A kind of intelligent weighing closed self unloading magazine attachment system
Technical field
The utility model relates to a kind of intelligent weighing closed self unloading magazine attachment systems of environment protection field.
Background technique
The sludge that sewage treatment plant generates in technical process when handling sewage at present, most of be dehydrated by filter press are pressed
Squeezing is consolidated into pie sludge, then transports to high hopper by artificial, conveyer belt, passes through shipment, tipper after reaching a certain amount of
Roping processing, process are complicated;In addition in dump and after entrucking, no bucket special or hopper need people because of no automatic switching system
Work operation, large labor intensity is also dangerous, and risk is high;Since apparatus falls behind, sludge weight can not be measured in system, be needed
Enter weighbridge after entrucking separately to weigh metering, sewage pollute painstakingly in be much to belong to heavy metal, solidification sludge etc. is environmental protection emphasis
There is uneven, production to the sludge of the filters pressing sludge generated and reality commission dangerous waste disposition in the dangerous solid waste of supervision, Some Enterprises
The problem of raw interstage loss loses pipe can not carry out on-line automatic supervision to pressure-filtering process sludge output and networking conveys, and to carrying
The arrangement of vehicle needs by rule of thumb, and shipment is also troublesome.Therefore a kind of intelligent weighing self-unloading bucket device is needed, carry out material
Closed storage, Weighing, automatic discharging entrucking, grid-connected transmission, realize to the production of toxic sludge, storage, dress, fortune one
Change operation and effectively supervision.
Summary of the invention
(1) technical problems to be solved
To solve the above problems, the invention proposes a kind of intelligent weighing closed self unloading magazine attachment system, in use
Lower double-layer structure, and using bucket structure is unloaded, it is unloaded in conjunction with bridge type hanger or gantry crane, and with Weighing device is closed
Weight control, such as open and close and discharging quantity number, be symmetrical arranged, can singly open and also it is double open unload sluice gate.
To solve the above problems, the invention proposes a kind of intelligent weighing closed self unloading magazine attachment systems, using envelope
The composite structure of enclosed storage and squeezing, discharge process weighing.And using shared oil pump station: hydraulic open-close bucket structure and bridge
Type hanger or gantry crane weighing combine, and with the Weight control closing Weighing device and being unloaded, such as open and close and unload
The number of carrying capacity;Manual mode switching action, can singly open and also it is double open unload sluice gate.
(2) technical solution
The utility model is realized in the following manner: a kind of intelligent weighing closed self unloading magazine attachment system packet
It includes support, bearing platform, unload bucket body, bearing platform is set on support, bearing platform includes the consistent mirror of both left frame and right frame shape
It as setting, is formed between top frame between the two, the support column or support plate of support also left and right settings, left and right support column or support plate
It being formed between bottom frame, is communicated between bottom frame between top frame, the bucket body that unloads is followed successively by fill neck, aggregate bin, dump skip from top to bottom, and three
Person is structure as a whole, and erection frame is provided at left and right sides of the top of fill neck, and erection frame snaps over to be made at the top of bearing platform
It entirely unloads between bucket body is suspended between top frame between bottom frame, and sets up and be additionally provided with pressure-bearing frame inside frame, pressure-bearing frame is straight down
Weighing apparatus is set, and weighing apparatus bottom is pressed on bearing platform;Weight display is mounted on oil pump station top, can be intuitive before discharging
Solution operation weight of material and hauled weight can carry out outlet control to pug by manually signing a bill mode, while carry out system company
Continue integrated operation;By reach above unload bucket body be suspended above support, bearing platform formed a hanging box in, and
Top is also set up can be with the weighing apparatus of the entire dump bucket body weight of scale, if loading can also weigh together in dump bucket body;
The power push-rod of a pair of of mirror settings, power are additionally provided in the left-right position of the dump skip outer wall for unloading bucket body
The bottom of push rod is respectively connected with one and stings bucket, stings bucket cover and covers on dump skip discharge port, stings bucket in the flexible promotion of power push-rod
Lower carry out opening and closing left and right, the merging and opening of bucket are stung by two mirror symmetries, reaching to the opening of dump skip discharge port and
Closing flow path, by weighing apparatus to entirely unload bucket body and the intracorporal loading of dump bucket weigh after obtain corresponding weight number
According to reaching weight closing, so that it may which the purpose for realizing the invention passes through in the folding for sting according to weight data bucket
Weighing apparatus carry out Weight control, such as open and close and discharging quantity number, do not need to arrange vehicle by rule of thumb, it is only necessary to root
Shift to an earlier date the data known according to the volume of vehicle or loading capacity etc. to be controlled, and can be program-controlled with completely electronic program
Change control, reaches complete automation.
As preferably weighing apparatus connection weight calculation control system, the weight calculation control system include controller, memory,
Printer, host computer, server, Internet of Things communication module, locating module and client, the locating module and controller connect
It connecing, the weighing apparatus includes at least elastomer, strain gauge bridge, linear amplifier and A/D conversion circuit, under the effect of gravity,
Sense that the data of gravity are transferred to controller by weight by the weight induction device of the weighing apparatus of bearing platform, the elastomer produces
Raw deformation, the strain gauge bridge disequilibrium being attached on elastomer, output and the directly proportional electric signal of weight amount, warp
Property amplifier amplifies signal, then collected data are converted to digital signal through A/D conversion circuit, by controller to weight
After signal is handled, it is stored in memory, and weight information is transmitted to host computer, it, will after host computer summarizes data
Summarize data and be sent to Internet of Things communication module, Internet of Things communication module connects data display screen and printer, and printer is used
In printing paper prime number evidence, display screen can show the dependency number of current data and total data and vehicle loading and the unloading of tipping bucket body
According to it is very clear to accomplish loading operation person, vehicle driver all and be, all operations and relevant data are again by Internet of Things Network Communication mould
Block will summarize rear information and be sent to server, the dress of the server and local control kind intelligent weighing self-discharging hopper apparatus system
The foreground computer for being loaded with client is communicated, and summarizing for data is carried out, and is made by above-mentioned Internet of Things network method local and upper
Position machine, server have synchrodata, facilitate production and the supervision of supervision department, it is known that in some cycles discharging time
The data such as the total amount of number, sludge.
To sting bucket be section is triangle as preferably described, and at least one acute angle body is arranged upward, and transverse direction has connecting shaft,
It stings bucket to be connected axis connection or be hingedly connected on dump skip on outer wall, and carries out front and back rotation along connecting shaft.Bucket is stung to be arranged to
Triangle, and acute angle body is arranged upward, and axis connection or hinged is carried out with connecting shaft, the center of gravity of this set is higher, energy
The pendulum effect that concussion is formed in folding, saves the power output of folding.
A circle stiffening plate is also set up as bucket bottom is preferably stung, reinforcing rib is set in stiffening plate.
As the preferably described set square for stinging bucket, limited block is set towards middle position.Standoff features and reinforcement plate structure
Combination can more entirely sting bucket in continuous moving process will not because of symmetrical two sting bucket mutually collision damage,
And limited block can increase the tightness after occlusion.
The preferably described bucket inner wall of stinging is provided with anti-mud knot hook.Anti- mud knot hook, which is set to, stings bucket inner wall, and clod is fallen into
It is just embedded in the inside afterwards, one is just got off clod hook to next power to the right when hopper is opened, and prevents clod from existing
Due to mutual extrusion (too real, what meaning be ignorant of) in bucket, and clod can fall when cause bucket to be opened.
It is hydraulic oil push rod as the preferred power push-rod, hydraulic oil push rod is by stinging trunnion connection or hinged dump skip
On outer wall, the push rod bottom of hydraulic oil push rod also axis connection or is hinged in the folding shaft being arranged on set square.Hydraulic oil pushes away
Bar more saves power, and the control law of the slow suitable the invention seaming of opening speed, the control of flow velocity are also compared
Relatively it is suitble to.
Jack is arranged in parallel as the preferred weighing apparatus side, and the cover has a protective cover.Weighing apparatus Bian Shangshe
Set jack, be in order to prevent a large amount of pug enter bucket impact force in a flash it is excessive, damage weighing apparatus, so setting thousand
Jin top, when weighing apparatus works, oil cylinder is in depressurization phase, and when not in use, oil cylinder is in pushes up upper state to sensor;Stainless steel protection
Cover encases sensor and jack is the entrance such as mud and sewage in order to prevent, and influence weighing apparatus, jack and oil cylinder uses the longevity
Life.
Water tail gas lid is dropped down as also covering to close to be provided on the preferred erection frame, the water tail gas lid that drops down includes tail gas cover board
With drop down water turning plate cap, the tail gas cover board is in inverted character cut in bas-relief shape, and side is placed on lid and closes at weighing inductor two sides, top
For lateral the cover in fill neck, it is uncovered structure that tail gas cover board, which matches fill neck, and the water turning plate cap that drops down includes that a left side is uncapped shaft, the right side
Uncap shaft, a left side is uncapped, the right side is uncapped, uncap shaft, right shaft setting carrier base of uncapping of a left side connects the left side that tail gas cover board is arranged in
Right two sides, a left side hinged left side of shaft of uncapping are uncapped, and the right side hinged right side of shaft of uncapping is uncapped, and a left side is uncapped, the right side is uncapped respectively to the left and right cover
It closes and in the uncovered structure of tail gas cover board, a left side is uncapped, right split size of uncapping matches the open size of entire tail gas cover board.
It uncaps as the preferred left side, unanimously mirror-image structure, global sections are trapezoidal or triangle to right cover-opening structure each other
Shape.
It uncaps as the preferred left side or right top of uncapping is uncapped the vertical pivot top position of shaft or right shaft of uncapping on a left side
It is provided with anticollision support rod.
(3) beneficial effect
Compared with prior art, having the advantages that can be accurately to the intracorporal load-carrying of dump bucket by the present invention
Object discharge process carries out measure control, so that entire discharging, shipment integration operation when transporting, and can be unconventional
Rule calculate and the calculating of total amount, can significantly save scheduling dynamics that is artificial and reducing vehicle in this way, can be with
It realizes the storage to sludge, is transported again after reaching a certain amount;Support, bearing platform, to unload bucket body be overlying relation, in this way
Gantry crane structure, which can be formed, directly vehicle to be arranged to enter.It is carried out inside the frame structure that the invention is formed quick
It loads;It is generally robust durable, there is very strong stability, be provided with special block and reinforcement block, it can be in long-term folding
In prevent self-inflicted injury;It stings bucket and is arranged to triangle, and acute angle body is arranged upward, and carries out axis connection or hinge with connecting shaft
It connects, the center of gravity of this set is higher, can form the pendulum effect of concussion in folding, save the power output of folding, possess meter
Weight control system and related Internet of things system, can locally control kind of intelligent weighing self-discharging hopper apparatus system is mounted with client
Foreground computer communicated, carry out summarizing for data, local and host computer, server made by above-mentioned Internet of Things network method
There is synchrodata, facilitate production management and the supervision of government regulator, it is known that the number of discharging, dirt in some cycles
The data such as the total amount of mud.This hopper is equally applicable to collection of the fields such as mine, logistics to material.
Detailed description of the invention
Fig. 1 is overall diagram.
Fig. 2 is to sting bucket opening state figure.
Fig. 3 is anti-mud knot hook setting structure figure.
Fig. 4 is combined figure with jack setting for dump bucket.
Fig. 5 is weight calculation control system overall diagram.
Fig. 6 is to drop down water tail gas lid structure chart.
Specific embodiment
As shown in Figs. 1-2, a kind of intelligent weighing self-discharging hopper apparatus system of the utility model includes support (1), holds
Weight platform (2) unloads bucket body (3), is arranged bearing platform on support, and bearing platform includes that the consistent mirror image of both left frame and right frame shape is set
It sets, in the case where there is upper layer and lower layer building structure, can directly be combined the bottom plate cement plate of bearing platform and the second layer, such as
Fruit can be supported using girder steel box mechanism, be formed between top frame (4) between the two, the branch of support also left and right settings
Dagger or support plate, left and right support column or support plate are formed between bottom frame (5), are communicated between bottom frame between top frame, it is described unload bucket body from
Fill neck (6), aggregate bin (7), dump skip (8) are followed successively by under, three is structure as a whole, and top of fill neck or so two
Side, which is provided with, sets up frame (9), sets up frame and snaps over and entirely to unload bucket body at the top of bearing platform and be suspended between top frame between bottom frame
Between, and set up and be additionally provided with pressure-bearing frame inside frame, weighing apparatus (10) are arranged in pressure-bearing frame straight down, and weighing apparatus bottom, which is pressed in, holds
On weight platform;It unloads bucket body by reaching above and is suspended above support (1), in the hanging box that bearing platform is formed, and at top
Also setting up can be with the weighing apparatus of the entire dump bucket body weight of scale, if loading can also weigh together in dump bucket body;Weighing apparatus
Jack is arranged on side, and encases sensor and jack with stainless steel shield: jack is arranged on side in weighing apparatus, be in order to
The impact force in a flash for preventing a large amount of pug from entering bucket is excessive, damages weighing apparatus, so setting jack, weighing apparatus work
When, oil cylinder is in depressurization phase, and when not in use, oil cylinder is in pushes up upper state to sensor;Stainless steel shield encase sensor and
Jack is the entrance such as mud and sewage in order to prevent, influences the service life of weighing apparatus, jack and oil cylinder;
The power push-rod (11) of a pair of of mirror settings is additionally provided in the left-right position of the dump skip outer wall for unloading bucket body,
Power push-rod is hydraulic oil push rod, and by stinging on ear (21) axis connection or hinged dump skip outer wall, hydraulic oil pushes away hydraulic oil push rod
Push rod (22) bottom of bar also axis connection or is hinged in the folding shaft being arranged on set square (23).Hydraulic oil push rod more supernumerary segment
Power, and the control law of the slow suitable the invention seaming of opening speed are saved, the control of flow velocity is also relatively suitble to;
The bottom of power push-rod is respectively connected with one and stings bucket (12), and stinging bucket be section is triangle, at least one acute angle body
(14) it is arranged upward, and laterally there are connecting shaft (15), stings bucket and be connected axis connection or be hingedly connected on dump skip on outer wall, and
Front and back rotation is carried out along connecting shaft.It stings bucket and is arranged to triangle, and acute angle body is arranged upward, and carries out axis company with connecting shaft
It connects or hingedly, the center of gravity of this set is higher, the pendulum effect of concussion can be formed in folding, save the power output of folding;
Limited block (19) are arranged towards middle position in the set square (18) for stinging bucket.Standoff features and the combination for reinforcing plate structure can be more
It entirely stings to struggle against to sting to struggle against mutually to collide because of symmetrical two in continuous moving process and damage, and limited block energy
Tightness after increasing occlusion;
The power push-rod connection of hydraulic oil push rod is inserted at least 1 hydraulic oil input pipe, and is connected to fuel feeding
It stands or oil supply tank, pumps that movement is dynamic in oil feed pump, obtain power and release the push rod of oneself to extend, release and extend at this
Bucket is stung in the process to be connected axis connection or be hingedly connected on dump skip on outer wall, and carries out front and back rotation along connecting shaft;
It stings bucket to control by oil cylinder: each stinging bucket and individually controlled by an oil cylinder.Two fans sting the bucket same time can only be single
Fan is opened: if two fans are opened together, mud amount is somewhat big, and excessive to the pressure of the vehicle of lower part, car is unable to stand.(hopper is liftoff
4.2m transports the high about 4m of cart highest point of mud);
In the case that fuel feeding is pumped back to hydraulic oil, push rod is retracted in hydraulic oil push rod, is moved out with bucket is stung, both sides
Sting bucket can choose it is free open 1 side perhaps open both sides controlled can be carried out in this way flow control or
How many gap are opened, finally unload next fine weight to reach, once the entire intracorporal loading of dump bucket is gradually opened
Bucket of stinging uninstalled from dump skip discharge port, weighing apparatus will do it corresponding induction record, once reached our limitations
When weight or the maximum loading of vehicle, it integrated oil feed pump is controlled electronically can immediately begin to fuel feeding and give hydraulic oil push rod, reach
To the movement for stinging bucket is closed, just completely reach goal of the invention in above-mentioned whole flow process in this way;In addition automatic control system can be installed additional
System, as the preferably described weighing apparatus connection weight calculation control system, the weight calculation control system includes controller, memory, printing
Machine, host computer, server, Internet of Things communication module, locating module and client, the locating module are connect with controller, institute
Weighing apparatus is stated including at least elastomer, strain gauge bridge, linear amplifier and A/D conversion circuit, under the effect of gravity, by holding
The weight induction device of the weighing apparatus of weight platform senses that the data of gravity are transferred to controller by weight, and the elastomer generates shape
Become, the strain gauge bridge disequilibrium being attached on elastomer, output and the directly proportional electric signal of weight amount are linear to put
Big device amplifies signal, then collected data are converted to digital signal through A/D conversion circuit, by controller to weight signal
After being handled, it is stored in memory, and weight information is transmitted to host computer, after host computer summarizes data, will summarized
Data are sent to Internet of Things communication module, and Internet of Things communication module connects data display screen and printer, and printer is for beating
Printing paper prime number evidence, display screen can show the related data of current data and total data and vehicle loading and the unloading of tipping bucket body,
It is very clear to accomplish loading operation person, vehicle driver all and be, all operations and relevant data are again by Internet of Things communication module
Rear information will be summarized and be sent to server, the loading of the server and local control kind intelligent weighing self-discharging hopper apparatus system
There is the foreground computer of client to be communicated, carry out summarizing for data, is made by above-mentioned Internet of Things network method local and upper
Machine, server have synchrodata, facilitate production and the supervision of supervision department, it is known that the number of discharging in some cycles,
The data such as the total amount of sludge.
It stings bucket cover to cover on dump skip discharge port (13), stings bucket and carry out opening and closing left and right under the flexible promotion of power push-rod,
The merging and opening of bucket are stung by two mirror symmetries, to reach the opening and closing process to dump skip discharge port, pass through title
Treasure to entirely unload bucket body and the intracorporal loading of dump bucket weigh after obtain associated weight data, according to weight data
The folding for sting bucket reaches weight closing, so that it may which the creation purpose poidometer measuring device for realizing the invention is unloaded
The Weight control of load, such as open and close and discharging quantity number, do not need to arrange vehicle by rule of thumb, it is only necessary to according to vehicle
Volume or the data known in advance of loading capacity controlled, and can reach so that completely electronic program is programme-controlled
Automation.
A circle stiffening plate (16) is also set up as bucket bottom is preferably stung, reinforcing rib (17) are set in stiffening plate.
The preferably described bucket inner wall of stinging is provided with anti-mud knot hook (20).Anti- mud knot hook itself is to sting bucket inner wall, clod
Just embedded in the inside after falling into, one is just got off clod hook to next power to the right when hopper is opened, and prevents mud
Block is due to mutual extrusion (too real) in bucket, and clod can fall when cause bucket to be opened.
Water tail gas lid (26) is dropped down as also covering to close to be provided on the preferred erection frame, the water tail gas lid (26) that drops down includes
Tail gas cover board (27) He Tangshui turning plate cap (28), the tail gas cover board are in inverted character cut in bas-relief shape, and side, which is placed on lid and closes, to be claimed
Weight inductor two sides, for top transverse direction the cover in fill neck, it is uncovered structure that tail gas cover board, which matches fill neck, described to drop down water turning plate cap
Including a left side uncap shaft (29), the right side uncap shaft (30), a left side is uncapped (31), the right side is uncapped (32), uncap shaft (29), the right side of a left side is uncapped
Shaft (30) setting carrier base, which connects, is arranged in the left and right sides of tail gas cover board, and a left side hinged left side of shaft of uncapping is uncapped, and the right side, which is uncapped, to be turned
The hinged right side of axis is uncapped, and a left side is uncapped (31), the right side is uncapped (32) respectively to the left with right cover conjunction and in the uncovered structure of tail gas cover board, left
It uncaps, right split size of uncapping matches the open size of entire tail gas cover board.
It uncaps as the preferred left side, unanimously mirror-image structure, global sections are trapezoidal or triangle to right cover-opening structure each other
Shape.
It uncaps as the preferred left side or shaft (29) is uncapped on a left side or the right side is uncapped the vertical pivots of shaft (30) in right side top of uncapping
Top position is provided with anticollision support rod (33), and a left side is uncapped or the right side is uncapped, and most head end bends downward setting.
It is connected to as the preferred tail gas cover board from the angularly disposed hound in central location and sets up frame inner wall.
The above-described embodiments are merely illustrative of preferred embodiments of the present invention, not to structure of the invention
Think and range is defined.Without departing from the design concept of the invention, ordinary people in the field is to technology of the invention
The all variations and modifications that scheme is made, should all drop into protection scope of the present invention, the claimed technology contents of the present invention,
It is all described in the claims.