CN208666498U - Transformer silicon steel sheet automatic charging device - Google Patents
Transformer silicon steel sheet automatic charging device Download PDFInfo
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- CN208666498U CN208666498U CN201820957219.4U CN201820957219U CN208666498U CN 208666498 U CN208666498 U CN 208666498U CN 201820957219 U CN201820957219 U CN 201820957219U CN 208666498 U CN208666498 U CN 208666498U
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- positioning
- dislocation
- lifting
- steel sheet
- silicon steel
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Abstract
The utility model relates to a kind of silicon steel sheet feeding devices, especially transformer silicon steel sheet automatic charging device, including positioning device, lifting device, suction means and dislocation device；The positioning device is fixed on bracket, and lifting device is slidably mounted on bracket, and lifting device is connect with positioning device, and lifting device is moved to setting position by positioning device；Lifting device is connect with dislocation device, and suction means is housed on dislocation device, and suction means is moved to setting position by dislocation device, and suction means draws silicon steel sheet.Transformer silicon steel sheet automatic charging device structure provided by the utility model is simple, the operation is stable, labor intensity is small, automatic interleaving lamination, work efficiency is high.
Description
Technical field
The utility model relates to a kind of silicon steel sheet feeding devices, especially transformer silicon steel sheet automatic charging device.
Background technique
Electrician is commonly called as silicon steel sheet or silicon steel sheet with silicon plate.It is a kind of carbon containing extremely low silicon-iron soft magnetic alloy, generally contains
Silicon amount is 0.5~4.5%, is made through heat, cold rolling.General thickness is in 1mm hereinafter, therefore claiming thin plate.Silicon, which is added, can be improved the electricity of iron
Resistance rate and maximum permeability reduce coercivity, core loss and magnetic aging；Be mainly used to make various transformers, motor and
The iron core of generator.
The iron core silicon-steel sheet of transformer needs certain thickness in application process, therefore when assembling transformer, needs
The process or process of one silicon steel sheet closed assembly are usually fitted together silicon steel sheet stack using the form of monolithic or multi-disc, make it
Then the shapes such as the specific shape with closed assembly thickness or lamination thickness, such as rectangle, E shape reassemble the line package of transformer
Part etc. is finally completed the assembly of entire transformer.
In existing production, the closed assembly of lamination is all by manually by technique requirement block-by-block alignment closed assembly (such as Fig. 2 institute
Show), operator is sitting on campstool and is trapped among around station, stacks by hand to silicon steel sheet, beats iron core after stacking
Outside is aligned silicon steel sheet, and due to needing to mutually stagger silicon steel sheet stacking, i.e., one layer of silicon steel sheet is pressed in another layer of silicon steel sheet
Seam on, reduce magnetic circuit and magnetic resistance, make magnetic circuit convenient for circulation.It is typically now to be matched by two employees to put and stack,
To guarantee that silicon steel sheet mutually staggers and position is put accurately, however, it is there are large labor intensity, the lamination time is long, working efficiency
Low problem.
Utility model content
To solve the above problems, the utility model provides, a kind of small labor intensity, automatic interleaving lamination, work efficiency is high
Transformer silicon steel sheet automatic charging device, the specific technical proposal is:
Transformer silicon steel sheet automatic charging device, including positioning device, lifting device, suction means and dislocation device；Institute
It states positioning device to be fixed on bracket, lifting device is slidably mounted on bracket, and lifting device is connect with positioning device, positioning dress
It sets and lifting device is moved to setting position；Lifting device is connect with dislocation device, and suction means, dislocation are housed on dislocation device
Suction means is moved to setting position by device, and suction means draws silicon steel sheet.
By using above-mentioned technical proposal, silicon steel sheet is sucked in suction means, and lifting device rises suction means, positioning device
It drives above lifting device to lamination stacking table, lifting device declines suction means, and suction means unclamps silicon after dropping to setting position
Steel disc, lifting device rise suction means, and positioning device drives above lifting device to silicon steel sheet material buttress, and lifting device decline is inhaled
Device is taken, suction means draws silicon steel sheet, and lifting device rises suction means, and positioning device pushes on lifting device to lamination stacking table
Side, dislocation device drive suction means mobile, and lifting device declines suction means, and suction means unclamps after dropping to setting position
Silicon steel sheet, lifting device rise suction means, and dislocation device drives suction means to reset, and positioning device drives lifting device to silicon
Above steel disc material buttress, repeats the above process every layer of silicon steel sheet of realization and be staggeredly placed.
Preferably, the positioning device includes positioning cylinder, positioning linear guide rail and positioning sliding block, and the positioning linear is led
Rail is fixed on the top of bracket, and positioning sliding block is movably arranged on positioning linear guide rail, and positioning sliding block is fixed on lifting device
Bottom；The positioning cylinder is fixed on the top of bracket, and the piston rod of positioning cylinder is fixed on the side of lifting device.
By using above-mentioned technical proposal, positioning cylinder keeps positioning device structure simple, mobile rapid.Positioning cylinder is double
Axis double action cylinder, biaxial double acting cylinder can adjust the position of piston rod stretching, make accurate positioning.
Preferably, the positioning device includes detent ball screw rod, location nut, positioning linear guide rail and positioning sliding block,
The positioning linear guide rail is fixed on the top of bracket, and positioning sliding block is movably arranged on positioning linear guide rail, and positioning sliding block is solid
It is scheduled on the bottom of lifting device；The detent ball screw rod is fixed on the top of bracket by screw rodb base, detent ball screw rod with
Positioning motor connection, location nut are movably arranged on detent ball screw rod, and location nut is fixed on the bottom of lifting device.
By using above-mentioned technical proposal, positioning screw rod drive crane is moved to the position of setting, the essence of shift position
Really.
Preferably, the lifting device includes lifting ball screw, riser guide and lifter plate；The lifting ball screw
It is fixed on crane, lifting ball screw is connect with lifting motor, goes up and down and lifting nut, lifting nut are housed on ball screw
It is fixed on lifter plate, riser guide is housed on lifter plate, riser guide activity is inserted on lifting bearing seat, and lifting bearing seat is solid
It is scheduled on the bottom of crane, riser guide is connect with dislocation device.
By using above-mentioned technical proposal, goes up and down ball screw and drive lifter plate lifting, lifter plate drives on riser guide
Lower movement.The precision of ball screw is high, and facilitates control adjustable height, since the silicon steel sheet in material buttress can gradually decrease, folds
Silicon steel sheet on piece platform can gradually increase, therefore the height gone up and down is in variation, and cylinder cannot achieve the function, therefore use
Ball screw.
Preferably, the dislocation device includes dislocation cylinder, dislocation linear guide and sucker fixed plate；The dislocation cylinder
It is each attached on dislocation plate with dislocation linear guide, dislocation plate is fixed on one end of riser guide；In the dislocation linear guide
Activity is connect equipped with dislocation sliding block, dislocation sliding block with suction means, and the piston rod for the cylinder that misplaces is fixed on one end of suction means.
By using above-mentioned technical proposal, the mobile suction means of the cylinder that misplaces realizes that the dislocation of silicon steel sheet is placed.
Preferably, the dislocation cylinder is biaxial double acting cylinder.
By using above-mentioned technical proposal, one end of biaxial double acting cylinder is adjustment end, can accurately adjust cylinder and stretch
Position out facilitates the staggered position of adjustment silicon steel sheet, reduces equipment cost.
Preferably, the suction means includes sucker fixed plate, vacuum chuck and sucker buffer bar；The sucker fixed plate
It is mounted on dislocation sliding block, one end of sucker fixed plate is connect with the piston rod of dislocation cylinder；The vacuum chuck is no less than two
A, vacuum chuck is mounted on sucker buffer bar, and sucker buffer bar is fixed in sucker fixed plate.
By using above-mentioned technical proposal, sucker buffer bar prevents vacuum chuck and silicon steel sheet from hard collision occurs.
When work, for initial position in the top of silicon steel sheet material buttress, lifting motor, which rotates forward, drives lifting ball screw rotation, rises
It drops ball screw and lifter plate decline is driven by lifting nut, lifter plate drives dislocation plate to decline by riser guide, and misplace plate
Vacuum chuck decline is driven, vacuum chuck is pressed on silicon steel sheet when dropping to setting value, and silicon steel sheet is sucked in vacuum chuck starting；
Then lifting motor reversion drives lifting ball screw rotation, and lifting ball screw drives lifter plate to rise by lifting nut,
Lifter plate drives dislocation plate to rise by riser guide, and dislocation strip is moved vacuum chuck and risen, and vacuum chuck drives on silicon steel sheet
It rises；Then positioning cylinder starts, and the piston rod of positioning cylinder, which stretches out, pushes crane mobile, and silicon steel sheet is sent to folded by positioning cylinder
Above the lamination stacking table of piece machine；Then lifting motor, which rotates forward, drives lifting ball screw rotation, and lifting ball screw passes through lifting spiral shell
Master tape moves lifter plate decline, and lifter plate drives dislocation plate to decline by riser guide, and dislocation strip moves vacuum chuck decline, instantly
Stopping when dropping on lamination stacking table, vacuum chuck unclamp silicon steel sheet；Then vacuum chuck rises under the drive of lifting ball screw,
The piston rod of positioning cylinder retracts, and vacuum chuck returns to above material buttress, and vacuum chuck declines under the drive of lifting ball screw
On silicon steel sheet on to material buttress, vacuum chuck air-breathing silicon steel sheet, vacuum chuck drives silicon steel sheet to rise, and wholehearted sucker is in positioning gas
It is moved under the action of cylinder above lamination stacking table, dislocation cylinder starting, the piston rod for the cylinder that misplaces pushes sucker fixed plate mobile, inhales
Disk fixed plate drives silicon steel sheet mobile, and the silicon steel sheet position being now placed on the silicon steel sheet and lamination stacking table on vacuum chuck becomes
To change, realize that the dislocation of silicon steel sheet is placed, then goes up and down ball screw and drive vacuum chuck decline, vacuum chuck unclamps silicon steel sheet,
The lamination for completing another layer of silicon steel sheet repeats the above process the lamination for completing transformer core.Generally use four groups of transformer silicon
Steel disc automatic charging device, four groups of transformer silicon steel sheet automatic charging devices are located at the surrounding of lamination stacking table, four groups of transformer silicon steel
The silicon steel sheet lamination of piece automatic charging device realization transformer core.
Compared with prior art the utility model has the following beneficial effects:
Transformer silicon steel sheet automatic charging device structure provided by the utility model is simple, the operation is stable, labor intensity are small,
Automatic interleaving lamination, work efficiency is high.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the structural schematic diagram that silicon steel sheet is staggeredly placed.
Specific embodiment
Now in conjunction with attached drawing, the utility model is described in further detail.
As shown in Figure 1, transformer silicon steel sheet automatic charging device, including positioning device, lifting device, suction means and mistake
Position device；Positioning device is fixed on bracket 1, and lifting device is slidably mounted on bracket 1, and lifting device and positioning device connect
It connects, lifting device is moved to setting position by positioning device；Suction means is slidably mounted on dislocation device, dislocation device installation
In the bottom of lifting device, suction means is moved to setting position by dislocation device, and suction means draws silicon steel sheet 10.
Bracket 1 is fixed on the side of laminating machine.
Positioning device includes positioning cylinder 13, positioning linear guide rail 11 and positioning sliding block 12, and positioning linear guide rail 11 is fixed
At the top of bracket 1, positioning sliding block 12 is movably arranged on positioning linear guide rail 11, and positioning sliding block 12 is fixed on lifting device
The bottom of crane 2；Positioning cylinder 13 is fixed on the top of bracket 1, and the piston rod of positioning cylinder 13 is fixed on the one of crane 2
Side.
Lifting device includes lifting ball screw 22, riser guide 28 and lifter plate 27；Go up and down one end of ball screw 22
Equipped with fixed bearing block 23, the other end is equipped with supporting bearing base 24, and fixed bearing block 23 is mounted on screw rod fixing plate 21, supports
Bearing block 24 is fixed on the bottom of crane 2.Lifting ball screw 22 is connect by synchronous belt with lifting motor 26.
It goes up and down and lifting nut 25 is housed on ball screw 22, lifting nut 25 is fixed on lifter plate 27, and is located at lifting
The center of plate 27.One end of riser guide 28 is fixed on lifter plate 27, and there are two riser guide 28 is set, riser guide 28 is symmetrical
Positioned at the two sides of lifting nut 25,28 activity of riser guide is inserted on lifting bearing seat 29, and lifting bearing seat 29 is fixed on lifting
The bottom of frame 2.
Dislocation device includes dislocation cylinder 32, dislocation linear guide 34 and sucker fixed plate 41；Misplace cylinder 32 and dislocation
Linear guide 34 is each attached on dislocation plate 31, and dislocation plate 31 is fixed on one end of riser guide 28；In the linear guide 34 that misplaces
Equipped with dislocation sliding block 33, dislocation sliding block 33 is fixed on the top of sucker fixed plate 41 for activity, and the piston rod of dislocation cylinder 32 is fixed
In one end of sucker fixed plate 41.Dislocation cylinder 32 is biaxial double acting cylinder.
Suction means includes sucker fixed plate 41, vacuum chuck 43 and sucker buffer bar 42；There are two vacuum chuck 43 is set,
Vacuum chuck 43 is mounted on sucker buffer bar 42, and sucker buffer bar 42 is fixed in sucker fixed plate 41.
When work, for initial position in the top of silicon steel sheet material buttress, lifting motor 26, which rotates forward, drives 22 turns of ball screw of lifting
Dynamic, lifting ball screw 22 drives lifter plate 27 to decline by lifting nut 25, and lifter plate 27 drives mistake by riser guide 28
Position plate 31 declines, and dislocation plate 31 drives vacuum chuck 43 to decline, and when dropping to setting value, vacuum chuck 43 is pressed in silicon steel sheet 10
On, silicon steel sheet 10 is sucked in the starting of vacuum chuck 43；
Then the reversion of lifting motor 26 drives lifting ball screw 22 to rotate, and lifting ball screw 22 passes through lifting nut 25
Lifter plate 27 is driven to rise, lifter plate 27 drives dislocation plate 31 to rise by riser guide 28, and dislocation plate 31 drives vacuum chuck
43 rise, and vacuum chuck 43 drives silicon steel sheet 10 to rise；
Then positioning cylinder 13 starts, and the piston rod of positioning cylinder 13, which stretches out, pushes crane 2 mobile, and positioning cylinder 13 will
Silicon steel sheet 10 is sent to above the lamination stacking table of laminating machine；
Then lifting motor 26, which rotates forward, drives lifting ball screw 22 to rotate, and lifting ball screw 22 passes through lifting nut 25
Lifter plate 27 is driven to decline, lifter plate 27 drives dislocation plate 31 to decline by riser guide 28, and dislocation plate 31 drives vacuum chuck
43 declines, the stopping when dropping on lamination stacking table, vacuum chuck 43 unclamp silicon steel sheet 10；
Then vacuum chuck 43 rises under the drive of lifting ball screw 22, and the piston rod of positioning cylinder 13 retracts, very
Suction disk 43 returns to above silicon steel sheet material buttress, and vacuum chuck 43 drops to silicon steel sheet material buttress under the drive of lifting ball screw 22
On silicon steel sheet 10 on, 43 air-breathing silicon steel sheet 10 of vacuum chuck, vacuum chuck 43 drives silicon steel sheet 10 to rise, and wholehearted sucker is fixed
It is moved to above lamination stacking table under the action of the cylinder 13 of position, dislocation cylinder 32 starts, and the piston rod of dislocation cylinder 32 pushes sucker solid
Fixed board 41 is mobile, and sucker fixed plate 41 drives silicon steel sheet 10 mobile, silicon steel sheet 10 and the lamination being now placed on vacuum chuck 43
10 position of silicon steel sheet on platform changes, and realizes being staggeredly placed for silicon steel sheet 10 as shown in Figure 2；Then ball screw is gone up and down
22 drive vacuum chuck 43 to decline, and vacuum chuck 43 unclamps silicon steel sheet 10, complete the lamination of another layer of silicon steel sheet 10, repeat above-mentioned
The lamination of process completion transformer core.Generally use four groups of transformer silicon steel sheet automatic charging devices, four groups of transformer silicon steel
Piece automatic charging device is located at the surrounding of lamination stacking table, and four groups of transformer silicon steel sheet automatic charging devices realize the silicon of transformer core
Steel disc lamination.
Claims (7)
1. transformer silicon steel sheet automatic charging device, which is characterized in that including positioning device, lifting device, suction means and mistake
Position device；The positioning device is fixed on bracket (1), and lifting device is slidably mounted on bracket (1), lifting device and positioning
Lifting device is moved to setting position by device connection, positioning device；Lifting device is connect with dislocation device, is filled on dislocation device
There is suction means, suction means is moved to setting position by dislocation device, and suction means draws silicon steel sheet (10).
2. transformer silicon steel sheet automatic charging device according to claim 1, which is characterized in that the positioning device includes
Positioning cylinder (13), positioning linear guide rail (11) and positioning sliding block (12), the positioning linear guide rail (11) are fixed on bracket (1)
Top, positioning sliding block (12) is movably arranged on positioning linear guide rail (11), and positioning sliding block (12) is fixed on lifting device
Bottom；The positioning cylinder (13) is fixed on the top of bracket (1), and the piston rod of positioning cylinder (13) is fixed on lifting device
Side.
3. transformer silicon steel sheet automatic charging device according to claim 1, which is characterized in that the positioning device includes
Detent ball screw rod, location nut, positioning linear guide rail (11) and positioning sliding block (12), the positioning linear guide rail (11) are fixed
At the top of bracket (1), positioning sliding block (12) is movably arranged on positioning linear guide rail (11), and positioning sliding block (12) is fixed on liter
The bottom of falling unit；The detent ball screw rod is fixed on the top of bracket (1), detent ball screw rod and positioning by screw rodb base
Motor connection, location nut are movably arranged on detent ball screw rod, and location nut is fixed on the bottom of lifting device.
4. transformer silicon steel sheet automatic charging device according to claim 1, which is characterized in that the lifting device includes
Go up and down ball screw (22), riser guide (28) and lifter plate (27)；The lifting ball screw (22) is fixed on crane (2)
On, lifting ball screw (22) is connect with lifting motor (26), lifting nut (25) is housed in lifting ball screw (22), lifting
Nut (25) is fixed on lifter plate (27), and riser guide (28) are housed on lifter plate (27), and riser guide (28) activity is inserted in
On lifting bearing seat (29), lifting bearing seat (29) is fixed on the bottom of crane (2), and riser guide (28) and dislocation device connect
It connects.
5. transformer silicon steel sheet automatic charging device according to claim 4, which is characterized in that the dislocation device includes
It misplaces cylinder (32), misplace linear guide (34) and sucker fixed plate (41)；The dislocation cylinder (32) and dislocation linear guide
(34) it is each attached in dislocation plate (31), dislocation plate (31) is fixed on one end of riser guide (28)；The dislocation linear guide
(34) activity is connect equipped with dislocation sliding block (33), dislocation sliding block (33) with suction means on, and the piston rod of dislocation cylinder (32) is solid
It is scheduled on one end of suction means.
6. transformer silicon steel sheet automatic charging device according to claim 5, which is characterized in that the dislocation cylinder (32)
For biaxial double acting cylinder.
7. transformer silicon steel sheet automatic charging device according to claim 4, which is characterized in that the suction means includes
Sucker fixed plate (41), vacuum chuck (43) and sucker buffer bar (42)；The sucker fixed plate (41) is mounted on dislocation sliding block
(33) on, one end of sucker fixed plate (41) is connect with the piston rod of dislocation cylinder (32)；The vacuum chuck (43) is no less than
Two, vacuum chuck (43) is mounted on sucker buffer bar (42), and sucker buffer bar (42) is fixed on sucker fixed plate (41).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820957219.4U CN208666498U (en) | 2018-06-20 | 2018-06-20 | Transformer silicon steel sheet automatic charging device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820957219.4U CN208666498U (en) | 2018-06-20 | 2018-06-20 | Transformer silicon steel sheet automatic charging device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208666498U true CN208666498U (en) | 2019-03-29 |
Family
ID=65824290
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820957219.4U Expired - Fee Related CN208666498U (en) | 2018-06-20 | 2018-06-20 | Transformer silicon steel sheet automatic charging device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208666498U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110415961A (en) * | 2019-07-30 | 2019-11-05 | 南通思瑞机器制造有限公司 | Transformer silicon steel sheet closed assembly system |
| CN112309704A (en) * | 2020-11-04 | 2021-02-02 | 武汉科技大学 | A dislocation stacking device for stacking transformer core silicon steel sheet |
-
2018
- 2018-06-20 CN CN201820957219.4U patent/CN208666498U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110415961A (en) * | 2019-07-30 | 2019-11-05 | 南通思瑞机器制造有限公司 | Transformer silicon steel sheet closed assembly system |
| CN112309704A (en) * | 2020-11-04 | 2021-02-02 | 武汉科技大学 | A dislocation stacking device for stacking transformer core silicon steel sheet |
| CN112309704B (en) * | 2020-11-04 | 2024-05-10 | 武汉科技大学 | Misplacement stacking device for stacking silicon steel sheets of transformer iron cores |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190329 Termination date: 20210620 |
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| CF01 | Termination of patent right due to non-payment of annual fee |