CN208382865U - 一种宝剑制作用融化炉 - Google Patents
一种宝剑制作用融化炉 Download PDFInfo
- Publication number
- CN208382865U CN208382865U CN201821027630.8U CN201821027630U CN208382865U CN 208382865 U CN208382865 U CN 208382865U CN 201821027630 U CN201821027630 U CN 201821027630U CN 208382865 U CN208382865 U CN 208382865U
- Authority
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- China
- Prior art keywords
- heating
- range
- furnace
- thawing
- smelting furnace
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 238000010257 thawing Methods 0.000 title claims abstract description 32
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000003723 Smelting Methods 0.000 claims abstract description 46
- 238000002844 melting Methods 0.000 claims abstract description 25
- 238000002485 combustion reaction Methods 0.000 claims description 32
- 238000005260 corrosion Methods 0.000 claims description 8
- 239000000155 melt Substances 0.000 claims description 6
- 229910000954 Medium-carbon steel Inorganic materials 0.000 claims description 5
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- 239000000446 fuel Substances 0.000 description 14
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- 229910052751 metal Inorganic materials 0.000 description 14
- 230000000694 effects Effects 0.000 description 3
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O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 241000790917 Dioxys <bee> Species 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound 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Abstract
本实用新型公开了一种宝剑制作用融化炉，包括熔化炉主体、加热灶和熔炉，熔化炉主体的底端设置有加热灶，加热灶与熔化炉主体固定连接，加热灶的低端设置有支撑腿，支撑腿与加热灶固定连接，加热灶的顶端中间部位设置有放置槽，放置槽与加热灶嵌套连接，放置室的镂空部位设置有隔温层，隔温层与放置室嵌套连接，提高熔化炉主体的使用安全，放置室的内部嵌入了一层保温材料，可以阻止熔炉内部的热量通过内壁槽传导到外壁上，在熔化炉主体工作的时候，就算把手掌放置在上面也不会出现被烫伤的情况，在把融化过后的铁水浇筑到剑模型上时，通过内壁槽的引导可以让融化室内部的铁水流动的更加平缓，不会四处溅射，提高了浇筑的安全。
Description
技术领域
本实用新型涉及熔化炉技术领域，具体为一种宝剑制作用融化炉。
背景技术
宝剑制作用融化炉，是一种融化固体金属的装置，便于在宝剑制作时浇筑剑模型。
但现有的宝剑制作用，工作时消耗的燃料多，融化金属的速度，燃料的燃烧速度难以控制，降低了燃料的热值利用率，结构简单，需要打开炉盖才能能知道熔炉内部金属的状态，熔化炉的使用安全保障低，作业时容易被烫伤，浇筑时融化室内部的铁水流动不够平缓，外壳容易被腐蚀。
所以，如何设计一种宝剑制作用融化炉，成为我们当前要解决的问题。
实用新型内容
本实用新型的目的在于提供一种宝剑制作用融化炉，以解决上述背景技术中提出的燃料消耗多、内部温度难以控制和使用时容易被烫伤等问题。
为实现上述目的，本实用新型提供如下技术方案：一种宝剑制作用融化炉，包括熔化炉主体、加热灶和熔炉，所述熔化炉主体的底端设置有加热灶，所述加热灶与熔化炉主体固定连接，所述加热灶的低端设置有支撑腿，所述支撑腿与加热灶固定连接，所述加热灶的前面底端设置有灶门，所述灶门与加热灶活动连接，所述加热灶的镂空部位设置有燃烧室，所述燃烧室与加热灶嵌套连接，所述燃烧室的右侧设置有风机，所述风机与燃烧室固定连接，所述加热灶的顶端中间部位设置有放置槽，所述放置槽与加热灶嵌套连接，所述熔化炉主体的顶端设置有熔炉，所述熔炉与熔化炉主体活动连接，所述熔炉的顶端设置有炉盖，所述炉盖与熔炉活动连接，所述炉盖的中间部位设置有转动把手，所述转动把手与炉盖嵌套连接，所述炉盖的底端设置有转扣，所述转扣与炉盖固定连接，所述熔炉的外侧设置有外壁，所述外壁与熔炉固定连接，所述外壁的镂空部位设置有放置室，所述放置室与外壁嵌套连接，所述熔炉的镂空部位设置有融化室，所述融化室与熔炉嵌套连接，所述熔炉的底端设置有锅底，所述锅底与熔炉固定连接。
进一步的，所述加热灶的左侧设置有气流调节阀，所述气流调节阀与加热灶固定连接。
进一步的，所述燃烧室的顶端设置有温度监测器，所述温度监测器与燃烧室嵌套连接。
进一步的，所述放置室的镂空部位设置有隔温层，所述隔温层与放置室嵌套连接。
进一步的，所述融化室的右侧设置有内壁槽，所述内壁槽与融化室嵌套连接。
进一步的，所述锅底的形状是M形。
进一步的，所述外壁采用的是耐高低温、耐腐蚀能力强的中碳钢。
与现有技术相比，本实用新型的有益效果是：该种宝剑制作用融化炉的外壁采用的是耐高低温、耐腐蚀能力强的中碳钢，能适应冷热交替的作业环境，同时还能避免被铁块融化时所产生的二氧化碳、水、氢气腐蚀，设置有温度监测器，起到监控燃烧室内部温度的作用，让宝剑制作者可以根据加热灶的温度，计算出金属融化所需要的时间，不需要打开炉盖就能知道熔炉内部金属的状态，可以避免融化室内部热量的散发，同时当温度监测器监测到燃烧室内部温度没有达到金属融化所需要的温度时，右边的风机就会自动打开，提高燃烧室内部的温度，保证了熔炉融化金属的效率，设置有气流调节阀，控制加热灶内部燃料的燃烧速度，提高燃料的热值利用率，顺时针旋转气流调节阀，可以减少外部空气进入燃烧室的量，降低燃烧的速度，逆时针旋转气流调节阀，可以增加外部空气进入燃烧室的量，提高燃烧的速度，通过控制燃料的燃烧速度，可以实现对融炉的温度的调控，设置有隔温层，提高熔化炉主体的使用安全，放置室的内部嵌入了一层保温材料，可以阻止熔炉内部的热量通过内壁槽传导到外壁上，在熔化炉主体工作的时候，外壁的温度不会发生任何变化，就算把手掌放置在上面也不会出现被烫伤的情况，设置有内壁槽，在把融化过后的铁水浇筑到剑模型上时，通过内壁槽的引导可以让融化室内部的铁水流动的更加平缓，不会四处溅射，提高了浇筑的安全，设置有锅底，它的形状是M形，增加了融化室底部的导热面积，提高了熔炉融化铁块的速度，减少了燃料消耗。
附图说明
图1是本实用新型的整体示意图；
图2是本实用新型的熔炉剖面示意图；
图3是本实用新型的加热灶结构图。
图中；1、熔化炉主体，2、加热灶，201、风机，202、气流调节阀，203、燃烧室，204、温度监测器，3、熔炉，301、外壁，302、放置室，303、隔温层，304、融化室，305、内壁槽，306、锅底，4、支撑腿，5、灶门，6、炉盖，7、转动把手，8、转扣，9、放置槽。
具体实施方式
下面将结合本实用新型实施例中的附图，对本实用新型实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本实用新型一部分实施例，而不是全部的实施例。基于本实用新型中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本实用新型保护的范围。
请参阅图1-3，本实用新型提供一种技术方案；一种宝剑制作用融化炉，包括熔化炉主体1、加热灶2和熔炉3，熔化炉主体1的底端设置有加热灶2，加热灶2与熔化炉主体1固定连接，加热灶2的低端设置有支撑腿4，支撑腿4与加热灶2固定连接，加热灶2的前面底端设置有灶门5，灶门5与加热灶2活动连接，加热灶2的镂空部位设置有燃烧室203，燃烧室203与加热灶2嵌套连接，燃烧室203的右侧设置有风机201，风机201与燃烧室203固定连接，加热灶2的顶端中间部位设置有放置槽9，放置槽9与加热灶2嵌套连接，熔化炉主体1的顶端设置有熔炉3，熔炉3与熔化炉主体1活动连接，熔炉3的顶端设置有炉盖6，炉盖6与熔炉3活动连接，炉盖6的中间部位设置有转动把手7，转动把手7与炉盖6嵌套连接，炉盖6的底端设置有转扣8，转扣8与炉盖6固定连接，熔炉3的外侧设置有外壁301，外壁301与熔炉3固定连接，外壁301的镂空部位设置有放置室302，放置室302与外壁301嵌套连接，熔炉3的镂空部位设置有融化室304，融化室304与熔炉3嵌套连接，熔炉3的底端设置有锅底306，锅底306与熔炉3固定连接。
进一步的，加热灶2的左侧设置有气流调节阀202，气流调节阀202与加热灶2固定连接，控制加热灶2内部燃料的燃烧速度，提高燃料的热值利用率，顺时针旋转气流调节阀202，可以减少外部空气进入燃烧室203的量，降低燃烧的速度，逆时针旋转气流调节阀202，可以增加外部空气进入燃烧室203的量，提高燃烧的速度，通过控制燃料的燃烧速度，可以实现对融炉3的温度的调控。
进一步的，燃烧室203的顶端设置有温度监测器204，温度监测器204与燃烧室203嵌套连接，起到监控燃烧室203内部温度的作用，让宝剑制作者可以根据加热灶2的温度，计算出金属融化所需要的时间，不需要打开炉盖6就能知道熔炉3内部金属的状态，可以避免融化室304内部热量的散发，同时当温度监测器204监测到燃烧室203内部温度没有达到金属融化所需要的温度时，右边的风机201就会自动打开，提高燃烧室203内部的温度，保证了熔炉3融化金属的效率。
进一步的，放置室302的镂空部位设置有隔温层303，隔温层303与放置室302嵌套连接，提高熔化炉主体1的使用安全，放置室302的内部嵌入了一层保温材料，可以阻止熔炉3内部的热量通过内壁槽305传导到外壁301上，在熔化炉主体1工作的时候，外壁3的温度不会发生任何变化，就算把手掌放置在上面也不会出现被烫伤的情况。
进一步的，融化室304的右侧设置有内壁槽305，内壁槽305与融化室304嵌套连接，在把融化过后的铁水浇筑到剑模型上时，通过内壁槽305的引导可以让融化室内部的铁水流动的更加平缓，不会四处溅射，提高了浇筑的安全。
进一步的，锅底306的形状是M形，增加了融化室304底部的导热面积，提高了熔炉3融化铁块的速度，减少了燃料消耗。
进一步的，外壁301采用的是耐高低温、耐腐蚀能力强的中碳钢，能适应冷热交替的作业环境，同时还能避免被铁块融化时所产生的二氧化碳、水、氢气腐蚀。
工作原理：首先，安装使用熔化炉主体1，它的外壁301采用的是耐高低温、耐腐蚀能力强的中碳钢，能适应冷热交替的作业环境，同时还能避免被铁块融化时所产生的二氧化碳、水、氢气腐蚀，然后，温度监测器204可以监控燃烧室203内部温度，让宝剑制作者可以根据加热灶2的温度，计算出金属融化所需要的时间，不需要打开炉盖6就能知道熔炉3内部金属的状态，可以避免融化室304内部热量的散发，同时当温度监测器204监测到燃烧室203内部温度没有达到金属融化所需要的温度时，右边的风机201就会自动打开，提高燃烧室203内部的温度，保证了熔炉3融化金属的效率，随后，顺时针旋转气流调节阀202，可以减少外部空气进入燃烧室203的量，降低燃烧的速度，逆时针旋转气流调节阀202，可以增加外部空气进入燃烧室203的量，提高燃烧的速度，通过控制燃料的燃烧速度，可以实现对融炉3的温度的调控，接着，隔温层303保证熔化炉主体1的使用安全，放置室302的内部嵌入了一层保温材料，可以阻止熔炉3内部的热量通过内壁槽305传导到外壁301上，在熔化炉主体1工作的时候，外壁3的温度不会发生任何变化，就算把手掌放置在上面也不会出现被烫伤的情况，融化室304的右侧设置有内壁槽305，紧接着，在把融化过后的铁水浇筑到剑模型上时，通过内壁槽305的引导可以让融化室内部的铁水流动的更加平缓，不会四处溅射，提高了浇筑的安全，最后，锅底306的形状是M形，增加了融化室304底部的导热面积，提高了熔炉3融化铁块的速度，减少了燃料消耗，这就是该种宝剑制作用融化炉的工作原理。
尽管已经示出和描述了本实用新型的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本实用新型的范围由所附权利要求及其等同物限定。
Claims (7)
1.一种宝剑制作用融化炉，包括熔化炉主体(1)、加热灶(2)和熔炉(3)，其特征在于：所述熔化炉主体(1)的底端设置有加热灶(2)，所述加热灶(2)与熔化炉主体(1)固定连接，所述加热灶(2)的低端设置有支撑腿(4)，所述支撑腿(4)与加热灶(2)固定连接，所述加热灶(2)的前面底端设置有灶门(5)，所述灶门(5)与加热灶(2)活动连接，所述加热灶(2)的镂空部位设置有燃烧室(203)，所述燃烧室(203)与加热灶(2)嵌套连接，所述燃烧室(203)的右侧设置有风机(201)，所述风机(201)与燃烧室(203)固定连接，所述加热灶(2)的顶端中间部位设置有放置槽(9)，所述放置槽(9)与加热灶(2)嵌套连接，所述熔化炉主体(1)的顶端设置有熔炉(3)，所述熔炉(3)与熔化炉主体(1)活动连接，所述熔炉(3)的顶端设置有炉盖(6)，所述炉盖(6)与熔炉(3)活动连接，所述炉盖(6)的中间部位设置有转动把手(7)，所述转动把手(7)与炉盖(6)嵌套连接，所述炉盖(6)的底端设置有转扣(8)，所述转扣(8)与炉盖(6)固定连接，所述熔炉(3)的外侧设置有外壁(301)，所述外壁(301)与熔炉(3)固定连接，所述外壁(301)的镂空部位设置有放置室(302)，所述放置室(302)与外壁(301)嵌套连接，所述熔炉(3)的镂空部位设置有融化室(304)，所述融化室(304)与熔炉(3)嵌套连接，所述熔炉(3)的底端设置有锅底(306)，所述锅底(306)与熔炉(3)固定连接。
2.根据权利要求1所述的一种宝剑制作用融化炉，其特征在于：所述加热灶(2)的左侧设置有气流调节阀(202)，所述气流调节阀(202)与加热灶(2)固定连接。
3.根据权利要求1所述的一种宝剑制作用融化炉，其特征在于：所述燃烧室(203)的顶端设置有温度监测器(204)，所述温度监测器(204)与燃烧室(203)嵌套连接。
4.根据权利要求1所述的一种宝剑制作用融化炉，其特征在于：所述放置室(302)的镂空部位设置有隔温层(303)，所述隔温层(303)与放置室(302)嵌套连接。
5.根据权利要求1所述的一种宝剑制作用融化炉，其特征在于：所述融化室(304)的右侧设置有内壁槽(305)，所述内壁槽(305)与融化室(304)嵌套连接。
6.根据权利要求1所述的一种宝剑制作用融化炉，其特征在于：所述锅底(306)的形状是M形。
7.根据权利要求1所述的一种宝剑制作用融化炉，其特征在于：所述外壁(301)采用的是耐高低温、耐腐蚀能力强的中碳钢。
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