CN208898123U - An integrated palletizer - Google Patents

An integrated palletizer Download PDF

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Publication number
CN208898123U
CN208898123U CN201821644020.2U CN201821644020U CN208898123U CN 208898123 U CN208898123 U CN 208898123U CN 201821644020 U CN201821644020 U CN 201821644020U CN 208898123 U CN208898123 U CN 208898123U
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China
Prior art keywords
grabbing
pallet
barrel
bucket
integrated
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CN201821644020.2U
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Chinese (zh)
Inventor
曹井龙
张宇航
潘彦刚
王忠鹏
孟庆寿
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Changchun Rongcheng Intelligent Equipment Manufacturing Co ltd
Original Assignee
Changchun Blue Boat Technology Co Ltd
Changchun North Chemical Filling Equipment Co Ltd
Changchun Wisdom And Intelligent Packaging Equipment Co Ltd
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Application filed by Changchun Blue Boat Technology Co Ltd, Changchun North Chemical Filling Equipment Co Ltd, Changchun Wisdom And Intelligent Packaging Equipment Co Ltd filed Critical Changchun Blue Boat Technology Co Ltd
Priority to CN201821644020.2U priority Critical patent/CN208898123U/en
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Abstract

本实用新型提供一种集成式码垛机,包括电气控制系统、进桶辊道、托盘库、移载装置、码垛支架和码垛机集成爪具;所述进桶辊道安装在移载装置的底座中部位置,进桶辊道由电机驱动一组辊筒转动,用于输送物料桶;所述托盘库安装在移载装置的底座一端,托盘库用于存储托盘;所述码垛支架安装在移载装置的底座另一端,码垛支架用于放置码垛完成的托盘,码垛完成后由叉车取走;所述电气控制系统安装在托盘库的旁边,用于对码垛机进行控制,所述码垛机集成爪具设置在移载装置上,用于抓取托盘和物料桶,实现物料桶的码放。该集成式码垛机采用整体式的结构形式,有效的减化了托盘库的结构,降低了成本,缩小了占地面积。

The utility model provides an integrated stacker, which comprises an electrical control system, a barrel feeding roller table, a pallet warehouse, a transfer device, a stacking bracket and a stacker integrated claw; the barrel feeding roller table is installed on the transfer carrier In the middle of the base of the device, the barrel feeding roller table is driven by a motor to rotate a group of rollers for conveying material barrels; the pallet library is installed at one end of the base of the transfer device, and the pallet library is used to store pallets; the palletizing bracket Installed on the other end of the base of the transfer device, the palletizing bracket is used to place the pallets that have been palletized. After the palletizing is completed, the forklifts will take them away; Control, the integrated claws of the palletizer are arranged on the transfer device, and are used to grab the tray and the material barrel to realize the stacking of the material barrel. The integrated palletizer adopts an integral structure, which effectively reduces the structure of the pallet library, reduces the cost, and reduces the floor space.

Description

A kind of integrated form stacking machine
Technical field
The utility model relates to auto-filling equipment technical fields, more particularly to a kind of integrated form stacking machine.
Background technique
Currently, having more than 6000 according to the product incomplete statistics of a enterprise of China's oil, chemical industry, fuel, medicine etc. more than 5000 A kind belongs to deep-etching and inflammable and explosive product, it is desirable that work on the spot equipment must reach anti-burning, anticorrosion and operator The mandatory classification standard of member's personal protection.
With advances in technology with the raising of technological innovation degree, many enterprises, particularly the filling industry of liquid material are all Using the assembly line of automation, large-scale batch production is realized, needs to carry out material packaging or filling at the same time, Canned material also needs to carry out stacking.
The enterprise of most domestic production deep-etching and inflammable and explosive product nearly all uses the stacking of manual handling material Mode, this operation mode not only large labor intensity, working efficiency is low, and severe toxicity, deep-etching working environment in, can be tight It is detrimental to health again, influences working efficiency.
Patent No. 201310289664.X, " a kind of full-automatic 200L steel drum transfer formula palletizing system and its transfer stacking side Method ", application number 201410395487.8 " 4 × 200L barrels of double group explosion-proof stacking machines of one kind and its palletizing method " are first Its structure of the stacking machine product of application is made of two parts, i.e., code bucket is a component, and splitting pallet is another component, is lacked Point is taken up a large area if the stacking machine of composition complete set, at high cost.
And the shifting apparatus of the above-mentioned prior art can only realize transfer bucket, cannot operate pallet, function is relatively simple, if Tray library realization will be increased by needing to split pallet, and cost is relatively high, and occupied area is bigger.
The prior art (application number 201210127946.5 " a kind of group of load formula clamp for stacking device ", application number 201220185841.0 " a kind of group of load formula clamp for stacking devices ") in pawl tool can only realize and grab material barrel, pallet, function cannot be grabbed It can be restricted, to increase tray library realization if necessary to split pallet.Cost is relatively high, and occupied area is bigger.
Utility model content
The purpose of this utility model is to provide for a kind of integrated form stacking machine, and the shifting apparatus of the integrated form stacking machine solves The prior art can only realize transfer bucket, cannot operate pallet, function is relatively simple, takes up a large area, problem at high cost; The integrated form stacking machine uses the structure type of monoblock type, has effectively simplified the structure of tray library, has reduced costs, has reduced Occupied area after the completion of stacking, weight barrel disk can be adjusted flexibly according to logistics direction and user place and take pallet direction or support The direction of disk output can be exported to three directions, without changing structure.
The purpose of this utility model is achieved in that a kind of integrated form stacking machine, which includes electrical Control system integrates pawl tool into bucket roller-way, tray library, shifting apparatus, stacking bracket and stacking machine;It is described to be mounted on into bucket roller-way One group of roller rotation is driven by motor into bucket roller-way, for conveying material barrel in the middle of the base position of shifting apparatus;The pallet Library is mounted on pedestal one end of shifting apparatus, and tray library is used for storage tray;The stacking bracket is mounted on the bottom of shifting apparatus The seat other end, stacking bracket are used to place the pallet of stacking completion, are taken away after the completion of stacking by fork truck;The electric control system It is mounted on the side of tray library, for controlling stacking machine, the stacking machine integrates pawl tool and is arranged on shifting apparatus, uses In crawl pallet and material barrel, the stacking of material barrel is realized.
The shifting apparatus includes translation chain, pedestal, the integrated pawl tool of stacking machine, door-shaped frame, transfer driving motor, rises Descending chain item and pawl have lifting motor, and the door-shaped frame is the door-shaped frame structure of four upright supports, every two column bottom peace On the same attachment base, attachment base is connected by straight-line guide rail slide block with pedestal, and the transfer driving motor is arranged the bottom of at On seat, translation chain is arranged between transfer driving motor and attachment base, and door-shaped frame can be driven flat by transfer driving motor Chain-driving is moved to move horizontally on pedestal;There are four elevating chains on the door-shaped frame quadrangle respectively, stacking machine integrates pawl Tool is mounted on the lower end of four elevating chains, under the pawl tool lifting motor driving elevating chain installed at the top of door-shaped frame drives Stacking machine integrates pawl tool and moves up and down.
The integrated form pawl tool includes rack, grabs pallet gripper, grabs barrel gripper and solenoid valve, and the stacking machine integrates pawl tool It is upper to grab pallet gripper and two sets are grabbed a barrel gripper with a set of, rack for by steel-pipe welding at frame structure, be used to support connection Other components;Every set grabs barrel gripper and grabs barrel handgrip synchronization mechanism and two are grabbed a barrel handgrip and formed by a set of;It is described to grab pallet gripper Grab pallet handgrip synchronization mechanism by two sets and four grabbed pallet handgrip and formed, every set grab pallet handgrip synchronization mechanism connect it is opposite Two are grabbed pallet handgrip;The solenoid valve is respectively installed in rack, and (two sets are grabbed support to four sets of synchronization mechanisms of the solenoid valve control Disk handgrip synchronization mechanism grabs a barrel handgrip synchronization mechanism) in cylinder (grab a barrel cylinder, grab pallet cylinder) extend and retract.It is empty Between arrangement on, barrel gripper of grabbing is mounted below rack, and two sets are grabbed the horizontally adjacent arrangement of barrel gripper;It is described to grab pallet gripper It is mounted on two sets of the upper surface of rack surfaces for grabbing barrel gripper.
Barrel handgrip synchronization mechanism of grabbing includes grabbing a barrel cylinder, grab barrel rack gear and grabbing a barrel gear, described two to grab a barrel rack gear Horizontal parallel is symmetricly set on the two sides for grabbing barrel gear and is meshed with a barrel gear is grabbed, it is described grab barrel cylinder both ends respectively with two Grab barrel rack gear be connected (so that two are grabbed barrel rack gear and can moved under the promotion for grabbing barrel cylinder), drive two grab barrel rack gear to The horizontal back and forth movement in opposite direction, the middle position grabbed barrel gear and be connected in the first attachment base, on the first attachment base The two sides for grabbing barrel gear are also respectively provided with positive engagement, simultaneously of first position-limited wheel for guaranteeing to grab barrel rack gear with grabbing barrel gear Up and down direction and a lateral limit are realized to barrel rack gear is grabbed, and barrel gear and the are being grabbed in each tooth form end setting for grabbing barrel rack gear Between one position-limited wheel.
The end for each grabbing barrel rack gear, which is connected with, grabs a barrel handgrip, and barrel handgrip synchronization mechanism of grabbing is connected by first thereon Joint chair and rack are connected, and barrel handgrip synchronization mechanism of grabbing is obliquely installed in 45° angle, can guarantee two close to inside in this way It grabs barrel handgrip and is placed exactly in the tangent center empty place of four cylinders, avoid the position of material barrel for grabbing the dry of barrel handgrip It disturbs, saves space.
It is described grab pallet handgrip synchronization mechanism include above grab tray gear, under grab tray gear, vertically grab pallet rack gear, cross To grabbing pallet rack gear, vertically grab pallet cylinder, laterally grab pallet cylinder;On grab tray gear and under grab tray gear rotation center Coincidence is adjacently positioned, respectively independent rotation;Two described vertically to grab pallet rack gear and is symmetricly set on the both ends for grabbing tray gear And be meshed with tray gear is above grabbed, it is described vertically to grab that pallet cylinder one end is connected on the second attachment base, the other end is connected in The grabbing on pallet handgrip of pallet rack gear is vertically grabbed in connection, and the transverse direction grabs pallet cylinder one end and is connected on the second attachment base, is another One end is connected in connection and laterally grabs the grabbing on pallet handgrip of pallet rack gear;Tray gear is grabbed on described is connected in the second attachment base Middle position, on the second attachment base on grab the two sides of tray gear to be also respectively provided with the second position-limited wheel vertical for guaranteeing It grabs pallet rack gear and above grabs the positive engagement of tray gear while realizing up and down direction and lateral limit to pallet rack gear is vertically grabbed Position, each tooth form end setting for vertically grabbing pallet rack gear are grabbed tray gear and are vertically grabbed between pallet rack gear upper;It is described Under grab tray gear and be connected on the middle position of the second attachment base and grab below tray gear, on the second attachment base under grab The two sides of tray gear are also also equipped with the second position-limited wheel respectively and grab tray gear under for guaranteeing laterally to grab pallet rack gear Positive engagement realizes that up and down direction and lateral limit, each transverse direction grab pallet rack gear to lateral pallet rack gear of grabbing simultaneously Tooth form end setting grabbed under tray gear and laterally grab between pallet rack gear.
It is described each vertically to grab pallet rack gear, laterally grab pallet rack gear and be all connected with and grab pallet handgrip, it is described to grab pallet handgrip Synchronization mechanism is connected by the second attachment base thereon with rack, the center grabbed pallet handgrip synchronization mechanism and rack is arranged in Position.
The utility model has the advantages that:
1, the utility model stacking machine solves taking up a large area for the prior art, cost due to using integrated form pawl tool The problem of height, pallet can only be exported from a direction after the completion of stacking;Integrated pawl tool can be realized as stacking machine core component Code bucket but also the function of pallet can be split, it is compact-sized, it is at low cost.
2, the utility model will grab barrel pawl tool and grab pallet pawl tool and be combined into one, and can simplify the structure of tray library, reduce Cost, while occupied area is reduced, after the completion of stacking, weight barrel disk can be adjusted flexibly according to logistics direction and user place The direction for taking pallet direction or pallet to export can be exported to three directions, without changing structure.
3, the utility model integrates pawl tool and grasping means can guarantee after material barrel or pallet are in place do not have deviation, has There is self-centering unit, pawl tool center is automatically corrected when grabbing bucket or grabbing pallet, it is ensured that placement location is correct, does not need to make Other mechanical devices, can be with save the cost.
5, the utility model stacking machine integrates pawl tool due to using synchronization mechanism, can be compatible with certain size range automatically Interior bucket or pallet, and structure need not be changed or manually adjusted, the object of specific dimensions can only be used by overcoming the prior art Charging basket or pallet, if material barrel or pallet dimension change, the drawbacks of pawl tool can only be replaced or manually adjusted.
6, the utility model not only grabs bucket but also grabs pallet to realize, integrates two kinds of pawls tools on one component, solves simultaneously The interference problem of two collets tool in space, in structure design rationally handles the spatial relation of two collets tool, knot well Structure is compact as far as possible, reduces occupied area;In addition, two kinds of pawl tools all include self-centering structure, it is automatic when grabbing bucket or grabbing pallet To the center of positive bucket or pallet.
7, the integrated pawl tool that the utility model integrated form stacking machine uses, significantly simplifies structure, will need two in the past The function that a component is realized is achieved that by a component, while reducing occupied area.It is excellent in order to further play this Gesture, integrated form stacking machine have innovated structure type, will grab tray position, grab bucket position and set, in stacking location arrangements to straight line, And it arranges closely, occupied space is very small.
8, the shifting apparatus of the utility model can transfer material barrel but also transfer pallet, function is more, compact-sized.It will For the utility model for solving taking up a large area for the prior art on integrated form stacking machine, problem at high cost is compact-sized, at This is low.
Detailed description of the invention
Fig. 1 is the utility model integrated form stacking machine overall structure diagram.
Fig. 2 is the top view of the utility model Fig. 1.
Fig. 3 is the left view of the utility model Fig. 1.
Fig. 4 is the utility model shifting apparatus overall structure diagram.
Fig. 5 is the top view of the utility model Fig. 4.
Fig. 6 is the left view of the utility model Fig. 4.
Fig. 7 is the structural schematic diagram of the utility model integrated form pawl tool.
Fig. 8 is the top view of the utility model Fig. 7.
Fig. 9 is the left view of the utility model Fig. 7.
Figure 10 is that the utility model grabs a barrel handgrip synchronization mechanism structural schematic diagram.
Figure 11 is the top view of the utility model Figure 10.
Figure 12 is the left view of the utility model Figure 10.
Figure 13 is that the utility model grabs pallet handgrip synchronization mechanism structural schematic diagram.
Figure 14 is the top view of the utility model Figure 13.
Figure 15 is the left view of the utility model Figure 13.
Wherein: 1- electric control system, 2- into bucket roller-way, 3- pallet, 4- tray library, 5- material barrel, 6- shifting apparatus, 7- bucketful pallet, 8- stacking bracket, 9- translation chain, 10- pedestal, 11- stacking machine integrates pawl tool, 12- door-shaped frame, 13- are moved Load driving motor, 14- elevating chain, 15- pawl tool lifting motor, 16- rack, 17- grabs pallet gripper, 18- grabs a barrel gripper, 19- Grab a barrel handgrip synchronization mechanism, 20- grabs that pallet handgrip synchronization mechanism, 21- solenoid valve, 22- grab a barrel cylinder, 23- grabs a barrel rack gear, 24- Grab a barrel gear, 25- grabs tray gear, 26- grabs pallet rack gear, 27- grabs pallet cylinder, the first attachment base of 28-, 29- first limit Wheel, the second attachment base of 30-, the second position-limited wheel of 31-, 32- grab a barrel handgrip, 33- grabs pallet handgrip.
Specific embodiment
The specific embodiment that according to the present invention will be described in detail below with reference to the accompanying drawings, the embodiment at least realize that this is practical One specific embodiment of new technique scheme.
As shown in attached drawing 1,2,3: a kind of integrated form stacking machine, the integrated form stacking machine include electric control system 1, into bucket Roller-way 2, tray library 4, shifting apparatus 6, stacking bracket 8 and stacking machine integrate pawl tool 11;It is described to be mounted on transfer dress into bucket roller-way 2 One group of roller rotation is driven by motor into bucket roller-way 2, for conveying material barrel in 10 medium position of pedestal for setting 6;The tray library 4 are mounted on 10 one end of pedestal of shifting apparatus 6, and tray library 4 is used for storage tray;The stacking bracket 8 is mounted on shifting apparatus 6 10 other end of pedestal, stacking bracket is used to place the pallet of stacking completion, taken away after the completion of stacking by fork truck;The electric-controlled System 1 processed is mounted on the side of tray library 4, and for controlling stacking machine, the stacking machine integrates 11 setting of pawl tool and moving It carries and sets on 6, for grabbing pallet and material barrel, realize the stacking of material barrel.
As shown in attached drawing 4,5,6: the shifting apparatus includes translation chain 9, pedestal 10, the integrated pawl tool of stacking machine 11, door Shape frame 12, transfer driving motor 13, elevating chain 14 and pawl have lifting motor 15, and the door-shaped frame 12 is four column 12-1 The door-shaped frame structure of support, the bottom every two column 12-1 are mounted on the same attachment base 12-2, and attachment base 12-2 passes through Straight-line guide rail slide block 12-3 is connected with pedestal 10, and the transfer driving motor 13 is arranged on pedestal 10, and the translation setting of chain 9 exists Between transfer driving motor 13 and attachment base 12-2, door-shaped frame 12 can be driven translation 9 band of chain by transfer driving motor 13 It moves and is moved horizontally on pedestal;There are four elevating chains 14 on 12 4 jiaos of the door-shaped frame respectively, stacking machine integrates pawl tool 11 It is mounted on the lower end of four elevating chains 14, the pawl tool lifting motor 15 installed at the top of door-shaped frame 12 drives elevating chain 14 Under drive, stacking machine integrates pawl tool 11 and moves up and down.
As shown in attached drawing 7,8,9: stacking machine integrated form pawl tool 11, which includes rack 16, grab pallet gripper 17, grabs bucket grabs Pawl 18 and solenoid valve 21, the stacking machine integrate and grab pallet gripper 17 and two sets are grabbed barrel gripper 18, machine with a set of on pawl tool 11 Frame 16 be by steel-pipe welding at frame structure, be used to support the other components of connection;Every set is grabbed barrel gripper 18 and is grabbed by a set of bucket of grabbing Hand synchronization mechanism 19 and two grab the composition of barrel handgrip 32;It is described to grab pallet gripper 17 and grab 20 He of pallet handgrip synchronization mechanism by two sets Four are grabbed the composition of pallet handgrip 33, and every set, which grabs pallet handgrip synchronization mechanism 20 and connects opposite two, grabs pallet handgrip 33;It is described Solenoid valve 21 is respectively installed in rack 16, and the solenoid valve 21 controls four sets of synchronization mechanisms, and (two sets are grabbed pallet handgrip synchronous machine Structure 20 grabs a barrel handgrip synchronization mechanism 19) in cylinder (grab barrel cylinder 22, grab pallet cylinder 27) extend and retract.Space cloth It sets, barrel gripper 18 of grabbing is mounted below rack 16, and two sets are grabbed the horizontally adjacent arrangement of barrel gripper 18;The pallet of grabbing is grabbed Pawl 17 is mounted on two sets of the upper surface of rack 16 surfaces for grabbing barrel gripper 18.
As shown in attached drawing 10,11,12: barrel handgrip synchronization mechanism 19 of grabbing includes grabbing barrel cylinder 22, grabbing 23 and of barrel rack gear Grab barrel gear 24, it is described two grab 23 horizontal parallel of barrel rack gear be symmetricly set on the two sides for grabbing barrel gear 24 and with grab barrel gear 24 Be meshed, it is described grab 22 both ends of barrel cylinder grabbed respectively with two barrel rack gear 23 be connected (so that two grab barrel rack gear 23 can be Grab and moved under the promotion of barrel cylinder 22), drive two grab the horizontal back and forth movement in the opposite direction of barrel rack gear 23, it is described to grab a barrel tooth Wheel 24 is connected in the middle position of the first attachment base 28, and the two sides that barrel gear 24 is grabbed on the first attachment base 28 are also respectively provided with First position-limited wheel 29 is used to guarantee to grab barrel rack gear 23 and grabs the positive engagement of barrel gear 24 while realizing up and down to barrel rack gear 23 is grabbed Direction and lateral limit, the tooth form end setting for grabbing barrel rack gear 23 grab barrel gear 24 and the first position-limited wheel 29 it Between.
Each end for grabbing barrel rack gear 23, which is connected with, grabs barrel gripper 18, and barrel handgrip synchronization mechanism 19 of grabbing passes through it On the first attachment base 28 be connected with rack 16, barrel handgrip synchronization mechanism 19 of grabbing is obliquely installed in 45° angle, can be protected in this way Two of the close inside of card grab barrel handgrip 32 and are placed exactly in the tangent center empty place of four cylinders, avoid the position of material barrel 5 The interference for grabbing barrel handgrip 32 is set, space is saved.
As shown in attached drawing 13,14,15: it is described grab pallet handgrip synchronization mechanism 20 include above grab tray gear 25-1, under grab Tray gear 25-2, pallet rack gear 26-1 is vertically grabbed, pallet rack gear 26-2 is laterally grabbed, vertically grabs pallet cylinder 27-1, laterally grabs Pallet cylinder 27-2;On grab tray gear 25-1 and under grab the coincidence of tray gear 25-2 rotation center and be adjacently positioned, it is respectively independent Rotation.Two it is described vertically grab pallet rack gear 26-1 be symmetricly set on the both ends for grabbing tray gear 25-1 and with above grab pallet tooth Wheel 25-1 is meshed, described vertically to grab that the one end pallet cylinder 27-1 is connected on the second attachment base 30, the other end is connected in connection The grabbing on pallet gripper 17 of pallet rack gear 26-1 is vertically grabbed, the transverse direction grabs the one end pallet cylinder 27-2 and is connected to the second attachment base On 30, the other end is connected in connection and laterally grabs the grabbing on pallet gripper 17 of pallet rack gear 26-2;Tray gear 25-1 is grabbed on described Be connected in the middle position of the second attachment base 30, on the second attachment base 30 on grab the two sides of tray gear 25-1 and also set respectively The second position-limited wheel 31 is equipped with for guaranteeing vertically to grab pallet rack gear 26-1 and above grab the positive engagement of tray gear 25-1 while right It vertically grabs pallet rack gear 26-1 and realizes up and down direction and lateral limit, each tooth form end for vertically grabbing pallet rack gear 26-1 Setting is grabbed tray gear 25-1 and is vertically grabbed between pallet rack gear 26-1 upper;Tray gear 25-2 is grabbed under described is connected in second Grabbed on the middle position of attachment base 30 below tray gear 25-1, on the second attachment base 30 under grab tray gear 25-2's Two sides are also also equipped with the second position-limited wheel 31 respectively and grab tray gear 25-2's under for guaranteeing laterally to grab pallet rack gear 26-2 Positive engagement realizes that up and down direction and lateral limit, each transverse direction grab pallet to the lateral pallet rack gear 26-2 that grabs simultaneously The tooth form end setting of rack gear 26-2 is grabbed tray gear 25-2 under and is laterally grabbed between pallet rack gear 26-2.
It is described each vertically to grab pallet rack gear 26-1, laterally grab pallet rack gear 26-2 and be all connected with and grab pallet handgrip 33, it is described Pallet handgrip synchronization mechanism 20 is grabbed to be connected by the second attachment base 30 thereon with rack 16, it is described to grab pallet handgrip synchronization mechanism 20 are arranged in the center of rack 16.
Shown in attached drawing 1,2,3: from being manually put into pallet 3 into tray library 4 before the operation of integrated form stacking machine, completing to prepare Work;When integrated form stacking machine is run, under the control of electric control system 1, shifting apparatus 6 is moved horizontally to tray library 4 It sets, takes pallet 3;Then shifting apparatus 6 moves to 8 position of stacking bracket, and pallet 3 is put on stacking bracket 8;Then transfer fills 6 are set to move into 2 position of bucket roller-way;When two material barrels 5 in place after, shifting apparatus 6 takes material barrel 5;Then shifting apparatus 6 is transported 8 position of stacking bracket is moved, material barrel 5 is put on the pallet 3 on stacking bracket 8;Above step is repeated by other two object Charging basket 5 is piled up onto pallet 3, is then manually taken bucketful pallet 7 away, is completed a working cycles.
As shown in attached drawing 1,10,11,12: when needing to grab material barrel 5, when two material barrels 5 in place after, two sets are grabbed a barrel handgrip Barrel cylinder 22 of grabbing in synchronization mechanism 19 retracts at the same time under the control of solenoid valve 21, and the movement of barrel rack gear 23 is grabbed in driving, grabs a barrel tooth Item 23 keeps synchronizing under the limitation for grabbing barrel gear 24.With grab barrel rack gear 23 connection to grab barrel handgrip 32 synchronous to material barrel 5 Material barrel 5 is caught in direction movement afterwards in place.When material barrel 5 is piled up in place, grabs in barrel handgrip synchronization mechanism 19 for two sets and grab a barrel gas Cylinder 22 stretches out simultaneously under the control of solenoid valve 21, and the movement of barrel rack gear 23 is grabbed in driving, grabs a barrel handgrip with grab that barrel rack gear 23 connect 32 synchronous move to the direction far from material barrel 5 decontrol material barrel 5 afterwards in place.
As shown in attached drawing 1,13,14,15: when needing to grab pallet 3, grabbing in pallet handgrip synchronization mechanism 20 and vertically grab pallet Cylinder 27-1, laterally grab pallet cylinder 27-2 and retract at the same time under the control of solenoid valve 21, driving vertically grab pallet rack gear 26-1, Pallet rack gear 26-2 movement is laterally grabbed, vertically grabs pallet rack gear 26-1, laterally grabbing pallet rack gear 26-2 grabs tray gear 25- upper 1, it is grabbed under and keeps synchronizing under the limitation of tray gear 25-2.With vertically grab pallet rack gear 26-1, laterally grab on pallet rack gear 26-2 Synchronous move to the direction of pallet 3 of pallet handgrip 33 of grabbing of connection catches pallet 3 afterwards in place.When 3 position of pallet is put in arrival, support is grabbed In disk handgrip synchronization mechanism 20 vertically grab pallet cylinder 27-1, laterally grab pallet cylinder 27-2 solenoid valve 21 control similarly hereinafter When stretch out, driving vertically grabs pallet rack gear 26-1, laterally grabs pallet rack gear 26-2 movement, and vertically grabs pallet rack gear 26-1, cross Pallet 3 is decontroled afterwards in place to synchronous move to the direction far from pallet 3 of pallet handgrip 33 of grabbing for grabbing the 26-2 connection of pallet rack gear.

Claims (6)

1.一种集成式码垛机,其特征在于:该集成式码垛机包括电气控制系统(1)、进桶辊道(2)、托盘库(4)、移载装置(6)、码垛支架(8)和码垛机集成爪具(11);所述进桶辊道(2)安装在移载装置(6)的底座(10)中部位置,进桶辊道(2)由电机驱动一组辊筒转动,用于输送物料桶;所述托盘库(4)安装在移载装置(6)的底座(10)一端,托盘库(4)用于存储托盘;所述码垛支架(8)安装在移载装置(6)的底座(10)另一端,码垛支架用于放置码垛完成的托盘,码垛完成后由叉车取走;所述电气控制系统(1)安装在托盘库(4)的旁边,用于对码垛机进行控制,所述码垛机集成爪具(11)设置在移载装置(6)上,用于抓取托盘和物料桶,实现物料桶的码放。1. An integrated palletizer, characterized in that: the integrated palletizer comprises an electrical control system (1), a barrel feeding roller table (2), a pallet warehouse (4), a transfer device (6), a pallet The stacking bracket (8) and the palletizer integrated claw (11); the barrel feeding roller table (2) is installed in the middle of the base (10) of the transfer device (6), and the barrel feeding roller table (2) is driven by a motor A set of rollers are driven to rotate for conveying material barrels; the pallet library (4) is installed at one end of the base (10) of the transfer device (6), and the pallet library (4) is used to store pallets; the palletizing support (8) Installed on the other end of the base (10) of the transfer device (6), the palletizing bracket is used to place the pallets that have been palletized, and the pallets are taken away by a forklift after the palletizing is completed; the electrical control system (1) is installed on the pallet. Next to the pallet library (4), it is used to control the palletizer, and the palletizer integrated claw (11) is arranged on the transfer device (6) for grabbing pallets and material buckets to realize material buckets. 's code placement. 2.根据权利要求1所述的一种集成式码垛机,其特征在于:所述移载装置(6)包括平移链条(9)、底座(10)、码垛机集成爪具(11)、门形框架(12)、移载驱动电机(13)、升降链条(14)和爪具升降电机(15),所述门形框架(12)为四立柱(12-1)支撑的门形框架结构,每两个立柱(12-1)底部安装在同一个连接座(12-2)上,连接座(12-2)通过直线导轨滑块(12-3)与底座(10)相连,所述移载驱动电机(13)设置在底座(10)上,平移链条(9)设置在移载驱动电机(13)和连接座(12-2)之间,门形框架(12)可以由移载驱动电机(13)驱动平移链条(9)带动在底座上水平移动;所述门形框架(12)四角上分别有四根升降链条(14),码垛机集成爪具(11)安装在四根升降链条(14)的下端,在门形框架(12)顶部安装的爪具升降电机(15)驱动升降链条(14)带动下码垛机集成爪具(11)做升降运动。2. An integrated palletizer according to claim 1, characterized in that: the transfer device (6) comprises a translation chain (9), a base (10), a palletizer integrated claw (11) , a door-shaped frame (12), a transfer drive motor (13), a lifting chain (14) and a claw lifting motor (15), the door-shaped frame (12) is a door-shaped frame supported by four uprights (12-1). Frame structure, the bottom of each two uprights (12-1) is installed on the same connecting seat (12-2), the connecting seat (12-2) is connected with the base (10) through the linear guide slider (12-3), The transfer drive motor (13) is arranged on the base (10), the translation chain (9) is arranged between the transfer drive motor (13) and the connection seat (12-2), and the door-shaped frame (12) can be The transfer drive motor (13) drives the translation chain (9) to move horizontally on the base; there are four lifting chains (14) on the four corners of the door-shaped frame (12) respectively, and the palletizer integrated claws (11) are installed At the lower ends of the four lifting chains (14), the claw lifting motor (15) installed on the top of the door-shaped frame (12) drives the lifting chain (14) to drive the lower palletizer integrated claw (11) to move up and down. 3.根据权利要求1所述的一种集成式码垛机,其特征在于:所述码垛机集成爪具(11)包括机架(16)、抓托盘抓爪(17)、抓桶抓爪(18)和电磁阀(21),所述码垛机集成爪具(11)上带有一套抓托盘抓爪(17)和两套抓桶抓爪(18),机架(16)为由钢管焊接成的框架结构、用于支撑连接其它部件;每套抓桶抓爪(18)由一套抓桶抓手同步机构(19)和两个抓桶抓手(32)组成;所述抓托盘抓爪(17)由两套抓托盘抓手同步机构(20)和四个抓托盘抓手(33)组成,每套抓托盘抓手同步机构(20)连接相对的两个抓托盘抓手(33);所述电磁阀(21)分别安装到机架(16)上,所述电磁阀(21)控制抓托盘抓手同步机构(20)、抓桶抓手同步机构(19)中的气缸的伸出和缩回,所述抓桶抓爪(18)安装在机架(16)的下面,两套抓桶抓爪(18)水平相邻布置;所述抓托盘抓爪(17)安装在机架(16)的上面两套抓桶抓爪(18)的正上方。3. An integrated palletizer according to claim 1, characterized in that: the palletizer integrated gripper (11) comprises a frame (16), a pallet gripper (17), a bucket gripper The claw (18) and the solenoid valve (21), the palletizer integrated claw (11) is provided with a set of pallet grabbers (17) and two sets of bucket grabbers (18), the frame (16) is A frame structure welded by steel pipes is used to support and connect other components; each set of bucket grabbing claws (18) is composed of a set of bucket grabbing hands synchronizing mechanism (19) and two bucket grabbing hands (32); the The pallet grabbing claw (17) is composed of two sets of pallet grabbing grabber synchronization mechanisms (20) and four pallet grabbing grabbers (33). The hand (33); the solenoid valves (21) are respectively installed on the frame (16), and the solenoid valves (21) control the pallet grabber synchronization mechanism (20) and the bucket grabber synchronization mechanism (19). The extension and retraction of the cylinder, the bucket grabbing claws (18) are installed under the frame (16), and two sets of bucket grabbing claws (18) are arranged horizontally adjacent to each other; the pallet grabbing claws (17) ) is installed on the top of the frame (16) just above the two sets of bucket grabbing claws (18). 4.根据权利要求3所述的一种集成式码垛机,其特征在于:所述抓桶抓手同步机构(19)包括抓桶气缸(22)、抓桶齿条(23)和抓桶齿轮(24),所述两个抓桶齿条(23)水平平行对称设置在抓桶齿轮(24)的两侧并与抓桶齿轮(24)相啮合,所述抓桶气缸(22)两端分别与两个抓桶齿条(23)固连,使得两个抓桶齿条(23)都能够在抓桶气缸(22)的推动下运动、带动两个抓桶齿条(23)向相反的方向水平往返运动,所述抓桶齿轮(24)固连在第一连接座(28)的中间位置,在第一连接座(28)上抓桶齿轮(24)的两侧还分别设置有第一限位轮(29)用于保证抓桶齿条(23)和抓桶齿轮(24)的可靠啮合、同时对抓桶齿条(23)实现上下方向和侧向的限位,每个所述抓桶齿条(23)的齿形端设置在抓桶齿轮(24)和第一限位轮(29)之间。4. An integrated palletizer according to claim 3, characterized in that: the barrel grabbing hand synchronization mechanism (19) comprises a barrel grabbing cylinder (22), a barrel grabbing rack (23) and a barrel grabbing rack (23) Gears (24), the two bucket grabbing racks (23) are symmetrically arranged on both sides of the bucket grabbing gear (24) and meshed with the bucket grabbing gear (24). The ends are respectively fixed with the two barrel grabbing racks (23), so that the two barrel grabbing racks (23) can move under the pushing of the barrel grabbing cylinder (22), and drive the two barrel grabbing racks (23) to move toward the barrel grabbing rack (23). The horizontal reciprocating movement in the opposite direction, the bucket grabbing gear (24) is fixed at the middle position of the first connecting seat (28), and the bucket grabbing gear (24) is also provided on both sides of the first connecting seat (28), respectively. There is a first limit wheel (29) for ensuring the reliable meshing of the bucket grabbing rack (23) and the bucket grabbing gear (24), and at the same time realizing the upper and lower direction and lateral limit of the bucket grabbing rack (23). The toothed ends of each of the bucket grabbing racks (23) are arranged between the bucket grabbing gear (24) and the first limiting wheel (29). 5.根据权利要求3所述的一种集成式码垛机,其特征在于:抓桶抓手同步机构(19)上每个抓桶齿条(23)的端部连接有抓桶抓手(32),所述抓桶抓手同步机构(19)通过其上的第一连接座(28)与机架(16)固连,所述抓桶抓手同步机构(19)呈45°角倾斜设置,这样能够保证靠近内侧的两个抓桶抓手(32)正好位于四个圆筒相切的中心空位处,避免了物料桶(5)的位置对于抓桶抓手(32)的干扰,节省了空间。5. An integrated palletizer according to claim 3, characterized in that: the barrel grabbing gripper ( 32), the bucket grabbing hand synchronization mechanism (19) is fixedly connected to the frame (16) through the first connecting seat (28) thereon, and the bucket grabbing hand synchronization mechanism (19) is inclined at an angle of 45° This can ensure that the two bucket grippers (32) close to the inner side are located at the tangent central vacancy of the four cylinders, avoiding the interference of the position of the material bucket (5) on the bucket gripper (32). Space saving. 6.根据权利要求3所述的一种集成式码垛机,其特征在于:所述抓托盘抓手同步机构(20)上每个竖向抓托盘齿条(26-1)、横向抓托盘齿条(26-2)均连接抓托盘抓手(33),所述抓托盘抓手同步机构(20)通过其上的第二连接座(30)与机架(16)固连,所述抓托盘抓手同步机构(20)设置在机架(16)的中心位置。6. An integrated palletizer according to claim 3, characterized in that: each vertical pallet grabbing rack (26-1), horizontal pallet grabbing mechanism (20) on the pallet grabbing hand synchronization mechanism (20) The racks (26-2) are all connected to the pallet grabbing hand (33), and the pallet grabbing hand synchronization mechanism (20) is fixedly connected to the frame (16) through the second connecting seat (30) thereon, and the The pallet grabber synchronization mechanism (20) is arranged at the center position of the rack (16).
CN201821644020.2U 2018-10-09 2018-10-09 An integrated palletizer Active CN208898123U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114379986A (en) * 2022-03-24 2022-04-22 徐州林泰新能源有限公司 A lithium battery automatic transportation stacking stacking equipment
CN115626563A (en) * 2022-10-10 2023-01-20 苏州中恒通路桥股份有限公司 Bridge beam supports handling equipment

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114379986A (en) * 2022-03-24 2022-04-22 徐州林泰新能源有限公司 A lithium battery automatic transportation stacking stacking equipment
CN114379986B (en) * 2022-03-24 2022-05-31 徐州林泰新能源有限公司 Automatic conveying, stacking and stacking equipment for lithium batteries
CN115626563A (en) * 2022-10-10 2023-01-20 苏州中恒通路桥股份有限公司 Bridge beam supports handling equipment
CN115626563B (en) * 2022-10-10 2023-09-01 苏州中恒通路桥股份有限公司 Bridge support lifting equipment

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