CN208801577U - A kind of intelligence correction detects, collects the fully-automatic production device of non-defective unit discharge waste material - Google Patents
A kind of intelligence correction detects, collects the fully-automatic production device of non-defective unit discharge waste material Download PDFInfo
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- CN208801577U CN208801577U CN201821391899.4U CN201821391899U CN208801577U CN 208801577 U CN208801577 U CN 208801577U CN 201821391899 U CN201821391899 U CN 201821391899U CN 208801577 U CN208801577 U CN 208801577U
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- hopper
- pallet
- waste
- injection molding
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Abstract
本实用新型公开了一种智能校正检测、收集良品排出废料的全自动生产装置，包括注塑机、注塑检测装置、分料装置、储料装置、排废料装置；注塑检测装置检测注塑机的行程并根据行程判断工件是否缺料，分料装置根据检测结果对工件进行分流，储料装置对成品工件进行收集并在收满时自动换箱继续收集，排废料装置将水口废料取放到水口废料箱内。本实用新型自动检测工件是否缺陷、自动排废料、自动分拣料、自动收集换箱，多条生产线只需少量工人即可，劳动强度低，效率高，产品质量稳定。
The utility model discloses an automatic production device for intelligently correcting and detecting, collecting good products and discharging waste, comprising an injection molding machine, an injection molding detection device, a material distributing device, a material storage device and a waste discharging device; Judging whether the workpiece is short of material according to the stroke, the material distributing device divides the workpiece according to the detection result, the storage device collects the finished workpiece and automatically changes the box to continue collecting when it is full, and the waste discharge device takes the waste from the nozzle to the waste box of the nozzle Inside. The utility model automatically detects whether the workpiece is defective, automatically discharges waste materials, automatically sorts materials, and automatically collects and replaces boxes. Multiple production lines only need a small number of workers, and the labor intensity is low, the efficiency is high, and the product quality is stable.
Description
Technical field
The utility model relates to injection molding apparatus field, in particular to non-defective unit discharge is collected in a kind of intelligence correction detection
The fully-automatic production device of waste material.
Background technique
Injection molding is the plastic material melted completely by helical screw agitator at a certain temperature, injects mold with high pressure
Die cavity, after cooling and solidifying, the method that obtains molded product.This method is suitable for the batch production of complex-shaped component, is important
One of processing method, application is very extensive.
Mould cavity is similar to closed state when due to injection molding, when there are air discharge duct lazy weights, vent groove configuration for mold
When the problems such as defective, air discharge duct blocks, clamp force is excessive, it be easy to cause the discharge of mould chamber air to have some setbacks, with melting
Plastic injection enters die cavity, and mould cavity pressure is increasing, when mould cavity pressure is greater than the injection pressure of injection molding machine, injector
It will be unable to continue to inject, cause to be filled up by plastic material in die cavity, cause product to lack material, become waste product.
The product that injection molding is completed at present generally requires artificial screening and falls defective waste product, and heavy workload accuracy is not yet
Waste product may be mistakenly classified as non-defective unit, non-defective unit may also be mistakenly classified as waste product by height, and there is product cost to improve and quality public praise
The dual adverse effect of decline.Worker is not only needed to be collected vanning to gate waste in injection moulding process, it is also necessary to worker couple
Finished product hopper is replaced in time, is changed without, and be easy to cause flash that product is caused to be damaged, and in order to guarantee worker safety and rationally
Work and rest, an injection molding machine need a large amount of workers of more shifts when starting, at high cost and cannot be to production efficiency or product matter
Amount brings promotion.
Utility model content
Technical problem to be solved by the utility model is to provide a kind of intelligence correction detection, collection non-defective unit discharge are useless
Whether the fully-automatic production device of material, the plastic injection amount that can detecte injection molding machine can fill up die cavity, for the testing result
Automatically sub-material carried out to waste product and non-defective unit, be automatically stored after sub-material and change case, and regrinding-material crawl is placed into ash can, realized
It is fully automated.
In order to achieve the above objectives, the utility model discloses a kind of intelligence correction detection, collection non-defective units, and the complete of waste material is discharged
Automatic manufacturing device, including injection molding machine, injection molding detection device, feeding-distribution device, storage device, waste discharge device；
The injection molding detection device includes scale grating, grating reading head, and the grating reading head lower end is installed in described
Screw in injection molding machine is located on the side wall outside the injecting machine material tube, and the scale grating is set to the upper of the grating reading head
Side, grating reading head upper end sliding sleeve is in the scale grating；
The feeding-distribution device is set to the lower section of mold in the injection molding machine, and the feeding-distribution device includes separate hopper, setting
In the cutting plate of the separate hopper lower opening, cutting plate driving device, non-defective unit conveyer belt, waste product conveyer belt, the cutting plate
The side wall of lower end and the separate hopper is rotatablely connected, and the cutting plate is driven by the cutting plate driving device and swung, described good
Product conveyer belt and the waste product conveyer belt are separately positioned below the separate hopper；
The end of the non-defective unit conveyer belt is arranged in the storage device, and the storage device includes the first hopper, second
Hopper, hopper pallet, pallet sliding rail, tray drive, first, second hopper are arranged in the hopper pallet, institute
It states hopper tray both slid to be mounted on the pallet sliding rail, the tray drive drives the hopper pallet along the pallet
Sliding rail sliding；
The top of mold in the injection molding machine is arranged in the waste discharge device, and the waste discharge device includes that support is vertical
Axis swings horizontal axis, crawl vertical shaft, oscillatory gearing mechanism, lateral driver device, vertical drive, and the support vertical shaft is vertical
It is installed in the side of mold, described one end for swinging horizontal axis and the support vertical shaft, which are swung, to be connected, and the swing horizontal axis is by described
Oscillatory gearing mechanism driving is swung, and the lateral driver device sliding sleeve is on the swing horizontal axis, the vertical driving dress
It sets and is fixed on the lateral driver device, the crawl vertical shaft is mounted in the vertical drive and by the vertical drive
Dynamic device drives vertical motion, and the lower end of the crawl vertical shaft is provided with clamping jaw, the clamping jaw clamp gate waste and by its
It is placed into ash can.
Preferably, one end of the scale grating is installed on the side wall of the injecting machine material tube, the scale grating
The other end is suspended on the top of the grating reading head.
Preferably, the feeding-distribution device further includes swinging axle and swinging axle connecting rod, and the swinging axle is set to the sub-material
The middle part of bucket under shed, the swinging axle both ends are rotatablely connected with the side wall of the separate hopper respectively, the lower end of the cutting plate
Affixed with the swinging axle, the side wall that one end of the swinging axle passes through the separate hopper extends on the outside of the separate hopper, institute
Stating cutting plate driving device includes the flexible mandril of sub-material, and the flexible mandril of the sub-material is set to the outside of the separate hopper, described
Sub-material stretch mandril one end and the separate hopper lateral wall be rotatablely connected, the sub-material stretch mandril the other end with it is described
One end of swinging axle connecting rod is rotatablely connected, and the other end and the swinging axle of the swinging axle connecting rod are located on the outside of the separate hopper
One end it is affixed.
Preferably, the pallet sliding rail includes the first, second sliding rail, and hopper pallet two sides are slidably mounted on institute respectively
State on the first, second sliding rail, be provided with mounting bar between first, second sliding rail, the mounting bar both ends respectively with it is described
First, second sliding rail is affixed, and the tray drive includes the flexible mandril of pallet, one end of the flexible mandril of the pallet and institute
State that mounting bar is affixed, the pallet stretch mandril the other end and the pallet bottom surface it is affixed.
Preferably, the waste product conveyer belt is set to lower section, the non-defective unit conveyer belt on the left of the swinging axle and is set to institute
State swinging axle lower right-hand side.
It preferably, further include PLC module, the grating reading head, tray drive, swings and drives sub-material driving device
Dynamic device, lateral driver device, vertical drive are electrically connected with the PLC module respectively.
Compared with the prior art, the utility model has the beneficial effects that:
By grating reading head fixed on screw rod, and the fixed scale grating above grating reading head, it can detecte spiral shell
The total displacement amount of bar injection stroke, and then whether the plastic injection amount for understanding injection molding machine can fill up die cavity；And it is directed to the detection
As a result sub-material is carried out to waste product and non-defective unit automatically, cutting plate is swung by separate hopper, non-defective unit is made to fall to non-defective unit conveyer belt, waste product
It falls on waste product conveyer belt；Automatic collection storage is carried out to non-defective unit workpiece in non-defective unit transmission end of tape setting storage device,
Certainly move case after previous hopper storing is full to continue to collect storage；Regrinding-material after injection molding is placed into useless by waste discharge device crawl
In hopper, complete automation is realized.And grating reading head can automatically correct, and not limit the initial position of screw rod,
Adaptability is wider.
Detailed description of the invention
Fig. 1 is the utility model embodiment overall structure diagram；
Fig. 2 is enlarged drawing at A in Fig. 1；
Fig. 3 is storage device overall structure diagram；
Specific embodiment
To keep the purpose of this utility model, technical solution and advantage clearer, below in conjunction with the attached drawing of Fig. 1-Fig. 2
The utility model is described in further detail.
Referring to Fig.1 shown in-Fig. 2, a kind of intelligence correction detects, collects the fully-automatic production device of non-defective unit discharge waste material, packet
Include injection molding machine 1, injection molding detection device 2, feeding-distribution device 3, storage device 5, waste discharge device 6.
Injection molding machine 1 includes screw rod 11 and barrel 12, and one end of screw rod 11 is mounted in barrel 12；Detection device 2 is molded to wrap
Grating reading head 21, scale grating 22 are included, 22 one end of scale grating is installed on 22 side wall of barrel, and the other end is suspended on screw rod 11
Top outside barrel 12,21 lower end of grating reading head are installed in the side wall that screw rod 11 is located at outside barrel 12, grating reading head
21 upper end sliding sleeves are in scale grating 22.
Feeding-distribution device 3 is set to the lower section of mold in injection molding machine 1, and feeding-distribution device 3 includes separate hopper 31, is set to separate hopper
The cutting plate 32 and cutting plate driving device of 31 lower openings, cutting plate driving device are preferably the flexible mandril 35 of sub-material, sub-material
Plate 32 is rotatably connected on the side wall of separate hopper 31, cutting plate 32 by sub-material stretch mandril 35 driving swing.Sub-material is stretched mandril
35 include hydraulic mandril, electro-hydraulic mandril, ejecting rod of cylinder etc., and the utility model embodiment is preferably electro-hydraulic mandril.
Feeding-distribution device 3 further includes swinging axle 33 and swinging axle connecting rod 36, and swinging axle 33 is set to 31 under shed of separate hopper
Middle part, 33 both ends of swinging axle are rotatablely connected with the side wall of separate hopper 31 respectively, and the lower end of cutting plate 32 and swinging axle 33 are affixed, pendulum
The side wall that one end of moving axis 33 passes through separate hopper 31 extends to 31 outside of separate hopper, and the flexible mandril 35 of sub-material is set to separate hopper 31
Outside, stretch one end of mandril 35 of sub-material is rotatablely connected with the mounting blocks 34 for being fixed in 31 lateral wall of separate hopper, and sub-material is flexible
The other end of mandril 35 and one end of swinging axle connecting rod 36 are rotatablely connected, and the other end and the swinging axle 33 of swinging axle connecting rod 36 are located at
The one end in 31 outside of separate hopper is affixed.
Feeding-distribution device 3 further includes non-defective unit conveyer belt 37 and waste product conveyer belt 38, non-defective unit conveyer belt 37 and waste product conveyer belt 38
It being set to below 31 under shed of separate hopper, waste product conveyer belt 38 is set to 33 left side lower section of swinging axle and is used to accept waste product workpiece,
Non-defective unit conveyer belt 37 is set to 33 lower right-hand side of swinging axle for accepting non-defective unit workpiece.
Storage device 5 is arranged in the end of non-defective unit conveyer belt 37, storage device 5 include the first hopper 51, the second hopper 52,
Hopper pallet 53, pallet sliding rail 54, tray drive, the first, second hopper 51,52 are placed in hopper pallet 53, hopper
Pallet 53 is slidably mounted on pallet sliding rail 54, and tray drive drives hopper pallet 53 to slide along pallet sliding rail 54, pallet
Sliding rail 54 includes the first, second sliding rail, and 53 two sides of hopper pallet are slidably mounted on respectively on the first, second sliding rail, and first, second
Mounting bar 55 is provided between sliding rail, 55 both ends of mounting bar are affixed with the first, second sliding rail respectively, and tray drive includes support
Disk stretches mandril 56, pallet stretch mandril 56 one end and mounting bar 55 it is affixed, the other end and pallet of the flexible mandril 56 of pallet
53 bottom surface link block 57 is affixed.
The top of mold in injection molding machine 1 is arranged in waste discharge device 6, and waste discharge device 6 includes support vertical shaft 61, swings cross
Axis 62, crawl vertical shaft 63, oscillatory gearing mechanism 64, lateral driver device 65, vertical drive 66, support vertical shaft 61 are solid vertically
It is located at the side of mold, the one end for swinging horizontal axis 62 is mounted on support vertical shaft 61 by the way that oscillatory gearing mechanism 64 is orthogonal, laterally
Driving device 65, which is slidably installed, to be swung on horizontal axis 62, and vertical drive 66 is fixed on lateral driver device 65, grabs vertical shaft
63 vertical slidings are mounted in vertical drive 66, and the lower end of crawl vertical shaft 63 is provided with clamping jaw 67, and clamping jaw 67 clamps water
Mouth waste material 4C is simultaneously placed into ash can.Swinging horizontal axis 62 can be put by the driving of oscillatory gearing mechanism 64 around support vertical shaft 61
Dynamic, crawl vertical shaft 63 is driven vertically movable by vertical drive 66, grabs vertical shaft 63 by lateral driver device 65
Driving can also be swung with horizontal axis 62 is swung around support vertical shaft 61 along the axial transverse movement for swinging horizontal axis 62, crawl vertical shaft 63,
So that crawl 63 activity flexibility ratio of vertical shaft is high.Clamping jaw 67 moves downward clamping gate waste 4C above mold, then drives water
Mouth waste material 4C travels upward and out mold, and then gate waste 4C is swung to outside injection molding machine 1 with horizontal axis 62 is swung, and clamping jaw 67 is put
Opening falls to gate waste 4C in gate waste case.Oscillatory gearing mechanism 64 preferably uses rotary electric machine, lateral driver device
65 and vertical drive 66 preferably use linear motor, clamping jaw 67 preferably use pneumatic-finger.
Further include PLC module, monitoring inductive head 23, sub-material driving device, tray drive, oscillatory gearing mechanism 64,
Lateral driver device 65, vertical drive 66 are electrically connected with PLC module respectively.
- Fig. 2 referring to Fig.1, the utility model embodiment realize the process of automatic detection, automatic feed dividing are as follows:
After screw rod 11 is retracted and resets stop motion, grating reading head 21 reads and records the ginseng on current raster scale 22
Number is used as the first parameter, advances injection completely and after stop motion in screw rod 11, grating reading head 21 reads and records current light
Parameter on grid scale 22 is as the second parameter, if first, second parameter difference is less than preset value, 11 stroke mistake of screw rod
It is short, injection volume is insufficient, product exist lack material, PLC module send waste product signal；If first, second parameter difference is equal to or slightly
When greater than preset value, then PLC module sends non-defective unit signal.
When sub-material driving device receives the waste product signal of PLC forwarding, the flexible elongation of mandril 35 of sub-material to certain length, from
And swinging axle connecting rod 36 is pushed to be rocked to certain angle from left to right, so that swinging axle 33 is made to rotate clockwise certain angle, from
And cutting plate 32 is made to turn to the outlet for covering 33 right side of swinging axle, waste product workpiece 4B die sinking ejects and falls into separate hopper 31
After interior, it can only be dropped out from the outlet in 33 left side of swinging axle, and fall on waste product conveyer belt 38；Sub-material driving device receives PLC
When the non-defective unit signal of forwarding, the flexible mandril 35 of sub-material foreshortens to certain length, so that swinging axle connecting rod 36 be pulled to put from right to left
It moves to certain angle, to make swinging axle 33 rotate counterclockwise certain angle, so that turning to cutting plate 32 covers swing
The outlet in 33 left side of axis can only going out from 33 right side of swinging axle after non-defective unit workpiece 4A die sinking is ejected and fallen into separate hopper 31
Mouth drops out, and falls on non-defective unit conveyer belt 37.
Non-defective unit workpiece 4A is transmitted by non-defective unit conveyer belt 37 and is fallen in the first hopper 51, and PLC at each test can be right
Non-defective unit number is counted, when the non-defective unit workpiece 4A of non-defective unit number institute output is enough to fill the first hopper 51, PLC module control
Tray drive 56 drives hopper pallet 53 to slide along pallet sliding rail 54, to make the second hopper 52 being placed in charging tray 53
The position of the first hopper 51 is replaced to continue splicing.
Gate waste 4C is picked and placed by waste discharge device 6 into gate waste case.
The utility model embodiment detects workpiece with the presence or absence of material defect is lacked automatically, and automatic sorting is good according to testing result
Product and waste product separately transmit collection, are able to achieve to non-defective unit collecting box and avoid overflowing from moving case, can automatically take out to gate waste
It is placed into gate waste case, injection molding overall process is not necessarily to manual intervention, and a plurality of production line only needs a worker to receive fully loaded hopper
Collection replaces with empty van, and when by electri forklift, labor intensity is lower, and whole efficiency is higher, and product quality is more stable.
Certainly the above embodiments are only for explaining the technical ideas and features of the present invention, and its object is to allow be familiar with this
The people of technology can understand the content of the utility model and implement accordingly, and the protection model of the utility model can not be limited with this
It encloses, any modifications made in accordance with the spirit of the main technical solutions of the utility model, should all cover the guarantor in the utility model
Within the scope of shield.
Claims (5)
1. a kind of intelligence correction detection, the fully-automatic production device for collecting non-defective unit discharge waste material, which is characterized in that including injection molding
Machine, injection molding detection device, feeding-distribution device, storage device, waste discharge device；
The injection molding detection device includes scale grating, grating reading head, and the grating reading head lower end is installed in the injection molding
The screw rod of machine is located on the side wall outside the barrel of the injection molding machine, and the scale grating is set to the upper of the grating reading head
Side, grating reading head upper end sliding sleeve is in the scale grating；
The feeding-distribution device is set to the lower section of mold in the injection molding machine, and the feeding-distribution device includes separate hopper, is set to institute
State cutting plate, cutting plate driving device, non-defective unit conveyer belt, the waste product conveyer belt of separate hopper lower opening, the cutting plate lower end
It is rotatablely connected with the side wall of the separate hopper, the cutting plate is driven by the cutting plate driving device and swung, and the non-defective unit is defeated
Band and the waste product conveyer belt is sent to be separately positioned below the separate hopper；
The storage device is arranged in the end of the non-defective unit conveyer belt, the storage device include the first hopper, the second hopper,
Hopper pallet, pallet sliding rail, tray drive, first, second hopper are arranged in the hopper pallet, the hopper
Tray both slid is mounted on the pallet sliding rail, and the tray drive drives the hopper pallet sliding along the pallet sliding rail
It is dynamic；
The top of mold in the injection molding machine is arranged in the waste discharge device, and the waste discharge device includes support vertical shaft, pendulum
Dynamic horizontal axis, crawl vertical shaft, oscillatory gearing mechanism, lateral driver device, vertical drive, the support vertical shaft are installed in vertically
The side of mold, described one end for swinging horizontal axis and the support vertical shaft, which are swung, to be connected, and the swing horizontal axis is driven by the swing
Dynamic device driving is swung, and for the lateral driver device sliding sleeve on the swing horizontal axis, the vertical drive is affixed
On the lateral driver device, the crawl vertical shaft is mounted in the vertical drive and by the vertical drive
Vertical motion is driven, the lower end of the crawl vertical shaft is provided with clamping jaw, and the clamping jaw clamps gate waste and is placed into
In ash can.
2. intelligence correction detection according to claim 1, the fully-automatic production device for collecting non-defective unit discharge waste material, feature
It is, one end of the scale grating is installed on the side wall of the barrel of the injection molding machine, and the other end of the scale grating is outstanding
Sky is in the top of the grating reading head.
3. intelligence correction detection according to claim 1, the fully-automatic production device for collecting non-defective unit discharge waste material, feature
It is, the feeding-distribution device further includes swinging axle and swinging axle connecting rod, and the swinging axle is set to the separate hopper under shed
Middle part, the swinging axle both ends are rotatablely connected with the side wall of the separate hopper respectively, the lower end of the cutting plate and the swing
Axis is affixed, and the side wall that one end of the swinging axle passes through the separate hopper extends on the outside of the separate hopper, and the cutting plate drives
Dynamic device includes the flexible mandril of sub-material, and the flexible mandril of the sub-material is set to the outside of the separate hopper, the flexible top of the sub-material
The lateral wall of one end of bar and the separate hopper is rotatablely connected, the other end and the swinging axle connecting rod of the flexible mandril of the sub-material
One end rotation connection, the other end of the swinging axle connecting rod and the swinging axle are located at one end on the outside of the separate hopper and consolidate
It connects.
4. intelligence correction detection according to claim 1, the fully-automatic production device for collecting non-defective unit discharge waste material, feature
It is, the pallet sliding rail includes the first, second sliding rail, and hopper pallet two sides are slidably mounted on described first respectively, the
On two sliding rails, it is provided with mounting bar between first, second sliding rail, the mounting bar both ends are respectively with described first, second
Sliding rail is affixed, and the tray drive includes the flexible mandril of pallet, one end of the flexible mandril of the pallet and the mounting bar
Affixed, the bottom surface of the other end and the pallet of the flexible mandril of the pallet is affixed.
5. intelligence correction detection according to claim 1-4, the fully-automatic production dress for collecting non-defective unit discharge waste material
It sets, which is characterized in that it further include PLC module, the grating reading head, sub-material driving device, tray drive, wobble drive
Device, lateral driver device, vertical drive are electrically connected with the PLC module respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821391899.4U CN208801577U (en) | 2018-08-27 | 2018-08-27 | A kind of intelligence correction detects, collects the fully-automatic production device of non-defective unit discharge waste material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821391899.4U CN208801577U (en) | 2018-08-27 | 2018-08-27 | A kind of intelligence correction detects, collects the fully-automatic production device of non-defective unit discharge waste material |
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| Publication Number | Publication Date |
|---|---|
| CN208801577U true CN208801577U (en) | 2019-04-30 |
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ID=66236588
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821391899.4U Active CN208801577U (en) | 2018-08-27 | 2018-08-27 | A kind of intelligence correction detects, collects the fully-automatic production device of non-defective unit discharge waste material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208801577U (en) |
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2018
- 2018-08-27 CN CN201821391899.4U patent/CN208801577U/en active Active
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