CN208614154U - A kind of feeding mould group with Machine Vision Detection function - Google Patents

A kind of feeding mould group with Machine Vision Detection function Download PDF

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Publication number
CN208614154U
CN208614154U CN201821170603.6U CN201821170603U CN208614154U CN 208614154 U CN208614154 U CN 208614154U CN 201821170603 U CN201821170603 U CN 201821170603U CN 208614154 U CN208614154 U CN 208614154U
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China
Prior art keywords
conveying
sliding
core
cylinder
ccd camera
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CN201821170603.6U
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Chinese (zh)
Inventor
饶建伟
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CHENGDU TIANCHUANG PRECISION MOULD Co Ltd
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CHENGDU TIANCHUANG PRECISION MOULD Co Ltd
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Abstract

The utility model belongs to magnetic core mounting technology field, a kind of feeding mould group with Machine Vision Detection function that can convey magnetic core automatically is disclosed, including loading assemblies, the detection components of loading assemblies discharge outlet are arranged in and magnetic core is transferred to assembly machine from the discharge port of loading assemblies manipulator;The loading assemblies include the first conveying device being sequentially arranged along magnetic core conveying direction, vibrating disk and the second conveying device;The feed inlet of first conveying device is provided with storage bin;The discharge port of second conveying device is the discharge port of the loading assemblies;The detection components include bracket, CCD camera, camera lens and light source;The CCD camera, camera lens and light source are arranged at the surface of the discharge port of the second conveying device;The CCD camera and light source are installed on bracket;The camera lens is arranged between CCD camera and light source, and camera lens is fixed on one end that CCD camera leans on close to sources.

Description

A kind of feeding mould group with Machine Vision Detection function
Technical field
The utility model belongs to magnetic core mounting technology field, and in particular to a kind of feeding with Machine Vision Detection function Mould group.
Background technique
In the prior art, manual assembly magnetic core is generallyd use, causes magnetic core assembly work low efficiency, product quality unstable It is fixed, it is difficult to realize large-scale production.Therefore it is badly in need of wanting a kind of magnetic core automatic assembling, and what magnetic core automatic assembling primarily solved Problem is how core body to be automatically transported in assembly machine.
Utility model content
In order to solve the above problems existing in the present technology, the utility model aim be to provide it is a kind of by core body from The dynamic feeding mould group with Machine Vision Detection function being transported in assembly machine.
The technology employed by the present utility model is
A kind of feeding mould group with Machine Vision Detection function, including loading assemblies, setting are in loading assemblies discharge port The detection components at place and the manipulator that core body is transferred to assembly machine from the discharge port of loading assemblies;
The loading assemblies include the first conveying device being sequentially arranged along core body conveying direction, vibrating disk and Two conveying devices;The feed inlet of first conveying device is provided with storage bin;The discharge port of second conveying device is the feeding group The discharge port of part;
The detection components include bracket, CCD camera, camera lens and light source;The CCD camera, camera lens and light source are equal The surface of the discharge port of second conveying device is set;The CCD camera and light source are installed on bracket;The camera lens It is arranged between CCD camera and light source, and camera lens is fixed on one end that CCD camera leans on close to sources.
Further, the manipulator includes manipulator ontology and grabbing assembly;The grabbing assembly includes that sliding is set The first driving device of the suction nozzle and driving set the suction nozzle sliding;The first driving device and the fixed company of manipulator ontology It connects;The sucker for drawing core body is offered on the suction nozzle;The sucker is communicated with vacuum generating device.
Further, the first driving device includes connector, pedestal, sliding part, locating part and the first cylinder;Even The both ends of fitting are fixedly connected with pedestal and manipulator ontology respectively;Sliding slot is offered in pedestal;The side wall of sliding slot offers peace Fill hole;One end of the sliding part is arranged in sliding slot, and the other end is fixedly connected with suction nozzle, and strip hole is offered on sliding part, Strip hole is opened up along the glide direction of sliding part;Locating part sequentially passes through the mounting hole and strip hole;First cylinder Cylinder body is fixed on the base, and the piston rod of the first cylinder is fixedly connected with suction nozzle.
Further, second conveying device includes belt conveyor line and jacking component;The belt conveyor line The connection of the discharge port of feed inlet and vibrating disk, the discharge outlet of belt conveyor line are provided with runner plate;Is offered on runner plate One card slot;The first cover board is fixed at the notch of first card slot;The jacking component includes locating piece and the drive of sliding setting Second driving device of dynamic locating piece sliding;The second card slot is offered on locating piece;Second card slot is formed together with the first card slot The discharge port of second conveying device;The avoid holes of evacuation locating piece are offered on the runner plate and the first cover board.
Further, second driving device includes vertical plate, sliding block, slide and the second cylinder;The slide and The cylinder body of second cylinder is each attached on the vertical plate;Sliding block is threaded through on the slide, and the both ends of sliding block are respectively with second The piston rod and locating piece of cylinder are fixedly connected.
Further, the belt conveyor line includes belt conveyor line ontology and is fixed on belt conveyor line ontology Sponge fixed bin;Sponge is provided in the sponge fixed bin, the sponge is close to the belt setting on belt conveyor line ontology.
The utility model has the following beneficial effects:
The utility model is completed core body being automatically transported to assembly machine by setting loading assemblies and manipulator In, greatly improve the efficiency of core body feeding;Secondly, by setting detection components, to guarantee to be transported to assembly machine In the defects of core body is not damaged and external crack, avoid assembling defective core body, lead to entire magnetic core report It is useless, the qualification rate of magnetic core assembling is greatly improved, while having saved cost;Also, it by the first conveying device of setting, avoids Operator frequently supplements core body into vibrating disk, while avoiding operator that excessive magnetic core is added into vibrating disk Ontology.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of feeding mould group with Machine Vision Detection function of the utility model;
Fig. 2 is the structural representation of loading assemblies in a kind of feeding mould group with Machine Vision Detection function shown in FIG. 1 Figure;
Fig. 3 is the structural representation that component is jacked in a kind of feeding mould group with Machine Vision Detection function shown in FIG. 1 Figure;
Fig. 4 is a-quadrant enlarged structure schematic diagram in Fig. 2;
Fig. 5 is B area enlarged structure schematic diagram in Fig. 2;
Fig. 6 is the structural representation of detection components in a kind of feeding mould group with Machine Vision Detection function shown in FIG. 1 Figure;
Fig. 7 is the structural representation of detection components in a kind of feeding mould group with Machine Vision Detection function shown in FIG. 1 Figure (omits hood);
Fig. 8 is the structural schematic diagram of manipulator in a kind of feeding mould group with Machine Vision Detection function shown in FIG. 1;
Fig. 9 is the structural representation of grabbing assembly in a kind of feeding mould group with Machine Vision Detection function shown in FIG. 1 Figure;
Figure 10 is the cutting structural schematic diagram of Fig. 9;
Figure 11 is the region C enlarged structure schematic diagram in Figure 10;
Figure 12 is a kind of structural schematic diagram of assembly machine in embodiment;
Figure 13 is the structure of the second conveying device in a kind of feeding mould group with Machine Vision Detection function shown in FIG. 1 Schematic diagram;
Figure 14 is the region D enlarged structure schematic diagram in Figure 13;
Figure 15 is the region E enlarged structure schematic diagram in Figure 13.
In figure: 100- loading assemblies;The first conveying device of 110-;120- vibrating disk;130- belt conveyor line;131- belt Pipeline ontology;132- sponge fixed bin;133- blend stop;The second cover board of 134-;135- belt;136- sponge;140- jacking group Part;141- locating piece;142- runner plate;143- slide;144- sliding block;145- vertical plate;The second cylinder of 146-;147- first is covered Plate;200- detection components;201- bracket;202- light source;203- hood;204-CCD camera;205- limited block;206- camera lens; 300- manipulator;310- manipulator ontology;320- grabbing assembly;321- connector;322- locating part;The first cylinder of 323-; 324- pedestal;325- suction nozzle;3251- sucker;3252- nipple orifice;326- sliding part;400- assembly machine;410- turntable;420- is carried Seat;430- carries seat stay opening mechanism;500- core body.
Specific embodiment
With reference to the accompanying drawing and specific embodiment is further elaborated the utility model.
As shown in Figure 1, a kind of feeding mould group with Machine Vision Detection function of the present embodiment, including loading assemblies 100, the detection components 200 that 100 discharge outlet of loading assemblies is set and the going out from loading assemblies 100 by core body 500 Material mouth is transferred to the manipulator 300 of assembly machine;
Specifically, as shown in Fig. 2, the loading assemblies 100 in the present embodiment include along 500 conveying direction of core body sequentially The first conveying device 110, vibrating disk 120 and the second conveying device being arranged;The feed inlet of first conveying device 110 is provided with Storage bin;The discharge port of second conveying device is the discharge port of the loading assemblies 100;It should be noted that the appearance of storage bin Amount should be greater than the capacity of vibrating disk 120.When due to automatic assembling magnetic core, beat is very fast, mono- product of usually 2 ~ 4s, such as This one, the core body 500 in vibrating disk 120 will consume very fast;On the other hand, if be added in vibrating disk 120 Excessive core body 500 passes through setting first then most probably influencing the normal use of vibrating disk 120, therefore in this implementation Conveying device 110 conveys core body 500 into vibrating disk 120, on the one hand, avoids operator continually to vibrating disk 120 The problem of middle addition core body 500, dramatically reduce the labor intensity of operator;On the other hand, it ensure that vibrating disk 500 quantity of core body in 120 will not influence the normal use of vibrating disk 120.In the present embodiment, as shown in Fig. 2, first is defeated Device 110 is sent to realize using existing belt conveyor, specifically, in the present embodiment, the first conveying device 110 is reached using happy conjunction The flat belt conveyer of the model KPQ01 series of company's sale is realized.As shown in Fig. 2, storage bin rectangular frame-shaped structure, and Be mounted at 100 feed inlet of the first conveying device, storage bin close to the first conveying device 110 one end open up it is jagged, should The whole top of vibrating disk 120 is arranged in notch, flows into vibrating disk 120 from the first conveying device 110 for core body 500.Specifically In use, core body 500 is put into storage bin by operator, core body 500 is delivered to vibration by the first conveying device 110 Disk 120.
As shown in Figure 2-5, the second conveying device in the present embodiment includes belt conveyor line 130 and jacking component 140; The feed inlet of the belt conveyor line 130 is connect with the discharge port of vibrating disk 120, the discharge outlet setting of belt conveyor line 130 There is runner plate 142;The first card slot is offered on runner plate 142;The first cover board 147 is fixed at the notch of first card slot;First Cover board 147 prevents core body 500 from overturning;The jacking component 140 includes locating piece 141 and the driving positioning of sliding setting The second driving device that part 141 slides;The second card slot is offered on locating piece 141;Second card slot is formed together with the first card slot The discharge port of second conveying device;Keeping away for evacuation locating piece 141 is offered on the runner plate 142 and the first cover board 147 Allow hole.In the present embodiment, belt conveyor line 130 is using the happy synchronous belt conveyer reality closed up to the model KQA01 of company's sale It is existing.When specifically used, to prevent core body 500 from falling from belt conveyor line 130, as shown in figure 13, in belt conveyor line Ontology 131 is provided with blend stop 133 perpendicular to the two sides of 500 conveying direction of core body, and two blend stops 133 form conveying magnetic core The card slot of ontology 500.When conveying, core body 500 is located between two blend stops 133, drives magnetic by belt conveyor line ontology 131 Core ontology 500 is fed forward.And core body 500 is overturn in order to prevent, in the present embodiment, as shown in figure 13, is kept off at two The notch that item 133 forms the card slot of conveying core body 500 is fixed with the second cover board 134, and sees whether to get stuck for convenience, Multiple strip holes are offered on the second cover board 134.It should be noted that the width of multiple strip holes is less than core body 500 Width.When core body 500 is delivered to the discharge port of loading assemblies 100, as shown in figure 5, jacking component 140 for magnetic core sheet Body 500 jacks up, and CCD camera 204 shoots the top surface of core body 500, and whether the top surface for detecting core body 500 is defective, such as Core body 500 is then transferred to assembly machine 400 by manipulator 300 by zero defect.It should be noted that in the present embodiment, in order to Prevent core body 500 from skidding off the discharge port of loading assemblies 100, in the present embodiment, as shown in figure 14, on the first cover board 147 It is provided with the block for blocking core body 500.
As in Figure 3-5, the second driving device in the present embodiment includes vertical plate 145, sliding block 144, slide 143 and Two cylinders 146;The cylinder body of the slide 143 and the second cylinder 146 is each attached on the vertical plate 145;Sliding block 144 is threaded through On the slide 143, and the both ends of sliding block 144 are fixedly connected with the piston rod of the second cylinder 146 and locating piece 141 respectively. It should be noted that driven because of the suction nozzle 325 in the grabbing assembly 320 in manipulator 300 by the first cylinder 323, and Manipulator ontology 310 also can move up and down, and therefore, a limitation jacking can both be arranged between sliding block 144 and slide 143 The limiting device of the top lifting height of component 140 can also be not provided with.In the present embodiment, sliding block 144 is along the sliding side of sliding block 144 To strip hole is offered, the spacer pin being inserted into the strip hole of sliding block 144 is fixed on slide 143.
As shown in Fig. 4,13 and 15, the belt conveyor line 130 in the present embodiment includes belt conveyor line ontology 131 and consolidates The sponge fixed bin 132 being scheduled on belt conveyor line ontology 131;Sponge 136 and wine are provided in the sponge fixed bin 132 Essence, the sponge 136 are close to the belt 135 on belt conveyor line ontology 131 and are arranged.Pass through setting sponge and alcohol, Neng Gouji Shi Qingjie belt 135 prevents belt 135 to be infected with foreign matter and damage core body 500.
As shown in fig. 6-7, the detection components 200 in the present embodiment include bracket 201, CCD camera 204, camera lens 206 and Light source 202;The CCD camera 204, camera lens 206 and light source 202 be arranged at the discharge port of the second conveying device just on Side;The CCD camera 204 and light source 202 are installed on bracket 201;The camera lens 206 is arranged in CCD camera 204 and light Between source 202, and camera lens 206 is fixed on one end that CCD camera 204 leans on close to sources 202.It is adjusted in the position of CCD camera 204 Afterwards, it is sometimes desirable to CCD camera 204 be safeguarded or be replaced, therefore, as shown in fig. 6-7, in the present embodiment, in CCD camera The top of 204 mounting blocks is fixed with limited block 205, rapidly adjusts after greatly facilitating replacement or maintenance CCD camera 204 Position.Detection components 200 are for detecting whether core body 500 has visible damage and visible crack, to avoid defective Core body 500, which flows into assembly machine 400, leads to entire scrap of the product.In the present embodiment, CCD camera 204 uses Cognex The CCD camera of the model In-Sight 5705 of production is realized.Camera lens 206 is real using Ao Pute company C series tight shot It is existing.Light source 202 can be realized using existing annular light source and strip source etc., and in the present embodiment, light source 202 uses model It is realized for the annular light source of OPT-RI5000.As soon as jacking the every jacking group core body 500 of component 140, CCD camera 204 is shot Once, to judge whether core body 500 is defective, such as zero defect, then core body 500 is delivered to assembly machine 400, such as It is defective, just core body 500 is abandoned.
As seen in figs. 8-10, the manipulator 300 in the present embodiment includes manipulator ontology 310 and grabbing assembly 320;Such as Shown in Fig. 9-11, the grabbing assembly 320 in the present embodiment includes that the suction nozzle 325 of sliding setting and the driving suction nozzle 325 are slided Dynamic first driving device;The first driving device is fixedly connected with manipulator ontology 310;It is offered on the suction nozzle 325 Draw the sucker 3251 of core body 500;The sucker 3251 is communicated with vacuum generating device.Vacuum generating device can use The prior art realizes that specifically, vacuum generating device uses the model P5010 series of PIAB company production in the present embodiment Vacuum generator is realized.Manipulator ontology 310 is realized using the SCARA robot of the model LS3-401 of EPSON company.It is logical It crosses using vacsorb core body 500, compares mechanical grip, can prevent core body 500 from being damaged by mechanical grip.
As shown in figs. 9-10, the first driving device in the present embodiment include connector 321, pedestal 324, sliding part 326, Locating part 322 and the first cylinder 323;The both ends of connector 321 are fixedly connected with pedestal 324 and manipulator ontology 310 respectively; Sliding slot is offered in pedestal 324;The side wall of sliding slot offers mounting hole;One end of the sliding part 326 is arranged in sliding slot, separately One end is fixedly connected with suction nozzle 325, and strip hole is offered on sliding part 326, and strip hole is opened along the glide direction of sliding part 326 If;Locating part 322 sequentially passes through the mounting hole and strip hole;The cylinder body of first cylinder 323 is fixed on pedestal 324, 323 piston rod of the first cylinder is fixedly connected with suction nozzle 325.
Working principle:
In order to further increase the efficiency of conveying core body 500, in the present embodiment, jacks and be respectively set in component 140 There are two locating pieces 141, so that manipulator 300 can grab two core bodies 500 simultaneously.Correspondingly, dividing on manipulator 300 It She Zhi not be there are two sliding part 326 and two suction nozzles 325.
When specifically used, as shown in Figure 1, being operated first the storage that core body 500 is put into loading assemblies 100 by personnel In feed bin, the core body 500 in storage bin is delivered in vibrating disk 120 by the first conveying device 110, and vibrating disk 120 vibrates, Core body 500 is transported on belt conveyor line ontology 131 from the discharge port of vibrating disk 120, belt conveyor line ontology 131 will Core body 500 is transported to the discharge outlet of loading assemblies 100, and is blocked by the block on the first cover board 147, then, second Cylinder 146 starts, and drives locating piece 141 to jack up the core body 500 in the second card slot by sliding block 144, CCD camera 204 It takes pictures, if detection components 200 detect 500 zero defect of core body, manipulator ontology 310 drives grabbing assembly 320 mobile To the surface of the discharge port of loading assemblies 100, the starting of the first cylinder 323 drives suction nozzle 325 to be moved downward to core body Core body 500 is sucked in 500 top surface, vacuum generating device starting, suction nozzle 325, and the starting of the first cylinder 323 drives suction nozzle 325 It moves up.Then the drive of manipulator ontology 310 grabbing assembly 320 is moved to the top of a load seat 420 in assembly machine, simultaneously It carries seat stay opening mechanism 430 and is strutted seat 420 is carried, the starting of the first cylinder 323 drives suction nozzle 325 to move down, then vacuum occurs Device discharges vacuum, meanwhile, seat stay opening mechanism 430 is carried by the load closure of seat 420 and clamps core body 500, then the first cylinder 323 Starting drives suction nozzle 325 to move up.The drive grabbing assembly 320 of manipulator ontology 310 is moved to the discharging of loading assemblies 100 The surface of mouth, while the turntable 410 of assembly machine 400 rotates by a certain angle, and completes a feeding circulation, and so on, i.e., in fact The automatic charging of core body 500 is showed.Assembly machine 400 in the present embodiment is merely to illustrate that this has Machine Vision Detection The working principle of the feeding mould group of function, and it is not belonging to the protection scope of the utility model, therefore elaborate herein.It needs It is noted that the second cylinder 146 can determine the specific time of starting according to feeding speed, it can also be in loading assemblies The sensor of 100 discharge port setting induction core body 500, the trigger signal as the starting of the second cylinder 146.
The utility model is not limited to above-mentioned optional embodiment, anyone can obtain under the enlightenment of the utility model Other various forms of products, however, making any variation in its shape or structure, all the utility model rights that falls into are wanted The technical solution in confining spectrum is sought, is all fallen within the protection scope of the utility model.

Claims (6)

1. a kind of feeding mould group with Machine Vision Detection function, it is characterised in that: exist including loading assemblies (100), setting The detection components (200) of loading assemblies (100) discharge outlet and by core body from the discharge port of loading assemblies (100) shift To the manipulator (300) of assembly machine;
The loading assemblies (100) include the first conveying device (110) being sequentially arranged along core body conveying direction, vibrating disk (120) and the second conveying device;The feed inlet of first conveying device (110) is provided with storage bin;Second conveying device goes out Material mouth is the discharge port of the loading assemblies (100);
The detection components (200) include bracket (201), CCD camera (204), camera lens (206) and light source (202);It is described CCD camera (204), camera lens (206) and light source (202) are arranged at the surface of the discharge port of the second conveying device;It is described CCD camera (204) and light source are installed on bracket (201);The camera lens (206) is arranged in CCD camera (204) and light source (202) between, and camera lens (206) is fixed on one end that CCD camera (204) lean on close to sources (202).
2. a kind of feeding mould group with Machine Vision Detection function according to claim 1, it is characterised in that: the machine Tool hand (300) includes manipulator ontology (310) and grabbing assembly (320);The grabbing assembly (320) includes sliding setting Suction nozzle (325) and the first driving device of driving suction nozzle (325) sliding;The first driving device and manipulator ontology (310) it is fixedly connected;The sucker (3251) for drawing core body is offered on the suction nozzle (325);The sucker (3251) is even It is connected with vacuum generating device.
3. a kind of feeding mould group with Machine Vision Detection function according to claim 2, it is characterised in that: described One driving device includes connector (321), pedestal (324), sliding part (326), locating part (322) and the first cylinder (323); The both ends of connector (321) are fixedly connected with pedestal (324) and manipulator ontology (310) respectively;Cunning is offered in pedestal (324) Slot;The side wall of sliding slot offers mounting hole;One end of the sliding part (326) is arranged in sliding slot, the other end and suction nozzle (325) It is fixedly connected, strip hole is offered on sliding part (326), glide direction of the strip hole along sliding part (326) opens up;Locating part (322) mounting hole and strip hole are sequentially passed through;The cylinder body of first cylinder (323) is fixed on pedestal (324), and first The piston rod of (323) of cylinder is fixedly connected with suction nozzle (325).
4. a kind of feeding mould group with Machine Vision Detection function according to claim 1-3, feature exist In: second conveying device includes belt conveyor line (130) and jacking component (140);The belt conveyor line (130) Feed inlet is connect with the discharge port of vibrating disk (120), and the discharge outlet of belt conveyor line (130) is provided with runner plate (142);Stream Guidance tape offers the first card slot on (142);The first cover board (147) are fixed at the notch of first card slot;The jacking component It (140) include the locating piece (141) of sliding setting and the second driving device that driving locating piece (141) is slided;Locating piece (141) the second card slot is offered on;Second card slot and the first card slot are formed together the discharge port of the second conveying device;The runner The avoid holes of evacuation locating piece (141) are offered on plate (142) and the first cover board (147).
5. a kind of feeding mould group with Machine Vision Detection function according to claim 4, it is characterised in that: described Two driving devices include vertical plate (145), sliding block (144), slide (143) and the second cylinder (146);The slide (143) with And second the cylinder body of cylinder (146) be each attached on the vertical plate (145);Sliding block (144) is threaded through on the slide (143), And the both ends of sliding block (144) are fixedly connected with the piston rod of the second cylinder (146) and locating piece (141) respectively.
6. a kind of feeding mould group with Machine Vision Detection function according to claim 4, it is characterised in that: the skin It include that belt conveyor line ontology (131) and the sponge being fixed on belt conveyor line ontology (131) are fixed with pipeline (130) Box (132);Sponge is provided in the sponge fixed bin (132), the sponge is close to the skin on belt conveyor line ontology (131) Band setting.
CN201821170603.6U 2018-07-23 2018-07-23 A kind of feeding mould group with Machine Vision Detection function Active CN208614154U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821170603.6U CN208614154U (en) 2018-07-23 2018-07-23 A kind of feeding mould group with Machine Vision Detection function

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821170603.6U CN208614154U (en) 2018-07-23 2018-07-23 A kind of feeding mould group with Machine Vision Detection function

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Publication Number Publication Date
CN208614154U true CN208614154U (en) 2019-03-19

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110732727A (en) * 2019-10-11 2020-01-31 丽水市盛裕机械制造有限公司 automatic cracking equipment for crank connecting rod

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110732727A (en) * 2019-10-11 2020-01-31 丽水市盛裕机械制造有限公司 automatic cracking equipment for crank connecting rod
CN110732727B (en) * 2019-10-11 2020-10-20 诸暨企周企业管理有限公司 Automatic cracking equipment for crank connecting rod

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