steel is in placement process, due to the effect of adjacent magnet steel, is difficult to put
In place.
In view of the above drawbacks, the utility model creator obtains originally practical new finally by prolonged research and practice
Type.
Utility model content
To solve above-mentioned technological deficiency, the technical solution adopted in the utility model is, provides a kind of motor rotor magnetic steel
Mounting device, including board, the board are equipped with: feeder unit, storing and sub-material for magnet steel;Assembling unit is used for
By the alinco assembled to rotor;Shift unit is grabbed, for the magnet steel to be sent to the assembling from the feeder unit
Unit.
Optionally, it is described crawl shift unit include a six-way limit clamping jaw, the clamping jaw include first limit board group,
Second limit board group and third limit board group, and the first limit board group is limited for front and back, and the second limit board group is used for
Left and right limit and top limit, the third limit board group are used for lower limit.
Optionally, a connecting rod is equipped in the clamping jaw, the connecting rod both ends are separately connected a tapered shaft, the wedge shape
Bar lower part is inclined-plane, and the third limit board group can be slided relative to the inclined-plane of the tapered shaft.
Optionally, the feeder unit includes a bracket, and the bracket is equipped with two groups of feeders, every group of feeder
The magnet steel can be pushed to the discharging station including a hopper, a pusher cylinder and a discharging station, the pusher cylinder.
Optionally, a magnetic-pole detecting device is arranged in each feed hopper bottom.
Optionally, the clamping jaw top is equipped with a clamping jaw cylinder, and the clamping jaw passes through a clamping jaw locking device and the folder
Pawl cylinder is detachably connected.
Optionally, the assembling unit includes a substrate, and rotor swivel mount, the rotor rotation are equipped on the substrate
Frame is equipped with rotating electric machine.
Optionally, the rotor swivel mount include the first fixed part and the second fixed part, first fixed part with it is described
Substrate is fixedly connected, and first fixed part connects the rotating electric machine.
Optionally, the substrate is equipped with card slot guide rail, and second fixed part is assemblied on the card slot guide rail, described
Second fixed part is equipped with bullet.
Optionally, the assembling unit includes a magnet steel baffle, and the magnet steel baffle connects a baffle electric cylinders.
Compared with the prior art the utility model has the beneficial effects that: 1. the utility model realize magnet steel fills automatically
Match, improve efficiency, saves human cost;2. the utility model is equipped with magnetic-pole detecting device, being capable of effective mistake proofing;3. practical
The clamping jaw of the six-way limit of new design has very high practicability, may extend to the clamping of other magnetic products;4. practical
It is novel to be equipped with reshaping device, it can ensure the accuracy of magnet steel placement location;5. the utility model can be applicable in a variety of different models
Rotor, and hopper, clamping jaw and rotor swivel mount all have quick change function, it is easy to use.
Detailed description of the invention
It, below will be to institute in embodiment description in order to illustrate more clearly of the technical solution in various embodiments of the utility model
Attached drawing to be used is needed to be briefly described.
Fig. 1 is a kind of overall structure figure of motor rotor magnetic steel mounting device of the utility model;
Fig. 2 is a kind of feeder unit structure chart of motor rotor magnetic steel mounting device of the utility model;
Fig. 3 is a kind of crawl shift unit structure chart of motor rotor magnetic steel mounting device of the utility model;
Fig. 4 is a kind of assembling unit structure chart of motor rotor magnetic steel mounting device of the utility model;
Fig. 5 is a kind of clamping jaw schematic diagram of motor rotor magnetic steel mounting device of the utility model;
Fig. 6 is a kind of clamping jaw internal structure chart of motor rotor magnetic steel mounting device of the utility model.
Digital representation in figure:
1. 104. pusher cylinder of board 2. rotor, 100. feeder unit, 101. bracket, 102. hopper, 106. charging ram
108. 110. blow tank of station, 112. photoelectric sensor, the 114. hopper locking device 200. that discharges grabs shift unit 201.
208. clamping jaw gas of support column 202.X spindle motor 203.X axial filament bar 204.Z spindle motor 205.Z axial filament bar 206.Y axis cylinder
211. link block of cylinder 209. clamping jaw locking device, 210. clamping jaw, 212. fixed block 213. first limits board group 214. second
It limits 215. third of board group and limits 216. tapered shaft of board group, 217. connecting rod, 218. reset spring, 300. assembling unit
301. 302. first fixed part of substrate, 303. rotating electric machine, 304. second fixed part, 305. second fixed part locking device
306. sliding rail, 307. card slot guide rail, 308. sliding panel, 309. magnet steel baffle, 310. baffle electric cylinders, 311. bullet
Specific embodiment
Below in conjunction with attached drawing, the above and other technical features and advantages of the present invention are described in more detail.
In addition, be previously mentioned in the embodiments of the present invention be related to directionality instruction (such as upper and lower, left and right, it is preceding,
Afterwards ...), then directionality instruction is only used for explaining opposite between each component under a certain particular pose (as shown in the picture)
Positional relationship, motion conditions etc., if the particular pose changes, directionality instruction is also correspondingly changed correspondingly.
If relating to the description of " first ", " second " etc. in the utility model embodiment, it is somebody's turn to do " first ", " second " etc.
Description is used for description purposes only, and is not understood to indicate or imply its relative importance or is implicitly indicated indicated technology
The quantity of feature.
Embodiment one
As shown in Figure 1, a kind of motor rotor magnetic steel mounting device, including a horizontal board 1, be equipped on board 1 to
Material unit 100, crawl shift unit 200 and assembling unit 300.Feeder unit 100 is used for the supply and sub-material of magnet steel, this implementation
Magnet steel to be assembled is tile in example, and magnet steel has strong magnetic, needs to be attached to the predeterminated position of 2 cylindrical outer wall of rotor, rotor 2
Adsorbable firmly magnet steel.
Shift unit 200 is grabbed, for grabbing magnet steel from feeder unit 100 and being placed on the magnet steel of assembling unit 300
Installation site.Grabbing shift unit 200 can be to the clamping jaw 210 of magnet steel front and back six-way limit up and down, the folder including one
Pawl 210 is for grabbing magnet steel.
Assembling unit 300, for the outer wall by alinco assembled to rotor 2.
As shown in Fig. 2, feeder unit 100 includes a bracket 101, bracket 101 is fixedly mounted on board 1, bracket 101
One level table is formed at top, installs two groups of feeders on level table in parallel, every group of feeder include a hopper 102,
Magnet steel can be pushed to the discharging station 108 by one pusher cylinder 104 and a discharging station 108, pusher cylinder 104.
Each pusher cylinder 104 connects a charging ram 106.A hopper 102, material is arranged in each 106 front of charging ram
Bucket 102 is rectangular cylinder, and magnet steel is overlayed one by one in hopper 102,102 front of hopper setting, one discharging station 108.On hopper 102
Portion's blowing, bottom discharge.
102 bottom of hopper is fixedly installed with blow tank 110,110 front and back side of blow tank, i.e. one towards pusher cylinder 104
Side and towards discharging station 108 side be respectively provided with a profiling hole, the height of profiling hole can only allow a piece of magnet steel to pass through,
Sub-material is realized while discharging.Blow tank 110 is fixed on bracket 101 by a hopper locking device 114, when needing replacing
When the magnet steel of different size, it is only necessary to unlock slot locking device 114, the quick of blow tank 110 and mating hopper 102 can be completed
Replacement, it is very convenient.
Blow tank 110 is each side provided with a rectangular opening, and position corresponding with rectangular opening is equipped with optoelectronic induction
Device 112, the presence or absence of detection material.The bottom opening of blow tank 110, the lower part of corresponding aperture are equipped with magnetic-pole detecting device, magnetic pole inspection
Surveying device includes a fixed plastic cylinder, and the top of plastic cylinder is cased with a magnetic rings, and magnetic rings are set to the pole N or the pole S and (work as material
With the pole S magnetic rings, the pole N magnetic rings on the contrary when being the pole S magnet steel in bucket 102), using heteropolar attracting principle, when in hopper 102
When magnet steel misplaces, magnet ring is sucked up, and inductor detects warning reminding.
When discharging, pusher cylinder 104 drives charging ram 106 to forward extend out, and charging ram 106 pushes the magnetic in blow tank 110
For steel to discharging station 108, completion discharges and sub-material, then is grabbed magnet steel to assembling unit 300 by clamping jaw 210 and assembled, whole
A process does not need manually to participate in, and has greatly saved human cost, and the degree of automation is higher.
Embodiment two
As shown in figure 3, on the basis of the above embodiments, the present embodiment the difference is that, grab shift unit 200
Including two support columns 201, the X-axis shift mechanism that control clamping jaw 210 is moved forward and backward, X-axis are installed between two support columns 201
Shift mechanism includes X-axis motor 202 and X-axis screw rod 203, and X-axis screw rod 203 is front-rear direction;X-axis screw rod 203 is moved equipped with Z axis
Position mechanism, Z axis shift mechanism control clamping jaw 210 and move up and down, and Z axis shift mechanism includes Z axis motor 204 and Z axis screw rod 205,
Z axis screw rod 205 is vertically direction;Z axis screw rod 205 is equipped with Y-axis shift mechanism, and Y-axis shift mechanism controls clamping jaw 210
Left and right directions is mobile, and Y-axis shift mechanism includes a Y-axis cylinder 206.Clamping jaw cylinder 208, clamping jaw are installed on Y-axis shift mechanism
Cylinder 208 controls clamping jaw 210 and opens or clamp.
208 lower part of clamping jaw cylinder connects clamping jaw 210, passes through a clamping jaw locking device between clamping jaw 210 and clamping jaw cylinder 208
209 are detachably connected, and when replacing the magnet steel of different size, clamping jaw 210 can be changed quickly.
As shown in figure 5, clamping jaw 210 includes that a link block 211, first limit board group 213, second limits board group 214 and the
Three limit board groups 215.Link block 211 can be connected to clamping jaw cylinder 208 by clamping jaw locking device 209, solid by fixed block 212
Fixed each limit board group.
First limit board group 213 is vertical rectangular slab, is used to carry out front and back limit to magnet steel.Second limit board group 214
Head is tracer head, i.e., the direction of bottom end radially upward is equipped with a step outstanding, can be limited magnet steel or so limit and top
Position.
As shown in fig. 6, third limit 215 bottom of board group is equipped with towards the hook-shape structure inside clamping jaw 210, it can be in clamping jaw
Under 210 clamped conditions, lower limit is realized.When clamping jaw cylinder 208 drives clamping jaw 210 to clamp, the first limit board group 213 and the
Two limit board groups 214 extend downwardly, and realize limit, while connecting rod 217 moves down, and drives the tapered shaft 216 of connection fixed thereto
It moves down.216 lower part of tapered shaft is in the inclined-plane being inclined outwardly, and when tapered shaft 216 moves down, squeezes third and limits board group 215
It draws close, realizes and clamp.When clamping jaw 210 unclamps, the downward drive force of clamping jaw cylinder 208 disappears, and third limit board group 215 is resetting
It is unclamped under the action of spring 218.
Clamping jaw 210 uses antimagnetic Cu alloy material in the present embodiment, avoids being adhered for magnet steel and clamping jaw 210, can be more
It easily realizes the clamping of magnet steel and puts down, while six-way limit can ensure that magnet steel is refined positioning and places, and improve effect.
Embodiment three
As shown in figure 4, on the basis of the above embodiments, the present embodiment the difference is that, assembling unit 300 includes
One is fixedly mounted on the substrate 301 on board 1, rotor swivel mount is installed on substrate 301, rotor swivel mount is for fixing and rotating
The rotor 2 of magnet steel to be assembled.Rotor swivel mount includes the first fixed part 302 and the second fixed part 304.First fixed part 302 is solid
Dingan County is on substrate 301, one end of the magnet steel to be assembled of 302 fixed rotor of the first fixed part 2, connects on the first fixed part 302
One rotating electric machine 303, rotating electric machine 303 drive the component of 302 fixed rotor 2 of the first fixed part to rotate by synchronous belt, thus
Rotor 2 is driven to rotate.Second fixed part 304 is equipped with a rotatable bullet 311, and bullet 311 lives rotor 2 for frame
The other end, ensure 2 smooth rotation of rotor.Second fixed part 304 is fixedly mounted on by the second fixed part locking device 305
On one sliding panel 308.
It is also equipped with sliding rail 306 on substrate 301, is parallel to sliding rail 306 and a card slot guide rail 307, above-mentioned sliding is set
Plate 308 is just mounted on card slot guide rail 307 and sliding rail 306, and when the 2 specification difference of rotor for needing to assemble, it is solid to can adjust second
Determine the distance between portion 304 and the first fixed part 302.
Example IV
On the basis of the above embodiments, the present embodiment the difference is that, assembling unit 300 further includes trimmer
Structure, reshaping device include magnet steel baffle 309 and baffle electric cylinders 310, and baffle electric cylinders 310 drive magnet steel baffle 309 to be moved forward and backward, when
After magnet steel is put into the imitation-shaped groove of 2 outer wall of rotor by clamping jaw 210, due to the interaction between adjacent magnet steel, just place
Magnet steel may forward extend out, and cause to install not in place, at this point, magnet steel baffle 309 stretches out backward, magnet steel is pushed back imitation-shaped groove
Bottom.
Therefore the above is only the preferred embodiment of the present invention, is merely illustrative for the utility model,
And not restrictive.Those skilled in the art understand that can be right in the spirit and scope defined by the utility model claims
It carries out many changes, modifications, and even equivalents, but all will fall within the protection scope of the utility model.
Claims (10)
1. a kind of motor rotor magnetic steel mounting device, which is characterized in that including board (1), the board (1) is equipped with:
Feeder unit (100), storing and sub-material for magnet steel;
Assembling unit (300) is used for the alinco assembled to rotor (2);
It grabs shift unit (200), for the magnet steel to be sent to the assembling unit from the feeder unit (100)
(300)。
2. motor rotor magnetic steel mounting device as described in claim 1, which is characterized in that the crawl shift unit (200)
Clamping jaw (210) including six-way limit, the clamping jaw (210) include the first limit board group (213), the second limit board group
(214) it is limited with third limit board group (215), first limit board group (213) for front and back, the second limit board group
(214) for left and right limit and top limit, third limit board group (215) is used for lower limit.
3. motor rotor magnetic steel mounting device as claimed in claim 2, which is characterized in that be equipped with one in the clamping jaw (210)
Connecting rod (217), connecting rod (217) both ends are separately connected a tapered shaft (216), and tapered shaft (216) lower part is oblique
Face, third limit board group (215) can be slided relative to the inclined-plane of the tapered shaft (216).
4. motor rotor magnetic steel mounting device a method according to any one of claims 1-3, which is characterized in that the feeder unit
It (100) include a bracket (101) that the bracket (101) is equipped with two groups of feeders, every group of feeder includes a hopper
(102), the magnet steel can be pushed to institute by a pusher cylinder (104) and discharging station (108), the pusher cylinder (104)
State discharging station (108).
5. motor rotor magnetic steel mounting device as claimed in claim 4, which is characterized in that each hopper (102) bottom
One magnetic-pole detecting device is set.
6. motor rotor magnetic steel mounting device as claimed in claim 2 or claim 3, which is characterized in that clamping jaw (210) top is set
There is a clamping jaw cylinder (208), the clamping jaw (210) is removable by a clamping jaw locking device (209) and the clamping jaw cylinder (208)
Unload connection.
7. motor rotor magnetic steel mounting device a method according to any one of claims 1-3, which is characterized in that the assembling unit
It (300) include a substrate (301) that rotor swivel mount is installed on the substrate (301), the rotor swivel mount is equipped with rotation
Motor (303).
8. motor rotor magnetic steel mounting device as claimed in claim 7, which is characterized in that the rotor swivel mount includes first
Fixed part (302) and the second fixed part (304), first fixed part (302) is fixedly connected with the substrate (301), described
First fixed part (302) connects the rotating electric machine (303).
9. motor rotor magnetic steel mounting device as claimed in claim 8, which is characterized in that the substrate (301) is equipped with card
Slot guide rail (307), second fixed part (304) are assemblied on the card slot guide rail (307), and second fixed part is equipped with
Bullet (311).
10. motor rotor magnetic steel mounting device as claimed in claim 9, which is characterized in that the assembling unit (300) includes
One magnet steel baffle (309), the magnet steel baffle (309) connect a baffle electric cylinders (310).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201821736868.8U CN209001776U (en) | 2018-10-25 | 2018-10-25 | A kind of motor rotor magnetic steel mounting device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201821736868.8U CN209001776U (en) | 2018-10-25 | 2018-10-25 | A kind of motor rotor magnetic steel mounting device |
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Publication Number | Publication Date |
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CN209001776U true CN209001776U (en) | 2019-06-18 |
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ID=66804655
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CN201821736868.8U Active CN209001776U (en) | 2018-10-25 | 2018-10-25 | A kind of motor rotor magnetic steel mounting device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112615495A (en) * | 2020-12-17 | 2021-04-06 | 苏州新棋周自动化科技有限公司 | Automatic high-efficient magnet steel sheet device that pastes of rotor |
CN114865862A (en) * | 2022-06-01 | 2022-08-05 | 山东迈易特传动有限公司 | Outer rotor permanent magnet motor rotor magnetic pole installation fixing system |
-
2018
- 2018-10-25 CN CN201821736868.8U patent/CN209001776U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112615495A (en) * | 2020-12-17 | 2021-04-06 | 苏州新棋周自动化科技有限公司 | Automatic high-efficient magnet steel sheet device that pastes of rotor |
CN114865862A (en) * | 2022-06-01 | 2022-08-05 | 山东迈易特传动有限公司 | Outer rotor permanent magnet motor rotor magnetic pole installation fixing system |
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CP03 | Change of name, title or address |
Address after: 315000 building 4, No. 99, Qingyi Road, high tech Zone, Ningbo City, Zhejiang Province Patentee after: Ningbo Junpu Intelligent Manufacturing Co., Ltd Address before: 315040 025 025 Ju Xian Road, hi tech Zone, Ningbo, Zhejiang. Patentee before: NINGBO PIA AUTOMATION Co.,Ltd. |