Full-automatic recycled plastic granulation production line
Technical field
The utility model relates to regenerated plastics processing machinery fields, relate in particular to a kind of full-automatic recycled plastic granulation
Production line.
Background technique
Recycled plastic granules are belonged in this scope of plastic grain, recycled plastic granules be recycle it is used new
The plastics that material or discarded plastics are produced by Luo bar machine, then a kind of granular plastics are cut by pelleter
Grain.
Recycled plastic granules are mainly different according to the raw material that uses, and process plastic grain the characteristics of come area
Graduation, is generally divided into one, two, three material, quality successively reduces.Wherein, three-level material refer to raw material used twice or
Person is multiple, and the particle processed, elasticity, the various aspects such as toughness are not fine.The source of three-level material be industry and
The plastic refuse nowhere loseed in life recycling is made into particle, so that it may re-use, one by the plastic refuse in life
As three-level material be only used for being molded.Although the application range of three-level material is limited, but still can substantially reduce plastics in society
The degree of pollution reduces the wasting of resources.Plastic refuse of the three-level material in industry or life, needs to be carried out preliminary
Screening is broken into plastic pieces after removing bulk sundries, to carry out the granulation of next step.On the one hand, plastic recycling is
Environmental protection, the requirement of low energy consumption society, on the other hand, pure artificial loading on traditional recycled plastic granules production line are a large amount of waste and old
A large amount of dust, the fine plastic that dust generates in dust and shattering process can be raised in recycled plastic particle feeding process
Grain, these dust raised are easy to be directly sucked in by worker, cause very big damage to health, will also result in pole to environment
Big pollution.Industry needs one kind that can reduce manual operation as far as possible, reduces fugitive dust, being capable of clean manufacturing recycled plastic granules
Full-automatic recycled plastic granulation production line.
Utility model content
The purpose of the utility model is to overcome the shortcomings of above-mentioned traditional technology, and providing one kind can be reduced artificial behaviour
Make, reduces fugitive dust, be capable of the full-automatic recycled plastic granulation production line of clean manufacturing recycled plastic granules.
The purpose of this utility model is reached by following technical measures:
Full-automatic recycled plastic granulation production line, including hopper, it is characterised in that: the hopper is connected by feeding auger
There is distribution box, the feeding auger is electrically connected with trunkful anti-overflow device, and the trunkful anti-overflow device is placed in sub-material upper box part, institute
It states sub-material lower box part and is connected with constant speed blanking device, constant speed blanking device lower part is connected with the first propulsion auger, and described
The first constant temperature heating device is set on one propulsion auger, first propulsion auger exit is connected with melt filter device,
The melt filter device is connected with melt connecting tube, and connecting tube thermostat is set in the melt connecting tube, described molten
Defoaming blending bucket is connected in material connecting tube, the defoaming blending bucket, which is equipped with, defoams adding set, under the defoaming blending bucket
End is connected with the second propulsion auger, double-control thermostatic device is set on second propulsion auger, second propulsion auger goes out
It is connected with plastic extrusion apparatus at mouthful, the plastic extrusion apparatus is connected with cooling water tank, and the cooling water tank is connected with water
Device, the water trap are connected with granule-forming machine, and the granule-forming machine is connected with particle screen selecting device, the particle sieve
Screening device is connected with particle collection device, and the particle collection device is connected with powder collection hopper.
As a kind of specific preferred embodiment, this equipment further includes flue dust collecting purification device, the flue dust collecting purification
Device includes flue dust blower, smoke and dust purifier and several dust hoods, the flue dust blower and smoke and dust purifier, dust hood
Between connected with sweep-up pipe, the dust hood be at least placed in distribution box, in the middle part of the first propulsion auger, defoaming blending bucket, second
One or more in the middle part of propulsion auger, in plastic extrusion apparatus.Part in first propulsion auger middle part and the second propulsion auger
Not She You flue dust gas vent, the flue gas that the plastics of thawing generate, which through flue dust gas vent is expelled to dust hood and is purified by flue dust collecting, to be filled
Set collection and purification.There is everywhere on production line is provided with dust hood at flue dust generation and excessive structure, and flue dust blower passes through
Dust hood attracts the flue dust of each equipment discharge on production line, and purifies through smoke and dust purifier, and whole production line is made to reach very high
Environmental protection standard, realize environmentally protective production, really protect environment.Smoke and dust purifier uses presently commercially available cleaning equipment,
Specific structure is well-known technique, is not repeated.
As a kind of specific preferred embodiment, the trunkful anti-overflow device includes hang down plate and distance-sensor, the vertical plate
It is articulated on vertical plate hinge shaft, for the plate hinge shaft that hangs down by Stent Implantation on distribution box, the lower part of the vertical plate is located at distribution box center
Between inner wall, the distance-sensor is corresponding to vertical plate to be installed, and the distance-sensor, which senses, issues letter after vertical plate is mobile
It ceases feeding auger and stops feeding.
As a kind of specific preferred embodiment, the constant speed blanking device includes under blanking auger and driving blanking auger
Expect stepper motor, the blanking auger inlet is connected to distribution box lower part outlet, and the blanking auger outlet is promoted with first to be twisted
Imperial entrance connection, the blanking auger constant speed push plastics to enter in the first propulsion auger.
As a kind of specific preferred embodiment, the melt filter device includes filter body, the filter body
Including first shell and second shell, it is equipped with material cavity between the first shell and second shell, is equipped in the material cavity
Filter plate, the filter plate will be divided into chamber and discharge chamber between material cavity, described to enter chamber and the first propulsion auger outlet company
Logical, the discharge chamber is connected to melt connecting tube, and described to squeeze out wheel into the intracavitary melt that is equipped with, the melt, which squeezes out to take turns to push, to be melted
The plastics of change pass through filter plate and enter discharge chamber, and the melt squeezes out wheel and is sequentially connected with extrusion wheel drive motor, the entrance
Chamber lower part is connected with waste residue discharge pipe, and the waste residue discharge pipe is equipped with waste residue waste cock, is set on the waste residue discharge pipe
There is waste residue thermostat.The plastics of thawing are pushed to through the first propulsion auger into chamber, and melt squeezes out wheel and is pressed further by thawing
Plastics, and the plastics of thawing are squeezed out by filter plate to discharge chamber, and what is mixed in plastics will be filtered without melting particle
Plate barrier, and is pushed out in the waste residue discharge pipe for depositing to lower part, when in waste residue discharge pipe do not melt granular residue it is more when, beat
Waste residue waste cock is opened, residue is discharged.The plastics filtered will be more uniform, clean, and manufactured goods quality can be higher, produces
Quality can be improved largely.
As a kind of specific preferred embodiment, the defoaming adding set includes quantitative feeding device, defoaming particle hopper
With defoaming expects pipe, the quantitative feeding device includes feeder and defoaming feeds stepper motor, the feeder entrance and defoaming
Particle hopper outlet, the feeder outlets are connected to defoaming expects pipe, and the defoaming expects pipe is connected to defoaming blending bucket, institute
It states and is set with feed wheel in feeder, the defoaming charging stepper motor driving feed wheel constant speed rotation release defoaming agent, which enters, to disappear
Steep blending bucket.The plastics of fusing are mixed into defoaming particle through defoaming blending bucket, can improve plastics quality, eliminate the gas in plastics
Body.Defoaming particle is a kind of currently used plastic additive, and feeder internal structure is well-known technique, is not repeated.
As a kind of specific preferred embodiment, the double-control thermostatic device includes secondary heating mechanism and water cooling constant temperature dress
It sets, the secondary heating mechanism includes several ring heaters, and the water cooling thermostat includes several ring-shaped water jackets, institute
It states ring-shaped water jacket and ring heater interleaved is set on the second propulsion auger, the ring-shaped water jacket pipeline is connected with circulation
Water pump and cooling pond, the water circulating pump driving cooling water recycle between ring-shaped water jacket and cooling pond.Double-control thermostatic dress
Secondary heating mechanism and water cooling thermostat in setting respectively correspond different working hours, in normal pipelining, the
Two propulsion augers push plastics to be extruded into plastic strip through plastic extrusion apparatus, and auger can generate greatly because of serious pressure and friction
The heat of amount, this can be such that plastics temperature further increases, and lead to gas evolution in plastics, plastic deformation, quality degradation, this reality
Cooled down with the novel middle recirculated water in ring-shaped water jacket, maintains the plastics temperature in auger in most suitable temperature, significantly
The quality for improving plastics, improves product quality.And when production line since the state of cooling will operation when, it is remaining in auger
Plastics can hinder equipment smoothly to start, and be heated to plastic melt temperature by secondary heating mechanism, equipment is made to be easier to start.
As a kind of specific preferred embodiment, the water trap includes removing sink, and the both ends for removing sink are set respectively
There is water suction block, the water suction block protrudes from the groove bottom of sink, and described to go to be equipped with vibrator-roller in the middle part of sink, the vibrator-roller connects
Be connected to vibration driving motor, the vibrator-roller periphery is equipped with the impact protrusion for protruding from surface, it is described go sink towards particle at
One end of type machine is equipped with air-drying device.Cooling water tank cooling forming, the modeling of forming are fallen into through plastic extrusion apparatus extrusion plastic item
Temperature is decreased obviously during material strip passes through cooling water tank, but can be infected with water, and the casting processing for influencing finished particle uses,
The utility model using water trap can water on fully erased plastic strip, improve the quality of finished plastic particle.Through absorbing water
The plastic strip that block tentatively adsorbs water can encounter vibrator-roller, the continuous hit plastics of impact protrusion that the vibrator-roller of rotation passes through surface
Item forms vibration, and water remaining on plastic strip is shaken off, and while the block that most absorbed water afterwards adsorbs residual water again, air-drying device is logical
Quickly blowing is crossed, plastic strip is thoroughly air-dried, into the plastic strip absolutely not water of granule-forming machine.Into water trap
Plastic strip still has higher temperature, general up to 50-70 DEG C, soft, will not be broken in the vibration of impact.The utility model
The quality of finished particle and the quality of manufactured goods can be significantly improved using water trap.
As a kind of specific preferred embodiment, the particle screen selecting device includes vibrating screen, the vibrating screen be equipped in
Allow the mesh that plastic grain passes through, the vibrating screen is placed on elastic support, and the vibrating screen is equipped with vibrating motor, institute
It states and is equipped with take-up reel below vibrating screen, the take-up reel bottom level is reduced from close to granule-forming machine one end to distal end, described
The a lower height of one end of take-up reel is equipped with discharge port.
As a kind of specific preferred embodiment, the particle collection device includes air blower, and the air blower is connected with wind
The discharge port lower section of power feed pipe, the take-up reel is equipped with receiving hopper, and the under shed of the receiving hopper is connected to conveyer pipe for material,
It is directed toward inside powder collection hopper the end of the conveyer pipe for material.Powder collection hopper side is equipped with discharge nozzle, passes through rewinding
Stent Implantation ton bag, discharge nozzle are directed toward ton bag, and wind-force blows plastic grain and enters powder collection hopper, by receiving in particle
Ton bag is slid into through discharge nozzle along its inner wall after buffering in aggregate bin, so that it may the spring of particle caused by avoiding wind-force from blowing and disorderly
Fly, completely to recycle manufactured plastic grain, loss is avoided to waste.
By adopting the above-described technical solution, compared with prior art, the utility model has the advantages that: the utility model is public
A kind of full-automatic recycled plastic granulation production line is opened, by rationally compact structure, so that recycled plastic granulation produces flowing water
Line can realize automatic production substantially, be not required to manual intervention substantially, and artificial, comprehensive dust suction emission reduction filter can be greatly reduced
Setting can preferably reduce fugitive dust and reduce flue gas emission, be capable of the recycled plastic granules of clean manufacturing high quality.
The utility model is described in further detail with reference to the accompanying drawings and detailed description.
Detailed description of the invention
Attached drawing 1 is a kind of structural schematic diagram of full-automatic recycled plastic granulation production line of the utility model.
Attached drawing 2 is the structural schematic diagram of trunkful anti-overflow device normal operation condition on distribution box in the utility model.
Attached drawing 3 is that trunkful anti-overflow device stops the structural schematic diagram of feeding state on distribution box in the utility model.
Attached drawing 4 is the structural schematic diagram of constant speed blanking device in the utility model.
Attached drawing 5 is the structural schematic diagram of melt filter device in the utility model.
Attached drawing 6 is the structural schematic diagram that adding set is defoamed in the utility model.
Attached drawing 7 is the structural schematic diagram of water trap in the utility model.
Attached drawing 8 is the structural schematic diagram of the vibrator-roller of water trap in the utility model.
Attached drawing 9 is the structural schematic diagram of particle screen selecting device in the utility model.
Specific embodiment
Embodiment: as shown in attached drawing 1 to 9, full-automatic recycled plastic granulation production line, including hopper 1, the hopper 1 are logical
It crosses feeding auger 2 and is connected with distribution box 3, the feeding auger 2 is electrically connected with trunkful anti-overflow device 31, the trunkful anti-overflow device
31 are placed in 3 top of distribution box, and 3 lower part of distribution box is connected with constant speed blanking device 6,6 lower part of constant speed blanking device
It is connected with the first propulsion auger 7, the first constant temperature heating device 8 is set on first propulsion auger 7, described first promotes strand
Imperial 7 exits are connected with melt filter device 9, and the melt filter device 9 is connected with melt connecting tube 10, the melt connection
It is set with connecting tube thermostat 11 on pipe 10, defoaming blending bucket 12 is connected in the melt connecting tube 10, the defoaming is mixed
Hopper 12 is equipped with defoaming adding set 13, and 12 lower end of defoaming blending bucket is connected with the second propulsion auger 14, and described second
Double-control thermostatic device 17 is set on propulsion auger 14,14 exit of the second propulsion auger is connected with plastic extrusion apparatus
18, the plastic extrusion apparatus 18 is connected with cooling water tank 19, and the cooling water tank 19 is connected with water trap 20, described to remove water
Device 20 is connected with granule-forming machine 21, and the granule-forming machine 21 is connected with particle screen selecting device 22, the particle screen selecting dress
It sets 22 and is connected with particle collection device 23, the particle collection device 23 is connected with powder collection hopper 24.
In the present embodiment, production line further includes flue dust collecting purification device, and the flue dust collecting purification device includes cigarette
Dirt blower, smoke and dust purifier and several dust hoods 4, to inhale between the flue dust blower and smoke and dust purifier, dust hood 4
Dirt pipe 5 connects, and the dust hood 4 is at least placed in distribution box 3, the middle part of the first propulsion auger 7, defoaming blending bucket 12, second pushes away
Into 14 middle part of auger and plastic extrusion apparatus 18.Cigarette is respectively equipped in the middle part of first propulsion auger, 7 middle part and the second propulsion auger 14
Dirt gas vent, the flue gas that the plastics of thawing generate are expelled to dust hood 4 through flue dust gas vent and are collected by flue dust collecting purification device
Purification.There is everywhere on production line is provided with dust hood 4 at flue dust generation and excessive structure, and flue dust blower passes through dust hood
4 attract the flue dust of each equipment discharge on production line, and purify through smoke and dust purifier, and whole production line is made to reach very high environmental protection
Standard realizes environmentally protective production, really protects environment.Smoke and dust purifier uses presently commercially available cleaning equipment, specific to tie
Structure is well-known technique, is not repeated.It is attached that flue dust blower and smoke and dust purifier is not shown in the figure.
As shown in Fig. 2 and 3, the trunkful anti-overflow device 31 includes hang down plate 311 and distance-sensor 312, the vertical plate
311 are articulated on vertical plate hinge shaft 313, the plate hinge shaft 313 that hangs down by Stent Implantation on distribution box 3, the lower portion of the vertical plate 311
Between 3 center of distribution box and inner wall, the distance-sensor 312 installation corresponding to vertical plate 311, the distance-sensor 312
It senses and issues the stopping feeding of information feeding auger 2 after vertical plate 311 is mobile.
As shown in Fig. 4, the constant speed blanking device 6 includes blanking auger 61 and the blanking stepping for driving blanking auger 61
Motor 62,61 entrance of blanking auger are connected to 3 lower part outlet of distribution box, and the outlet of blanking auger 61 is promoted with first to be twisted
Imperial 7 entrances connection, 61 constant speed of blanking auger push plastics to enter in the first propulsion auger 7.It is attached to be not shown in the figure first and push away
Helical blade into auger 7.
As shown in Fig. 5, the melt filter device 9 includes filter body, and the filter body includes first shell
Body 91 and second shell 92 are equipped with material cavity 93, set in the material cavity 93 between the first shell 91 and second shell 92
There is filter plate 94, the filter plate 94 will be divided into chamber and discharge chamber between material cavity, described to enter chamber and the first propulsion auger 7
Outlet, the discharge chamber are connected to melt connecting tube 10, and described to squeeze out wheel 95 into the intracavitary melt that is equipped with, the melt squeezes
The plastics that 95 promotion of wheel is melted out pass through filter plate 94 and enter discharge chamber, and the melt extrusion wheel 95 is sequentially connected with extrusion wheel and drives
Dynamic motor 97, squeezes out wheel drive motor 97 and connects melt by speed reducer 96 and squeeze out wheel 95, it is described be connected with into chamber lower part it is useless
Slag discharge pipe 98, the waste residue discharge pipe 98 are equipped with waste residue waste cock 100, are set with waste residue on the waste residue discharge pipe 98
Thermostat 99.The plastics of thawing are pushed to through the first propulsion auger 7 into chamber, and melt squeezes out wheel 95 and is pressed further by thawing
Plastics, and the plastics of thawing are squeezed out by filter plate 94 to discharge chamber, and what is mixed in plastics will be filtered without melting particle
Plate 94 obstructs, and is pushed out in the waste residue discharge pipe 98 for depositing to lower part, when in waste residue discharge pipe 98 do not melt granular residue compared with
When more, waste residue waste cock 100 is opened, residue is discharged.The plastics filtered will be more uniform, clean, manufactured goods product
Matter can be higher, and product quality can be improved largely.
As shown in Fig. 6, the defoaming adding set 13 includes quantitative feeding device 132, defoaming particle hopper 131 and disappears
Foam material pipe 133, the quantitative feeding device 132 include feeder and defoaming charging stepper motor, the feeder entrance with disappear
131 outlet of particle hopper is steeped, the feeder outlets are connected to defoaming expects pipe 133, and the defoaming expects pipe 133 and defoaming are mixed
Hopper 12 is connected to, and feed wheel is set in the feeder, and the defoaming charging stepper motor driving feed wheel constant speed rotation is released
It puts defoaming agent and enters defoaming blending bucket 12.The plastics of fusing are mixed into defoaming particle through defoaming blending bucket 12, can improve plastic products
Matter eliminates the gas in plastics.Defoaming particle is a kind of currently used plastic additive, and feeder internal structure is known skill
Art does not repeat.
As shown in Fig. 1, the double-control thermostatic device 17 include secondary heating mechanism and water cooling thermostat, described second
Heating device 15 includes several ring heaters 15, and the water cooling thermostat includes several ring-shaped water jackets 16, the ring
Shape water jacket 16 and 15 interleaved of ring heater are set on the second propulsion auger 14, and 16 pipeline of ring-shaped water jacket is connected with
Water circulating pump and cooling pond, the water circulating pump driving cooling water recycle between ring-shaped water jacket 16 and cooling pond.Dual control
Secondary heating mechanism and water cooling thermostat in thermostat 17 respectively correspond different working hours, make in normal assembly line
When industry, the second propulsion auger 14 pushes plastics to be extruded into plastic strip through plastic extrusion apparatus 18, and auger can be because of serious pressure
A large amount of heat is generated with friction, this can be such that plastics temperature further increases, and lead to gas evolution in plastics, plastic deformation, quality
Degradation is cooled down with the recirculated water in ring-shaped water jacket 16 in the utility model, maintains the plastics temperature in auger most
Suitable temperature substantially improves the quality of plastics, improves product quality.And when production line since the state of cooling will operation
When, remaining plastics can hinder equipment smoothly to start in auger, be heated to moulding by the ring heater 15 of secondary heating mechanism
Expect melt temperature, equipment is made to be easier to start.
As depicted in figures 7 and 8, the water trap 20 includes removing sink 201, and sink 201 is gone to be placed in trough rack 202
On, the both ends for removing sink 201 are respectively equipped with the water suction block 203 of soaking effect, and the water suction block 203 protrudes from sink
201 groove bottom, described to go to be equipped with vibrator-roller 204 in the middle part of sink 201, the vibrator-roller 204 is connected with vibration driving motor
204,204 periphery of vibrator-roller is equipped with the impact protrusion 205 for protruding from surface, described to go sink 201 towards granule-forming machine
21 one end is equipped with air-drying device 206.19 cooling forming of cooling water tank is fallen into through 18 extrusion plastic item of plastic extrusion apparatus, is shaped
Plastic strip pass through cooling water tank 19 during temperature be decreased obviously, but water can be infected with, the casting for influencing finished particle adds
Work uses, the utility model using water trap 20 can water on fully erased plastic strip, improve the matter of finished plastic particle
Amount.Plastic strip through water suction block 203 tentatively absorption water can encounter vibrator-roller 204, the impact that the vibrator-roller 204 of rotation passes through surface
The continuous hit plastics item of protrusion 205 forms vibration, and water remaining on plastic strip is shaken off, and the block 203 that most absorbed water afterwards is inhaled again
While attached residual water, air-drying device 206 is thoroughly air-dried plastic strip, by quickly drying into the modeling of granule-forming machine 21
Material strip absolutely not water.Plastic strip into water trap 20 still has higher temperature, general up to 50-70 DEG C, soft,
It will not be broken in the vibration of impact.The utility model can significantly improve the quality and system of finished particle using water trap 20
The quality of finished product.
As shown in Fig. 9, the particle screen selecting device 22 includes vibrating screen 221, and the vibrating screen 221 is equipped in allowing
The mesh that plastic grain passes through, the vibrating screen 221 are placed on elastic support 222, and the vibrating screen 221 is equipped with vibration electricity
Machine 223, be equipped with below the vibrating screen 221 take-up reel 224, the vibrating screen 221 and 224 bottom level of take-up reel from close to
Grain 21 one end of molding machine is reduced to distal end, and a lower height of one end of the take-up reel 224 is equipped with discharge port.
As shown in Fig. 9, the particle collection device 23 includes air blower 231, and the air blower 231 is connected with wind-force and send
The discharge port lower section of expects pipe 232, the take-up reel 224 is equipped with receiving hopper 233, and the under shed of the receiving hopper 233 is sent with wind-force
Expects pipe 232 is connected to, and the end of the conveyer pipe for material 232 is directed toward inside powder collection hopper 24.24 side of powder collection hopper
Equipped with discharge nozzle, by rewinding Stent Implantation ton bag, discharge nozzle is directed toward ton bag, and wind-force blows plastic grain and enters particle receipts
Aggregate bin 24 slides into ton bag through discharge nozzle along its inner wall after buffering in powder collection hopper 24, so that it may avoid wind
The spring of particle caused by power blows flies with random, completely to recycle manufactured plastic grain, loss is avoided to waste.