CN208475981U - A kind of energy-saving pottery ceramic tile drying burning kiln - Google Patents
A kind of energy-saving pottery ceramic tile drying burning kiln Download PDFInfo
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- CN208475981U CN208475981U CN201820504827.XU CN201820504827U CN208475981U CN 208475981 U CN208475981 U CN 208475981U CN 201820504827 U CN201820504827 U CN 201820504827U CN 208475981 U CN208475981 U CN 208475981U
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- room
- preheating chamber
- firing
- energy
- ceramic tile
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
A kind of energy-saving pottery ceramic tile disclosed by the utility model dries burning kiln, belongs to ceramic tile production equipment technical field, and a kind of energy-saving pottery ceramic tile drying burning kiln includes firing room, preheating chamber, filter, heat exchanger, combustion fan and fuel tank；A kind of energy-saving pottery ceramic tile disclosed by the utility model dries burning kiln, the a large amount of waste heats generated in Ceramic Tiles drying sintering process can be effectively utilized, Ceramic Tiles are preheated with the production efficiency that can also improve Ceramic Tiles using waste heat, the dosage of fuel can also be reduced using the temperature that waste heat improves combustion air, reach energy saving, production efficiency is improved, the purpose of production cost is reduced.
Description
Technical field
The utility model relates to ceramic tile production equipment technical field, in particular to a kind of energy-saving pottery ceramic tile dries calcining kiln
Furnace.
Background technique
Ceramic Tiles are the plate or bulk of techniques production such as to be formed, be sintered by clay and other inorganic non-metallic raw materials
Ceramic, for decorating and protecting metope and the ground of building, structures, usually at room temperature by dry-pressing, squeeze or
The molding of other forming methods, then dries, fires at a certain temperature, Ceramic Tiles are more next because beautiful, safe and durable
It is more concerned by people, demand is also increasing therewith.Drying is carried out in Ceramic Tiles to be burnt into this technical process, is needed
Kiln is used, and traditional kiln needs a large amount of firing material, the amount of heat that process generates is there is no being fully utilized, also
There is a large amount of waste heat to be lost, causes the waste of resource, and production cost is relatively high.
Utility model content
In order to solve technical problem set forth above, the technical problem to be solved by the utility model is to propose a kind of section
Can Ceramic Tiles dry burning kiln, a large amount of waste heats for generating in Ceramic Tiles drying sintering process can be effectively utilized, using remaining
Heat can also improve the production efficiency of Ceramic Tiles to preheat to Ceramic Tiles, can be with using the temperature that waste heat improves combustion air
The dosage for reducing fuel, reaches energy saving, improves production efficiency, reduces the purpose of production cost.
In order to reach the goals above, the utility model uses following technical scheme:
A kind of energy-saving pottery ceramic tile provided by the utility model dries burning kiln, including firing room, preheating chamber, filter,
Heat exchanger, combustion fan and fuel tank；The preheating chamber is located at the side of the firing room；The preheating chamber and the burning
Temperature sensor is equipped at the inner sidewall of room；The firing ceiling wall is equipped with smoke outlet；The filter is located at the firing
The top of room, and the filter is connect by smoke exhaust pipe with the smoke outlet；The filter includes from top to bottom successively setting
Soda lime layer, strainer and the active carbon layer set；The side wall of the filter is equipped with air outlet；The preheating chamber is far from the burning
Air inlet is equipped at the sidewall bottom of room；The air inlet is connect by pipeline with the air outlet；Connect the air inlet with
The pipeline of the air outlet is equipped with heat exchanger；
The fuel tank is located at the firing side of the room far from the preheating chamber；The side of the fuel tank is equipped with burning
Spray gun；One end of the burning spray gun is located at the bottom of the firing room through the side wall for being burnt into room；The burning spray
The other end of rifle is connect with the fuel tank；The burning spray gun is equipped with solenoid valve close to one end of the fuel tank；It is described to help
Combustion blower and pipeline is connected to the burning spray gun close to one end of the fuel tank；Connect the combustion fan and the combustion
The pipeline for burning spray gun passes through the heat exchanger；Controller is equipped at the top of the preheating chamber；The temperature sensor, the combustion air
Machine and the solenoid valve are connect with the controller circuitry.
As the further improvement of this programme, the preheating chamber inner sidewall is equipped with baroceptor；The preheating chamber side wall
Equipped with relief valve；The relief valve and the baroceptor are connect with the controller circuitry；By the way that air pressure transmission is arranged
The indoor air pressure of preheating can be monitored in real time in sensor, if preheating indoor air pressure is more than default pressure before Ceramic Tiles complete preheating
Force value, baroceptor feed back signal to controller, then are controlled by controller and open relief valve, can be carried out by relief valve
Decompression, avoids because of the excessive damage equipment of pressure, and improve the security performance that equipment uses.
As the further improvement of this programme, the turning of the pipeline is obtuse angle, since heat is passing through 90 ° or is being less than
The turning of 90 ° of pipeline can slow down the flow velocity of thermal current, cause the loss of heat；So the setting for passing through obtuse angle, it is possible to reduce
The loss of heat improves the recovery utilization rate of heat, better plays energy saving effect.
As the further improvement of this programme, the preheating chamber and the firing chamber outer wall are equipped with foam heat-insulating board；
By the way that foam heat-insulating board is arranged, it is possible to reduce the loss of heat improves the working efficiency of equipment, and energy saving, reduces production
Cost.
As the further improvement of this programme, the outdoor side wall of the firing is equipped with timer, by the way that timer, cooperation is arranged
Temperature sensor dries firing time required for can preferably controlling Ceramic Tiles at different temperature, avoids the occurrence of burning
At overlong time or too short caused quality problems.
The utility model has the beneficial effects that
A kind of energy-saving pottery ceramic tile provided by the utility model dries burning kiln, by setting preheating chamber and is burnt into room,
So that Ceramic Tiles is first passed through the pre- heat effect of preheating chamber, then carries out drying firing using burning spray gun to firing room is transferred to, it can be with
Improve the efficiency of Ceramic Tiles drying firing；By setting filter and the soda lime layer that is arranged in filter, strainer and
Active carbon layer can remove the dust and vapor being burnt into room in generated exhaust gas；Remove vapor and dust
Exhaust gas also has a large amount of heat；Thermal current is imported into preheating chamber by pipeline, using firing room caused by thermal current come
It is preheated to indoor Ceramic Tiles are preheated, has achieved the purpose that be burnt into room heat recovery, it is energy saving, moreover it is possible to improve pottery
The production effect of ceramic tile drying firing；By setting combustion fan and heat exchanger, the preheating that can use firing room helps to improve
The temperature of wind is fired, the combustion air of high-temperature can be effectively reduced the dosage of fuel, achieve the purpose that energy saving；Pass through setting
Controller can improve the industrialization of production procedure, the degree of automation to a certain extent.
Detailed description of the invention
In order to make the purpose of this utility model, technical solution and advantage are clearer, practical to this below in conjunction with attached drawing
It is novel to be described in further detail, in which:
Fig. 1 is a kind of structural representation for energy-saving pottery ceramic tile drying burning kiln that specific embodiment of the present invention provides
Figure.
In figure: 1- is burnt into room, 11- smoke outlet, 12- temperature sensor, 13- smoke exhaust pipe, 14- timer, 15- foam thermal insulation
Plate, 2- preheating chamber, 21- baroceptor, 22- relief valve, 23- air inlet, 3- filter, 31- soda lime layer, 32- strainer,
33- active carbon layer, 34- air outlet, 4- heat exchanger, 5- combustion fan, 6- fuel tank, 61- burning spray gun, 611- solenoid valve, 7-
Pipeline, 8- controller.
Specific embodiment
Specific embodiment of the present utility model is described further with reference to the accompanying drawing.It should be noted that
The explanation of these embodiments is used to help to understand the utility model, but does not constitute the restriction to the utility model.This
Outside, technical characteristic involved in the various embodiments of the present invention described below is as long as they do not conflict with each other
It can be combined with each other.
As shown in Figure 1, providing a kind of energy-saving pottery ceramic tile drying burning kiln, including firing room 1, preheating chamber in embodiment
2, filter 3, heat exchanger 4, combustion fan 5 and fuel tank 6；Preheating chamber 2 is located at the side of firing room 1；Preheating chamber 2 and burning
Temperature sensor 12 is equipped at the inner sidewall of room 1；It is burnt into 1 roof of room and is equipped with smoke outlet 11；Filter 3 is located at firing room 1
Top, and filter 3 is connect by smoke exhaust pipe 13 with smoke outlet 11；Filter 3 includes the soda lime from top to bottom set gradually
Layer 31, strainer 32 and active carbon layer 33；The side wall of filter 3 is equipped with air outlet 34；Side wall of the preheating chamber 2 far from firing room 1
Bottom is equipped with air inlet 23；Air inlet 23 is connect by pipeline 7 with air outlet 34；Connect the pipeline of air inlet 23 and air outlet 34
7 are equipped with heat exchanger 4；
Fuel tank 6 is located at firing side of the room 1 far from preheating chamber 2；The side of fuel tank 6 is equipped with burning spray gun 61；Burning
One end of spray gun 61 is located at the bottom of firing room 1 through the side wall for being burnt into room 1；The other end and fuel tank 6 of burning spray gun 61
Connection；Burning spray gun 61 is equipped with solenoid valve 611 close to one end of fuel tank 6；Combustion fan 5 is connected to burning spray by pipeline 7
Rifle 61 is close to one end of fuel tank 6；The pipeline 7 for connecting combustion fan 5 and burning spray gun 61 passes through heat exchanger 4；2 top of preheating chamber
Equipped with controller 8；Temperature sensor 12, combustion fan 5 and solenoid valve 611 with 8 circuit connection of controller.
Further, 2 inner sidewall of preheating chamber is equipped with baroceptor 21；2 side wall of preheating chamber is equipped with relief valve 22；Relief valve
22 and baroceptor 21 with 8 circuit connection of controller；Preheating chamber 2 can be monitored in real time by the way that baroceptor 21 is arranged
Interior air pressure, if the air pressure in preheating chamber 2 is more than preset pressure value before Ceramic Tiles complete preheating, baroceptor 21 will be believed
Number feedback arrive controller 8, then by controller 8 control open relief valve 22, can be depressurized by relief valve 22, avoid because pressure
The excessive damage equipment of power, and improve the security performance that equipment uses.
Further, the turning of pipeline 7 is obtuse angle, since heat is in the turning meeting by 90 ° or the pipeline 7 less than 90 °
The flow velocity for slowing down thermal current causes the loss of heat；So the setting for passing through obtuse angle, it is possible to reduce the loss of heat improves heat
The recovery utilization rate of amount better plays energy saving effect.
Further, preheating chamber 2 and firing 1 outer wall of room are equipped with foam heat-insulating board 15；By the way that foam heat-insulating board is arranged
15, it is possible to reduce the loss of heat improves the working efficiency of equipment, and energy saving, reduces production cost.
Further, firing 1 lateral wall of room is equipped with timer 14, by setting timer 14, cooperates temperature sensor 12,
Can preferably control Ceramic Tiles at different temperature required for dry firing time, avoid the occurrence of firing time it is too long or
Quality problems caused by too short.
A kind of energy-saving pottery ceramic tile provided by the utility model dries burning kiln, passes through setting preheating chamber 2 and firing room
1, so that Ceramic Tiles is first passed through the pre- heat effect of preheating chamber 2, then carry out drying burning using burning spray gun 61 to firing room 1 is transferred to
At, can be improved Ceramic Tiles drying firing efficiency；Pass through setting filter 3 and the soda lime layer being arranged in filter 3
31, strainer 32 and active carbon layer 33 can remove the dust and vapor being burnt into room 1 in generated exhaust gas；It removes
The exhaust gas of vapor and dust also has a large amount of heat；Thermal current is imported into preheating chamber 2 by pipeline 7, utilizes firing
Thermal current caused by room 1 preheats the Ceramic Tiles in preheating chamber 2, has reached the mesh of firing room 1 heat recovery
, it is energy saving, moreover it is possible to improve the production effect of Ceramic Tiles drying firing；It, can be with by setting combustion fan 5 and heat exchanger 4
The temperature of combustion air is improved using the preheating of firing room 1, the combustion air of high-temperature can be effectively reduced the dosage of fuel, reach
To energy saving purpose；The industrialization of production procedure, the degree of automation can be improved by the way that controller 8 is arranged.
In use, first needing the Ceramic Tiles for drying firing to be placed in firing room 1 first, while second batch is needed to carry out
The Ceramic Tiles of drying firing are placed in preheating chamber 2, then control the combustion fan 5 of starting by controller 8, open solenoid valve 611
And starting burning spray gun 61 carries out carrying out drying firing to the Ceramic Tiles in firing room 1, and according to unlike material, different-thickness,
Different shape Ceramic Tiles carry out temperature adjusting, the time of drying firing is calculated by timer 14, during this, is burnt into room 1
Preheating by filter 3 filtering after, a part of waste heat pass through superheater, the temperature of combustion air is improved, to reduce
The dosage of fuel, a part preheating are passed into preheating chamber 2, and the Ceramic Tiles for carrying out drying firing to second batch carry out in advance
The Ceramic Tiles that second batch has been warmed up are transferred to firing room from preheating chamber 2 after first Ceramic Tiles completes drying firing by heat
1, while the Ceramic Tiles that third batch carries out drying firing are placed in preheating chamber 2, so circulation carries out, and Ceramic Tiles can be improved
Dry the production efficiency of firing, while energy saving, save the cost.
The embodiments of the present invention is explained in detail in conjunction with attached drawing above, but the utility model is not limited to be retouched
The embodiment stated.For a person skilled in the art, right in the case where not departing from the utility model principle and spirit
These embodiments carry out a variety of change, modification, replacement and modification, still fall in the protection scope of the utility model.
Claims (5)
1. a kind of energy-saving pottery ceramic tile dries burning kiln, which is characterized in that including being burnt into room (1), preheating chamber (2), filter
(3), heat exchanger (4), combustion fan (5) and fuel tank (6)；The preheating chamber (2) is located at the side of firing room (1)；
The inner sidewall of the preheating chamber (2) and firing room (1) is equipped with temperature sensor (12)；Firing room (1) roof
Equipped with smoke outlet (11)；The filter (3) is located at the top of firing room (1), and the filter (3) passes through smoke exhaust pipe
(13) it is connect with the smoke outlet (11)；The filter (3) includes soda lime layer (31), the strainer from top to bottom set gradually
(32) and active carbon layer (33)；The side wall of the filter (3) is equipped with air outlet (34)；The preheating chamber (2) is far from described
The sidewall bottom for being burnt into room (1) is equipped with air inlet (23)；The air inlet (23) is connected by pipeline (7) and the air outlet (34)
It connects；Pipeline (7) between the air inlet (23) and the air outlet (34) is equipped with heat exchanger (4)；
The fuel tank (6) is located at the side of firing room (1) far from the preheating chamber (2)；The side of the fuel tank (6)
Equipped with burning spray gun (61)；One end of the burning spray gun (61) is located at the firing through the side wall for being burnt into room (1)
The bottom of room (1)；The other end of the burning spray gun (61) is connect with the fuel tank (6)；The burning spray gun (61) is close
One end of the fuel tank (6) is equipped with solenoid valve (611)；The combustion fan (5) is connected to the burning spray by pipeline (7)
The one end of rifle (61) close to the fuel tank (6)；Connect the pipeline (7) of the combustion fan (5) Yu the burning spray gun (61)
By the heat exchanger (4)；Controller (8) are equipped at the top of the preheating chamber (2)；It is the temperature sensor (12), described combustion-supporting
Blower (5) and the solenoid valve (611) are connect with the controller circuitry.
2. a kind of energy-saving pottery ceramic tile according to claim 1 dries burning kiln, which is characterized in that the preheating chamber (2)
Inner sidewall is equipped with baroceptor (21)；Preheating chamber (2) side wall is equipped with relief valve (22)；The relief valve (22) and institute
State baroceptor (21) with the controller (8) circuit connection.
3. a kind of energy-saving pottery ceramic tile according to claim 1 dries burning kiln, which is characterized in that the pipeline (7)
Turning is obtuse angle.
4. a kind of energy-saving pottery ceramic tile according to claim 1 dries burning kiln, which is characterized in that the preheating chamber (2)
And firing room (1) outer wall is equipped with foam heat-insulating board (15).
5. a kind of energy-saving pottery ceramic tile according to claim 1 dries burning kiln, which is characterized in that the firing room (1)
Lateral wall is equipped with timer (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820504827.XU CN208475981U (en) | 2018-04-10 | 2018-04-10 | A kind of energy-saving pottery ceramic tile drying burning kiln |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820504827.XU CN208475981U (en) | 2018-04-10 | 2018-04-10 | A kind of energy-saving pottery ceramic tile drying burning kiln |
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| Publication Number | Publication Date |
|---|---|
| CN208475981U true CN208475981U (en) | 2019-02-05 |
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ID=65207174
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820504827.XU Expired - Fee Related CN208475981U (en) | 2018-04-10 | 2018-04-10 | A kind of energy-saving pottery ceramic tile drying burning kiln |
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| CN (1) | CN208475981U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110449319A (en) * | 2019-09-09 | 2019-11-15 | 李荣兵 | Clothes hanger cement dipping machine |
-
2018
- 2018-04-10 CN CN201820504827.XU patent/CN208475981U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110449319A (en) * | 2019-09-09 | 2019-11-15 | 李荣兵 | Clothes hanger cement dipping machine |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190205 Termination date: 20200410 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |