A kind of integrated form stacking machine
Technical field
The utility model relates to auto-filling equipment technical fields, more particularly to a kind of integrated form stacking machine.
Background technique
Currently, having more than 6000 according to the product incomplete statistics of a enterprise of China's oil, chemical industry, fuel, medicine etc. more than 5000
A kind belongs to deep-etching and inflammable and explosive product, it is desirable that work on the spot equipment must reach anti-burning, anticorrosion and operator
The mandatory classification standard of member's personal protection.
With advances in technology with the raising of technological innovation degree, many enterprises, particularly the filling industry of liquid material are all
Using the assembly line of automation, large-scale batch production is realized, needs to carry out material packaging or filling at the same time,
Canned material also needs to carry out stacking.
The enterprise of most domestic production deep-etching and inflammable and explosive product nearly all uses the stacking of manual handling material
Mode, this operation mode not only large labor intensity, working efficiency is low, and severe toxicity, deep-etching working environment in, can be tight
It is detrimental to health again, influences working efficiency.
Patent No. 201310289664.X, " a kind of full-automatic 200L steel drum transfer formula palletizing system and its transfer stacking side
Method ", application number 201410395487.8 " 4 × 200L barrels of double group explosion-proof stacking machines of one kind and its palletizing method " are first
Its structure of the stacking machine product of application is made of two parts, i.e., code bucket is a component, and splitting pallet is another component, is lacked
Point is taken up a large area if the stacking machine of composition complete set, at high cost.
And the shifting apparatus of the above-mentioned prior art can only realize transfer bucket, cannot operate pallet, function is relatively simple, if
Tray library realization will be increased by needing to split pallet, and cost is relatively high, and occupied area is bigger.
The prior art (application number 201210127946.5 " a kind of group of load formula clamp for stacking device ", application number
201220185841.0 " a kind of group of load formula clamp for stacking devices ") in pawl tool can only realize and grab material barrel, pallet, function cannot be grabbed
It can be restricted, to increase tray library realization if necessary to split pallet.Cost is relatively high, and occupied area is bigger.
Utility model content
The purpose of this utility model is to provide for a kind of integrated form stacking machine, and the shifting apparatus of the integrated form stacking machine solves
The prior art can only realize transfer bucket, cannot operate pallet, function is relatively simple, takes up a large area, problem at high cost;
The integrated form stacking machine uses the structure type of monoblock type, has effectively simplified the structure of tray library, has reduced costs, has reduced
Occupied area after the completion of stacking, weight barrel disk can be adjusted flexibly according to logistics direction and user place and take pallet direction or support
The direction of disk output can be exported to three directions, without changing structure.
The purpose of this utility model is achieved in that a kind of integrated form stacking machine, which includes electrical
Control system integrates pawl tool into bucket roller-way, tray library, shifting apparatus, stacking bracket and stacking machine;It is described to be mounted on into bucket roller-way
One group of roller rotation is driven by motor into bucket roller-way, for conveying material barrel in the middle of the base position of shifting apparatus;The pallet
Library is mounted on pedestal one end of shifting apparatus, and tray library is used for storage tray;The stacking bracket is mounted on the bottom of shifting apparatus
The seat other end, stacking bracket are used to place the pallet of stacking completion, are taken away after the completion of stacking by fork truck;The electric control system
It is mounted on the side of tray library, for controlling stacking machine, the stacking machine integrates pawl tool and is arranged on shifting apparatus, uses
In crawl pallet and material barrel, the stacking of material barrel is realized.
The shifting apparatus includes translation chain, pedestal, the integrated pawl tool of stacking machine, door-shaped frame, transfer driving motor, rises
Descending chain item and pawl have lifting motor, and the door-shaped frame is the door-shaped frame structure of four upright supports, every two column bottom peace
On the same attachment base, attachment base is connected by straight-line guide rail slide block with pedestal, and the transfer driving motor is arranged the bottom of at
On seat, translation chain is arranged between transfer driving motor and attachment base, and door-shaped frame can be driven flat by transfer driving motor
Chain-driving is moved to move horizontally on pedestal;There are four elevating chains on the door-shaped frame quadrangle respectively, stacking machine integrates pawl
Tool is mounted on the lower end of four elevating chains, under the pawl tool lifting motor driving elevating chain installed at the top of door-shaped frame drives
Stacking machine integrates pawl tool and moves up and down.
The integrated form pawl tool includes rack, grabs pallet gripper, grabs barrel gripper and solenoid valve, and the stacking machine integrates pawl tool
It is upper to grab pallet gripper and two sets are grabbed a barrel gripper with a set of, rack for by steel-pipe welding at frame structure, be used to support connection
Other components;Every set grabs barrel gripper and grabs barrel handgrip synchronization mechanism and two are grabbed a barrel handgrip and formed by a set of;It is described to grab pallet gripper
Grab pallet handgrip synchronization mechanism by two sets and four grabbed pallet handgrip and formed, every set grab pallet handgrip synchronization mechanism connect it is opposite
Two are grabbed pallet handgrip;The solenoid valve is respectively installed in rack, and (two sets are grabbed support to four sets of synchronization mechanisms of the solenoid valve control
Disk handgrip synchronization mechanism grabs a barrel handgrip synchronization mechanism) in cylinder (grab a barrel cylinder, grab pallet cylinder) extend and retract.It is empty
Between arrangement on, barrel gripper of grabbing is mounted below rack, and two sets are grabbed the horizontally adjacent arrangement of barrel gripper;It is described to grab pallet gripper
It is mounted on two sets of the upper surface of rack surfaces for grabbing barrel gripper.
Barrel handgrip synchronization mechanism of grabbing includes grabbing a barrel cylinder, grab barrel rack gear and grabbing a barrel gear, described two to grab a barrel rack gear
Horizontal parallel is symmetricly set on the two sides for grabbing barrel gear and is meshed with a barrel gear is grabbed, it is described grab barrel cylinder both ends respectively with two
Grab barrel rack gear be connected (so that two are grabbed barrel rack gear and can moved under the promotion for grabbing barrel cylinder), drive two grab barrel rack gear to
The horizontal back and forth movement in opposite direction, the middle position grabbed barrel gear and be connected in the first attachment base, on the first attachment base
The two sides for grabbing barrel gear are also respectively provided with positive engagement, simultaneously of first position-limited wheel for guaranteeing to grab barrel rack gear with grabbing barrel gear
Up and down direction and a lateral limit are realized to barrel rack gear is grabbed, and barrel gear and the are being grabbed in each tooth form end setting for grabbing barrel rack gear
Between one position-limited wheel.
The end for each grabbing barrel rack gear, which is connected with, grabs a barrel handgrip, and barrel handgrip synchronization mechanism of grabbing is connected by first thereon
Joint chair and rack are connected, and barrel handgrip synchronization mechanism of grabbing is obliquely installed in 45° angle, can guarantee two close to inside in this way
It grabs barrel handgrip and is placed exactly in the tangent center empty place of four cylinders, avoid the position of material barrel for grabbing the dry of barrel handgrip
It disturbs, saves space.
It is described grab pallet handgrip synchronization mechanism include above grab tray gear, under grab tray gear, vertically grab pallet rack gear, cross
To grabbing pallet rack gear, vertically grab pallet cylinder, laterally grab pallet cylinder;On grab tray gear and under grab tray gear rotation center
Coincidence is adjacently positioned, respectively independent rotation;Two described vertically to grab pallet rack gear and is symmetricly set on the both ends for grabbing tray gear
And be meshed with tray gear is above grabbed, it is described vertically to grab that pallet cylinder one end is connected on the second attachment base, the other end is connected in
The grabbing on pallet handgrip of pallet rack gear is vertically grabbed in connection, and the transverse direction grabs pallet cylinder one end and is connected on the second attachment base, is another
One end is connected in connection and laterally grabs the grabbing on pallet handgrip of pallet rack gear;Tray gear is grabbed on described is connected in the second attachment base
Middle position, on the second attachment base on grab the two sides of tray gear to be also respectively provided with the second position-limited wheel vertical for guaranteeing
It grabs pallet rack gear and above grabs the positive engagement of tray gear while realizing up and down direction and lateral limit to pallet rack gear is vertically grabbed
Position, each tooth form end setting for vertically grabbing pallet rack gear are grabbed tray gear and are vertically grabbed between pallet rack gear upper;It is described
Under grab tray gear and be connected on the middle position of the second attachment base and grab below tray gear, on the second attachment base under grab
The two sides of tray gear are also also equipped with the second position-limited wheel respectively and grab tray gear under for guaranteeing laterally to grab pallet rack gear
Positive engagement realizes that up and down direction and lateral limit, each transverse direction grab pallet rack gear to lateral pallet rack gear of grabbing simultaneously
Tooth form end setting grabbed under tray gear and laterally grab between pallet rack gear.
It is described each vertically to grab pallet rack gear, laterally grab pallet rack gear and be all connected with and grab pallet handgrip, it is described to grab pallet handgrip
Synchronization mechanism is connected by the second attachment base thereon with rack, the center grabbed pallet handgrip synchronization mechanism and rack is arranged in
Position.
The utility model has the advantages that:
1, the utility model stacking machine solves taking up a large area for the prior art, cost due to using integrated form pawl tool
The problem of height, pallet can only be exported from a direction after the completion of stacking;Integrated pawl tool can be realized as stacking machine core component
Code bucket but also the function of pallet can be split, it is compact-sized, it is at low cost.
2, the utility model will grab barrel pawl tool and grab pallet pawl tool and be combined into one, and can simplify the structure of tray library, reduce
Cost, while occupied area is reduced, after the completion of stacking, weight barrel disk can be adjusted flexibly according to logistics direction and user place
The direction for taking pallet direction or pallet to export can be exported to three directions, without changing structure.
3, the utility model integrates pawl tool and grasping means can guarantee after material barrel or pallet are in place do not have deviation, has
There is self-centering unit, pawl tool center is automatically corrected when grabbing bucket or grabbing pallet, it is ensured that placement location is correct, does not need to make
Other mechanical devices, can be with save the cost.
5, the utility model stacking machine integrates pawl tool due to using synchronization mechanism, can be compatible with certain size range automatically
Interior bucket or pallet, and structure need not be changed or manually adjusted, the object of specific dimensions can only be used by overcoming the prior art
Charging basket or pallet, if material barrel or pallet dimension change, the drawbacks of pawl tool can only be replaced or manually adjusted.
6, the utility model not only grabs bucket but also grabs pallet to realize, integrates two kinds of pawls tools on one component, solves simultaneously
The interference problem of two collets tool in space, in structure design rationally handles the spatial relation of two collets tool, knot well
Structure is compact as far as possible, reduces occupied area;In addition, two kinds of pawl tools all include self-centering structure, it is automatic when grabbing bucket or grabbing pallet
To the center of positive bucket or pallet.
7, the integrated pawl tool that the utility model integrated form stacking machine uses, significantly simplifies structure, will need two in the past
The function that a component is realized is achieved that by a component, while reducing occupied area.It is excellent in order to further play this
Gesture, integrated form stacking machine have innovated structure type, will grab tray position, grab bucket position and set, in stacking location arrangements to straight line,
And it arranges closely, occupied space is very small.
8, the shifting apparatus of the utility model can transfer material barrel but also transfer pallet, function is more, compact-sized.It will
For the utility model for solving taking up a large area for the prior art on integrated form stacking machine, problem at high cost is compact-sized, at
This is low.
Detailed description of the invention
Fig. 1 is the utility model integrated form stacking machine overall structure diagram.
Fig. 2 is the top view of the utility model Fig. 1.
Fig. 3 is the left view of the utility model Fig. 1.
Fig. 4 is the utility model shifting apparatus overall structure diagram.
Fig. 5 is the top view of the utility model Fig. 4.
Fig. 6 is the left view of the utility model Fig. 4.
Fig. 7 is the structural schematic diagram of the utility model integrated form pawl tool.
Fig. 8 is the top view of the utility model Fig. 7.
Fig. 9 is the left view of the utility model Fig. 7.
Figure 10 is that the utility model grabs a barrel handgrip synchronization mechanism structural schematic diagram.
Figure 11 is the top view of the utility model Figure 10.
Figure 12 is the left view of the utility model Figure 10.
Figure 13 is that the utility model grabs pallet handgrip synchronization mechanism structural schematic diagram.
Figure 14 is the top view of the utility model Figure 13.
Figure 15 is the left view of the utility model Figure 13.
Wherein: 1- electric control system, 2- into bucket roller-way, 3- pallet, 4- tray library, 5- material barrel, 6- shifting apparatus,
7- bucketful pallet, 8- stacking bracket, 9- translation chain, 10- pedestal, 11- stacking machine integrates pawl tool, 12- door-shaped frame, 13- are moved
Load driving motor, 14- elevating chain, 15- pawl tool lifting motor, 16- rack, 17- grabs pallet gripper, 18- grabs a barrel gripper, 19-
Grab a barrel handgrip synchronization mechanism, 20- grabs that pallet handgrip synchronization mechanism, 21- solenoid valve, 22- grab a barrel cylinder, 23- grabs a barrel rack gear, 24-
Grab a barrel gear, 25- grabs tray gear, 26- grabs pallet rack gear, 27- grabs pallet cylinder, the first attachment base of 28-, 29- first limit
Wheel, the second attachment base of 30-, the second position-limited wheel of 31-, 32- grab a barrel handgrip, 33- grabs pallet handgrip.
Specific embodiment
The specific embodiment that according to the present invention will be described in detail below with reference to the accompanying drawings, the embodiment at least realize that this is practical
One specific embodiment of new technique scheme.
As shown in attached drawing 1,2,3: a kind of integrated form stacking machine, the integrated form stacking machine include electric control system 1, into bucket
Roller-way 2, tray library 4, shifting apparatus 6, stacking bracket 8 and stacking machine integrate pawl tool 11;It is described to be mounted on transfer dress into bucket roller-way 2
One group of roller rotation is driven by motor into bucket roller-way 2, for conveying material barrel in 10 medium position of pedestal for setting 6;The tray library
4 are mounted on 10 one end of pedestal of shifting apparatus 6, and tray library 4 is used for storage tray;The stacking bracket 8 is mounted on shifting apparatus 6
10 other end of pedestal, stacking bracket is used to place the pallet of stacking completion, taken away after the completion of stacking by fork truck;The electric-controlled
System 1 processed is mounted on the side of tray library 4, and for controlling stacking machine, the stacking machine integrates 11 setting of pawl tool and moving
It carries and sets on 6, for grabbing pallet and material barrel, realize the stacking of material barrel.
As shown in attached drawing 4,5,6: the shifting apparatus includes translation chain 9, pedestal 10, the integrated pawl tool of stacking machine 11, door
Shape frame 12, transfer driving motor 13, elevating chain 14 and pawl have lifting motor 15, and the door-shaped frame 12 is four column 12-1
The door-shaped frame structure of support, the bottom every two column 12-1 are mounted on the same attachment base 12-2, and attachment base 12-2 passes through
Straight-line guide rail slide block 12-3 is connected with pedestal 10, and the transfer driving motor 13 is arranged on pedestal 10, and the translation setting of chain 9 exists
Between transfer driving motor 13 and attachment base 12-2, door-shaped frame 12 can be driven translation 9 band of chain by transfer driving motor 13
It moves and is moved horizontally on pedestal;There are four elevating chains 14 on 12 4 jiaos of the door-shaped frame respectively, stacking machine integrates pawl tool 11
It is mounted on the lower end of four elevating chains 14, the pawl tool lifting motor 15 installed at the top of door-shaped frame 12 drives elevating chain 14
Under drive, stacking machine integrates pawl tool 11 and moves up and down.
As shown in attached drawing 7,8,9: stacking machine integrated form pawl tool 11, which includes rack 16, grab pallet gripper 17, grabs bucket grabs
Pawl 18 and solenoid valve 21, the stacking machine integrate and grab pallet gripper 17 and two sets are grabbed barrel gripper 18, machine with a set of on pawl tool 11
Frame 16 be by steel-pipe welding at frame structure, be used to support the other components of connection;Every set is grabbed barrel gripper 18 and is grabbed by a set of bucket of grabbing
Hand synchronization mechanism 19 and two grab the composition of barrel handgrip 32;It is described to grab pallet gripper 17 and grab 20 He of pallet handgrip synchronization mechanism by two sets
Four are grabbed the composition of pallet handgrip 33, and every set, which grabs pallet handgrip synchronization mechanism 20 and connects opposite two, grabs pallet handgrip 33;It is described
Solenoid valve 21 is respectively installed in rack 16, and the solenoid valve 21 controls four sets of synchronization mechanisms, and (two sets are grabbed pallet handgrip synchronous machine
Structure 20 grabs a barrel handgrip synchronization mechanism 19) in cylinder (grab barrel cylinder 22, grab pallet cylinder 27) extend and retract.Space cloth
It sets, barrel gripper 18 of grabbing is mounted below rack 16, and two sets are grabbed the horizontally adjacent arrangement of barrel gripper 18;The pallet of grabbing is grabbed
Pawl 17 is mounted on two sets of the upper surface of rack 16 surfaces for grabbing barrel gripper 18.
As shown in attached drawing 10,11,12: barrel handgrip synchronization mechanism 19 of grabbing includes grabbing barrel cylinder 22, grabbing 23 and of barrel rack gear
Grab barrel gear 24, it is described two grab 23 horizontal parallel of barrel rack gear be symmetricly set on the two sides for grabbing barrel gear 24 and with grab barrel gear 24
Be meshed, it is described grab 22 both ends of barrel cylinder grabbed respectively with two barrel rack gear 23 be connected (so that two grab barrel rack gear 23 can be
Grab and moved under the promotion of barrel cylinder 22), drive two grab the horizontal back and forth movement in the opposite direction of barrel rack gear 23, it is described to grab a barrel tooth
Wheel 24 is connected in the middle position of the first attachment base 28, and the two sides that barrel gear 24 is grabbed on the first attachment base 28 are also respectively provided with
First position-limited wheel 29 is used to guarantee to grab barrel rack gear 23 and grabs the positive engagement of barrel gear 24 while realizing up and down to barrel rack gear 23 is grabbed
Direction and lateral limit, the tooth form end setting for grabbing barrel rack gear 23 grab barrel gear 24 and the first position-limited wheel 29 it
Between.
Each end for grabbing barrel rack gear 23, which is connected with, grabs barrel gripper 18, and barrel handgrip synchronization mechanism 19 of grabbing passes through it
On the first attachment base 28 be connected with rack 16, barrel handgrip synchronization mechanism 19 of grabbing is obliquely installed in 45° angle, can be protected in this way
Two of the close inside of card grab barrel handgrip 32 and are placed exactly in the tangent center empty place of four cylinders, avoid the position of material barrel 5
The interference for grabbing barrel handgrip 32 is set, space is saved.
As shown in attached drawing 13,14,15: it is described grab pallet handgrip synchronization mechanism 20 include above grab tray gear 25-1, under grab
Tray gear 25-2, pallet rack gear 26-1 is vertically grabbed, pallet rack gear 26-2 is laterally grabbed, vertically grabs pallet cylinder 27-1, laterally grabs
Pallet cylinder 27-2;On grab tray gear 25-1 and under grab the coincidence of tray gear 25-2 rotation center and be adjacently positioned, it is respectively independent
Rotation.Two it is described vertically grab pallet rack gear 26-1 be symmetricly set on the both ends for grabbing tray gear 25-1 and with above grab pallet tooth
Wheel 25-1 is meshed, described vertically to grab that the one end pallet cylinder 27-1 is connected on the second attachment base 30, the other end is connected in connection
The grabbing on pallet gripper 17 of pallet rack gear 26-1 is vertically grabbed, the transverse direction grabs the one end pallet cylinder 27-2 and is connected to the second attachment base
On 30, the other end is connected in connection and laterally grabs the grabbing on pallet gripper 17 of pallet rack gear 26-2;Tray gear 25-1 is grabbed on described
Be connected in the middle position of the second attachment base 30, on the second attachment base 30 on grab the two sides of tray gear 25-1 and also set respectively
The second position-limited wheel 31 is equipped with for guaranteeing vertically to grab pallet rack gear 26-1 and above grab the positive engagement of tray gear 25-1 while right
It vertically grabs pallet rack gear 26-1 and realizes up and down direction and lateral limit, each tooth form end for vertically grabbing pallet rack gear 26-1
Setting is grabbed tray gear 25-1 and is vertically grabbed between pallet rack gear 26-1 upper;Tray gear 25-2 is grabbed under described is connected in second
Grabbed on the middle position of attachment base 30 below tray gear 25-1, on the second attachment base 30 under grab tray gear 25-2's
Two sides are also also equipped with the second position-limited wheel 31 respectively and grab tray gear 25-2's under for guaranteeing laterally to grab pallet rack gear 26-2
Positive engagement realizes that up and down direction and lateral limit, each transverse direction grab pallet to the lateral pallet rack gear 26-2 that grabs simultaneously
The tooth form end setting of rack gear 26-2 is grabbed tray gear 25-2 under and is laterally grabbed between pallet rack gear 26-2.
It is described each vertically to grab pallet rack gear 26-1, laterally grab pallet rack gear 26-2 and be all connected with and grab pallet handgrip 33, it is described
Pallet handgrip synchronization mechanism 20 is grabbed to be connected by the second attachment base 30 thereon with rack 16, it is described to grab pallet handgrip synchronization mechanism
20 are arranged in the center of rack 16.
Shown in attached drawing 1,2,3: from being manually put into pallet 3 into tray library 4 before the operation of integrated form stacking machine, completing to prepare
Work;When integrated form stacking machine is run, under the control of electric control system 1, shifting apparatus 6 is moved horizontally to tray library 4
It sets, takes pallet 3;Then shifting apparatus 6 moves to 8 position of stacking bracket, and pallet 3 is put on stacking bracket 8;Then transfer fills
6 are set to move into 2 position of bucket roller-way;When two material barrels 5 in place after, shifting apparatus 6 takes material barrel 5;Then shifting apparatus 6 is transported
8 position of stacking bracket is moved, material barrel 5 is put on the pallet 3 on stacking bracket 8;Above step is repeated by other two object
Charging basket 5 is piled up onto pallet 3, is then manually taken bucketful pallet 7 away, is completed a working cycles.
As shown in attached drawing 1,10,11,12: when needing to grab material barrel 5, when two material barrels 5 in place after, two sets are grabbed a barrel handgrip
Barrel cylinder 22 of grabbing in synchronization mechanism 19 retracts at the same time under the control of solenoid valve 21, and the movement of barrel rack gear 23 is grabbed in driving, grabs a barrel tooth
Item 23 keeps synchronizing under the limitation for grabbing barrel gear 24.With grab barrel rack gear 23 connection to grab barrel handgrip 32 synchronous to material barrel 5
Material barrel 5 is caught in direction movement afterwards in place.When material barrel 5 is piled up in place, grabs in barrel handgrip synchronization mechanism 19 for two sets and grab a barrel gas
Cylinder 22 stretches out simultaneously under the control of solenoid valve 21, and the movement of barrel rack gear 23 is grabbed in driving, grabs a barrel handgrip with grab that barrel rack gear 23 connect
32 synchronous move to the direction far from material barrel 5 decontrol material barrel 5 afterwards in place.
As shown in attached drawing 1,13,14,15: when needing to grab pallet 3, grabbing in pallet handgrip synchronization mechanism 20 and vertically grab pallet
Cylinder 27-1, laterally grab pallet cylinder 27-2 and retract at the same time under the control of solenoid valve 21, driving vertically grab pallet rack gear 26-1,
Pallet rack gear 26-2 movement is laterally grabbed, vertically grabs pallet rack gear 26-1, laterally grabbing pallet rack gear 26-2 grabs tray gear 25- upper
1, it is grabbed under and keeps synchronizing under the limitation of tray gear 25-2.With vertically grab pallet rack gear 26-1, laterally grab on pallet rack gear 26-2
Synchronous move to the direction of pallet 3 of pallet handgrip 33 of grabbing of connection catches pallet 3 afterwards in place.When 3 position of pallet is put in arrival, support is grabbed
In disk handgrip synchronization mechanism 20 vertically grab pallet cylinder 27-1, laterally grab pallet cylinder 27-2 solenoid valve 21 control similarly hereinafter
When stretch out, driving vertically grabs pallet rack gear 26-1, laterally grabs pallet rack gear 26-2 movement, and vertically grabs pallet rack gear 26-1, cross
Pallet 3 is decontroled afterwards in place to synchronous move to the direction far from pallet 3 of pallet handgrip 33 of grabbing for grabbing the 26-2 connection of pallet rack gear.