CN208964873U - A kind of pretreatment unit preparing high-quality functional form grease - Google Patents

A kind of pretreatment unit preparing high-quality functional form grease Download PDF

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CN208964873U
CN208964873U CN201821345991.7U CN201821345991U CN208964873U CN 208964873 U CN208964873 U CN 208964873U CN 201821345991 U CN201821345991 U CN 201821345991U CN 208964873 U CN208964873 U CN 208964873U
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chain
cleaning
auger
air
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万楚筠
黄凤洪
李文林
刘昌盛
周琦
邓乾春
时杰
陈思涵
郭婷婷
郑明明
汤虎
郑畅
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Oil Crops Research Institute of Chinese Academy of Agriculture Sciences
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Oil Crops Research Institute of Chinese Academy of Agriculture Sciences
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Abstract

The utility model provides a kind of pretreatment unit for preparing high-quality functional form grease, and pretreatment unit is made of first clear device, washing device, microbulking device, heat-exchange device, vacuum packing apparatus, Pneumatic conveyer.The utility model more can fully clean oil plant, remove risks and assumptions contained by oil surface, now squeeze or squeeze again after storing a period of time, and not only nutrition content is high for expressed oil, but also the flavor with a kind of pleasant.

Description

A kind of pretreatment unit preparing high-quality functional form grease
Technical field
The utility model relates to oil plant grease processing technology fields, and in particular to a kind of high-quality functional form grease of preparing Pretreatment unit.
Background technique
China is grease consumption big country, and annual edible oil of consuming is ten thousand tons about more than 3000.According to research reports, urban and rural residents, China The intake of average every standard day for human beings edible oil is 41.8g.Edible oil is the important sources of fat needed for people He energy, still Essential fatty acids linoleic and linolenic main source, can promote being absorbed and utilized for liposoluble vitamin, send out human health Important function is waved, but takes in excessively to will increase and suffers from obesity, diabetes, cardiovascular disease, the risk of fatty liver chronic diseases.Cause This, proposes the daily edible oil intake of Chinese residents no more than 25g or 30g in " Chinese residents dietary guidelines (2016 editions) ". " eat oil less, eat oil, eat nutrition, health and deliciousness " is increasingly becoming the common recognition that present people consume edible oil.
Current milling process is mainly hot moulding technique, and process is to screen the oil plant of harvest, remove stone and except after iron, It is squeezed again after 140 DEG C or so of high temperature steam fry for a long time, this causes the crude oil color squeezed out deep, inferior quality, needs multiple Miscellaneous chemical refining technique can be only achieved edible requirement, the micro-nutrient composition V in oilE, sterol and polyphenol etc. seriously broken It is bad.Closer year, the oil plant cold pressing technology gradually developed, pressing temperature be lower than 90 DEG C, do not needed before squeezing to oil plant into Row high temperature, which steams, fries pretreatment, and the crude oil quality squeezed out is preferable, but in order to protect the micro-nutrient of oil, cold pressing oil The general only physical refining processing by appropriateness, as carried out refined filtration after Dephosphorising agent, deacidification agent absorption refining is added.If production Material quality is very poor, containing a large amount of risks and assumptions for influencing food safety, such as pesticide residue, plasticiser pollution, microbial toxin Pollution and mildew etc., only are difficult to completely remove these risks and assumptions by traditional physical refining method.In addition, for some Oil plant such as rapeseed, sesame and flax etc., cold pressing oil have a poor flavour, and affect them sells quality.
Utility model content
The purpose of the utility model is to provide a kind of pretreatment units for preparing high-quality functional form grease, using to oil plant Ultrasonic Radiation is carried out, and is cleaned under conditions of being passed through ozone, microbulking processing is then carried out, it can be more fully clear Clean oil plant removes risks and assumptions contained by oil surface, now squeezes or squeezes again after storing a period of time, expressed oil not only nutrition Component content is high, and the flavor with a kind of pleasant.
To achieve the goals above, the technical solution adopted in the utility model is as follows:
A kind of preprocess method preparing high-quality functional form grease, comprising the following steps:
1) clear at the beginning of raw material: oilseed is removed into the light miscellaneous and soil, stone such as impurity, including straw, pod shell and floating dust The weight such as head, iron nail is miscellaneous (equipment such as vibrating screen, stone remover, permanent magnet and combined type cleaning screen can be used and implement cleaning);
2) oil plant washing: it will be placed in clear water, radiated using ultrasonic wave, and lead into water through just clear oilseed Enter ozone to be cleaned;
3) microbulking is handled: by after the oilseed of washing is drained, tiled, carrying out microwave radiation;
4) cooling to be packaged storage: microbulking treated oilseed is cooled to the cooling rate of 10~30 DEG C/min Room temperature, then be wrapped into using vacuum packaging, it is stored at a temperature of 0~35 DEG C.
According to above scheme, the oilseed is rapeseed, flaxseed, sesame or peanut.
According to above scheme, when the oil plant washing, water consumption is 1~3L/kg oilseed, and Ultrasonic Radiation frequency is 20~45kHz, radiation intensity be 50~100w/kg oilseed, radiated time be 3~10min, 20~50 DEG C of temperature, in water Ozone concentration is 0.35~0.85mg/L.
According to above scheme, when microbulking processing, microwave frequency is 2450MHz or 915MHz, first with 300~ 1~3min of level of radiation of 380w/kg oilseed, then 4~7min of level of radiation with 150~200w/kg oilseed.
In the utility model, if step can be saved by carrying out squeezing immediately through step 3) microbulking treated oilseed Rapid 4.It needs to be squeezed within 0~December through step 4 treated oilseed.
A kind of pretreatment unit preparing high-quality functional form grease, You Chuqing device, washing device, microbulking device, Heat-exchange device, vacuum packing apparatus, Pneumatic conveyer composition.
According to above scheme, the just clear device is by vibrating cleaning sieve, specific-gravity stoner and permanent magnet group at or using tool There is screening, go the multifunction combined cleaning screen of stone and deferrization functional.
According to above scheme, the washing device includes the three function sections that are mutually related: cleaning section drains section and removes Wet section.
According to above scheme, the cleaning section is equipped with the rinse bath that is supported by bracket, one Duan Shuiping of cleaning groove bottom, Another section is in slope (making rinse bath main cross section in an inverted trapezoidal) upwards, interior to be equipped with a set of scraper;The scraper is set There are drive sprocket, driven sprocket, position-limited wheel, chain and scraper plate, the driven sprocket is located at rinse bath left lower, the active Sprocket wheel is located at cleaning groove bottom slope end top, and the chain is sheathed on the drive sprocket and driven sprocket, and described Chain is equipped with scraper plate, the plane that the scraper plate is formed perpendicular to chain, and entire chain is located at cleaning groove bottom horizontal component (when so that chain being driven by driving and driven sprocket wheel, scraper plate can be bonded well with the position-limited wheel tensioning above sloping portion intersection Rinse bath bottom water plane and inclined surface scrape forward);Be equipped with water inlet among the left side top of the rinse bath, trailing flank by It is equipped with electric heating tube in the middle part of the region left side that the chain surrounds, is equipped with liquidometer at the position close to the position-limited wheel, it is horizontal Ozone generator is equipped among outer side bottom surface, the ozone generator two sides are respectively equipped with two rows of supersonic generators.
According to above scheme, the right side for draining section and being located at the rinse bath, by several along cleaning slot width direction The auger composition of horizontal Tile arrangement;The cylinder left upper portion of the auger is equipped with material receiving port, faces on the drive sprocket At the blanking of chain scraper;Transport screw is equipped with for left section on the auger axis, and right section is equipped with reverse acting spiral, transport screw and anti- To the empty axis for being equipped with a Duan Weishe spiral between spiral, the transport screw number is 2~5 times of reverse acting spiral number;The auger Cylinder lower half and the transport screw corresponding position are equipped with several equally distributed drain holes;It is equipped with and catchments below the drain hole It struggles against (collecting all augers from the water that drain hole flows out), the drip pan bottom center is equipped with water outlet.
According to above scheme, the dehumidifying section is located at the right side for draining section, by wind-collecting cover, moist chamber, air distribution plate group At;The moist chamber is cuboid, and the auger for draining section with described corresponds, and feed inlet is equipped in the middle part of left side, and described It is corresponding to drain cartridge openings on the downside of section auger right end;The air distribution plate is inclined in the moist chamber, and upper end is close to the charging Mouth lower edge, lower end are located at the moist chamber bottom surface close to right side, and plate face is equipped with equally distributed air-permeating hole;The moist chamber Bottom surface side is equipped with discharge port, the discharge port is located on the right side of the air distribution plate lower edge, and is equipped with Star-like unloader;The dehumidifying Room bottom surface center is equipped with air inlet, the air inlet is located on the left of air distribution plate lower edge;The wind-collecting cover is located at the dehumidifying ceiling Portion, center of top are equipped with air outlet, the air inlet of all moist chambers are collected.
According to above scheme, the microbulking device uses tunnel type micro wave furnace.
According to above scheme, the heat-exchange device is using revolving tube cooling machine, fluidizing cooler or uses dry cold sky Gas is as any one in the partition cooled particle material cooling device of heat exchange medium.
According to above scheme, the Pneumatic conveyer is made of blower, air hose, cyclone separator and PLC controller.
The vacuum packing apparatus of the utility model is using existing mature scheme.
Between the first clear device of the utility model, washing device, microbulking device, heat-exchange device and vacuum packing apparatus Material conveying realized by Pneumatic conveyer;The hot-air flowed out from heat-exchange device is imported into washing device dehumidifying section Air inlet in;The humid air come out from washing device dehumidifying section air outlet is imported into cyclone separator, through cyclone separator It is discharged after processing.
Working principle of the utility model is: oilseed is transported to by Pneumatic conveyer first after system opens running Just in clear device, stone and permanent magnetism deironing process, removal straw, pod shell and floating dust are removed through vibrosieve, specific gravity in first clear device It is miscellaneous Deng weights such as light miscellaneous and soil, stone, iron nails.Washing dress is transported to by Pneumatic conveyer again through just clear oilseed The left end for the cleaning section set, tap water clean first has water inlet injection from washing device cleaning section rinse bath, by rinse bath In liquidometer control flume in water level reach work desired height, water in slot can be heated to work required temperature by electric heating tube, The powerful shearing force of ozone caused by the ultrasonic wave caused by bottom of rinse bath supersonic generator and ozone generator and Under a large amount of high mars free radical collective effects, oilseed particle surface soil, dust, microorganism, helminth and plasticiser etc. Hazardous material removing falls off, and pesticide residue, plasticiser are degraded, and microorganism wall and membrane structure are destroyed inactivation.Oil plant kind Son in rinse bath by ultrasonic wave and ozone collective effect while, and by by drive sprocket, driven sprocket, position-limited wheel, chain It is driven with the scraper of scraper plate composition, slowly from the right end of the mobile rinse bath in the left end of rinse bath, is scraped cleaning along slope Slot, which enters, drains section along the material receiving port of the auger cylinder of cleaning slot width direction horizontal Tile arrangement, and oilseed is blown into strand Also bring certain water while imperial material receiving port into, oilseed auger transport screw promotion to advancing from left to right, institute's band The water that enters largely gradually is flowed out from the drain hole of the cylinder of auger in progradation, after being collected by drip pan, from catchmenting Bucket bottom water outlet is sent in recyclable device after progress purified treatment by water pump and recycles.Oilseed is promoted by transport screw When at the clearance space between forward and reverse spiral, oilseed accumulates at clearance space until space enters after being filled Reverse acting spiral, thrust of the reverse acting spiral to one people of oilseed to the left, and thrust of the transport screw to oilseed to the right, oil plant Seed is gradually compacted at two spiral spacer spaces under the collective effect of the thrust of forward and reverse spiral and forms material plug, have Certain choke effect.Since the length of transport screw is 2~5 times of reverse acting spiral, thrust to the right is greater than reverse acting spiral Thrust to the left, oilseed are finally pushed out reverse acting spiral, and it is corresponding to enter dehumidifying section from the opening of cylinder right end lower part Moist chamber in, along inclined air distribution plate slide downward, be covered with the surface of plate, that comes at this time from moist chamber bottom air inlet mouth is dry Dry air penetration air distribution plate comes into full contact with oilseed, takes away the moisture of the surface of the seed, due to the auger with moist chamber connection In have the material plug formed be compacted by oilseed, the air band for preventing air from being thus pierced by, therefore come into full contact with oilseed Aqueous vapor can only be located at moist chamber at the top of wind-collecting cover in collect after from its center air outlet outflow, be then directed to whirlwind In separator, discharged after cyclone separator is handled.Star-like unloader of the oilseed through dewatering surface through moist chamber bottom Middle discharge washing device.The oilseed being discharged from washing device, which is transported to microbulking device by Pneumatic conveyer, (can be used Tunnel type micro wave furnace) in, make to generate swollen quick-fried effect inside oilseed through the effect of high-intensity microwave short time, cell wall is broken It is bad;Again through low intensity microwave radiation, effect promotes the Maillard reaction of oil plant cell interior, and the wind of pleasant is assigned to oil plant Taste.Through microdilatancy makeup oilseed of setting that treated, it can be transported in oil press and be pressed by Pneumatic conveyer immediately Oil is pressed, or heat-exchange device is transported to by Pneumatic conveyer and (revolving tube cooling machine, fluidizing cooler or use can be used The particle material cooling device of the partition type of cooling) in be rapidly cooled processing, use dry cold air as heat exchange Jie Matter, dry cold air absorb the heat of oilseed in heat-exchange device, and temperature flows out after increasing, and are sent by blower to washing and fill The air inlet for setting dehumidifying section dehumidifies for the oilseed to dehumidifying section.Oilseed after rapid cooling is by pneumatic transporting It send device to be transported in vacuum packing apparatus, is stored after being vacuum-packed.
The beneficial effects of the utility model are:
1) the utility model combination ultrasonic wave and ozone are handled through just clear oilseed, can quickly remove oil plant The surface of the seed pesticide residue, plasticiser pollution, microbial toxin pollution and mildew etc., make the quality of cold pressing oil not by raw material The influence of quality;
2) the utility model first uses the effect of high-intensity microwave short time to make to generate swollen quick-fried effect, cell inside oilseed Wall is destroyed, and grease precipitation is easier, and promotes cold pressing oil yield;Low intensity microwave radiation is used again, can effectively facilitate oil The Maillard reaction for expecting cell interior assigns the flavor of pleasant to oil plant;
3) the utility model is sufficiently recycled and is recycled to thermal energy, and energy consumption is effectively reduced;Pretreated oil plant Seed is vacuum-packed after rapid cooling, and nutrition and the flavor substance of oil plant can be saved well within long period of time, side Using for home-use small oil press just, has taken into account safety, nutrition and flavor, has widened the market space.
Detailed description of the invention
Fig. 1 is the system structure diagram of the utility model;
Fig. 2 is the schematic cross-sectional view of washing device in the system of the utility model;
Fig. 3 is the vertical view of washing device and local schematic cross-sectional view in the system of the utility model.
In figure: 1, first clear device;2, washing device;3, microbulking device;4, heat-exchange device;5, vacuum packing apparatus; 6, Pneumatic conveyer;7, cyclone separator;8, water pump;9, blower one;10, blower two;
201, rinse bath;202, heating tube;203, liquidometer;204, chain;205, scraper plate;206, drive sprocket;207, Cylinder;208, transport screw;209, reverse acting spiral;210, air outlet;211 wind-collecting covers;212, moist chamber;213, air distribution plate; 214, feed inlet;215, Star-like unloader;216, air inlet;217, drain hole;218, drip pan;219, water outlet;220, it props up Frame;221, position-limited wheel;222, supersonic generator;223, ozone generator;224, driven sprocket;225, water inlet;226, go out Material mouth;227, air-permeating hole.
Specific embodiment
The technical solution of the utility model is illustrated with embodiment with reference to the accompanying drawing.
Embodiment 1 is shown in Fig. 1 to Fig. 3:
The utility model provides a kind of preprocess method for preparing high-quality functional form rapeseed, comprising the following steps:
1) clear at the beginning of raw material: using vibrating cleaning sieve, specific-gravity stoner and permanent magnet by straw, the pod shell and floating in rapeseed The miscellaneous implementation cleaning of the weights such as light miscellaneous and soil, stone, the iron nail such as dirt;
2) oil plant washing: it will be placed in clear water, radiated using ultrasonic wave, and Xiang Shuizhong is passed through through just clear rapeseed Ozone is cleaned, and water consumption is 2L/kg rapeseed, and Ultrasonic Radiation frequency is 20kHz, and radiation intensity (power) is 50w/kg Oilseed, radiated time 3min, 30 DEG C of temperature, Measuring Ozone Concentration in Water 0.45mg/L;
3) microbulking is handled: by after the rapeseed of washing is drained, tiled, carrying out microwave radiation, microwave frequency is 2450MHz, first with the high-level radiation 2min of 380w/kg rapeseed, then the middle level of radiation 5min with 180w/kg rapeseed;
4) cooling to be packaged storage: microbulking treated oilseed is cooled to room temperature with the cooling rate of 25 DEG C/min (25 DEG C), then be wrapped into using vacuum packaging, it is stored at a temperature of 20~25 DEG C.
The utility model also provides a kind of pretreatment unit for preparing high-quality functional form grease (see Fig. 1 to Fig. 3), by first Clear device 1, washing device 2, microbulking device 3, heat-exchange device 4, vacuum packing apparatus 5, Pneumatic conveyer 6 form;Institute State just clear device 1 by vibrating cleaning sieve, specific-gravity stoner and permanent magnet group at;The washing device 2 includes being mutually related three A function section: cleaning section drains section and dehumidifying section;The microbulking device 3 uses tunnel type micro wave furnace;The heat exchange dress It sets 4 and uses the partition cooled particle material cooling device for using dry cold air as heat exchange medium;The vacuum is packaged Device 5 is using existing mature scheme;The Pneumatic conveyer 6 is controlled by blower (9,10), air hose, cyclone separator 7 and PLC Device composition processed.
Further, the cleaning section is equipped with the rinse bath 201 supported by bracket 220, one section of 201 bottom surface of rinse bath Level, another section is in slope upwards, makes rinse bath main cross section in an inverted trapezoidal, interior to be equipped with a set of scraper;The scraper dress Drive sprocket 206, driven sprocket 224, position-limited wheel 221, chain 204 and scraper plate 205 are installed, the driven sprocket 224 is located at 201 left lower of rinse bath, the drive sprocket 206 are located at 201 bottom surface slope end top of rinse bath, 204 sets of the chain On the drive sprocket 206 and driven sprocket 224, and the chain 204 is equipped with scraper plate 205, and the scraper plate 205 is vertical In the plane that chain 204 is formed, entire chain 204 is located on 201 bottom surface horizontal component of rinse bath and sloping portion intersection (when so that chain being driven by driving and driven sprocket wheel, scraper plate can be bonded rinse bath bottom water plane well for the tensioning of position-limited wheel 221 of side It is scraped with inclined surface forward);Water inlet 225 is equipped among the left side top of the rinse bath 201, trailing flank is by the chain It is equipped with electric heating tube 203 in the middle part of the 204 region left sides surrounded, is equipped with liquidometer 203 at the position close to the position-limited wheel 221, Intermediate on the outside of horizontal bottom to be equipped with ozone generator 223,223 two sides of ozone generator are respectively equipped with two rows of ultrasonic waves and occur Device 222.
Further, the right side for draining section and being located at the rinse bath 201, by several along 201 width side of rinse bath The auger composition arranged to horizontal Tile;207 left upper portion of cylinder of the auger is equipped with material receiving port, faces the drive chain On wheel 206 at the blanking of 204 scraper plate 205 of chain;Transport screw 208 is equipped with for left section on the auger axis, and right section is equipped with reversely Spiral 209 is equipped with the empty axis of a Duan Weishe spiral between transport screw 208 and reverse acting spiral 209, the transport screw number is anti- To 5 times of spiral number;207 lower half of auger cylinder is equipped with several equally distributed with 208 corresponding position of transport screw Drain hole 217;It is equipped with drip pan 218 (collecting all augers from the water that drain hole flows out) below the drain hole 217, it is described 218 bottom center of drip pan is equipped with water outlet 219, and the water outlet is connect by pipeline with water circulating pump 8, by the water of recycling into Row is recycled.
Further, the dehumidifying section is located at the right side for draining section, by wind-collecting cover 211, moist chamber 212, air distribution plate 213 compositions;The moist chamber 212 is cuboid, corresponds with the auger for draining section, feed inlet is equipped in the middle part of left side 214, and described to drain the opening of cylinder 207 on the downside of section auger right end corresponding;The air distribution plate 213 is inclined in the moist chamber 212 Interior, upper end is close to 214 lower edge of feed inlet, and lower end is located at 212 bottom surface of moist chamber close to right side, and plate face is equipped with equal The air-permeating hole 227 of even distribution;The 212 bottom surface side of moist chamber is equipped with discharge port 226, the discharge port 226 is located at the cloth On the right side of 213 lower edge of aerofoil, and it is equipped with Star-like unloader 215;The 212 bottom surface center of moist chamber be equipped with air inlet 216, it is described into Air port 216 is located on the left of 213 lower edge of air distribution plate;The wind-collecting cover 211 is located at 212 top of moist chamber, and center of top is equipped with Air outlet 210 collects the air inlet of all moist chambers.
Embodiment 2:
The utility model provides a kind of preprocess method for preparing high-quality functional form flaxseed, comprising the following steps:
1) clear at the beginning of raw material: using vibrating cleaning sieve, specific-gravity stoner and permanent magnet by straw, the pod shell and floating in flaxseed The miscellaneous implementation cleaning of the weights such as light miscellaneous and soil, stone, the iron nail such as dirt;
2) oil plant washing: it will be placed in clear water, radiated using ultrasonic wave, and Xiang Shuizhong is passed through through just clear flaxseed Ozone is cleaned, and water consumption is 1L/kg flaxseed, and Ultrasonic Radiation frequency is 45kHz, and radiation intensity (power) is 100w/ Kg oilseed, radiated time 10min, temperature 50 C, Measuring Ozone Concentration in Water 0.35mg/L;
3) microbulking is handled: by after the flaxseed of washing is drained, tiled, carrying out microwave radiation, microwave frequency is 915MHz, first with the high-level radiation 3min of 300w/kg flaxseed, then the middle level of radiation 7min with 150w/kg flaxseed;
4) cooling to be packaged storage: microbulking treated oilseed is cooled to room temperature with the cooling rate of 30 DEG C/min (25 DEG C), then be wrapped into using vacuum packaging, it is stored at a temperature of 20~25 DEG C.
The pretreatment unit of the present embodiment is the same as embodiment 1.
Embodiment 3:
The utility model provides a kind of preprocess method for preparing high-quality functional form sesame, comprising the following steps:
1) clear at the beginning of raw material: using vibrating cleaning sieve, specific-gravity stoner and permanent magnet by straw, pod shell and the floating dust in sesame Deng the miscellaneous implementation cleaning of the weights such as light miscellaneous and soil, stone, iron nail;
2) oil plant washing: will be placed in clear water through just clear sesame, be radiated using ultrasonic wave, and Xiang Shuizhong be passed through it is smelly Oxygen is cleaned, and water consumption is 3L/kg sesame, and Ultrasonic Radiation frequency is 35kHz, and radiation intensity (power) is 80w/kg oil plant Seed, radiated time 8min, 20 DEG C of temperature, Measuring Ozone Concentration in Water 0.85mg/L;
3) microbulking is handled: by after the sesame of washing is drained, tiled, carrying out microwave radiation, microwave frequency is 2450MHz, first with the high-level radiation 3min of 330w/kg sesame, then the middle level of radiation 4min with 200w/kg sesame;
4) cooling to be packaged storage: microbulking treated oilseed is cooled to room temperature with the cooling rate of 10 DEG C/min (25 DEG C), then be wrapped into using vacuum packaging, it is stored at a temperature of 20~25 DEG C.
The pretreatment unit of the present embodiment is the same as embodiment 1.
Embodiment 4:
The utility model provides a kind of preprocess method for preparing high-quality functional form peanut, comprising the following steps:
1) clear at the beginning of raw material: using vibrating cleaning sieve, specific-gravity stoner and permanent magnet by straw, pod shell and the floating dust in peanut Deng the miscellaneous implementation cleaning of the weights such as light miscellaneous and soil, stone, iron nail;
2) oil plant washing: will be placed in clear water through just clear peanut, be radiated using ultrasonic wave, and Xiang Shuizhong be passed through it is smelly Oxygen is cleaned, and water consumption is 1L/kg peanut, and Ultrasonic Radiation frequency is 25kHz, and radiation intensity (power) is 50w/kg oil plant Seed, radiated time 3min, 40 DEG C of temperature, Measuring Ozone Concentration in Water 0.75mg/L;
3) microbulking is handled: will be after the peanut of washing be drained, is tiled, progress microwave radiation, and microwave frequency 915MHz, First with the high-level radiation 2min of 360w/kg peanut, then the middle level of radiation 6min with 160w/kg peanut;
4) cooling to be packaged storage: microbulking treated oilseed is cooled to room temperature with the cooling rate of 18 DEG C/min (25 DEG C), then be wrapped into using vacuum packaging, it is stored at a temperature of 20~25 DEG C.
The pretreatment unit of the present embodiment is the same as embodiment 1.
Above embodiments are only to illustrate rather than limit the technical solution of the utility model, although above-described embodiment is to this reality Be described in detail with novel, the related technical personnel of this field it is understood that can modify to the utility model or Person replaces on an equal basis, but do not depart from any modification of the spirit and scope of the utility model and part replacement should all cover it is practical new at this In the scope of the claims of type.

Claims (4)

1. a kind of pretreatment unit for preparing high-quality functional form grease, which is characterized in that You Chuqing device, washing device, micro- Extruding apparatus, heat-exchange device, vacuum packing apparatus, Pneumatic conveyer composition;
The just clear device is by vibrating cleaning sieve, specific-gravity stoner and permanent magnet group at or using having screening, remove stone and except iron The multifunction combined cleaning screen of function;
The washing device includes the three function sections that are mutually related: cleaning section drains section and dehumidifying section;
The cleaning section is equipped with the rinse bath supported by bracket, and one Duan Shuiping of cleaning groove bottom, another section is in slope upwards, It is interior to be equipped with a set of scraper;The scraper be equipped with drive sprocket, driven sprocket, position-limited wheel, chain and scraper plate, it is described from Movable sprocket is located at rinse bath left lower, and the drive sprocket is located at cleaning groove bottom slope end top, and the chain is arranged On the drive sprocket and driven sprocket, and the chain is equipped with scraper plate, the plane that the scraper plate is formed perpendicular to chain, Entire chain is located at the position-limited wheel tensioning above cleaning groove bottom horizontal component and sloping portion intersection;The rinse bath It is equipped with water inlet among the top of left side, is equipped with electric heating tube in the middle part of the region left side that trailing flank is surrounded by the chain, is connecing The position of the nearly position-limited wheel is equipped with liquidometer, and horizontal bottom outside is intermediate to be equipped with ozone generator, the ozone generator two Side is respectively equipped with two rows of supersonic generators;
The right side for draining section and being located at the rinse bath, by several along the auger of cleaning slot width direction horizontal Tile arrangement Composition;The cylinder left upper portion of the auger is equipped with material receiving port, faces on the drive sprocket at the blanking of chain scraper;Institute It states and is equipped with transport screw for left section on auger axis, right section is equipped with reverse acting spiral, and one section is equipped between transport screw and reverse acting spiral The empty axis of spiral is not set, and the transport screw number is 2~5 times of reverse acting spiral number;Auger cylinder lower half and it is described just Several equally distributed drain holes are equipped with to spiral corresponding position;Drip pan, the drip pan bottom are equipped with below the drain hole Center is equipped with water outlet;
The dehumidifying section is located at the right side for draining section, is made of wind-collecting cover, moist chamber, air distribution plate;The moist chamber is length Cube corresponds with the auger for draining section, feed inlet is equipped in the middle part of left side, drains on the downside of section auger right end with described Cartridge openings are corresponding;The air distribution plate is inclined in the moist chamber, and upper end is located at described close to the feed inlet lower edge, lower end Moist chamber bottom surface is equipped with equally distributed air-permeating hole close to right side, plate face;Moist chamber bottom surface side be equipped with discharge port, The discharge port is located on the right side of the air distribution plate lower edge, and is equipped with Star-like unloader;Moist chamber bottom surface center is equipped with air inlet Mouth, the air inlet are located on the left of air distribution plate lower edge;The wind-collecting cover is located at the top of the moist chamber, and center of top is equipped with outlet air Mouthful.
2. the pretreatment unit of preparation high-quality functional form grease according to claim 1, which is characterized in that described micro- swollen Makeup is set using tunnel type micro wave furnace.
3. the pretreatment unit of preparation high-quality functional form grease according to claim 1, which is characterized in that the heat is handed over Changing device is using revolving tube cooling machine, fluidizing cooler or uses partition cooled of the dry cold air as heat exchange medium Any one in particle material cooling device.
4. the pretreatment unit of preparation high-quality functional form grease according to claim 1, which is characterized in that the strength Conveying device is made of blower, air hose, cyclone separator and PLC controller.
CN201821345991.7U 2018-08-20 2018-08-20 A kind of pretreatment unit preparing high-quality functional form grease Active CN208964873U (en)

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