CN208688804U - A mobile vehicle for multi-way valve cleanliness detection - Google Patents

A mobile vehicle for multi-way valve cleanliness detection Download PDF

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Publication number
CN208688804U
CN208688804U CN201821360417.9U CN201821360417U CN208688804U CN 208688804 U CN208688804 U CN 208688804U CN 201821360417 U CN201821360417 U CN 201821360417U CN 208688804 U CN208688804 U CN 208688804U
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CN
China
Prior art keywords
way valve
cavity
detection
tank
liquid
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Expired - Fee Related
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CN201821360417.9U
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Chinese (zh)
Inventor
张顺康
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XINGTAI XIAOLONGWANG PRECISION HYDRAULIC PUMP INDUSTRY Co Ltd
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XINGTAI XIAOLONGWANG PRECISION HYDRAULIC PUMP INDUSTRY Co Ltd
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Priority to CN201821360417.9U priority Critical patent/CN208688804U/en
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Abstract

本实用新型公开了一种用于多路阀清洁度检测的流动车,包括移动推车、用于盛放清洗液的清洗罐以及用于收集多路阀排液口排出的杂质并对该杂质进行称重的采集机构,根据由多路阀内腔冲洗出的杂质的重量以判断该多路阀的清洁度是否达标。该检测装置以流动车的形式存在,能够根据需要移动到合适的工作地点,检测方便,通过采集机构的设置,实现了清洗液的回流、杂质的过滤和称重,通过称重来判断多路阀中杂质是否超标,降低了质检人员的工作强度,提高了质检效率。

The utility model discloses a mobile cart for detecting the cleanliness of a multi-way valve, which comprises a mobile cart, a cleaning tank for holding cleaning liquid, and a cleaning tank for collecting impurities discharged from a liquid discharge port of a multi-way valve and removing the impurities. The weighing collection mechanism judges whether the cleanliness of the multi-way valve meets the standard according to the weight of the impurities flushed out from the inner cavity of the multi-way valve. The detection device exists in the form of a mobile vehicle, which can be moved to a suitable work place according to the needs, and the detection is convenient. Through the setting of the collection mechanism, the backflow of the cleaning liquid, the filtering and weighing of impurities are realized, and the multi-channel detection is determined by weighing. Whether the impurities in the valve exceed the standard, reduces the work intensity of quality inspectors and improves the efficiency of quality inspection.

Description

A kind of mobile cart for the detection of multi-way valve cleannes
Technical field
The utility model relates to multi-way valve quality inspection technical field more particularly to a kind of streams for the detection of multi-way valve cleannes Motor-car.
Background technique
Multi-way valve is divided into multiple working procedure in production, includes lathe process, and processing environment is complicated, therefore is easy more There are impurity in the valve of road, once impurity excessively once will affect the use of multi-way valve.So needing to detect more in multi-way valve factory The cleannes of road valve insertion, to guarantee the qualification rate of product.
Utility model content
The technical problem to be solved by the utility model is to provide a kind of mobile cart convenient for multi-way valve cleannes quality inspection, To solve the problems, such as to mention out in above-mentioned background technique.
In order to solve the above technical problems, technical solution adopted in the utility model is:
A kind of mobile cart for the detection of multi-way valve cleannes characterized by comprising
The top of mobile handcart, the movable pulley including supporter and set on supporter bottom, the supporter has level The upper platen of setting has accommodating space in the supporter below the upper platen, is equipped with above the upper platen for fixing The fixed frame of multi-way valve;
For holding the purge tank of cleaning solution, the purge tank runs through upper platen and fixes with upper platen up and down, described clear Cleaning of evaporator be in sealing structure, top be equipped with unidirectional air pressure mouth and pressure gauge, the lower part of the purge tank be equipped with and multi-way valve into The inlet tube of liquid mouth connection;And
Collecting mechanism, including fixed filtering tank, the collecting cassette for returning flow container and being placed on upper platen with supporter, Wherein
Flow container is returned, inner cavity has independent clear liquid chamber and turbid chamber;
Filtering tank, the upper end closing, bottom end have the sewage pipe of helicitic texture, are threaded with bottom end on the sewage pipe The middle part of closed closure casing, the filtering tank is equipped with the first filter screen, and the filtering tank inner cavity is above the first filter screen Spill cavity is formed, forms deposit cavity below the first filter screen, the deposit cavity is connected to the liquid outlet of multi-way valve, the overflow Chamber is connected to by overflow pipe with the clear liquid chamber for returning flow container;
Collecting cassette, opening are located at the lower section of filtering tank, and the middle part of the collecting cassette is equipped with a load-bearing for being furnished with multiple leak holes The inner cavity of plate, the collecting cassette forms acquisition cavity in the top of bearing plate, forms liquid collecting cavity, the liquid collecting in the lower section of bearing plate Chamber be connected to by holding the first return pipe with the turbid chamber for returning flow container, equipped with weight sensor, the weight below the bearing plate Sensor, which is electrically connected one, can show the controller of its weighing value.
A further technical solution lies in the middle part for blocking casing is equipped with the second filter screen, under the second filter screen The closure casing of side is connected to by the second return pipe with control valve with the turbid chamber for returning flow container.
A further technical solution lies in second return pipe is equipped with flow sensor, the flow sensor electricity Property the controller that can show its flow value of connection one.
A further technical solution lies in the top of the collecting cassette liquid collecting cavity connects its oriented internal the air-dried of air blast and sets It is standby.
A further technical solution lies in the bottom surface direction of the collecting cassette liquid collecting cavity is held the first return pipe and is tilted down.
The beneficial effects of adopting the technical scheme are that
(1) detection device exists in the form of mobile cart, can be moved to suitable job site as needed, detection It is convenient;
(2) automatic degree of detection is high, by the setting of collecting mechanism, realizes the reflux of cleaning solution, the filtering of impurity and title Weight, judges that whether impurity is exceeded in multi-way valve, reduces the working strength of quality inspection personnel by weighing, and improves quality inspection effect Rate;
(3) filtering tank is by precipitated impurities, the filtered version of supernatant overflow, so that the cleaning of the cleaning solution thus to flow back Degree is higher, can directly reuse;
(4) it returns flow container and is divided into independent clear liquid chamber and turbid chamber, the cleaning solution of reflux is pressed into clean-up performance separate collection, is had Conducive to the recovery processing of cleaning solution;
(5) gravity is utilized, bearing plate can remove remaining cleaning solution in impurity, meet to flushing out to impurity The purpose weighed.
Detailed description of the invention
Utility model will be further described in detail below with reference to the attached drawings and specific embodiments.
Fig. 1 is the structural schematic diagram of the utility model;
Fig. 2 is the enlarged structure schematic diagram in the portion A in Fig. 1;
Fig. 3 is the schematic cross-sectional view of collecting cassette described in the utility model.
Specific embodiment
Below with reference to the attached drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out clear Chu is fully described by, it is clear that described embodiment is a part of the embodiment of the utility model, rather than whole implementation Example.Based on the only embodiment in the utility model, those skilled in the art are obtained without making creative work The every other embodiment obtained, fall within the protection scope of the utility model.
Many details are explained in the following description in order to fully understand the utility model, but this is practical new Type can also be implemented using other than the one described here other way, and those skilled in the art can be without prejudice to this reality With doing similar popularization in the case where novel intension, therefore the utility model is not limited by the specific embodiments disclosed below.
As shown in FIG. 1 to 3, it is a kind of for multi-way valve cleannes detection mobile cart, including mobile handcart, for holding The purge tank 21 of cleaning solution and the impurity for collecting the discharge of 100 leakage fluid dram of multi-way valve and the acquisition weighed to the impurity Mechanism, according to the weight of the impurity flushed out by 100 inner cavity of multi-way valve to judge whether the cleannes of the multi-way valve 100 are up to standard.
The detection device exists in the form of mobile cart, can be moved to suitable job site, detection side as needed Just.Mobile handcart includes supporter 11 and the movable pulley 12 set on 11 bottom of supporter, and the top of the supporter 11 has water The upper platen 13 of flat setting, the supporter 11 of 13 lower section of upper platen is interior to have accommodating space, sets above the upper platen 13 There is the fixed frame 14 for fixing multi-way valve 100.
Purge tank 21 can be passed through high-pressure cleaning liquid into multi-way valve 100.About 21 purge tank through upper platen 13 and with Upper platen 13 is fixed, and lower end is placed in the accommodating space of supporter 11, has saved the occupancy in space.Purge tank 21 is in sealing knot Structure, top are equipped with unidirectional air pressure mouth 22 and pressure gauge 23, and the lower part of purge tank 21 is equipped with to be connect with 100 inlet of multi-way valve Inlet tube.Air pressure mouth 22 connects supercharging equipment when in use, and the cleaning solution for keeping it internal enters in multi-way valve 100, and pressure The setting of table 23 is able to detect the pressure in purge tank 21, guarantees safety work.
Collecting mechanism includes the filtering tank 31 fixed with supporter 11, returns flow container 32 and be placed on upper platen 13 Collecting cassette 33.
The inner cavity for returning flow container 32 has independent clear liquid chamber and turbid chamber.Its mounting means is identical as purge tank 21.
The upper end closed of filtering tank 31, bottom end has the sewage pipe 311 of helicitic texture, and the bottom of filtering tank 31 is in half Spherical or cone is convenient for blowdown, the closure casing 312 of bottom end closure, the filtering is threaded on the sewage pipe 311 The middle part of tank 31 is equipped with the first filter screen 313, and 31 inner cavity of filtering tank forms spill cavity above the first filter screen 313, in Deposit cavity is formed below first filter screen 313, the deposit cavity is connected to the liquid outlet of multi-way valve 100, the spill cavity by Overflow pipe 321 is connected to the clear liquid chamber for returning flow container 32.
The open lower section for being located at filtering tank 31 of collecting cassette 33, the middle part of the collecting cassette 33 are equipped with one and are furnished with multiple leak holes The inner cavity of bearing plate 331, the collecting cassette 33 forms acquisition cavity in the top of bearing plate 331, is formed in the lower section of bearing plate 331 Liquid collecting cavity, the liquid collecting cavity be connected to by holding the first return pipe 332 with the turbid chamber for returning flow container 32, below the bearing plate 331 Equipped with weight sensor 333, the weight sensor 333, which is electrically connected one, can show the controller of its weighing value.
When detecting, closure casing 312, which is installed on sewage pipe 311, blocks the sewage draining exit of filtering tank 31.Purge tank 21 A certain amount of cleaning solution is squeezed into multi-way valve 100, by coming the handle of back rotation multi-way valve 100, commutation cleaning multi-way valve 100 Inside, cleaning solution are flowed by oil return pipe in the deposit cavity of filtering tank 31, impurities sink down, after supernatant did not had the first filter screen 313 The clear liquid for flowing into back flow container 32 through overflow pipe 321 is intracavitary.
Supernatant liquid stream is complete after a certain period of time, removes and blocks casing 312, and the impurity filtered in deposit cavity is discharged into collecting cassette 33 It is interior, it falls on bearing plate 331, leak hole is had on bearing plate 331, using gravity, bearing plate 331 can remove residual in impurity The cleaning solution stayed meets to the purpose weighed to impurity flushed out, is discharged into 33 liquid collecting cavity of collecting cassette through gravity Cleaning solution turbidity it is higher, so the turbid that this part cleaning solution is discharged into back flow container 32 through the first return pipe 332 is intracavitary.And it is excellent The bottom surface direction of 33 liquid collecting cavity of collecting cassette of choosing is held the first return pipe 332 and is tilted down, and 33 liquid collecting intracavity liquid of collecting cassette is convenient for Discharge.
Then weight sensor 333 reads the weight of impurity on bearing plate 331, and transmits the signal to controller, matter Whether inspection personnel are qualified come the cleannes of the interpretation multi-way valve 100 by the weight amount on observation sensor display screen.
It is sampled detection by the multi-way valve 100 to batch, to judge the qualification rate of the batch.
The automatic degree of detection of the mobile cart is high, by the setting of collecting mechanism, realizes the reflux of cleaning solution, the mistake of impurity Filter and weighing, judge whether impurity is exceeded in multi-way valve 100 by weighing, reduce the working strength of quality inspection personnel, improve Quality inspection efficiency ensure that the qualification rate of factory product.
And filtering tank 31 passes through precipitated impurities, the filtered version of supernatant overflow, so that the cleaning solution thus to flow back Cleannes are higher, can directly reuse.And return flow container 21 and divide for independent clear liquid chamber and turbid chamber, by the cleaning of reflux Liquid presses clean-up performance separate collection, is conducive to the recovery processing of cleaning solution.
When excessive liquid remaining in 31 deposit cavity of filtering tank can not overflow, opens and just had after blocking casing 312 Excessive liquid falls into the bottom of collecting cassette 33, makes liquid collecting cavity excess load, so being equipped with second at the middle part for blocking casing 312 Filter screen 314 blocks casing 312 by the second return pipe 315 and time liquid with control valve in 314 lower section of the second filter screen The turbid chamber of tank 32 is connected to, and the second return pipe 315 uses fast card to connect with casing 312 is blocked.The setting energy of second filter screen 314 It is enough for re-filtering with cleaning solution to impurity, the control after only supernatant is no longer overflowed from top, on the second return pipe 315 Valve can just be opened, and remaining excessive liquid in 31 deposit cavity of filtering tank is discharged from the second return pipe 315.It is deposited when remaining in When intracavitary liquid is more, the turbid for being discharged into back flow container 32 by the filtering of the second filter screen 314 is intracavitary, to reduce the water in impurity Point, also, the sewage pipe 311 of necking setting is conducive to the discharge of liquid and separates with impurity.
Also, flow sensor 316 is equipped on the second return pipe 315, the flow sensor 316 is electrically connected an energy Enough show the controller of its flow value.When flow sensor 316 shows that the liquid amount of flowing through reduces in the second return pipe 315, say Control valve can be closed at this time with basic discharge fastly, then be removed and block casing 312, utilization is remaining by the liquid in bright impurity Impurity is discharged from sewage pipe 311 in liquid.
In order to improve the accuracy to impurity weighing, after the liquid after 314 separating most of the second filter screen residual, Liquid in 33 liquid collecting cavity of collecting cassette will be seldom, so connecting its oriented internal air blast on the top of 33 liquid collecting cavity of collecting cassette Apparatus for drying 334, apparatus for drying 334 enter and leave hot wind into liquid collecting cavity, and hot wind is overflowed upwards by the leak hole on bearing plate 331, The air-dried speed that can accelerate impurity on bearing plate 331, improves the accuracy of load-bearing.
The above is only the preferred embodiments of the utility model, anyone content according to the present utility model is to the utility model A little simple modification, deformation and the equivalent replacement made each falls within the protection scope of the utility model.

Claims (5)

1. a kind of mobile cart for the detection of multi-way valve cleannes characterized by comprising
Mobile handcart, including supporter (11) and be set to supporter (11) bottom movable pulley (12), the supporter (11) Top has horizontally disposed upper platen (13), has accommodating space, institute in the supporter (11) below the upper platen (13) State the fixed frame (14) being equipped with above upper platen (13) for fixing multi-way valve (100);
For holding the purge tank (21) of cleaning solution, the purge tank (21) up and down through upper platen (13) and with upper platen (13) Fixed, the purge tank (21) is in sealing structure, and top is equipped with unidirectional air pressure mouth (22) and pressure gauge (23), the cleaning The lower part of tank (21) is equipped with the inlet tube connecting with multi-way valve (100) inlet;And
Collecting mechanism, including with supporter (11) fixed filtering tank (31), go back to flow container (32) and be placed in upper platen (13) collecting cassette (33) on, wherein
It returns flow container (32), inner cavity has independent clear liquid chamber and turbid chamber;
Filtering tank (31), the upper end closing, bottom end have the sewage pipe (311) of helicitic texture, screw thread on the sewage pipe (311) It is connected with the closure casing (312) of bottom end closure, the middle part of the filtering tank (31) is equipped with the first filter screen (313), the mistake Filter tank (31) inner cavity forms spill cavity above the first filter screen (313), and deposit cavity is formed below the first filter screen (313), The deposit cavity is connected to the liquid outlet of multi-way valve (100), the spill cavity by overflow pipe (321) with return flow container (32) it is clear Sap cavity connection;
Collecting cassette (33), opening are located at the lower section of filtering tank (31), and the middle part of the collecting cassette (33) is equipped with one and is furnished with multiple leakages The inner cavity of the bearing plate (331) in hole, the collecting cassette (33) forms acquisition cavity in the top of bearing plate (331), in bearing plate (331) lower section forms liquid collecting cavity, and the liquid collecting cavity is by the turbid chamber company held the first return pipe (332) with go back to flow container (32) It is logical, weight sensor (333) are equipped with below the bearing plate (331), the weight sensor (333) is electrically connected one and can show Show the controller of its weighing value.
2. a kind of mobile cart for the detection of multi-way valve cleannes according to claim 1, which is characterized in that the closure The middle part of casing (312) is equipped with the second filter screen (314), and the closure casing (312) below the second filter screen (314) is by band There is the second return pipe (315) of control valve to be connected to the turbid chamber for going back to flow container (32).
3. a kind of mobile cart for the detection of multi-way valve cleannes according to claim 2, which is characterized in that described second Return pipe (315) is equipped with flow sensor (316), and the flow sensor (316), which is electrically connected one, can show its flow The controller of value.
4. a kind of mobile cart for the detection of multi-way valve cleannes according to claim 2, which is characterized in that the acquisition The top of box (33) liquid collecting cavity connects the apparatus for drying (334) of its oriented internal air blast.
5. a kind of mobile cart for the detection of multi-way valve cleannes according to claim 1, which is characterized in that the acquisition The bottom surface direction of box (33) liquid collecting cavity is held the first return pipe (332) and is tilted down.
CN201821360417.9U 2018-08-22 2018-08-22 A mobile vehicle for multi-way valve cleanliness detection Expired - Fee Related CN208688804U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821360417.9U CN208688804U (en) 2018-08-22 2018-08-22 A mobile vehicle for multi-way valve cleanliness detection

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821360417.9U CN208688804U (en) 2018-08-22 2018-08-22 A mobile vehicle for multi-way valve cleanliness detection

Publications (1)

Publication Number Publication Date
CN208688804U true CN208688804U (en) 2019-04-02

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110376278A (en) * 2019-08-20 2019-10-25 玉环市大众铜业制造有限公司 A kind of valve body detection method
CN116609102A (en) * 2023-06-08 2023-08-18 杭州国能汽轮工程有限公司 Equipment test system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110376278A (en) * 2019-08-20 2019-10-25 玉环市大众铜业制造有限公司 A kind of valve body detection method
CN116609102A (en) * 2023-06-08 2023-08-18 杭州国能汽轮工程有限公司 Equipment test system
CN116609102B (en) * 2023-06-08 2024-07-23 杭州国能汽轮工程有限公司 A device testing system

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Granted publication date: 20190402