Utility model content
The purpose of this utility model is to provide a kind of high production efficiency and it can guarantee the flavor and taste of traditional handicraft
Stone stone cake production line.
To achieve the above object, the utility model proposes technical solution it is as follows: a kind of stone stone cake production line, packet
Include: for conveying the stone transport channel for the stone being laid in flour cake upper surface, the stone transport channel has pre- to stone
The stone preheating section of heating;Stone cake forms shipping platform, and the stone cake molding shipping platform is equipped with the mould for accepting flour cake
Tool, the upper surface of the mold are in roughness, and the stone cake molding shipping platform is for transporting flour cake and being located at flour cake
The stone of upper surface shipped by the stone transport channel, the stone cake molding shipping platform have baking stone and face
The baking section of cake;The stone flour cake separation equipment being connected with stone cake molding shipping platform, the stone flour cake separation
Equipment is used to screen out stone and transports the flour cake after baking;Equipment for after-treatment, the equipment for after-treatment include seasoning component, essence inspection
Device and subpackage apparatus, the seasoning component is located at the rear of stone flour cake separation equipment and accepts the flour cake after separation, described
Smart checking device is located at seasoning component rear for detecting whether stone cake is kept completely separate with stone, and subpackage apparatus is located at smart checking device
Stone cake after essence inspection is simultaneously grouped encapsulation by rear.
The utility model realizes that the stone cake being fully automated produces by above equipment, not only remains traditional mode of production work
Concave-convex randomness in the product mouthfeel and stone cake of skill, and production efficiency is greatly improved, in addition, being carried out to stone pre-
Heat can not only prevent the adhesion between stone and flour cake, additionally it is possible to have greatly improved to the mouthfeel of stone cake, be examined using essence
Device monitoring stone has started other monitoring control nonmetal object of the food production processing monitoring foreign matter in addition to metal detection
Some effective.
In addition, can also be had following additional according to the stone stone cake production line of the utility model above-described embodiment
Technical characteristic:
An example according to the present utility model, the stone flour cake separation equipment include rack, driving wheel group, separate mesh
Chain, stone guide groove and stone recovery bin, the driving wheel group are connected with rack and rotate under the drive of driving motor, institute
Stating separation network chain is the conveyer belt with hole, and the size of described hole is between stone and stone flour cake, the separate mesh
Chain is socketed in driving wheel group, and the stone guide groove is obliquely installed, and is connected with rack and is located at the lower section for separating network chain,
The stone recovery bin is connected with rack, and the stone recovery bin is located at the lower section of the lower end of stone guide groove.
An example according to the present utility model, the driving wheel group include determining at least one set of fixed transport network chain
The deflecting roller of position wheel and one group of changeable separation network chain transporting direction, the separation network chain is is socketed in the deflecting roller and described
A closed annular network chain in locating wheel, the locating wheel are at least four, and locating wheel described in two of them is separately mounted to
The two sides of upper rack, two locating wheels are separately mounted at least one of the two sides of frame lower, the locating wheel
It is connected to motor, the deflecting roller is divided at least two sections for network chain is separated.
An example according to the present utility model, the stone flour cake separation equipment include body and are mounted on body
Separator, the separator include sieve and discaling roll group, and the sieve is mounted in the discaling roll group, the discaling roll group packet
Multiple discaling rolls laid in parallel are included, the sieve is equipped with the mesh passed through for the tooth of the discaling roll, the mesh size of the sieve
Greater than stone size and it is less than flour cake size.
An example according to the present utility model, further include be connected with the stone flour cake separation equipment and to flour cake into
The secondary baking equipment of row secondary baking.
An example according to the present utility model further includes that stone for screening out stone flour cake separation equipment is transported to
The stone of the stone transport channel recycles transport device, and stone circulation transport device one end is separated with the stone flour cake
Equipment is connected, and the other end is connected with the stone transport channel.
An example according to the present utility model, further includes stone conveyer, and the stone conveyer includes transfer passage
The vibrator of the transfer passage bottom is mounted on at least one, it is logical that one end of the transfer passage connects the stone transport
Road is connected, and the other end is for exporting stone.
An example according to the present utility model, including the upper berth stone machine being connected with the stone conveyer other end
Structure, upper berth stone mechanism include stone receiving slit and conveyer belt, and the bottom of the side of the stone receiving slit is equipped with stone
Outlet, the conveyer belt are mounted on the stone exit, and the stone fallen from the stone exit are transported to described
Stone cake forms shipping platform.
An example according to the present utility model, the stone transport channel include stone conveyer belt, the stone transport
It takes and is equipped with multiple anti-skidding baffles, the two sides of the stone conveyer belt are equipped with the leak preventing for preventing stone side leakage.
An example according to the present utility model, the stone conveyer belt by multiple strips mutually hinged conveyer belt list
Member composition, the both ends of each conveyor belt unit are respectively connected with one piece of side baffle, and multiple mutually overlapped that side baffle composition is anti-
Leak baffle.
It further include musculus cutaneus molding equipment, the musculus cutaneus molding equipment includes noodle rolling machine, molding die and musculus cutaneus transfer passage,
The noodle rolling machine is connected with the feeding end of musculus cutaneus transfer passage, and the molding die is located above musculus cutaneus transfer passage for inciting somebody to action
Dough sheet is pressed into required shape, and the discharging end of the musculus cutaneus transfer passage is connected with musculus cutaneus conveyer, the musculus cutaneus conveying
Machine is mutually accepted with stone cake molding shipping platform.
The essence checking device is to be precisely weighed detection device or x-ray detection device.
The advantages of above additional aspect, will be set forth in part in the description, and partially will become from the following description bright
It is aobvious, or recognized by the practice of the utility model.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the stone stone cake production line of the present embodiment;
Fig. 2 is the structural schematic diagram of the first stone flour cake separation equipment of the stone stone cake production line of the present embodiment;
Fig. 3 is the separation supply chain network structure schematic diagram in Fig. 2;
Fig. 4 is the structural schematic diagram of the second stone flour cake separation equipment of the stone stone cake production line of the present embodiment;
Fig. 5 is the structural schematic diagram of the stone conveyer of the present embodiment;
Fig. 6 is the structural schematic diagram of the stone circulatory system of the stone stone cake production line of the present embodiment;
The structural schematic diagram of the conveyer belt of the stone stone cake production line of Fig. 7 the present embodiment;
Fig. 8 is the molding schematic diagram of musculus cutaneus of the stone stone cake production line of the present embodiment.
In attached drawing, parts list represented by the reference numerals are as follows:
1, stone transport channel;2, stone conveyer belt;3, anti-skidding baffle;4, leak preventing;5, conveyor idler;6, stone
Conveyer;7, upper berth stone mechanism;8, stone cake forms shipping platform;9, stone flour cake separation equipment;10, stone preheating is roasting
Furnace;11, transfer passage;12, vibrator;13, oven;14, rack;15, driving wheel group;151, deflecting roller;152, locating wheel;
16, network chain is separated;161, the first separate mesh segment;162, the second separate mesh segment;17, stone guide groove;18, stone recycles
Storehouse;19, body;20, stone reception device;21, upper screen;22, upper layer discaling roll group;23, lower screen;24, lower layer's discaling roll
Group;25, secondary baking equipment;26, stone recycles transport device;27, Powder Recovery filter device;28, musculus cutaneus conveyer;29,
Mold;30 musculus cutaneus molding equipments, 41 seasoning components, 42 smart checking devices, 43, subpackage apparatus.
Specific embodiment
The principles of the present invention and feature are described below in conjunction with attached drawing, example is served only for explaining that this is practical
It is novel, it is not intended to limit the scope of the utility model.
In conjunction with shown in attached drawing 1-8, a kind of stone stone cake production line is present embodiments provided, including stone transport channel 1,
Stone cake forms shipping platform 8, stone flour cake separation equipment 9 etc..It is equipped on the stone cake molding shipping platform 8 of the present embodiment
Mold 29, mold have rough upper surface, for accepting flour cake that musculus cutaneus conveyer defeated 28 is brought and forming flour cake
Lower surface, stone cake form shipping platform above be equipped with upper berth stone mechanism 7, the stone for shipping stone transport channel 1
Son is routed to the upper surface of flour cake, forms stone cake jointly by mold below stone above flour cake and flour cake.
As shown in Figure 1, one end of the stone transport channel 1 is connected with upper berth stone mechanism 7, the upper berth stone machine
The effect of structure 7 is routed to stone in stone cake molding Baking out process, specifically, upper berth stone mechanism 7 includes
Stone receiving slit and conveyer belt, the side of the stone receiving slit are equipped with the opening (figure that the stone receiving slit is left for stone
In be not shown), stone receiving slit lower part opening (not shown), the conveyer belt is mounted under the stone receiving slit
The open-mouth in portion, the conveyer belt is for transporting the stone in stone receiving slit to the opening of stone receiving slit lower part.
Preferably, the width dimension of the stone receiving slit is from top to bottom sequentially reduced, and is fallen convenient for stone.
As shown in figure 5, passing through 6 phase of stone conveyer between the stone transport channel 1 and upper berth stone mechanism 7 of the present embodiment
Connection, the stone conveyer 6 includes transfer passage 11 and at least one is mounted on the vibrator 12 of described stone the bottom of the channel,
It is convenient for the downlink of stone by vibrator 12, furthermore it is also possible to be in an angle by design between the transfer passage and horizontal plane,
Angular range can be 10 ° -30 °, be more advantageous to stone downlink, and certain transfer passage is also possible to horizontal channel.
Above structure completes the automation that stone is laid with, and greatly improves production efficiency, reduces cost of labor.
Specifically, the embodiment of the present invention stone transport channel 1 is equipped with stone preheating section, which can pass through
In the part, setting stone preheated oven 10 is realized, by the stone after preheating convenient for flour cake molding, prevents stone and flour cake viscous
Connect and can maximumlly be promoted the mouthfeel of flour cake.
Specifically, the embodiment of the present invention stone cake molding shipping platform 8 includes tape transport and oven 13, it is described roasting
Furnace 13 forms the baking section, and the stone after oven 13 and preheating jointly heats flour cake, greatly speeds up the mature speed of flour cake
Degree.
As shown in fig. 7, the embodiment of the present invention stone transport channel 1 includes that stone conveyer belt 2 and multiple intervals are laid in
The conveyor idler 5 of stone conveyer belt bottom, mesh belt structure accelerate flour cake convenient for the evaporation of flour cake moisture in baking process
Speed is toasted, and by multiple conveyor idler support stone conveyer belts being spaced apart, improves structural stability.Specifically
, the spacing between conveyor idler described in every two is preferably 0.5m-1.5m, saves conveyor idler dosage and can guarantee knot
Structure stability.Preferably, the stone conveyer belt 2 is equipped with multiple anti-skidding baffles 3, and the two sides of the stone conveyer belt 2 are equipped with
For preventing the leak preventing 3 of stone side leakage, so that stone conveyer belt has the function of anti-lower leakage, landslide-proofing, lateral leakage protection three proofings.Institute
The stone conveyer belt for stating stone transport channel 1 is made of the conveyor belt unit of multiple strips mutually hinged, and conveyor belt unit is
Chain and chain-plate or mesh belt plate, the both ends of each conveyor belt unit are respectively connected with one piece of side baffle, and multiple mutually overlapped
Side baffle forms leak preventing.While this structure can be realized guarantee conveyer belt normal operation, prevent stone from conveyer belt
Side leak.The device of other transport stones of certain the application can also use above-mentioned stone conveyor structure.
In addition, applicant is also devised with two kinds of stone flour cake separation equipments, i.e. the first stone flour cake separation equipment and second
Stone separation equipment, two kinds of separation equipments are preferably used in conjunction with, and separative efficiency can be greatly improved, as shown in Figures 2 and 3, institute
Stating the first stone flour cake separation equipment includes rack 14, driving wheel group 15, separation network chain 16, stone guide groove 17, stone recycling
Storehouse 18, the driving wheel group 15 are connected with rack 14 and rotate under the drive of driving motor (not shown);The separate mesh
Chain 16 is the conveyer belt with hole, and the size of described hole is between stone and stone flour cake, 16 sets of network chain of the separation
It connects in driving wheel group 15, and as the rotation of driving wheel group 15 is driven;The stone guide groove 17 is axially inclined setting
Groove, the stone guide groove 17, which is connected and is located at rack 14, separates the lower section of network chain 16;The stone recovery bin
18 are connected with rack 14, and the stone recovery bin 18 is located at the lower section of the lower end of stone guide groove 17.Separation equipment setting
In the lower section of the discharging end of stone flour cake transmission belt, the setting of drop make the separating step of stone flour cake and stone include dish out,
Fall, shake knock, four steps of lower leakage;The falling and can guarantee stone sized and shaped for mating stone of hole on separation network chain
Flour cake stays in separation network chain upload and send to subsequent processing.
The two sides of the separation network chain 16 are respectively connected with leak preventing, the lower end of the leak preventing and the side for separating network chain
Wall is connected.For preventing stone or stone flour cake from the falling sideways of separation network chain.
The separation network chain 16 includes the first separate mesh segment 161 and the second separate mesh segment 162, first separate mesh
The projection section overlapping of segment 161 and the second separate mesh segment 162 in the horizontal plane, and lap having on vertical plane
Difference in height, that is to say, that the first separate mesh segment and the second separate mesh segment from seeing it is anti-" z " word in shape
Shape.The driving wheel group 15 is one group, including deflecting roller 151 and locating wheel 152, and the separation network chain 16 is to be socketed in driving wheel
A closed annular network chain in group 15, the locating wheel are at least four, and two of them are connected to 14 top of rack
Two sides, for the top of positioning closing annular network chain, remaining locating wheel is also connected with rack, for that will separate network chain positioning
At tight closed annular network chain, convenient for separating the operation of network chain, at least one of described locating wheel 152 is connected to motor,
The deflecting roller 151 is two, and the transmission direction along separation network chain is respectively the first deflecting roller and the second deflecting roller, described the
The height of one deflecting roller, which is higher than the height of the second deflecting roller, first deflecting roller and the second deflecting roller, will separate the upper of network chain 16
While being separated into the first separate mesh segment 161 and the second separate mesh segment 162 with difference in height.When the first separate mesh segment and
Two separate mesh segments are located on the separation network chain of the same closure, will form a biggish closure inside separation network chain in this way
Chamber, stone guide groove and stone recovery bin can be located in such closed chamber, can either arrange convenient for the installation of equipment, again
It can space-saving occupancy.
As shown in figure 4, the second stone flour cake separation equipment of the present embodiment includes body 19, is mounted on dividing on body 19
From device and the stone reception device 20 being mounted on immediately below the separator, the separator be can be by sieve and tooth
The single-stage separating mechanism that roller group is constituted, is also possible to that the second-order separation machine of more preferable separating effect can be brought as illustrated in the drawing
Structure, the second-order separation mechanism include upper screen 21, upper layer discaling roll group 22, lower screen 23 and lower layer's discaling roll group 24, the upper layer
The mesh of sieve 21 and the lower screen 23 is greater than stone size and is less than flour cake size, and the upper screen 21 is mounted on institute
It states in upper layer discaling roll group 22, the lower screen 23 is mounted in lower layer's discaling roll group 24, the upper layer discaling roll group 22 and institute
It states the front and back side that lower layer's discaling roll group 24 is located at the body 19, i.e., the flour cake transported by upper screen 23 and does not filter out completely
Stone be connected by lower screen and carry out it is secondary screen out, the upper layer discaling roll group 22 and lower layer's discaling roll group 24 include more
Discaling roll made of a stainless steel material laid in parallel, the discaling roll are connected with discaling roll driving device (not shown), driving
Device can be the mechanisms such as driving motor.
It should be noted that in above-mentioned upper screen, upper layer discaling roll group, lower screen and lower layer's discaling roll group " upper,
Under " the opposite overlying relation that refers to upper screen and lower screen or upper layer discaling roll group and lower layer's discaling roll group, it is not necessarily referring to
For position of the above structure on body.
Specifically, the embodiment of the present invention discaling roll is equipped with multiple rows of tooth group being circumferentially evenly spaced on along it, every toothrow group
With the tooth that multiple axial directions along the discaling roll are evenly spaced on, the sieve is equipped with the net passed through for the tooth of the discaling roll
Hole, i.e., when discaling roll rotates no matter which toothrow can be by the mesh of the sieve, but also one can be played to flour cake
Fixed toggle action, and multiple teeth of discaling roll are designed as uniform intervals, it is ensured that the laws of motion of stone and stone cake
Property, avoid stone filtering uneven.In certain discaling roll group the laying form of tooth can there are many, such as be also possible to multiple teeth not
It is uniformly distributed or the size shape of tooth can make change, those skilled in the art make the laying of tooth, shape
Conventional improve also both is within the protection scope of the present invention.
Specifically, in the present embodiment, in order to further increase baking efficiency, the present embodiment is additionally provided with and the stone face
Cake separation equipment 9 is connected and carries out the secondary baking equipment 25 of secondary baking to flour cake, can further dry to flour cake
It is roasting, prevent the partial region for once toasting flour cake from not making completely ripe.
Specifically, in the present embodiment, further include stone for screening out stone flour cake separation equipment be transported to it is described
The stone of stone transport channel 1 recycles transport device 26, described stone circulation 26 one end of transport device and the stone flour cake point
It is connected from equipment 9, the other end is connected with the stone transport channel 1.Stone circulation transport device 26 can be mentioned greatly
High stone utilization rate, and since the stone after just separating with flour cake has certain residual temperature, being again introduced into after preheating section can
Thermal energy needed for heating stone with reduction, it is energy saving.
Specifically, there are many stone cake molding shipping platform 8 of the present embodiment and the laying modes of stone transport channel 1,
Such as stone cake molding shipping platform 8 and stone transport channel 1 are arranged at same level, or have certain height difference, this
Stone circulation 26 structure of transport device of Shi Shangshu can also be made of stone conveyer belt and conveyor idler.Again such as stone cake at
The lower section of stone transport channel 1 is arranged in type shipping platform 8, at this point, stone circulation transport device 26 can be vertical elevator
Etc. structures, stone vertical transport is recycled in stone transport channel 1, other certain layout stractures are also in the guarantor of the utility model
Within the scope of shield.
In addition it can be equipped with Powder Recovery filter device 27, powder between stone transport channel and stone circulator
Recycling filter device 27 can be the devices such as negative pressure air exhauster, and the powder on stone for removing circulation and stress prevents from throwing again
Enter and flour cake is had an impact when producing.
In conjunction with shown in attached drawing 8, the course of work of the stone stone cake production line of the application is as follows: flour cake is conveyed by musculus cutaneus
Machine is coated on mold, stone preheated in stone transport channel after enter stone conveyer, and by stone conveyer send to
Upper berth stone mechanism (" upper and lower " here refers to the upper and lower of flour cake), stone is routed to table in flour cake by upper berth stone mechanism
Flour cake upper surface can not only be suppressed pit or protrusion by stone gravity by face, can also be pressed into the lower surface of flour cake
Into mold, flour cake lower surface is also suppressed into pit or protrusion, the baking section of subsequent stone molding shipping platform to stone and
Flour cake is heated and is transported stone and flour cake, and the stone and flour cake after heating screen out stone by stone separating mechanism, is screened out
Stone afterwards turns again to stone transport channel by stone circulator, and flour cake enter secondary baking equipment carry out it is secondary
Baking.
Musculus cutaneus molding equipment 30, the musculus cutaneus molding equipment include noodle rolling machine, molding die and musculus cutaneus transfer passage, described
Noodle rolling machine is connected with the feeding end of musculus cutaneus transfer passage, and the molding die is located above musculus cutaneus transfer passage, the musculus cutaneus
The discharging end of transfer passage is connected with musculus cutaneus conveyer.The water for being used to prepare stone cake is mixed with face, by noodle rolling machine
Multiple tracks flour roller be pressed into thickness uniformly continuous dough sheet, continuous dough sheet passes through the pressure of molding die on musculus cutaneus transfer passage
It is made for the musculus cutaneus of predetermined shape one by one, musculus cutaneus is transported to stone cake molding transport under the drive of musculus cutaneus transfer passage
Platform.
It on the basis of the above, further include the equipment for after-treatment for accepting secondary baking equipment, the equipment for after-treatment includes adjusting
Taste component 41, smart checking device 42 and subpackage apparatus 43, the seasoning component 41 are located at the rear of secondary baking equipment and accept baking
Flour cake after roasting, the essence checking device 42 are located between seasoning component 41 and subpackage apparatus 43.The essence checking device 42 is accurate
Weighing detection device or x-ray detection device are avoided for detecting the separate condition of stone and stone cake because stone is incomplete
Separation influences customer experience.Seasoning component 41 is that fueling injection equipment either condiment point spreads device, subsequent for carrying out to stone cake
Seasoning, improves its mouthfeel to enrich its taste.Subpackage apparatus 43 is racking machine common on the market, for the stone detected
Head cake carries out packing processing.
Although the embodiments of the present invention have been shown and described above, it is to be understood that above-described embodiment is
Illustratively, it should not be understood as limiting the present invention, those skilled in the art are in the scope of the utility model
Inside it can make changes, modifications, alterations, and variations to the above described embodiments, within the spirit and principle of the utility model, institute
Any modification, equivalent substitution, improvement and etc. of work, should be included within the scope of protection of this utility model.