CN208766710U - A kind of system of tool lifecycle management - Google Patents

A kind of system of tool lifecycle management Download PDF

Info

Publication number
CN208766710U
CN208766710U CN201821194202.4U CN201821194202U CN208766710U CN 208766710 U CN208766710 U CN 208766710U CN 201821194202 U CN201821194202 U CN 201821194202U CN 208766710 U CN208766710 U CN 208766710U
Authority
CN
China
Prior art keywords
cutter
lathe
series
life
message processing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201821194202.4U
Other languages
Chinese (zh)
Inventor
覃伟军
朱光前
王勇
李政军
何沛麇
李武宾
李彬丽
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangxi Yuchai Machinery Co Ltd
Original Assignee
Guangxi Yuchai Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangxi Yuchai Machinery Co Ltd filed Critical Guangxi Yuchai Machinery Co Ltd
Priority to CN201821194202.4U priority Critical patent/CN208766710U/en
Application granted granted Critical
Publication of CN208766710U publication Critical patent/CN208766710U/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Abstract

The utility model discloses a kind of systems of tool lifecycle management, the system comprises message processing modules, it is used to handle information, and create cutter series number, it is every that cutter is corresponded to unique series number, the message processing module is connect with marking machine, marking machine receiving serial information, and series number is printed upon on cutter;Lathe is numerically-controlled machine tool, and knife number is associated with the series number, and the lathe can acquire cutter life, and the cutter life includes series number, task amount, date;Warning module is connect with the message processing module, lathe respectively, and the warning module receives the cutter life that lathe transmitting comes, then feeds back to message processing module, and the warning module sets early warning value, carries out early warning to cutter task amount.The advantages that the utility model carries out accurately and effectively early warning with having each life cycle cutter of real time monitoring, to the service life of cutter, and the use quality and cutter life for improving cutter save the cost of charp tool.

Description

A kind of system of tool lifecycle management
Technical field
The utility model relates to tool management technical field, what it is more particularly to a kind of tool lifecycle management is System.
Background technique
In the field of machining, cutter is based on material number (number that material number refers to as the establishment of same model cutter) Way to manage cannot distinguish between the different cutters of same material from purchasing to scrapping, and also can not just trace every Life Cycle knife Phase.In general, the tracking of individual can not be carried out after cutter is led out from warehouse, the same material has much knives tool, cutter single The links such as processing quantity, Life cycle processing quantity, reconditioning number, the case where not meeting rating data Realtime Alerts prompt Deng, due to lacking a kind of system and method for cutter individual lifecycle management, can not accomplish monitor in real time and refine pipe Reason, causes the loss of cutter, increases the cost using cutter, bring economic loss to enterprise.
The disclosure of background above technology contents is only used for the inventive concept and technical solution that auxiliary understands the utility model, The prior art for not necessarily belonging to present patent application shows above content in the Shen of present patent application in no tangible proof In the case where please having disclosed day, above-mentioned background technique should not be taken to the novelty and creativeness of evaluation the application.
Utility model content
The utility model aim is to propose a kind of system and method for cutter individual lifecycle management have real When monitor each life cycle cutter, accurately and effectively early warning is carried out to service life of cutter, improves the use quality of cutter And cutter life saves the advantages that cost of charp tool.
Preferably, the utility model can also have following technical characteristic:
A kind of system of tool lifecycle management, the system comprises
Message processing module is used to handle information, and creates cutter series number, every the corresponding unique series of cutter Number, the message processing module and marking machine are connected in a manner of networking, marking machine receiving serial information, and series number is beaten It is imprinted on cutter;
Lathe is numerically-controlled machine tool, and knife number is associated with the series number, and the lathe can acquire cutter life, described Cutter life includes series number, task amount, date;
Warning module is connect with the message processing module, lathe respectively, and the warning module, which receives lathe transmitting, to be come Cutter life, then feed back to message processing module, the warning module sets early warning value, carries out early warning to cutter task amount.
Further, between the warning module and lathe be equipped with computer data, the computer data respectively with institute Warning module, lathe are stated by Ethernet connection, cutter life reaches computer data and re-sends to warning module.
The beneficial effect that the utility model is compared with the prior art includes:
(1) cutter life cycle management system can track each life cycle cutter of real time monitoring, to cutter Service life carries out accurately and effectively early warning, and the use quality and cutter life for improving cutter save the cost of charp tool;
(2) workshop is improved to the management level of cutter;
(3) advanced feasible method for early warning is proposed, using the actual value of the P times reconditioning of cutter as the base of the P+1 times reconditioning Quasi- value, is as a result more in line with reality.
Detailed description of the invention
Fig. 1 is utility model works flow chart.
Specific embodiment
Convenient for accurate understanding, to be hereinafter by the accurate definition of the technical term of appearance below:
" shift " refers to: from working to the next time, " after each shift " refers to shift for work shift, i.e. worker After production.
" task amount " refers to: the hole count of tool sharpening.
With reference to embodiment and compares attached drawing the utility model is described in further detail.It should be emphasized that It is that following the description is only exemplary, rather than in order to limit the scope of the utility model and its application.
Referring to the following drawings, non-limiting and nonexcludability embodiment will be described, wherein identical appended drawing reference indicates Identical component, unless stated otherwise.
A kind of system of tool lifecycle management shown in referring to Fig.1, the system comprises message processing modules to exist It is operated on computer, is used for processing system and transmits information to each link block while receiving the letter that each link block transmitting comes Breath.Message processing module can automatically create series number, series number coding creation rule are as follows:+5 bit stream of+1 letter of 8 materials number Water number, wherein the cutter material number of the diameter of material expression cutter, uniform diameters is identical;The alphabetical expression of years, serial number are pressed Sequence successively automatically creates.It is each that cutter is corresponded to unique series number.The message processing module and mark interconnection plane simultaneously pass Cutter series number is passed to marking machine system, cutter is fixed at marking machine mark location by worker, starts marking machine, and marking machine is Series number can be printed upon on cutter.
Lathe is numerically-controlled machine tool, has the collection processing function to cutter life information.The cutter life is including being Row number, task amount, date.The knife number of lathe is associated with series number, and each knife number only assembles the cutter of same material number, Knife number can assemble the much knives tool of same material number.Cutter on knife number is in reconditioning, and another of mountable same material number Cutter carries out operation, improves lathe utilization rate and working efficiency.Cutter is packed into lathe end every time, requires the series of input cutter Number, realize the purpose of cutter individual tracking.
Warning module is connect with the message processing module, lathe respectively, and the warning module, which receives lathe transmitting, to be come Cutter life information, then feed back to message processing module, the warning module sets early warning value, carries out to cutter task amount pre- It is alert.Under this technical solution: after each shift, lathe end sends cutter life information to warning module, and warning module connects After receiving cutter life information, the task total amount of the cutter is calculated, task total amount reaches the cutter of threshold value of warning, and system alarm mentions Show replacement cutter, it is on the contrary then cutter life information is transmitted to message processing module.
For the upload convenient for data, Internet resources are saved, computer data, institute are equipped between the warning module and lathe It states computer data to connect with the warning module, lathe by Ethernet respectively, cutter life reaches computer data and sends out again It is sent to warning module.Under this technical solution: after every task cutter, lathe end uploads cutter life to computer data Information is transmitted to warning module after shift, then by the cutter life information in computer data, and warning module receives After cutter life information, each task total amount cutter is calculated separately, task total amount reaches the cutter of threshold value of warning, then alarms Prompt replacement cutter, it is on the contrary then cutter life information is transmitted to message processing module.
A kind of application method of the system of tool lifecycle management, comprising the following steps:
Step 1, the Cutting tool installation manner for being printed with series number is carried out the knife number in cutter series number and lathe to lathe end Association;
Step 2, after each shift, operator triggers lathe PLC system and directly reads the cutter life value when shift, And cutter life is sent to computer data from lathe end, then be uploaded to message processing module in batches, message processing module pair Cutter life carries out stored count, and when cutter life reaches the early warning value of warning module setting, warning module warning note is more Tool changing tool;
Step 3, the cutter of replacement will be prompted to disassemble reconditioning from lathe end in step 2, put in back machine after reconditioning success Simultaneously typing tool-information, message processing module update the life value of the cutter, continue to track its Life Cycle the corresponding knife number in bed end Phase, to reach the reconditioning limit after prompting in step 2 cutter of replacement to disassemble from lathe end, then the cutter carries out scrapping place Reason, the cutter life cycle terminate.When replacing cutter, the series number input system of cutter, system need to be executed cutter disassembly;Peace When filling cutter, also need the series number input system of cutter, system executes Cutting tool installation manner.
A kind of method for early warning of warning module, the task amount that the method for early warning is executed using cutter is early warning mechanism, early warning Step are as follows:
S1, warning module and lathe end connect, and receive the cutter life that lathe end is transmitted;The new knife of setting in warning module The execution task amount a reference value for having, refacing cutter is respectively a, b, and a, b can be lost different according to the material difference cutter of processing Feature voluntarily presets a reference value;The upper limit value and lower limit value of early warning is respectively d, c, and d≤1 c <;
The new practical execution task amount of each shift of cutter is set as x1, x2, x3 ..., xn, x1+x2+x3+...+xn=P;
Reface the practical execution task amount of rear each shift is set as y1, y2, y3 ..., yn, y1+y2+y3 to cutter for the first time + ...+yn=P1;
Cutter refaces the practical execution task amount of rear each shift for the second time and is set as z1, z2, z3 ..., zn, z1+z2+z3 + ...+zn=P2;
It refaces the practical execution task amount of rear each shift and is set as m1, m2, m3 ..., mn, m1+m2+m3 for cutter the m times + ...+mn=Pm;
Cutter can be refaced repeatedly, until scrap,
Early warning section is c≤(P+P1+P2+...+Pm)/(a+b+P1+...+Pm-1)≤d;In the formula, (P+P1+P2 + ...+Pm) indicate that the actual task amount of new cutter to the actual task amount of the m times reconditioning adds up item by item, according to (P+P1+P2 + ...+Pm) formula, obtaining (P1+...+Pm-1) in (a+b+P1+...+Pm-1) indicates that the reality of cutter first time reconditioning is appointed The actual task amount of business amount to the m-1 times reconditioning item by item adds up;According to above formula (P+P1+P2+...+Pm)/(a+b+P1+...+ Pm-1), using the actual life value of the m-1 times reconditioning as a reference value of the actual life value of the m times reconditioning, metric results are more Meet reality;
Assuming that then (P+P1+P2+...+Pm)/(a+b+P1+...+Pm-1) is (P+P1)/(a+b) when m=1;
Assuming that then (P+P1+P2+...+Pm)/(a+b+P1+...+Pm-1) is (P+P1+P2)/(a+b+P1) when m=2;
Assuming that then (P+P1+P2+...+Pm)/(a+b+P1+...+Pm-1) is (P+P1+P2+P3)/(a+b+ when m=3 P1+P2);
According to above-mentioned: C=0.6≤(P+P1+P2+...+Pm)/(a+b+P1+...+Pm-1)≤d=1, when each shift After, lathe end sends cutter life information to warning module, and after warning module receives cutter life information, calculating should The task total amount of cutter, cutter of the percent value of task total amount between the 0.6-1 of section, system alarm prompt replacement cutter, It is on the contrary then cutter life information is transmitted to message processing module;
As another feasible early warning section: C=0.8≤(P+P1+P2+...+Pm)/(a+b+P1+...+Pm-1) ≤ d=1;
As another feasible early warning section: C=0.6≤(P+P1+P2+...+Pm)/(a+b+P1+...+Pm-1) ≤ d=0.8;
S2, warning module detect cutter life that lathe end is transmitted in early warning section, then warning module is alarmed, and prompt Reconditioning cutter;Conversely, then by data feedback to message processing module;After cutter grinding, lathe end, information processing mould are reloaded Block updates cutter life;When cutter grinding is to the limit, cutter execution is scrapped, and cutter life cycle terminates.
According to a kind of above-mentioned another embodiment of the method for early warning of warning module, in S1 step, warning module with Add computer data between lathe end, the cutter life information at lathe end is first gone to bed to computer data, then by computer data Library reaches warning module, and other content is consistent.
It would be recognized by those skilled in the art that it is possible for making numerous accommodations to above description, so embodiment is only For describing one or more particular implementations.
Although having been described and describing the example embodiment for being counted as the utility model, those skilled in the art will be bright It is white, it can be variously modified and is replaced, without departing from the spirit of the utility model.It is repaired furthermore it is possible to make many Change so that specific condition to be fitted to the religious doctrine of the utility model, without departing from the utility model central concept described herein. So the utility model is not only restricted to specific embodiment disclosed herein, but the utility model may further include that belong to this practical All embodiments and its equivalent of novel range.

Claims (2)

1. a kind of system of tool lifecycle management, it is characterised in that: the system comprises
Message processing module is used to handle information, and creates cutter series number, every that cutter is corresponded to unique series number, institute It states message processing module and marking machine is connected in a manner of networking, marking machine receiving serial information, and series number is printed upon On cutter;
Lathe is numerically-controlled machine tool, and knife number is associated with the series number, and the lathe can acquire cutter life, the cutter Service life includes series number, task amount, date;
Warning module is connect with the message processing module, lathe respectively, and the warning module receives the knife that lathe transmitting comes Have the service life, then feed back to message processing module, the warning module sets early warning value, carries out early warning to cutter task amount.
2. a kind of system of tool lifecycle management as described in claim 1, it is characterised in that: the warning module with Computer data is equipped between lathe, the computer data is connect with the warning module, lathe by Ethernet respectively, knife The tool service life reaches computer data and re-sends to warning module.
CN201821194202.4U 2018-07-26 2018-07-26 A kind of system of tool lifecycle management Active CN208766710U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821194202.4U CN208766710U (en) 2018-07-26 2018-07-26 A kind of system of tool lifecycle management

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821194202.4U CN208766710U (en) 2018-07-26 2018-07-26 A kind of system of tool lifecycle management

Publications (1)

Publication Number Publication Date
CN208766710U true CN208766710U (en) 2019-04-19

Family

ID=66129949

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201821194202.4U Active CN208766710U (en) 2018-07-26 2018-07-26 A kind of system of tool lifecycle management

Country Status (1)

Country Link
CN (1) CN208766710U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110989511A (en) * 2019-11-14 2020-04-10 苏州宏软信息技术有限公司 Tool life visual early warning method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110989511A (en) * 2019-11-14 2020-04-10 苏州宏软信息技术有限公司 Tool life visual early warning method

Similar Documents

Publication Publication Date Title
CN106814714B (en) production management device and production system
CN101770222B (en) Method for online managing cutting tool of numerically controlled lathe
CN104781740A (en) Modular system for real-time evaluation and monitoring of machining production-line overall performances calculated from each given workpiece, tool and machine
CN208766710U (en) A kind of system of tool lifecycle management
CN106990761A (en) Manufacturing enterprise&#39;s production line data acquisition and billboard management system and method
CN101825882A (en) Mould management system and method
CN106054808A (en) Tool management system and tool management method
CN108492016A (en) A kind of tool management method
CN109978096B (en) Electrode automated production and warehouse management system
CN109934424B (en) Tool life prediction method and intelligent tool management system
CN205827213U (en) A kind of Tool Management System
CN110136400B (en) Electrode cap replacement alarm method and system
CN108694481A (en) A kind of system and method for tool lifecycle management
CN102222270B (en) Manufacture and perform management system and production curves device
Sowmya et al. A review on effective utilization of resources using overall equipment effectiveness by reducing six big losses
CN110262416A (en) A kind of industrial equipment maintenance system and its working method based on Internet of Things
CN108537301A (en) A kind of accurate retroactive method of full process of aluminium alloy compression casting product
CN103237080A (en) Remote failure information processing method for wind generating set
CN113721575A (en) Intelligent monitoring system and method for service life of cutter
CN109102235A (en) A kind of cutter life information management system and method
CN105183613A (en) Networked 3D printer monitoring method
CN108594773A (en) A kind of intelligent control hangar system based on technology of Internet of things
CN110989511B (en) Tool life visual early warning method
CN111859670A (en) Management and control integrated platform model for ship pipeline machining
CN104400435B (en) The intelligent automatic processing unit (plant) of many specifications aluminium flange and processing method

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant