CN208589939U - Two-in-one motor controller housing - Google Patents

Two-in-one motor controller housing Download PDF

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Publication number
CN208589939U
CN208589939U CN201821399875.3U CN201821399875U CN208589939U CN 208589939 U CN208589939 U CN 208589939U CN 201821399875 U CN201821399875 U CN 201821399875U CN 208589939 U CN208589939 U CN 208589939U
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CN
China
Prior art keywords
controller housing
cooling
water channel
motor controller
cooling water
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201821399875.3U
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Chinese (zh)
Inventor
刘贵生
吴庆国
刘志钢
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Beidou Aerospace Automobile Beijing Co Ltd
Original Assignee
Beidou Aerospace Automobile Beijing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Priority to CN201821399875.3U priority Critical patent/CN208589939U/en
Application granted granted Critical
Publication of CN208589939U publication Critical patent/CN208589939U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model relates to electric machine controller technical field more particularly to a kind of two-in-one motor controller housings;Including controller housing, the installation chamber for installing thin-film capacitor component, IGBT component and DC master row is equipped in the controller housing, the controller housing bottom is equipped with cooling bottom plate, and the capacitor cooling chamber for cooling down thin-film capacitor component, the IGBT cooling chamber for cooling down IGBT component and the busbar cooling chamber for cooling down DC master row are set in the cooling bottom plate;The lower surface of the cooling bottom plate is equipped with DC-DC converter mounting base.Two-in-one motor controller housing disclosed in the utility model, controller housing is using the design production of high pressure aluminum alloy casting technique, light weight, compact-sized, power density height;Housing bottom is designed using full water cooling, increases heat exchange area, improving heat exchanging efficiency;The adjustable universal water pipe connector in position is installed on controller housing, development cost is reduced, improves the adaptability of product.

Description

Two-in-one motor controller housing
Technical field
The utility model relates to electric machine controller technical field more particularly to a kind of two-in-one motor controller housings.
Background technique
The two-in-one motor controller housing assembly of one of core three big " electricity " as new-energy automobile, is each vehicle One of the core technology that factory must all grasp, new-energy automobile high speed development also expedite the emergence of out huge motor market, motor Technology is also rapidly developing, and also towards motor body permanent magnetism in terms of core technology, motor control is digitized, and electric system is integrated The direction of change is developed.
Develop motor-drive technique, development optimization driving hardware is built Platform Deepening upgrading software algorithm, become when business Anxious, in face of harsh miserable market, the technological accumulation and inheritance let a hundred schools contend promotes vehicle technology quality, promotes the core technology of company Control ability, develop and possess the two-in-one motor controller housing product of oneself core technology, it is imperative.
Existing driving two-in-one motor controller housing has the disadvantage in that 1, electric elements in drive shell body Installation space is insufficient, and integral heat sink effect is poor, and service life is lower;2, the heat dissipation area of DC master row is insufficient, heat dissipation conduction effect Rate is lower;3, common mode inductance generallys use separate structure, and filter effect decline is significant;4, the electromagnetic radiation between electric elements is dry It disturbs serious;5, electrical connector is typically all and is fixedly arranged on shell, and the adaptability of product is poor.
Therefore, to solve the above-mentioned problems, it is badly in need of inventing a kind of new two-in-one motor controller housing.
Summary of the invention
The purpose of this utility model is that: a kind of two-in-one motor controller housing is provided, housing bottom uses full water cooling Design increases heat exchange area, improving heat exchanging efficiency;Meanwhile the adjustable universal water pipe connector in position being installed on controller housing, Development cost is reduced, the adaptability of product is improved.
The utility model provides following proposal:
A kind of two-in-one motor controller housing, including controller housing, the controller housing is interior to be equipped with for installing The installation chamber of thin-film capacitor component, IGBT component and DC master row, the bottom of the controller housing are equipped with cooling bottom plate, The capacitor cooling chamber for cooling down thin-film capacitor component, the IGBT cooling for cooling down IGBT component are set in the cooling bottom plate Chamber and busbar cooling chamber for cooling down DC master row;Wherein, capacitor cooling chamber position is correspondingly arranged in film The lower section of capacitance component, busbar cooling chamber position are correspondingly arranged in the lower section of DC master row, the IGBT cooling chamber It is equipped with IGBT and inserts mouth, the busbar cooling chamber, the IGBT cooling chamber and the capacitor cooling chamber are from right to left It sets gradually, and is sequentially communicated;The lower surface of the cooling bottom plate is equipped with DC-DC converter mounting base.
Preferably, it is equipped with the first cooling water channel in the capacitor cooling chamber, is equipped with second in the IGBT cooling chamber Cooling water channel is equipped with third cooling water channel in the busbar cooling chamber;The third cooling water channel, second cooling water channel It is sequentially communicated from right to left with first cooling water channel, the third cooling water channel is connected to inlet channel, and described first is cooling Water channel is connected to water outlet, and the inlet channel and the water outlet pass through a universal water pipe connector respectively and follow with external cooling water Loop system connection.
Preferably, the universal water pipe connector includes joint pipe body and pressing plate, one end of the joint pipe body be plugged in into The mouth of a river/water outlet, and the defining flange by being set in the joint pipe body position, the joint pipe body by sealing ring with The water inlet/water outlet rotary seal connection, the other end of the joint pipe body are connect with external cooling water recirculation system;Institute It states pressing plate pressure to be set on the defining flange, the pressing plate and the defining flange are rotatablely connected, the pressing plate and the control Device shell is fixed.
Preferably, the third cooling water channel, second cooling water channel and first cooling water channel are in split type Setting, including cooling water channel cover board and the multiple water channel partitions being set on the bottom plate of the controller housing, each water channel The end of partition is in clearance fit with the water channel cover board, and the lower end of the cooling water channel cover board and the controller housing is solid It is fixed;The lower surface of the cooling water channel cover board is equipped with DC-DC converter mounting base.
Preferably, the controller housing is in integrated casting and forming.
Preferably, the controller housing is made of aluminum alloy materials.
Preferably, the top of the installation chamber is equipped with the isolating metal bracket for isolation drive plate and control panel, institute It states isolating metal bracket to be set up on the controller housing, the isolating metal bracket is equipped with driving plate mounting groove.
Preferably, the isolating metal bracket is in integrated casting and forming.
Preferably, the two-in-one motor controller housing further includes upper cover, and the upper cover is covered on the controller The upper end of shell.
Preferably, the lateral wall of the controller housing is equipped with for two-in-one motor controller housing to be fixed Metal plate mounting bracket.
The utility model generate the utility model has the advantages that
1, two-in-one motor controller housing disclosed in the utility model, including controller housing, outside the controller The installation chamber for installing thin-film capacitor component, IGBT component and DC master row, the bottom of the controller housing are equipped in shell Portion is equipped with cooling bottom plate, capacitor cooling chamber for cooling down thin-film capacitor component is set in the cooling bottom plate, for cooling down The IGBT cooling chamber of IGBT component and busbar cooling chamber for cooling down DC master row;Wherein, the capacitor cooling chamber Position is correspondingly arranged in the lower section of thin-film capacitor component, and busbar cooling chamber position is correspondingly arranged under DC master row Side, the IGBT cooling chamber are equipped with IGBT and insert mouth, the busbar cooling chamber, the IGBT cooling chamber and the electricity Hold cooling chamber to set gradually from right to left, and is sequentially communicated;Pacify equipped with DC-DC converter the lower surface of the cooling bottom plate Fill seat;Controller housing is using the design production of high pressure aluminum alloy casting technique, light weight, compact-sized, power density height;Shell Bottom is designed using full water cooling, and other than traditional IGBT, thin-film capacitor, alternating current bus bar, DC master row can be with radiating shells Directly or indirectly (passing through heat-conducting insulated film) contacts, and DC-DC converter mounting base is integrated on the outer surface of cooling bottom plate, DC-DC converter is cooled down simultaneously, increases heat exchange area, improving heat exchanging efficiency.
2, the universal water pipe connector includes joint pipe body and pressing plate, one end of the joint pipe body be plugged in water inlet/ Water outlet, and the defining flange by being set in the joint pipe body position, the joint pipe body by sealing ring with it is described Water inlet/water outlet rotary seal connection, the other end of the joint pipe body are connect with external cooling water recirculation system;The pressure Plate pressure is set on the defining flange, and the pressing plate and the defining flange are rotatablely connected, outside the pressing plate and the controller Shell is fixed;It is cooperation vehicle factor to the adjustment requirement in outlet pipeline direction, it is adjustable universal to be equipped with position on controller housing Water pipe head reduces development cost, improves the adaptability of product.
3, the lateral wall of the controller housing is equipped with the metal plate for two-in-one motor controller housing to be fixed Golden mounting bracket;The metal plate mounting bracket is connected by bolt with the side wall of controller housing, and installation is simple and reliable, can basis Vehicle factor requires to carry out installation hole location adjustment, and restructuring is at low cost, and the adaptation of product is good.
Detailed description of the invention
Fig. 1 is the structural schematic diagram (perspective view) of the two-in-one motor controller housing of the utility model;
Fig. 2 is the structural schematic diagram of the universal water pipe connector of the utility model;
Fig. 3 is the structural schematic diagram (being inverted figure) of the two-in-one motor controller housing cooling water channel of the utility model;
Fig. 4 is the structural schematic diagram (main view) of the two-in-one motor controller housing cooling water channel of the utility model;
Fig. 5 is the structural schematic diagram of the DC-DC converter mounting base of the utility model;
Fig. 6 is the structural schematic diagram of the isolating metal bracket of the utility model.
Specific embodiment
The technical solution of the utility model is clearly and completely described below in conjunction with attached drawing, it is clear that described Embodiment is the utility model a part of the embodiment, instead of all the embodiments.Based on the embodiments of the present invention, originally Field those of ordinary skill every other embodiment obtained without making creative work belongs to practical Novel protected range.
It is in the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", " perpendicular Directly ", the orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, and is only For ease of description the utility model and simplify description, rather than the device or element of indication or suggestion meaning must have it is specific Orientation, be constructed and operated in a specific orientation, therefore should not be understood as limiting the present invention.In addition, term " the One ", " second ", " third " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified Dress ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally Connection;It can be mechanical connection, be also possible to be electrically connected;Can be directly connected, can also indirectly connected through an intermediary, It can be the connection inside two elements.For the ordinary skill in the art, above-mentioned art can be understood with concrete condition The concrete meaning of language in the present invention.
Referring to figs. 1 to 5, including controller housing 1, the controller housing are interior equipped with for installing thin-film capacitor The installation chamber 101 of component 2, IGBT component 3 and DC master row 4, the bottom plate of the controller housing is interior to be equipped with multiple cooling waters Road 102 (including the third cooling water channel, the second cooling water channel and the first cooling water channel set gradually from right to left), each cooling water Road is arranged in a one-to-one correspondence with thin-film capacitor component, IGBT component and DC master row position respectively;The third cooling water channel with into Water channel 104 is connected to, and first cooling water channel is connected to water outlet 103, and the inlet channel and the water outlet pass through one respectively A universal water pipe connector 5 is connected to external cooling water recirculation system.The two-in-one motor controller housing further includes upper cover 105, the upper cover is covered on the upper end of the controller housing.The lateral wall of the controller housing is equipped with for closing two The metal plate mounting bracket 106 that one motor controller casing is fixed;It is shown in Figure 5, on the lower surface of the cooling bottom plate Equipped with DC-DC converter mounting base 109.
Shown in Figure 2, the universal water pipe connector includes joint pipe body 501 and pressing plate 502, and the one of the joint pipe body End is plugged in water inlet/water outlet, and the defining flange 503 by being set in the joint pipe body positions, the junction block Body is connect by sealing ring 504 with the water inlet/water outlet rotary seal, and the other end of the joint pipe body and outside are cooling Water circulation system connection;The pressing plate pressure is set on the defining flange, and the pressing plate and the defining flange are rotatablely connected, institute It is fixed by bolt 505 to state pressing plate and the controller housing.
As shown in figure 3 and figure 4, the cooling water channel is in split type setting to ginseng, including cooling water channel cover board 107 and is set to The end of multiple water channel partitions 108 on the controller housing bottom plate, each water channel partition is in the water channel cover board The lower end of clearance fit, the cooling water channel cover board and the controller housing is fixed.
Shown in Figure 6, the top of the installation chamber is equipped with the isolating metal branch for isolation drive plate and control panel Frame 6, the isolating metal bracket are set up on the controller housing, and the isolating metal bracket is equipped with driving plate mounting groove 601.The isolating metal bracket is in integrated casting and forming.
Two-in-one motor controller housing described in the present embodiment, including controller housing are set in the controller housing There are the installation chamber for installing thin-film capacitor component, IGBT component and DC master row, the bottom installation of the controller housing There is cooling bottom plate, capacitor cooling chamber for cooling down thin-film capacitor component is set in the cooling bottom plate, for cooling down IGBT group The IGBT cooling chamber of part and busbar cooling chamber for cooling down DC master row;Wherein, capacitor cooling chamber position pair It should be set to the lower section of thin-film capacitor component, busbar cooling chamber position is correspondingly arranged in the lower section of DC master row, described IGBT cooling chamber is equipped with IGBT and inserts mouth, and the busbar cooling chamber, the IGBT cooling chamber and the capacitor are cooling Chamber is set gradually from right to left, and is sequentially communicated;The lower surface of the cooling bottom plate is equipped with DC-DC converter mounting base;Control Device shell processed is using the design production of high pressure aluminum alloy casting technique, light weight, compact-sized, power density height;Housing bottom is adopted Designed with full water cooling, other than traditional IGBT, thin-film capacitor, alternating current bus bar, DC master row can with radiating shell directly or (passing through heat-conducting insulated film) contacts indirectly, and DC-DC converter mounting base is integrated on the outer surface of cooling bottom plate, while right DC-DC converter is cooled down, and heat exchange area, improving heat exchanging efficiency are increased.
Two-in-one motor controller housing described in the present embodiment, the universal water pipe connector includes joint pipe body and pressure Plate, one end of the joint pipe body are plugged in water inlet/water outlet, and the defining flange by being set in the joint pipe body Positioning, the joint pipe body are connect by sealing ring with the water inlet/water outlet rotary seal, the joint pipe body it is another End is connect with external cooling water recirculation system;The pressing plate pressure is set on the defining flange, the pressing plate and the limit convex Edge rotation connection, the pressing plate are fixed with the controller housing;It is cooperation vehicle factor to the adjustment requirement in outlet pipeline direction, The adjustable universal water pipe connector in position is installed on controller housing, development cost is reduced, improves the adaptability of product.
The lateral wall of two-in-one motor controller housing described in the present embodiment, the controller housing is equipped with for inciting somebody to action The metal plate mounting bracket that two-in-one motor controller housing is fixed;The metal plate mounting bracket passes through bolt and controller shell The side wall of body is connected, and installation is simple and reliable, can be required carry out installation hole location adjustment according to vehicle factor, restructuring is at low cost, and product is fitted Answering property is good.
Two-in-one motor controller housing described in the present embodiment, the top of the installation chamber, which is equipped with, is used for isolation drive The isolating metal bracket of plate and control panel, the isolating metal bracket are set up on the controller housing, the isolating metal Bracket is equipped with driving plate mounting groove;By the way that isolating metal bracket is arranged, the electromagnetism spoke between control panel and driving plate is reduced Blackberry lily is disturbed, while ensure that circuit board from mechanical shock.
The lateral wall of two-in-one motor controller housing described in the present embodiment, the controller housing is equipped with for inciting somebody to action The metal plate mounting bracket that two-in-one motor controller housing is fixed;The metal plate mounting bracket passes through bolt and controller shell The side wall of body is connected, and installation is simple and reliable, can be required carry out installation hole location adjustment according to vehicle factor, restructuring is at low cost, and product is fitted Answering property is good.
Two-in-one motor controller housing described in the present embodiment, compact-sized, space utilization rate is high;Water cooling heat-transfer surface Product is big, and multi-part and water-cooled housing have short distance heat exchange activity, and system radiating is high-efficient;System unit integrated level is high, assembly It is convenient and reliable;Product adaptation ability is strong, and many places design is designed using low-cost separation formula, and restructuring is at low cost, and matching effect is good;This Utility model two-in-one motor controller housing assembly performance is stablized, and external harness is all made of high-pressure quick connector, securely and reliably; System power-density is high, at low cost, is applicable to the vehicles such as new energy passenger car and new energy commercial vehicle.
Two-in-one motor controller housing described in the present embodiment, controller housing are used light-weight design, are closed using aluminium Golden high-pressure casting technique is manufactured, water-cooled housing gross weight 2.69kg, length × width × height: 264 × 272 × 101.5 (mm).
Two-in-one motor controller housing described in the present embodiment, wide cut DC master row design, promotes electrical efficiency, is promoted Radiating efficiency, busbar the widest part reach 50mm;Integrate busbar design and common mode inductance integrally lossless formula integrated technique: original state is female Row's contact feet is not bent;Positive DC busbar and negative DC busbar are connected together with thermally conductive fixed gluing, with production accessory Fixed bonding state, it is ensured that Product Status meets drawing requirement after glue curing;Common mode inductance assembly is passed through and does not bend busbar Contact feet is finally carried out bending by contact feet.
Two-in-one motor controller housing described in the present embodiment, the isolating metal bracket are cast using aluminium alloy high pressure Molding, light-weight design, anti-control circuit board is by excessive mechanical shock;Complete cavity is formed on bracket, makes case interior circuit board Do not meet each other mutually with external drive control panel, forms certain electromagnetic radiation protection effect.
Two-in-one motor controller housing described in the present embodiment, the universal water pipe connector use twice seal with O ring, Can be with 360 ° of random angle installations, being equipped with seven kinds of setting angles with the pressing plate of fixed angle can choose.Meanwhile water pipe elbow Lateral plane and installation shell between clearance fit, can effectively limit the rotation of water pipe head.
Two-in-one motor controller housing described in the present embodiment, the metal plate mounting bracket pass through bolt and housing sidewall Connected, installation is simple and reliable, can be required carry out installation hole location adjustment according to vehicle factor, restructuring is at low cost, and the adaptation of product is good.
Finally, it should be noted that the above various embodiments is only to illustrate the technical solution of the utility model, rather than it is limited System;Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should Understand: it is still possible to modify the technical solutions described in the foregoing embodiments, or to some or all of Technical characteristic is equivalently replaced;And these are modified or replaceed, it does not separate the essence of the corresponding technical solution, and this is practical new The range of each embodiment technical solution of type.

Claims (10)

1. a kind of two-in-one motor controller housing, it is characterised in that: including controller housing, be equipped in the controller housing For installing the installation chamber of thin-film capacitor component, IGBT component and DC master row, the bottom of the controller housing is equipped with Cooling bottom plate sets capacitor cooling chamber for cooling down thin-film capacitor component in the cooling bottom plate, for cooling down IGBT component IGBT cooling chamber and busbar cooling chamber for cooling down DC master row;Wherein, capacitor cooling chamber position is corresponding It is set to the lower section of thin-film capacitor component, busbar cooling chamber position is correspondingly arranged in the lower section of DC master row, described IGBT cooling chamber is equipped with IGBT and inserts mouth, and the busbar cooling chamber, the IGBT cooling chamber and the capacitor are cooling Chamber is set gradually from right to left, and is sequentially communicated;The lower surface of the cooling bottom plate is equipped with DC-DC converter mounting base.
2. two-in-one motor controller housing according to claim 1, it is characterised in that: set in the capacitor cooling chamber There is the first cooling water channel, the second cooling water channel is equipped in the IGBT cooling chamber, is equipped with third in the busbar cooling chamber Cooling water channel;The third cooling water channel, second cooling water channel and first cooling water channel are sequentially communicated from right to left, The third cooling water channel is connected to inlet channel, and first cooling water channel is connected to water outlet, the inlet channel and it is described go out Water channel passes through a universal water pipe connector respectively and is connected to external cooling water recirculation system.
3. two-in-one motor controller housing according to claim 2, it is characterised in that: the universal water pipe connector includes Joint pipe body and pressing plate, one end of the joint pipe body are plugged in water inlet/water outlet, and by being set to the joint pipe body On defining flange positioning, the joint pipe body is connect by sealing ring with the water inlet/water outlet rotary seal, described to connect The other end of head tube body is connect with external cooling water recirculation system;The pressing plate pressure is set on the defining flange, the pressing plate It is rotatablely connected with the defining flange, the pressing plate is fixed with the controller housing.
4. two-in-one motor controller housing according to claim 3, it is characterised in that: the third cooling water channel, institute It states the second cooling water channel and first cooling water channel is in split type setting, including cooling water channel cover board and be set to the control Multiple water channel partitions on the bottom plate of device shell processed, the end of each water channel partition are matched with the water channel cover board in gap It closes, the lower end of the cooling water channel cover board and the controller housing is fixed;The lower surface of the cooling water channel cover board is equipped with DC-DC converter mounting base.
5. two-in-one motor controller housing according to claim 4, it is characterised in that: the controller housing is in one Change casting and forming.
6. two-in-one motor controller housing according to claim 5, it is characterised in that: the controller housing uses aluminium Alloy material is made.
7. two-in-one motor controller housing according to claim 6, it is characterised in that: the top of the installation chamber is set There is the isolating metal bracket for isolation drive plate and control panel, the isolating metal bracket is set up in the controller housing On, the isolating metal bracket is equipped with driving plate mounting groove.
8. two-in-one motor controller housing according to claim 7, it is characterised in that: the isolating metal bracket is in one Body casting and forming.
9. two-in-one motor controller housing according to claim 8, it is characterised in that: it further include upper cover, the upper cover It is covered on the upper end of the controller housing.
10. two-in-one motor controller housing according to claim 9, it is characterised in that: outside the controller housing Side wall is equipped with the metal plate mounting bracket for two-in-one motor controller housing to be fixed.
CN201821399875.3U 2018-08-29 2018-08-29 Two-in-one motor controller housing Expired - Fee Related CN208589939U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821399875.3U CN208589939U (en) 2018-08-29 2018-08-29 Two-in-one motor controller housing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821399875.3U CN208589939U (en) 2018-08-29 2018-08-29 Two-in-one motor controller housing

Publications (1)

Publication Number Publication Date
CN208589939U true CN208589939U (en) 2019-03-08

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201821399875.3U Expired - Fee Related CN208589939U (en) 2018-08-29 2018-08-29 Two-in-one motor controller housing

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111384825A (en) * 2020-03-26 2020-07-07 杭州时代电动科技有限公司 New Integrated Motor Controller
CN111405820A (en) * 2020-03-26 2020-07-10 杭州时代电动科技有限公司 Integral motor controller shell
CN114340358A (en) * 2022-01-18 2022-04-12 浙江盘毂动力科技有限公司 Heat radiation sealing structure of axial flux motor controller

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111384825A (en) * 2020-03-26 2020-07-07 杭州时代电动科技有限公司 New Integrated Motor Controller
CN111405820A (en) * 2020-03-26 2020-07-10 杭州时代电动科技有限公司 Integral motor controller shell
CN114340358A (en) * 2022-01-18 2022-04-12 浙江盘毂动力科技有限公司 Heat radiation sealing structure of axial flux motor controller
CN114340358B (en) * 2022-01-18 2025-03-21 浙江盘毂动力科技有限公司 Heat dissipation sealing structure of axial flux motor controller

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Granted publication date: 20190308