Intelligent multiple length Cutting indexes assembly line
Technical field
The utility model relates to segmented sawing, especially a kind of intelligent multiple length Cutting indexes assembly line.
Background technique
Currently, the length dimension that existing sawing machine completes obtained workpiece after sawed-off work is a fixed dimension,
Each workpiece be it is isometric, functional single, and sawing mode is the sawing of scale advanceable, one section of processing sees one section off, infinitely
Circulation, mode processing efficiency so are too low.
Utility model content
The utility model will solve the disadvantage that the above-mentioned prior art, provide one kind intelligent multiple length sawing easy to use and add
Work assembly line has the function of high-efficient semiautomatic, there is enough static, dynamic rates, good reliability, and fast response time is easily grasped
It repairs, flexible operation, has the characteristics that high stability, rigidity are strong, it is convenient and efficient.
The utility model solves the technical solution of its technical problem use: this intelligence multiple length Cutting indexes assembly line,
The sawing host that is spaced apart including row or so, several rollgangs being placed between these sawing hosts and and sawing
One group of scale range line unit that host is used cooperatively, wherein the sawing host lower end for being placed in most left and right end is equipped with and consolidates for sawing host
Dingan County is loaded on upper pedestal, is placed in two sawing host lower ends between the sawing host at most left and right end and is equipped with for the sliding of sawing host
The track slide being connected to, two track slides are different in size;Scale range line unit is placed in the sawing being fixedly installed on pedestal
The left and right ends of host, scale range line unit are placed in the left end for the sawing host being slidably connected on track slide, and the track is sliding
Seat is longest track slide, and scale range line unit is placed in the right end for the sawing host of right end being fixedly installed on pedestal;
Sawing workbench is equipped on pedestal and track slide, sawing workbench is equipped with clamping unit.In this way, the assembly line is point
Segmentation sawing is cut host by four bench saws and is realized, and the setting of sawing host is different, and the sawing host of most left and right ends is fixedly mounted
On pedestal, for fixed sawing host, the sawing host that will not be adjusted using position, and be placed between two fixed sawing hosts
For movable sawing host, host is adjusted using track slide uses position, thus can sawing go out different sizes
Workpiece, scale range line unit be used for these sawing hosts cooperate, while can be realized scale sawing, additionally it is possible to complete
At multiple length sawing.
Further perfect, sawing host is equipped with column support, and the front end of column support is equipped with the saw being slidably connected on column support
Frame is equipped with saw blade in saw frame, is provided on saw frame and saw blade is exposed to outer space, be equipped with saw blade pilot unit in space;
The saw blade stretching unit for adjusting saw blade is installed on saw frame.In this way, column support is by left column, right column and is up and down distributed
Crossbeam is connected, and overall structure is stablized, and is convenient for the installation of saw frame, while so setting can will follow saw frame to move up and down
Cable, hydraulic tube, protective jacket, neat is placed on the saw frame near hydraulic device and distribution box, whole lathe beauty
It sees, is generous;Saw blade pilot unit, saw blade stretching unit then are used to adjust the rate of tension of saw blade and the use position of saw blade, from
And improve the use intensity of saw blade.
Further perfect, saw blade pilot unit is equipped with the mounting base for being mounted on the distribution of in saw blade installing zone and left and right, installation
The lower end of seat is equipped with guide pad, and the lower end of guide pad is provided with the limiting slot being present in for saw blade, and the outer end of guide pad is equipped with
Engaging lug is equipped with the first directive wheel in engaging lug, is placed in the mounting base in left side and is rotatably connected to leading arm, leading arm it is outer
The second directive wheel is rotatably connected on end.In this way, saw blade pilot unit is mainly used for controlling the use position of saw blade, pass through it
Saw blade twisting certain angle is allowed to vertical with work top, guarantees the correct position of saw blade, improves cutting accuracy.Band leading arm
Targeting part can move left and right in a certain range, to meet the requirement of different workpieces size, it is ensured that optimal cutting effect.
Further perfect, saw blade stretching unit is equipped with the mounting plate being mounted on saw frame, and mounting plate upper end is equipped with slide,
Sliding block is slidably connected in slide, wherein the shaft of saw blade turntable inserts in sliding block;Oil cylinder mounting plate, oil cylinder are installed on slide
First oil cylinder is installed on mounting plate.In this way, sliding block slides in the slide being fixed on saw frame, it is sliding by oil cylinder driving sliding block
It moves, whole 80mm, to adapt to different length bands for band.When oil cylinder pushing sliding block, make driven saw wheel tensioning (or release) bands for band.
The size of saw blade tension can be shown by pressure gauge.
It is further perfect, the sliding unit for realizing that saw frame is slidably connected, the sliding unit are equipped between saw frame and column support
It is realized equipped with the sliding rail being installed on column support, the sliding block for being installed on saw frame and being slidably connected on sliding rail and driving saw frame
For the work of sliding into unit, which is equipped with the ball screw being installed on column support, installation in the nut seat of ball screw into unit
There is attachment base, attachment base is connect with saw frame;The upper and lower ends of the nut seat of ball screw are equipped with block.In this way, saw frame slides
Connection is convenient for the saw frame in sawing process gradually to be fed down according to sawing amount, and the setting good operation stability of sliding block, sliding rail,
Structure is simple, is easily installed, while ball screw, attachment base are set as work into protection structure, can be in loaded situation
Under, feed speed is adjusted according to different actual conditions, to realize stable sawing.
Further perfect, the sawing workbench on pedestal, which is equipped with, is mounted on the base and controls the axle bed frame being spaced apart,
One, which is rotatably connected to, between two axle bed framves arranges the first transfer roller.In this way, the sawing Working table structure is reasonable, transmission is smooth, uses
Effect is good.
Further perfect, the sawing workbench on track slide is equipped with one be mounted in track slide and arranges the 2nd transmission
Roller, the second transfer roller are equipped with roll-over unit, which is equipped with the support rod being mounted in track slide, pacifies on support rod
Equipped with the first rotating shaft seat that a pair of of left and right is distributed, transfer roller axle bed, the rotation of the second transfer roller are rotatably connected in first rotating shaft seat
It is connected in transfer roller axle bed, the 4th oil cylinder is equipped between support rod and transfer roller axle bed, wherein the side of support rod is equipped with
It is mounted on the second shaft seat on outer joint chair, outer joint chair and transfer roller axle bed, the 4th oil cylinder is rotationally connected with two second shaft seats
It is interior.In this way, roll-over unit turns around for realizing workpiece, the placement position of workpiece is replaced, realization is mutually fallen end to end, convenient for going for workpiece
Head, truncate processing, and easy to operate, drives transfer roller to jack up upwards by oil cylinder, and jacked up in transfer roller by oil cylinder
While, the setting of oil cylinder rotation connection can also make transfer roller realize radian rotation, so that transfer roller is in reasonable position
Angle, and transfer roller is multiple settings, after each transfer roller is adjusted by roll-over unit, in the different settings of height, thus
Inertia force when workpiece turns around to fall can be reduced, to play the role of protecting equipment well.
Further perfect, clamping unit includes that a left side fixes to clamp unit, right movable clamping unit, and wherein a left side fixes to clamp list
Member is equipped with the first grip slipper, is equipped with fixing clip on the first grip slipper, and right movable clamping unit is equipped with the second grip slipper, and second
Third oil cylinder is installed in grip slipper, the movable clip block being used cooperatively with fixing clip is installed on the piston rod of third oil cylinder.
In this way, left fix to clamp the datum level that unit is workpiece positioning, right movable clamping unit can be adjusted according to the diameter of workpiece
Itself spacing between fine motion clamping is saved, to further increase the use scope for clamping feeding unit, and passes through oil cylinder and makees
It can guarantee chuck strength for actuator, and implementation capacity is strong, use intensity is high.
Further perfect, column support is equipped with upper clamping unit, and upper clamping unit is equipped with second be installed on column support
Oil cylinder is equipped with compact heap on the piston rod of the second oil cylinder.In this way, upper clamping unit and a left side fix to clamp unit, right activity
Clamping unit is used cooperatively, and realizes that three-dimensional clamps, to promote chuck strength.
Further perfect, scale range line unit is equipped with frame body, and a pair of second sliding rail is equipped on frame body, is slided on the second sliding rail
It is dynamic to be connected with third sliding block, connecting plate is installed on two third sliding blocks, a pair of of first axle block, two first axles are fixed on connecting plate
It is rotatably connected to scale mounting plate between block, sizing plate is installed on the outer end bottom surface of scale mounting plate;It is set in scale mounting plate
There is hollow region, a pair of the second axis block being fixed in scale mounting plate is installed in the hollow region, between two second axis blocks
It is rotatably connected to the 5th oil cylinder, a pair of of third shaft seat is fixed on connecting plate, fixing axle is installed in two third shaft seats,
In the piston rod rotation of the 5th oil cylinder be connected in fixing axle.In this way, scale range line unit be used for limit workpiece processing when
Using position, to obtain the workpiece of corresponding size after processing is completed, and the scale range line unit can pass through sliding rail, sliding block tune
The transverse direction of itself is saved using position, oil cylinder is can use also to execute the rotation of sizing plate, makes it have working condition and non-work
Make state two states, working condition passes through for limiting workpiece, and off working state realizes that workpiece passes through, convenient and efficient.
The utility model has the advantages that: the intelligent multiple length Cutting indexes assembly line of the utility model is easy to use,
Have the function of high-efficient semiautomatic, there is enough static, dynamic rates, good reliability, fast response time, maintenance easy to operate, behaviour
Make flexibly, have the characteristics that high stability, rigidity are strong, and not only can be with scale sawing, additionally it is possible to multiple length sawing is completed, it is convenient fast
Victory is worthy to be popularized.
Detailed description of the invention
Fig. 1 is the schematic perspective view of the utility model entirety;
Fig. 2 is the planar structure schematic diagram of the utility model entirety
Fig. 3 is the schematic perspective view at the sawing host back side of the utility model with pedestal;
Fig. 4 is the partial enlargement diagram of part A in the utility model Fig. 2;
Fig. 5 is the utility model schematic perspective view to the right with the sawing host front of pedestal;
Fig. 6 is the partial enlargement diagram of part B in the utility model Fig. 4;
Fig. 7 is the partial enlargement diagram of C portion in the utility model Fig. 4;
Fig. 8 is the utility model schematic perspective view to the left with the sawing host front of pedestal;
Fig. 9 is the partial enlargement diagram of the part D in the utility model Fig. 7;
Figure 10 is the schematic perspective view at the sawing host back side of the utility model belt track slide;
Figure 11 is the planar structure schematic diagram on the right side of the sawing host of the utility model belt track slide;
Figure 12 is the schematic perspective view of the utility model scale range line unit;
Figure 13 is the subsequent planar structure schematic diagram of the utility model scale range line unit.
Description of symbols: sawing host 1, rollgang 2, scale range line unit 3, pedestal 4, track slide 5, sawing work
Make platform 6, sawing workbench 6, clamping unit 7, column support 8, saw frame 9, saw blade 10, space 11, saw blade pilot unit 12, saw blade
Tight unit 13, mounting base 14, guide pad 15, limiting slot 16, engaging lug 17, the first directive wheel 17-1, leading arm 18, the second guiding
Wheel 19, mounting plate 20, slide 21, the first sliding block 22, oil cylinder mounting plate 23, Ffirst cylinder 24, upper clamping unit 25, the second oil cylinder
26, upper compact heap 27, sliding unit 28, the first sliding rail 29, the second sliding block 30, work is into unit 31, ball screw 32, attachment base
33, block 34, axle bed frame 35, the first transfer roller 36, the second transfer roller 37, roll-over unit 38, support rod 39, first rotating shaft seat
40, transfer roller axle bed 41, the 4th oil cylinder 42, outer joint chair 43, the second shaft seat 44, a left side fixes to clamp unit 45, right movable clamping
Unit 46, the first grip slipper 47, fixing clip 48, the second grip slipper 49, third oil cylinder 50, movable clip block 51, frame body 52, second
Sliding rail 53, third sliding block 54, connecting plate 55, first axle block 56, scale mounting plate 57, hollow region 57-1, sizing plate 58, second
Axis block 59, the 5th oil cylinder 60, third shaft seat 61, fixing axle 62.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing:
Referring to attached drawing: this intelligence multiple length Cutting indexes assembly line, the sawing host being spaced apart including row or so
1, the row's rollgang 2 being placed between these sawing hosts 1 and one group of scale range line list being used cooperatively with sawing host 1
Member 3 is placed in most wherein 1 lower end of sawing host for being placed in most left and right end is equipped with the pedestal 4 being fixedly installed in for sawing host 1
Two sawing hosts, 1 lower end between the sawing host 1 at left and right end is equipped with the track slide 5 being slidably connected to for sawing host 1,
Two track slides 5 are different in size;Scale range line unit 3 is placed in the left and right ends for the sawing host 1 being fixedly installed on pedestal 4,
Scale range line unit 3 is placed in the left end for the sawing host 1 being slidably connected on track slide 5, which is longest rail
Road slide 5, scale range line unit 3 are placed in the right end for the sawing host 1 of right end being fixedly installed on pedestal 4;Pedestal 4 and
Sawing workbench 6 is equipped on track slide 5, sawing workbench 6 is equipped with clamping unit 7.
Sawing host 1 is equipped with column support 8, and the front end of column support 8 is equipped with the saw frame 9 being slidably connected on column support 8, saw frame
Saw blade 10 is installed in 9, is provided on saw frame 9 and saw blade 10 is exposed to outer space 11, saw blade guiding is installed single in space 11
Member 12;The saw blade stretching unit 13 for adjusting saw blade 10 is installed on saw frame 9.
Saw blade pilot unit 12 is equipped with the mounting base 14 for being mounted on the distribution of in space 11 and left and right, the lower end peace of mounting base 14
Equipped with guide pad 15, the lower end of guide pad 15 is provided with the limiting slot 16 being present in for saw blade 10, and the outer end of guide pad 15 is equipped with
Engaging lug 17 is equipped with the first directive wheel 17-1 in engaging lug 17, is placed in the mounting base 14 in left side and is rotatably connected to leading arm
18, the second directive wheel 19 is rotatably connected on the external end head of leading arm 18.
Saw blade stretching unit 13 is equipped with the mounting plate 20 being mounted on saw frame 9, and 20 upper end of mounting plate is equipped with slide 21, sliding
The first sliding block 22 is slidably connected in seat 21, wherein the shaft of saw blade turntable inserts in the first sliding block 22;It is equipped on slide 21
Oil cylinder mounting plate 23 is equipped with Ffirst cylinder 24 on oil cylinder mounting plate 23.
Column support 8 is equipped with upper clamping unit 25, and upper clamping unit 25 is equipped with the second oil cylinder being installed on column support 8
26, compact heap 27 is installed on the piston rod of the second oil cylinder 26.
The sliding unit 28 for realizing that saw frame 9 is slidably connected is equipped between saw frame 9 and column support 8, which is equipped with
The first sliding rail 29 being installed on column support 8, the second sliding block 30 for being installed on saw frame 9 and being slidably connected on the first sliding rail 29
And driving saw frame 9 realizes the work slided into unit 31, which is equipped with the ball screw being installed on column support 8 into unit 31
32, attachment base 33 is installed in the nut seat of ball screw 32, attachment base 33 is connect with saw frame 9;The nut seat of ball screw 32
Upper and lower ends block 34 is installed.
Sawing workbench 6 on pedestal 4, which is equipped with, to be mounted on pedestal 4 and controls the axle bed frame 35 being spaced apart, two axle beds
It is rotatably connected to one between frame 35 and arranges the first transfer roller 36.
Sawing workbench 6 on track slide 5 is equipped with one be mounted in track slide 5 and arranges the 2nd transfer roller 37, and second
Transfer roller 37 is equipped with roll-over unit 38, which is equipped with the support rod 39 being mounted in track slide 5, support rod 39
On the first rotating shaft seat 40 of a pair of of left and right distribution is installed, be rotatably connected to transfer roller axle bed 41 in first rotating shaft seat 40, second
Transfer roller 37 is rotationally connected in transfer roller axle bed 41, and the 4th oil cylinder 42 is equipped between support rod 39 and transfer roller axle bed 41,
The side of middle support rod 39 is equipped with outer joint chair 43, is mounted on the second shaft seat 44 on outer joint chair 43 and transfer roller axle bed 41,
4th oil cylinder 42 is rotationally connected in two second shaft seats 44.
Clamping unit 7 includes that a left side fixes to clamp unit 45, right movable clamping unit 46, and wherein a left side fixes to clamp unit 45 and sets
There is the first grip slipper 47, fixing clip 48 is installed on first grip slipper 47, right movable clamping unit 46 is equipped with the second grip slipper
49, third oil cylinder 50 is installed in the second grip slipper 49, is equipped on the piston rod of third oil cylinder 50 and fixing clip 48 cooperates
The movable clip block 51 used.
Scale range line unit 3 is equipped with frame body 52, and a pair of second sliding rail 53 is equipped on frame body 52, is slided on the second sliding rail 53
It is connected with third sliding block 54, connecting plate 55 is installed on two third sliding blocks 54, a pair of of first axle block 56 is fixed on connecting plate 55,
It is rotatably connected to scale mounting plate 57 between two first axle blocks 56, sizing plate is installed on the outer end bottom surface of scale mounting plate 57
58;It is equipped with hollow region 57-1 in scale mounting plate 57, a pair is installed in hollow region 57-1 and is fixed on scale mounting plate
The second axis block 59 in 57 is rotatably connected to the 5th oil cylinder 60 between two second axis blocks 59, and a pair of the is fixed on connecting plate 55
Three shaft seats 61 are equipped with fixing axle 62 in two third shaft seats 61, wherein the piston rod rotation of the 5th oil cylinder 60 be connected to it is solid
On dead axle 62.
The sawing host 1 of 4 right end of mounting seat is No. 1 (being indicated with 1#), the sawing host 1 of 4 left end of mounting seat
For No. 4 (being indicated with 4#), the sawing host 1 for installing the long track slide 5 of stroke is No. 3 (being indicated with 3#), and installation stroke is short
The sawing host 1 of track slide 5 is No. 2 (being indicated with 2#).
When in use, 2 conveying workpieces of rollgang, workpiece are present in the sawing in 1#, 2#, 3#, 4# by rollgang 2
On workbench 6, unit 45 is fixed to clamp by upper clamping unit 25, a left side, workpiece is pressed from both sides in the clamping of right movable clamping unit 46
Tightly, work starts into unit 31, is rotated by motor driven ball screw rod 32, and saw frame 9 is by being present in the nut of ball screw 32
The realization of attachment base 33 in seat slides up and down, and saw frame 9 moves down, and realizes that sawing step is as follows to workpiece sawing using saw blade:
6 multiple length Tube Cutting processes: conveying steel pipe, the sizing plate 58 for being placed in the scale range line unit 3 of the right end of 4# saw are fallen
Under, steel pipe in place after, the sawing host 1 of 1#, 2#, 3# fix to clamp unit 45, right movable clamping using upper clamping unit 25, a left side
Unit 46 clamps, and 1#, 2#, 3# cut beginning sawing, and the sizing plate 58 for the scale range line unit 3 for being placed in 1# saw right side rises, and is placed in
The sizing plate 58 of the scale range line unit 3 on the right side on 1# saw right side is fallen, and completes the range line scale to material all in one piece workpiece, sawing terminates
Afterwards, it opens and clamps, for the steel pipe market of 1#-2# to the sizing plate 58 for the scale range line unit 3 for being placed in the right side on the right side of 1#, it is fixed to complete
Ruler sawing.2#-3# saws the scale range line unit that steel pipe is motionless, and 3#-4# saws steel pipe and is reversely transported at 4# saw, is placed on the left of 4# saw
3 sizing plate 58 is fallen, and completes back-end crop sawing, and subsequent 4# saw, 1# saw into steel pipe last knife saw and cut.Rhythm: it is sawed with 4#
Cut 3 accounting;
5 multiple length Tube Cutting processes: the sizing plate 58 for the scale range line unit 3 for being placed in the right side on 1# saw right side is fallen, defeated
Send steel pipe, steel pipe in place after, the sawing host 1 of 1#, 2#, 3# fix to clamp unit 45, right activity using upper clamping unit 25, a left side
Clamping unit 46 clamps, and 1#, 2#, 3# cut beginning sawing, is placed in the sizing plate 58 of the scale range line unit 3 on the right side on 1# saw right side
It rising, the sizing plate 58 for the scale range line unit 3 for being placed in the right side on 1# saw right side is fallen, and after sawing, opens and clamp, 1#-
2# steel pipe market .2#-3# saw steel pipe at the sizing plate 58 of the scale range line unit 3 on the right side for being placed in 1# saw right side is motionless, 3#-
4# saw steel pipe is reversely transported at 4# saw, and the sizing plate 58 for the scale range line unit 3 for being placed in 4# saw left side is fallen, and subsequent 1# is sawed
At steel pipe, last knife saw is cut.Rhythm: with the sawing 3 times accounting of 1# saw;
4 multiple length Tube Cutting processes: cutting head and back-end crop are sawed by 4# first, length saw is then sawed by 1# and 2#
It cuts, rhythm: with the sawing 2 times accounting of 4# saw;
3 multiple length Tube Cutting processes: 4# saw is alternately accomplished back-end crop and cutting head+back-end crop, and 1# saw is alternately accomplished two saws and one
Scale sawing is sawed, rhythm: with the sawing 1.5 times accounting of 1# saw.
Although the utility model is shown and described by reference to preferred embodiment, this profession is common
Technical staff is it is to be appreciated that within the scope of the claims, can make various variation in form and details.