A kind of energy conservation needle bud shape tea stir-fry machine
Technical field
The utility model belongs to tea processing technical field, and in particular to a kind of energy conservation needle bud shape tea stir-fry machine.
Background technique
China is that Chan Cha big country, especially Famous High-quality Tea are the distinctive well-known teas in China, and needle bud shape tea is a kind of name of top grade
Excellent tea, dry tea and tea residue are especially beautiful, fresh taste, the deep welcome by the majority of consumers, but are generally used Multi Role Aircraft
Or manage bar machining, it is easy to which phenomena such as generating raw green taste and gloomy color, there are no the Styliform teas of high-quality currently on the market
Dedicated frying equipment.
Utility model content
In view of the problems of the existing technology, the purpose of this utility model is that design provides a kind of energy saving needle bud shape tea stir-fry
The technical solution of machine.
A kind of energy saving needle bud shape tea fries machine, including rack and shell, it is characterised in that rotates in the shell
It is combined with roller, the feed end and discharge end of the roller are open in outside shell, shape between the cylinder outer wall and shell
At confined space, stir-fry-hand's shaft is equipped in the roller, stir-fry-hand's shaft is equipped with one group of stir-fry-hand, and the stir-fry-hand turns
Seat supports are installed by first stir-fry-hand's mounting base and the second stir-fry-hand in axis both ends, and stir-fry-hand's shaft and roller are slowed down by adjustable speed
Motor driven and stir-fry-hand's shaft and roller turn on the contrary, hot air duct is arranged at the feed end of the roller, described
Hot air duct be equipped with water-removing leaves input port, the hot air duct connects electric central warm air furnace, on the discharge end of the roller
Hot-air is set and recycles blower, connects hot-air recovery tube, the hot-air recovery tube on the hot-air recycling blower
The other end is passed through in the confined space formed between cylinder outer wall and shell.
A kind of energy saving needle bud shape tea fries machine, it is characterised in that the roller both ends are respectively provided with wheel belt, described
The wheel belt of roller feed end cooperates with the positive location wheel support being arranged on the rack, the wheel belt and setting of the roller discharge end
Driven wheel support cooperation on the rack, the positive location wheel support and the transmission of adjustable speed decelerating motor cooperate.
A kind of energy saving needle bud shape tea fries machine, it is characterised in that the inner wall of rotary drum is equipped with wavy shaped configuration.
A kind of energy saving needle bud shape tea fries machine, it is characterised in that first stir-fry-hand's mounting base includes the first adjusting
One group of first adjustment hole being arranged above and below, institute are equipped on seat A and the first adjustment seat B, the first adjustment seat A and the first adjustment seat B
The the first adjustment seat A and the first adjustment seat B stated realizes the height of the first adjustment seat A by the first adjustment hole dislocation cooperation thereon
It adjusts, the first adjustment seat A is equipped with first rotating shaft bearing mounting hole, is equipped in the first rotating shaft bearing mounting hole
First bearing, is equipped with stir-fry-hand's shaft in the first bearing, and second stir-fry-hand's mounting base includes the second adjustment seat A, the
Two adjustment seat B and crossbeam, the second adjustment seat A, the second adjustment seat B are equipped with the second adjustment hole, and the crossbeam passes through
The height adjustment for realizing crossbeam is connect with the second adjustment hole of different height, the crossbeam is installed equipped with the second shaft bearing
Hole is equipped with second bearing in the second shaft bearing mounting hole, is equipped with stir-fry-hand's shaft in the second bearing.
A kind of energy saving needle bud shape tea fries machine, it is characterised in that the both ends of the stir-fry-hand and roller cooperation are equipped with hair
Brush.
A kind of energy saving needle bud shape tea fries machine, it is characterised in that the closing between the shell and cylinder outer wall is empty
Between be equipped with waste gas outlet.
A kind of energy saving needle bud shape tea fries machine, it is characterised in that the rack corresponding with the discharge end of roller one
Bottom is held to be equipped with adjustable height under-chassis.
A kind of energy saving needle bud shape tea fries machine, it is characterised in that and the positive location wheel support is equipped with limiting slot,
The wheel belt of the roller feed end is limited in the limiting slot.
The method for frying machining needle bud shape green tea using energy saving needle bud shape tea, it is characterised in that including following technique
Step:
1) the thin booth of fresh leaf is spread to moisture content 70% ± 1 under the conditions of 24~30 DEG C to 1~2cm;
2) fresh tea leaves are finished to moisture content 55~60% using cylinder type water-removing machine, hot air water-removing machine or microwave de-enzyming machine;
3) electric central warm air furnace is opened, hot blast temperature is adjusted to 100~110 DEG C, energy saving needle bud shape tea is blown into and fries machine;
4) after water-removing leaves cooling eases back, water-removing leaves is continuously put into energy saving needle bud shape tea from water-removing leaves input port and are fried
Machine completes the mass dryness fraction and frying effect of tealeaves according to frying, is adjusted and is fried by first stir-fry-hand's mounting base and second stir-fry-hand's mounting base
The height of hand shaft, so that the pressure of stir-fry-hand is adjusted, it is such as bad at effect, then increase the pressure of stir-fry-hand, and improve hot wind
Temperature adjusts the flow velocity of tealeaves in roller to improve Styliform tea forming effect, and the adjustable height under-chassis by adjusting rack
And flow, tealeaves moisture content control is 25~30% after frying;When moisture content after frying is less than 25%, under-chassis is turned down, is reduced
Roller discharge end height, or hot blast temperature is reduced, to accelerate the flow velocity of tealeaves and slow down moisture evaporation;Tealeaves after frying contains
When water rate is higher than 30%, under-chassis is turned up, improves roller discharge end height, or improve hot blast temperature, to slow down the flow velocity of tealeaves and add
The evaporation of fast moisture;
5) tealeaves after frying is dried to moisture content 6 ± 1% using 75 ± 2 DEG C of hot winds of hot air type drier;
6) chamber typed drying-machine is used, by the processed tealeaves of step 5) at 116 ± 1 DEG C of temperature, 7~9min of Titian;
7) it is packed after being cooled to room temperature the processed tealeaves of step 6), completes the process of needle-shaped green tea.
The method for frying machining needle bud-shaped black tea using energy needle bud shape tea, it is characterised in that walked including following technique
It is rapid:
1) the thin booth of fresh tea leaves is withered to moisture content 60% ± 1 under the conditions of 25~35 DEG C to 1~2cm;
2) the withering leaf investment rolling machine of step 1) is rubbed into 90~120min, press process: pneumatics 5min, gently pressure,
60~90min, weight 5min, pneumatics 5min are twisted in 15min, middle kneadding;
3) step 2 is rubbed into leaf under the conditions of 26~28 DEG C, relative humidity 92~97%, ferment 3.5h~4h;
4) fermentated leaves of step 3) are dried to moisture content 35~40% with 110~120 DEG C of hot winds of hot air type drier;
5) by the tea spreading-and-cooling 4) obtained to 35 DEG C hereinafter, being then reloaded into 60~90min of standing in closed container;
6) electric central warm air furnace is opened, hot blast temperature is adjusted to 110~120 DEG C, energy saving needle bud shape tea is blown into and fries machine;
7) tealeaves after step 5) stewing process easing back continuously puts into Styliform tea frying machine, completes tealeaves according to frying
Mass dryness fraction and frying effect adjust the height of stir-fry-hand's shaft by first stir-fry-hand's mounting base and second stir-fry-hand's mounting base, to adjust
The pressure of stir-fry-hand, it is such as bad at effect, just adjust stir-fry-hand and increase pressure, and improve the temperature of hot wind, with improve Styliform tea at
Shape effect, and the adjustable height under-chassis by adjusting rack adjust the flow velocity and flow of tealeaves in roller, and tealeaves contains after frying
Water rate is controlled 25~30%;When moisture content after frying is less than 25%, under-chassis is turned down, reduces roller discharge end height, or drop
Low-heat air temperature, to accelerate the flow velocity of tealeaves and slow down a point evaporation;When tealeaves moisture content after frying is higher than 30%, machine is turned up
Foot improves roller discharge end height, or improves hot blast temperature, to slow down the flow velocity of tealeaves and accelerate the evaporation of moisture;
8) tealeaves after frying is handled into 2.5~3h using hot wind at 77 ± 2 DEG C of hot air type chamber typed drying-machine temperature;
9) it will be packed after tea spreading-and-cooling to room temperature that step 8) obtains, complete aciculiform congou tea process.
The needle bud shape tea frying machine of the utility model is fried by Hot-blast Heating air and Styliform tea frying machine roller tube
The direction of rotation of hand and the direction of rotation of cylinder are on the contrary, revolving speed is electrodeless adjustable, since inner wall of rotary drum is wavy shaped configuration, under roller
Portion is in the semicircle of tiles again, and after tealeaves falls into roller, under the action of gravity, the basic direction flowed with tealeaves is consistent to be arranged
Column just, so tealeaves is under pressure, utilize the hairbrush and cylinder on stir-fry-hand in 90 degree of arrangements with the direction of stir-fry-hand's movement
Opposite direction movement between body, makes tealeaves be formed on dehydration side in heating, and not only bar shaped is tight straight beautiful when frying green tea, Er Qieneng
The bud green bright of green tea is kept well;Not only bar shaped is tight straight beautiful when frying vertical bar type congou tea, but also tea gold appears.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model;
Fig. 2 is the fit structure schematic diagram of the utility model middle cylinder body and wheel support;
Fig. 3 is the schematic cross-section of the utility model middle cylinder body;
Fig. 4 is the structural schematic diagram of stir-fry-hand's mounting base in the utility model;
Fig. 5 is the structural schematic diagram of stir-fry-hand's shaft and stir-fry-hand in the utility model;
Fig. 6 is the structural schematic diagram of the utility model discharge end.
In figure: 1- hot air duct;2- water-removing leaves input port;3- shell;4- roller;5- wheel belt;6- driven wheel support;7- is adjustable
Save height under-chassis;8- adjustable speed decelerating motor;9- positive location wheel support;901- limiting slot;10- wavy shaped configuration;11- exhaust gas goes out
Mouthful;12- hot-air recovery tube;13- hot-air recycles blower;14- the first stir-fry-hand mounting base;The first adjustment seat of 1401- A;1402-
First adjustment seat B;The first adjustment hole of 1403-;15- the second stir-fry-hand mounting base;1501- crossbeam;The second adjustment seat of 1502- A;
The second adjustment seat of 1503- B;The second adjustment hole of 1504-;16- stir-fry-hand's shaft;17- stir-fry-hand;18- hairbrush;19- first rotating shaft bearing
Mounting hole;20- electric central warm air furnace;21- rack;22- first bearing;23- the second shaft bearing mounting hole;24- second bearing.
Specific embodiment
The utility model is further illustrated below in conjunction with Figure of description.
Embodiment 1
As shown, it includes rack 21, shell 3 and roller 4 that a kind of energy conservation needle bud shape tea, which fries machine,.Shell 3 is fixed at
In rack 21, rotation is equipped with roller 4 in shell 3, and the feed end and discharge end of roller 4 are open in outside shell 3, outside roller 4
Confined space is formed between wall and shell 3.
Roller 4 is cylindrical tube.The inner wall of roller 4 is wavy shaped configuration 10.Wavy shaped configuration 10 specifically can be by roller 4
Wall is constituted along the wavy curve of a rule that the length direction of roller 4 is arranged.
The feed end and discharge end of roller 4 are respectively provided with wheel belt 5, the wheel belt 5 of 4 feed end of roller and are arranged in rack 21
Positive location wheel support 9 cooperates, and the wheel belt 5 of 4 discharge end of roller cooperates with the driven wheel support 6 being arranged in rack 21, positive location
It takes turns support 9 and adjustable speed decelerating motor 8 and is driven by belt and cooperated.In this way, under the action of adjustable speed decelerating motor 8, it is actively fixed
Position wheel support 9 rotates, so that roller 4 rotates.In order to play the role of positioning rolls 4, limit is set in positive location wheel support 9
Position slot 901, the wheel belt 5 of 4 feed end of roller is limited in the limiting slot 901, so that roller 4 be positioned.
Stir-fry-hand's shaft 16 is equipped in roller 4,16 both ends of stir-fry-hand's shaft are installed by first stir-fry-hand's mounting base 14 and the second stir-fry-hand
Seat 15 supports, i.e., 16 one end of stir-fry-hand's shaft is supported by first stir-fry-hand's mounting base 14, and the other end is supported by second stir-fry-hand's mounting base 15.
First stir-fry-hand's mounting base 14 is fixed in rack 21.First stir-fry-hand's mounting base 14 is by the first adjustment seat A1401 and the first adjustment seat
B1402 is constituted.One group of first adjustment hole being arranged above and below is equipped on first adjustment seat A1401 and the first adjustment seat B1402
1403, the first adjustment seat A1401 and the first adjustment seat B1402 pass through the first adjustment hole 1403 dislocation cooperation realization first thereon
The height adjustment of adjustment seat A1401.Bolts and nuts can be used in the connection of first adjustment seat A1401 and the first adjustment seat B1402
Cooperation realize.First adjustment seat A1401 is equipped with first rotating shaft bearing mounting hole 19, sets in first rotating shaft bearing mounting hole 19
There is first bearing 22, is equipped with stir-fry-hand's shaft 16, stir-fry-hand's shaft 16 and adjustable speed decelerating motor 8 in first bearing 22 and is passed by belt
Dynamic cooperation.Second stir-fry-hand's mounting base 15 is fixed in rack 21.Second stir-fry-hand's mounting base 23 includes the second adjustment seat A1502, the
Two adjustment seat B1503 and crossbeam 1501.The second adjustment hole is equipped on second adjustment seat A1502, the second adjustment seat B1503
1504, crossbeam 1501 connect the height adjustment for realizing crossbeam 1501 by the second adjustment hole 1504 with different height.Crossbeam
1501 are equipped with the second shaft bearing mounting hole 23, are equipped with second bearing 24, second bearing in the second shaft bearing mounting hole 23
Stir-fry-hand's shaft 16 is equipped in 24.
In order to improve frying effect, phase negative side is can be achieved after connecting with roller 4 with adjustable speed decelerating motor 8 in stir-fry-hand's shaft 16
To rotation.Stir-fry-hand's shaft 16 is equipped with one group of stir-fry-hand 17, and the both ends that stir-fry-hand 17 and roller 4 cooperate are equipped with hairbrush 18.Pass through first
The adjusting of stir-fry-hand's mounting base 14 and second stir-fry-hand's mounting base 23 is, it can be achieved that gap between stir-fry-hand 17 and roller 4, to adjust stir-fry
The pressure of 17 fried tea of hand.
Hot air duct 1 is set at the feed end of outer roller 4, and hot air duct 1 is equipped with water-removing leaves input port 2, hot air duct 1
Connect electric central warm air furnace 20.The heating of roller 4 can be not only realized by the setting of electric central warm air furnace 20 and hot air duct 1, but also can be real
Existing water-removing leaves are sent into roller 4.Hot-air is set on the discharge end of roller 4 and recycles blower 13, is connected on hot-air recycling blower 13
Hot-air recovery tube 12 is connect, 12 other end of hot-air recovery tube is passed through between 4 outer wall of roller and shell 3 and forms confined space.Heat
Air recycles the setting of blower 13 and hot-air recovery tube 12, has effectively recycled the waste heat of 4 discharge end of roller discharge, has played energy conservation
Effect.Enclosure space between 4 outer wall of shell 3 and roller is equipped with waste gas outlet 11, and exhaust gas is facilitated to be discharged.
Embodiment 2
It is comprised the following steps that using the method that energy saving needle bud shape tea fries machining needle bud shape green tea:
1) the thin booth of fresh leaf is spread to moisture content 70% ± 1 under the conditions of 24~30 DEG C to 1~2cm;
2) fresh tea leaves are finished to moisture content 55~60% using cylinder type water-removing machine, hot air water-removing machine or microwave de-enzyming machine;
3) electric central warm air furnace 2 is opened, hot blast temperature is adjusted to 100~110 DEG C, energy saving needle bud shape tea is blown into and fries machine;
4) after water-removing leaves cooling eases back, water-removing leaves is continuously put into energy saving needle bud shape tea from water-removing leaves input port 2 and are fried
Machine completes the mass dryness fraction and frying effect of tealeaves according to frying, is adjusted by first stir-fry-hand's mounting base 14 and second stir-fry-hand's mounting base 15
The height of stir-fry-hand's shaft 16 is saved, so that the pressure of stir-fry-hand 17 is adjusted, it is such as bad at effect, then increase the pressure of stir-fry-hand 17, and
The temperature of hot wind is improved, to improve Styliform tea forming effect, and the adjustable height under-chassis 7 by adjusting rack 21, adjusts rolling
The flow velocity and flow of tealeaves in cylinder 4, tealeaves moisture content control is 25~30% after frying;Moisture content after frying is less than 25%
When, under-chassis 7 is turned down, reduces by 4 discharge end height of roller, or reduce hot blast temperature, is steamed with accelerating the flow velocity of tealeaves and slowing down moisture
Hair;When tealeaves moisture content after frying is higher than 30%, under-chassis 7 is turned up, improves 4 discharge end height of roller, or improve hot wind temperature
Degree, to slow down the flow velocity of tealeaves and accelerate the evaporation of moisture;
5) tealeaves after frying is dried to moisture content 6 ± 1% using 75 ± 2 DEG C of hot winds of hot air type drier;
6) chamber typed drying-machine is used, by the processed tealeaves of step 5) at 116 ± 1 DEG C of temperature, 7~9min of Titian;
7) it is packed after being cooled to room temperature the processed tealeaves of step 6), completes the process of needle-shaped green tea.
The present apparatus is compared with other device frying needle-shaped green tea effects
。
Embodiment 3
It is comprised the following steps that using the method that energy saving needle bud shape tea fries machining needle bud-shaped black tea:
1) the thin booth of fresh tea leaves is withered to moisture content 60% ± 1 under the conditions of 25~35 DEG C to 1~2cm;
2) the withering leaf investment rolling machine of step 1) is rubbed into 90~120min, press process: pneumatics 5min, gently pressure,
60~90min, weight 5min, pneumatics 5min are twisted in 15min, middle kneadding;
3) step 2 is rubbed into leaf under the conditions of 26~28 DEG C, relative humidity 92~97%, ferment 3.5h~4h;
4) fermentated leaves of step 3) are dried to moisture content 35~40% with 110~120 DEG C of hot winds of hot air type drier;
5) by the tea spreading-and-cooling 4) obtained to 35 DEG C hereinafter, being then reloaded into 60~90min of standing in closed container;
6) electric central warm air furnace 2 is opened, hot blast temperature is adjusted to 110~120 DEG C, energy saving needle bud shape tea is blown into and fries machine;
7) tealeaves after step 5) stewing process easing back continuously puts into Styliform tea frying machine, completes tealeaves according to frying
Mass dryness fraction and frying effect adjust the height of stir-fry-hand's shaft 16 by first stir-fry-hand's mounting base 14 and second stir-fry-hand's mounting base 15, from
And the pressure of stir-fry-hand 17 is adjusted, such as bad at effect, just adjusting stir-fry-hand 17 increases pressure, and improves the temperature of hot wind, to mention
High Styliform tea forming effect, and the adjustable height under-chassis 7 by adjusting rack 21 adjust the flow velocity and stream of tealeaves in roller 4
Amount, tealeaves moisture content control is 25~30% after frying;When moisture content after frying is less than 25%, under-chassis 7 is turned down, reduces roller
4 discharge end height, or hot blast temperature is reduced, to accelerate the flow velocity of tealeaves and slow down a point evaporation;Tealeaves moisture content after frying
When higher than 30%, under-chassis 7 is turned up, 4 discharge end height of roller is improved, or improve hot blast temperature, to slow down flow velocity and the quickening of tealeaves
The evaporation of moisture;
8) tealeaves after frying is handled into 2.5~3h using hot wind at 77 ± 2 DEG C of hot air type chamber typed drying-machine temperature;
9) it will be packed after tea spreading-and-cooling to room temperature that step 8) obtains, complete aciculiform congou tea process.
The present apparatus is compared with other device frying aciculiform black tea effects
。