CN208928374U - A kind of wet concrete recovering system based on Internet of Things - Google Patents
A kind of wet concrete recovering system based on Internet of Things Download PDFInfo
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- CN208928374U CN208928374U CN201821535202.6U CN201821535202U CN208928374U CN 208928374 U CN208928374 U CN 208928374U CN 201821535202 U CN201821535202 U CN 201821535202U CN 208928374 U CN208928374 U CN 208928374U
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Abstract
A kind of wet concrete recovering system based on Internet of Things, it include equipment body, the data collection system for acquiring each facility information, Cloud Server and user terminal, equipment body includes vehicle washing system, wet concrete recycling machine, sandstone separation vibrating sieve, vortex separation system, stirring pool, mud water concentration adjusting tank and control system.The utility model is decomposed into sand material, building stones, slime water by cleaning again to discarded water-bearing concreae, and all recycles in reproduction, is more energy-saving and environmentally friendly.Simultaneously, by the way that data collection system is arranged in apparatus body, and whole system is arranged based on Internet of Things, equipment running status monitoring, equipment operating data statistical analysis, equipment fault early-warning and alarm and user's real-time query and long-range control can be achieved, and the service such as the storage of cloud data, equipment maintenance prompting, preferably equipment operation can be managed, realize the integrated, intelligent of equipment, network management.
Description
Technical field
The utility model relates to concrete stirring technique field, especially a kind of water-bearing concreae based on Internet of Things recycles system
System.
Background technique
Concrete mixing plant can generate a large amount of waste residue, waste water while producing concrete.These waste residues, waste water
Main source are as follows: the cleaning emission generated in the concrete productions such as stirring host, agitator truck, pump truck and transportational process,
And because remaining material caused by the extra order of construction party, because quality problems cannot be used for the waste material etc. of engineering.It is these " waste water ", " useless
Slag " all has strong basicity, and contains a large amount of sandstones, cement, additive, if any discharge of disposition is not added, can bring disaster to farmland water
Benefit, blocking urban operating mechanism, serious welding.
These " waste water ", " waste residue " can be cleaned again as environmental protection equipment and be decomposed into sand by water-bearing concreae reclaimer
Material, building stones, slime water, and all it is reused for production concrete, effective protection environment.But traditional water-bearing concreae recycling is set
It is standby, only there is basic processing function, the related services such as real-time query, data analysis, equipment monitoring can not be provided for user.If
Standby dynamic cannot be grasped promptly and accurately, and status of equipment cannot diagnostic analysis maintenance in time and control.
Utility model content
The main purpose of the utility model is to provide a kind of achievable equipment running status prison the shortcomings that overcoming the prior art
Control, equipment operating data statistical analysis, equipment fault early-warning and alarm and user's real-time query and long-range control, can be better
The wet concrete recovering system based on Internet of Things managed is run to equipment.
The utility model adopts the following technical solution:
A kind of wet concrete recovering system based on Internet of Things includes:
Equipment body, including vehicle washing system, wet concrete recycling machine, sandstone separation vibrating sieve, vortex separation system, stirring
Pond, mud water concentration adjust tank and control system；Wet concrete recycling machine connects for separating sand material and slime water, feed inlet
Connect the cleaning materials discharge outlet of vehicle washing system；Sandstone separation vibrating sieve is fed for separating the sand material in sand material with building stones
Mouthpiece connects below the sand material discharge port for being set to wet concrete recycling machine；Vortex separation system be used for sand material in slime water into
Row secondary separation, the mud water out of wet concrete recycling machine are connected to the feed inlet of vortex separation system, vortex separation system
Sand material discharge port be connected to wet concrete recycling machine；Slime water is stand-by for storing for stirring pool, the mud of vortex separation system
Water out is connected to stirring pool；Mud water concentration adjusts the mud water out of the mud water inlet connection stirring pool of tank, slime water
The mud water out that concentration adjusts tank is connected to stirring main building；Control system can communicate to connect data collection system, and connect control
Make each equipment operation；
It include to be passed for acquiring the information of vehicles of each information of vehicles for acquiring the data collection system of each facility information
Sensor, for acquire the stirring liquid level sensor of pit level, the motor current sensor for acquiring each motor current value of equipment,
Stirring pool and mud water concentration is set to adjust slime water concentration sensor in tank and mud water ph value sensor, be respectively set
Sand heap weight sensor and clitter weight sensor at sand heap and clitter；
Cloud Server；Equipment operating data is stored for receiving, and carries out data statistic analysis；And by the data after analysis
Pass control system and user terminal back；
And user terminal, it is remotely controlled for checking equipment operating data, and to equipment.
Further, the vehicle information sensor includes the information of vehicles emission sensor on each vehicle of mixing plant
And for receiving the information of vehicles and the collecting vehicle information sensing for being sent to control system that information of vehicles emission sensor is sent
Device.
Further, the data collection system further includes the vibrating sensing for acquiring sandstone separation vibrating sieve vibration values
Device, vibrating sensor can communication connection control systems.
Further, the data collection system further includes having monitoring sensor, and monitoring sensor can communicate to connect control
System.
Further, the mud water concentration adjusts tank and is connected to stirring pool by overflow passage.
Further, the wet concrete recovering system based on Internet of Things further includes having clear water reserviors, clear water reserviors water outlet
It is connected to mud water concentration and adjusts tank.
Further, the wet concrete recovering system based on Internet of Things further includes having spare sedimentation basin.
Further, the control system uses PLC controller.
Further, the user terminal uses touch screen, mobile phone or computer.
Further, the data collection system further includes having the water temperature sensor being set in stirring pool.
From the above description of the utility model, it can be seen, compared with prior art, the utility model has the beneficial effects that
It is decomposed into sand material, building stones, slime water by cleaning again to discarded water-bearing concreae, and is all recycled in regeneration
It produces, is more energy-saving and environmentally friendly.Meanwhile by the way that data collection system is arranged in apparatus body, and whole system is set based on Internet of Things
It sets, it can be achieved that equipment running status monitoring, equipment operating data statistical analysis, equipment fault early-warning and alarm and user are real-time
Inquiry and the service such as long-range control and the storage of cloud data, equipment maintenance prompting, can preferably run equipment and carry out
Control, realizes the integrated, intelligent of equipment, network management.
Detailed description of the invention
Fig. 1 is the apparatus body structural schematic diagram of specific embodiment of the present invention；
Fig. 2 is the data collection system distributed architecture schematic diagram of specific embodiment of the present invention；
Fig. 3 is the network topological diagram of specific embodiment of the present invention.
In figure: 1. equipment bodies, 2. Cloud Servers, 3. user terminals, 4. vehicle washing systems, 5. wet concrete recycling machines, 6.
Sandstone separation vibrating sieve, 7. vortex separation systems, 8. stirring pools, 9. mud water concentrations adjust tank, and 10. clear water reserviors, 11. is spare heavy
Shallow lake pond, 12. overflow passages, 13. vehicle information sensors, 14. liquid level sensors, 15. slime water concentration sensors, 16. mud
Water ph value sensor, 17. vibrating sensors, 18. monitoring sensors, 19. sand heap weight sensors, 20. clitter weight sensors.
Specific embodiment
Below by way of specific embodiment, the utility model will be further described.
Referring to figs. 1 to Fig. 3, a kind of wet concrete recovering system based on Internet of Things of the utility model, includes equipment
Main body 1, the data collection system for acquiring each facility information, Cloud Server 2 and user terminal 3.
Equipment body 1, including vehicle washing system 4, wet concrete recycling machine 5, sandstone separation vibrating sieve 6, vortex separation system
7, stirring pool 8, mud water concentration adjust tank 9, clear water reserviors 10, spare sedimentation basin 11 and control system；Wet concrete recycling machine 5 is used
In separation sand material and slime water, feed inlet connects the cleaning materials discharge outlet of vehicle washing system 4；Sandstone separation vibrating sieve 6 is used for
Sand material in sand material is separated with building stones, feed inlet undertaking is set under the sand material discharge port of wet concrete recycling machine 5
Side；Vortex separation system 7 is used to carry out sand material in slime water secondary separation, and the mud water out of wet concrete recycling machine 5 connects
It is connected to the feed inlet of vortex separation system 7, the sand material discharge port of vortex separation system 7 is connected to wet concrete recycling machine 5；Stirring
Slime water is stand-by for storing in pond 8, and the mud water out of vortex separation system 7 is connected to stirring pool 8；Mud water concentration adjusts tank
The mud water out of 9 mud water inlet connection stirring pool 8, the mud water out that mud water concentration adjusts tank 9 are connected to stirring
Main building；Mud water concentration adjusts tank 9 and is connected to stirring pool 8 by overflow passage 12；10 water outlet of clear water reserviors is connected to slime water
Concentration adjusts tank 9；When treating capacity is excessive for storing slime water, control system can communicate to connect data and adopt spare sedimentation basin 11
Collecting system, and connect each equipment operation of control.Control system uses PLC controller, model siemens PLC.
Data collection system includes for acquiring the vehicle information sensor 13 of each information of vehicles, for acquiring stirring
The liquid level sensor 14 of 10 liquid level of pond 8 and clear water reserviors, the motor current sensor for acquiring each motor current value of equipment, setting
Slime water concentration sensor 15 in tank 9 and mud water ph value sensor 16 are adjusted, for adopting in stirring pool 8 and mud water concentration
Collect the vibrating sensors 17 of 6 vibration values of sandstone separation vibrating sieve, monitoring sensor 18 and is respectively arranged at sand heap and clitter
Sand heap weight sensor 19 and clitter weight sensor 20.Water temperature sensor, vehicle information sensor are additionally provided in stirring pool 8
13 include mounted in the agitator truck of mixing plant, pump truck, the information of vehicles emission sensor on loading machine and for receiving vehicle
The information of vehicles of information emission sensor transmission and the collecting vehicle information sensor for being sent to control system.
Cloud Server 2 for receiving storage equipment operating data, and carries out data statistic analysis；And by the number after analysis
According to passing control system and user terminal 3 back.Cloud Server 2 can support the access of multiple devices.
User terminal 3, can be used touch screen, mobile phone app or computer webpage, be stored in setting for Cloud Server 2 for checking
Standby operation data, and equipment is remotely controlled.
Referring to figs. 1 to Fig. 3, the water-bearing concreae recovery method of the wet concrete recovering system based on the utility model, including
Following below scheme:
1. by vehicle washing system 4 to the cleaning emission or building site that equipment cleaning generates in concrete production and transportational process
Residual concrete is cleaned again and cleaning emission is sent into wet concrete recycling machine 5；
2. wet concrete recycling machine 5 separates the sand material cleaned in emission and slime water, the mud separated
Pulp-water send the sand material isolated to vortex separation system 7 to send to sandstone separation vibrating sieve 6；
3. the slime water that vortex separation system 7 separates wet concrete recycling machine 5 carries out secondary separation, in slime water
Fine sand come back to wet concrete recycling machine 5, it is stand-by that the slime water after removing fine sand is sent into stirring pool 8；
4. sandstone separation vibrating sieve 6 separates the sand material in sand material with building stones；
5. the slime water in stirring pool 8 is sent into mud water concentration and adjusts tank 9, mud water concentration adjusts tank 9 according to system need
It asks and mud water concentration is adjusted, and sent according to system requirements to stirring main building and utilized.
Referring to figs. 1 to Fig. 3, the management-control method of the wet concrete recovering system based on the utility model, including following methods:
1. equipment running status monitors, pass through slime water concentration sensor 15, mud water ph value sensor 16 and motor electricity
Flow sensor adjusts the mud water concentration in tank 9, mud water ph value and each motor of equipment to stirring pool 8 and mud water concentration and transports
Row current value is monitored, and monitoring image information is sent to control system by monitoring sensor 18 and is monitored in real time for user；
And the automatic adjustment of mud water concentration is realized by control system according to the collected data and equipment operation is carried out automatically controlling；
2. equipment operating data statisticallys analyze, pass through vehicle information sensor 13, sand heap weight sensor 19, clitter weight
Sensor 20 acquires all data and is sent to control system, and control system can wash material number, vehicle to Vehicle car wash number, vehicle
It is for statistical analysis to recycle aggregate amount, statistics available each car out cleans the sand weight and stone that residual concrete is recycled every time
Weight, meanwhile, by this data, the sand weight and stone weight that each car/monthly/is recycled every year daily out can be summarized
The sand weight and stone weight that amount and mixing plant/monthly/are recycled every year daily；It is acquired by motor current sensor
Data are sent to control system, can be for statistical analysis to each motor current value of equipment；Pass through mud in stirring main building control system
The proportion and dosage of pulp-water, can be for statistical analysis to mud water consumption；It further include that statistics and analysis is carried out to amount of equipment power consumption；
3. equipment fault early-warning and alarm, using all data of data collection system acquisition as parameter definition alert if,
Real-time early warning and automatic protection can be achieved.Early warning and the automatic protection that wet concrete recycling machine 5 can be achieved, when water-bearing concreae recycles
When the current value of machine 5 reaches early warning value, control system issues warning information, and automatically turns down the charging of wet concrete recycling machine 5
Amount, to prevent wet concrete recycling machine 5 from overloading；Plant maintenance information, corrective maintenance information can be reported by setting simultaneously
It is alert, such as addition lubricating oil, cleaning filter core, replacement blade；Equipment alarm information is specified with SMS or other forms notice
Equipment management personnel；
4. all data that equipment is run is sent to the user terminal by user's real-time query and long-range control, Cloud Server 2
3, real-time query and long-range control can be carried out to equipment running status and data by user terminal 3.
The system of the utility model is Multi-user management system, provides multi-stage user permission, and different managers use different
Resource, to guarantee security of system.The functions such as accessory store, usenet are equipped in the user terminals such as mobile phone app, computer webpage
Module, user can pass through these terminals online purchase of equipment accessory or communication exchange.The system of the utility model is based on Internet of Things
Big data analysis can be carried out to equipment operating data, status real time monitor, the storage of cloud data, user's real-time query, number are provided
The related Data Services such as analysis, equipment fault inline diagnosis, maintenance prompting, long-range control according to statistics, to realize equipment
Integrated, intelligent, network management.
It above are only a specific embodiment of the utility model, but the design concept of the utility model is not limited to
This, all non-essential modifications to the present invention made by this concept should belong to infringement scope of protection of the utility model
Behavior.
Claims (10)
1. a kind of wet concrete recovering system based on Internet of Things, it is characterised in that: include:
Equipment body, including vehicle washing system, wet concrete recycling machine, sandstone separation vibrating sieve, vortex separation system, stirring pool,
Mud water concentration adjusts tank and control system；Wet concrete recycling machine is for separating sand material and slime water, feed inlet connection
The cleaning materials discharge outlet of vehicle washing system；Sandstone separation vibrating sieve is for separating the sand material in sand material with building stones, feed inlet
It accepts and is set to below the sand material discharge port of wet concrete recycling machine；Vortex separation system is for carrying out sand material in slime water
Secondary separation, the mud water out of wet concrete recycling machine are connected to the feed inlet of vortex separation system, vortex separation system
Sand material discharge port is connected to wet concrete recycling machine；Slime water is stand-by for storing for stirring pool, the slime water of vortex separation system
Outlet is connected to stirring pool；Mud water concentration adjusts the mud water out of the mud water inlet connection stirring pool of tank, and slime water is dense
The mud water out that degree adjusts tank is connected to stirring main building；Control system can communicate to connect data collection system, and connect control
Each equipment operation；
It include to be sensed for acquiring the information of vehicles of each information of vehicles for acquiring the data collection system of each facility information
Device, the motor current sensor for acquiring each motor current value of equipment, is set the liquid level sensor for acquiring stirring pit level
Stirring pool and mud water concentration is placed in adjust slime water concentration sensor in tank and mud water ph value sensor, be respectively arranged at
Sand heap weight sensor and clitter weight sensor at sand heap and clitter；
Cloud Server；Equipment operating data is stored for receiving, and carries out data statistic analysis；And the data after analysis are passed back
Control system and user terminal；
And user terminal, it is remotely controlled for checking equipment operating data, and to equipment.
2. a kind of wet concrete recovering system based on Internet of Things as described in claim 1, it is characterised in that: the vehicle letter
Breath sensor includes the information of vehicles emission sensor on each vehicle of mixing plant and senses for receiving information of vehicles transmitting
The information of vehicles of device transmission and the collecting vehicle information sensor for being sent to control system.
3. a kind of wet concrete recovering system based on Internet of Things as described in claim 1, it is characterised in that: the data are adopted
Collecting system further includes the vibrating sensor for acquiring sandstone separation vibrating sieve vibration values, and vibrating sensor can communicate to connect control
System.
4. a kind of wet concrete recovering system based on Internet of Things as described in claim 1, it is characterised in that: the data are adopted
Collecting system further includes having monitoring sensor, and monitoring sensor can communication connection control systems.
5. a kind of wet concrete recovering system based on Internet of Things as described in claim 1, it is characterised in that: the slime water
Concentration adjusts tank and is connected to stirring pool by overflow passage.
6. a kind of wet concrete recovering system based on Internet of Things as described in claim 1, it is characterised in that: further include having clearly
Pond, clear water reserviors water outlet are connected to mud water concentration and adjust tank.
7. a kind of wet concrete recovering system based on Internet of Things as described in claim 1, it is characterised in that: further include have it is standby
Use sedimentation basin.
8. a kind of wet concrete recovering system based on Internet of Things as described in claim 1, it is characterised in that: the control system
System uses PLC controller.
9. a kind of wet concrete recovering system based on Internet of Things as described in claim 1, it is characterised in that: the user is whole
End uses touch screen, mobile phone or computer.
10. a kind of wet concrete recovering system based on Internet of Things as described in claim 1, it is characterised in that: the data
Acquisition system further includes having the water temperature sensor being set in stirring pool.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821535202.6U CN208928374U (en) | 2018-09-19 | 2018-09-19 | A kind of wet concrete recovering system based on Internet of Things |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821535202.6U CN208928374U (en) | 2018-09-19 | 2018-09-19 | A kind of wet concrete recovering system based on Internet of Things |
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| CN208928374U true CN208928374U (en) | 2019-06-04 |
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| CN201821535202.6U Active CN208928374U (en) | 2018-09-19 | 2018-09-19 | A kind of wet concrete recovering system based on Internet of Things |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109127113A (en) * | 2018-09-19 | 2019-01-04 | 福建南方路面机械有限公司 | Wet concrete recovering system, recovery method and management-control method based on Internet of Things |
-
2018
- 2018-09-19 CN CN201821535202.6U patent/CN208928374U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109127113A (en) * | 2018-09-19 | 2019-01-04 | 福建南方路面机械有限公司 | Wet concrete recovering system, recovery method and management-control method based on Internet of Things |
| CN109127113B (en) * | 2018-09-19 | 2024-05-03 | 福建南方路面机械股份有限公司 | Wet concrete recycling system, recycling method and management and control method based on Internet of things |
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| CP01 | Change in the name or title of a patent holder |
Address after: 362000 Fujian province Quanzhou Fengze District High-tech Industrial Park Sports Street No. 700 Patentee after: Fujian Nanfang pavement machinery Co., Ltd Address before: 362000 Fujian province Quanzhou Fengze District High-tech Industrial Park Sports Street No. 700 Patentee before: FUJIAN SOUTH HIGHWAY MACHINERY Co.,Ltd. |