CN208337377U - A kind of high-intensitive permanent magnet synchronous motor remanufactured - Google Patents
A kind of high-intensitive permanent magnet synchronous motor remanufactured Download PDFInfo
- Publication number
- CN208337377U CN208337377U CN201821053246.5U CN201821053246U CN208337377U CN 208337377 U CN208337377 U CN 208337377U CN 201821053246 U CN201821053246 U CN 201821053246U CN 208337377 U CN208337377 U CN 208337377U
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- Prior art keywords
- rotor
- ring body
- rotor body
- magnet steel
- permanent magnet
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- 230000001360 synchronised effect Effects 0.000 title claims abstract description 15
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 23
- 239000010959 steel Substances 0.000 claims abstract description 23
- 238000009434 installation Methods 0.000 claims abstract description 4
- 238000004804 winding Methods 0.000 description 9
- 230000005611 electricity Effects 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 239000003292 glue Substances 0.000 description 4
- 238000004080 punching Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
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- Iron Core Of Rotating Electric Machines (AREA)
- Permanent Magnet Type Synchronous Machine (AREA)
- Permanent Field Magnets Of Synchronous Machinery (AREA)
Abstract
The utility model discloses a kind of high-intensitive permanent magnet synchronous motors remanufactured, there is mutual cooperation and coaxial stator and rotor in casing, rotor includes shaft and the rotor body that is formed by stacking by multiple groups rotor core module, it is provided with multiple magnetic slots around central shaft annular spread in the circumferential direction of rotor body, is inserted with the magnet steel matched with its shape in magnetic slot;The both ends of rotor body are respectively arranged with fixing seat, fixing seat is made of integrally formed first ring body and the second ring body, first ring body and the second ring body are superimposed, the internal diameter of first ring body is equal to the outer diameter for being equipped with the rotor body both ends of magnet steel, the internal diameter of second ring body is less than the outer diameter at rotor body both ends, and the connecting hole closed with the corresponding threaded holes at rotor body both ends is offered in the second ring body;After installation, the first ring body is around magnet steel and rotor body.The utility model enables to the integral strength of electronics rotor to improve, and reduces leakage field, improves magnetic utilization rate, guarantees that magnet steel is stablized in magnetic slot.
Description
Technical field
The utility model relates to motor re-manufacturing technology field, in particular to a kind of high-intensitive permanent magnet synchronous electric remanufactured
Machine.
Background technique
Motor is the driving device of the various equipment such as blower, pump, compressor, lathe, transmission belt, weaving loom, is widely applied
It is that the maximum power consumption of electricity consumption is mechanical in multiple industries such as metallurgy, petrochemical industry, chemical industry, coal, building materials, public utility and field.According to
Statistical calculation, 2011, about 1,700,000,000 kilowatts of China's motor ownership, about 3,000,000,000,000 kilowatt hour of total power consumption accounted for the total electricity consumption of the whole society
The 64% of amount, wherein industrial circle motor total electricity consumption is 2.6 trillion kilowatt hours, accounts for about the 75% of commercial power.
Currently, the problem of there is the following aspects in motor use process.Firstly, being born in motor application operating condition
Load rate is often all insufficient, so that electric efficiency is very low.Secondly, asynchronous machine is widely used, asynchronous machine rotor winding can be with hair
Hot form consumes part electric energy, which accounts for about the 20%~30% of motor total losses, and the efficiency of motor reduces, while influencing electricity
The service life of machine.Meanwhile in inductance current after the conversion to stator winding of rotor windings exciting current, make into stator winding
Electric current lags behind one angle of network voltage, and the power factor of motor is caused to reduce.Again, when starting asynchronous motor, it is desirable that electricity
Machine has sufficiently large starting torque, but wishes that starting current is not too big, so as not to power grid generate excessive voltage landing and
Influence connects the normal operation of other electric machinery and apparatus on power grid.In addition, motor itself will be made when starting current is excessive
The impact of power is done by excessive electricity, if often started, the danger for also overheating winding.Therefore, the starting of asynchronous machine is set
Meter is often faced with dilemma.
To sum up, that there are power factors is low for conventional asynchronous motor, and motor working efficiency is low, and starting current is big, and it is steady to influence power grid
It is fixed, the problem of rotor windings consume electric energy in the form of generating heat, motor service life is impacted etc..Propose permanent magnet synchronous electric
The concept of machine, by the way that rotor windings are become p-m rotor, it is synchronous to constitute p-m rotor that is, in the structure of conventional asynchronous motor
Motor.Magnetic flux can be provided to motor by p-m rotor, induce electromotive force in the stator windings, reduce exciting current, from
And motor power factor both can be improved, motor working efficiency is improved, starting current becomes smaller, and starting torque increases, while can be with
The thermal energy consumption of rotor windings is reduced, motor service life is extended, energy-saving effect is prominent.
But in the actual production process, it between permanent magnet and iron core, is bonded by glue, under motor low-speed situations,
Glue bonding can be used normally, or the long period can be used, but under motor high-speed case, specifically be greater than
When 3500 revs/min, for glue under the effect of huge centrifugal force, while in the case of a high temperature, glue failure leads to permanent magnet
It falls, so that magneto breaks down.
Utility model content
The technical problem to be solved by the present invention is to provide a kind of high-intensitive permanent magnet synchronous motors remanufactured, so that
The integral strength of electronics rotor improves, and reduces leakage field, improves magnetic utilization rate, guarantees that magnet steel is stablized in magnetic slot.
In order to solve the above-mentioned technical problem, the technical solution of the utility model are as follows:
A kind of high-intensitive permanent magnet synchronous motor remanufactured has in the casing of motor and to cooperate and central axis
Stator and rotor, the rotor include shaft and the rotor body that is formed by stacking by multiple groups rotor core module, the rotor sheet
It is provided with multiple magnetic slots around central shaft annular spread in the circumferential direction of body, is inserted in the magnetic slot and is matched with its shape
Magnet steel;The both ends of the rotor body are respectively arranged with fixing seat, and the fixing seat is by integrally formed first ring body and
Two ring bodies are constituted, and first ring body and second ring body are superimposed, and the internal diameter of first ring body, which is equal to, is equipped with magnet steel
The rotor body both ends outer diameter, the internal diameter of second ring body is less than the outer diameter at the rotor body both ends, described the
The connecting hole closed with the corresponding threaded holes at the rotor body both ends is offered in two ring bodies;After installation, first ring body is enclosed
Around the magnet steel and the rotor body.
Preferably, the internal diameter of second ring body is equal to the aperture of the central through hole of the rotor body.
Preferably, the both ends of the casing are respectively arranged with the drive end bearing bracket and rear end cap being firmly connected with it, the front end
The center of lid and the rear end cap is respectively arranged with the bearing matched with the shaft.
Preferably, the drive end bearing bracket and the rear end cap are fixedly connected with the both ends of the stator respectively.
Compared with prior art, the utility model has the beneficial effects that: magnet steel is placed in the magnetic slot of rotor body.Magnetic
It is also realized and is limited by fixing seat in the both ends of steel.Therefore, the utility model can effectively avoid shifting of the magnet steel in working rotor
Leakage field is reduced in position, and vibration will not be generated by improving magnetic utilization rate so that motor overall operation is steady.
Detailed description of the invention
Some specific realities of the utility model are described in detail by way of example and not limitation with reference to the accompanying drawings hereinafter
Apply example.Identical appended drawing reference denotes same or similar part or part in attached drawing.It should be appreciated by those skilled in the art that
The drawings are not necessarily drawn to scale.In attached drawing:
Fig. 1 is a kind of schematic diagram of the high-intensitive permanent magnet synchronous motor remanufactured of the utility model.
Meaning represented by each symbol is as follows in figure:
1- stator;2- rotor body;3- magnetic slot;The first ring body of 4-;The second ring body of 5-;6- connector.
Specific embodiment
Specific embodiment of the present utility model is described further with reference to the accompanying drawing.It should be noted that
The explanation of these embodiments is used to help to understand the utility model, but does not constitute the restriction to the utility model.This
Outside, technical characteristic involved in the various embodiments of the present invention described below is as long as they do not conflict with each other
It can be combined with each other.
As shown in Figure 1, the utility model discloses a kind of high-intensitive permanent magnet synchronous motors remanufactured.In the casing of motor
Stator 1 and rotor body 2 with mutual cooperation and central axis.Rotor body 2 is arranged in stator 1.Rotor body 2 by
Shaft and rotor core module composition.The front-end and back-end of casing are respectively provided with drive end bearing bracket and rear end cap, wherein drive end bearing bracket is in
The bearing covered in shaft is equipped in the middle part of portion and rear end cap, so that bearing is located at the two sides of rotor body 2.Moreover, institute
Drive end bearing bracket and the rear end cap is stated to be fixedly connected with the both ends of the stator 1 respectively.
Rotor includes shaft and the rotor body 2 that is formed by stacking by multiple groups rotor core module.Each group rotor iron core mould
Block is made of multiple rotor punchings.It is fixed by connector 6 between the multiple rotor punching.The center of each rotor punching is equal
It is provided with through-hole, so that shaft passes through.Multiple magnet steel around central shaft annular spread are all had on each rotor punching
Slot 3.The magnet steel matched with its shape is inserted in magnetic slot 3.Permanent magnet can be mounted in magnetic slot 3, to improve forever
Intensity of the magnet in conjunction with iron core, it is ensured that in the case where motor high-speed rotation, even if glue fails, permanent magnet and iron core are not yet
It can separate.
For stability of the further magnet steel in rotation, the both ends of the utility model rotor body 2 are respectively arranged with solid
Reservation.The fixing seat is made of integrally formed first ring body 4 and the second ring body 5.First ring body 4 and second ring
Body 5 is superimposed.After installation, first ring body 4 is around the magnet steel and the rotor body 2.Therefore, first ring body 4
Internal diameter is equal to the outer diameter for being equipped with 2 both ends of the rotor body of magnet steel.And the internal diameter of second ring body 5 is less than the rotor
The outer diameter at 2 both ends of ontology.Second ring body 5 is equivalent to rotor flange.In one embodiment, the internal diameter of the second ring body 5 is equal to institute
State the aperture of the central through hole of rotor body 2.In other embodiments, the internal diameter of the second ring body 5 can also be other cooperation electricity
The size of machine structure, but outer diameter and the rotor sheet of the internal diameter range of choice of the second ring body 5 at 2 both ends of rotor body
Between the aperture of the central through hole of body 2.It offers in the second ring body 5 and is closed with the corresponding threaded holes at 2 both ends of rotor body
Connecting hole, connector 6 can be each passed through connecting hole and threaded hole, so that fixing seat to be fixed on to the both ends of rotor body 2.
To sum up, the magnet steel of the utility model high intensity permanent magnet synchronous motor can be evenly arranged on the circumferential magnet steel of rotor body 2
In slot 3, also, the both ends of magnet steel can be fixed the first ring body 4 of seat and the second ring body 5 is surrounded, to effectively avoid magnet steel
Displacement in working rotor reduces leakage field, and vibration will not be generated by improving magnetic utilization rate so that motor overall operation is steady
It is dynamic.
The embodiments of the present invention is explained in detail in conjunction with attached drawing above, but the utility model is not limited to be retouched
The embodiment stated.For a person skilled in the art, right in the case where not departing from the utility model principle and spirit
These embodiments carry out a variety of change, modification, replacement and modification, still fall in the protection scope of the utility model.
Claims (4)
1. a kind of high-intensitive permanent magnet synchronous motor remanufactured, which is characterized in that have in the casing of motor cooperate and in
Mandrel coaxial stator and rotor, the rotor include shaft and the rotor body that is formed by stacking by multiple groups rotor core module,
Multiple magnetic slots around central shaft annular spread are provided in the circumferential direction of the rotor body, be inserted in the magnetic slot and its
The magnet steel that shape matches;The both ends of the rotor body are respectively arranged with fixing seat, and the fixing seat is by integrally formed
One ring body and the second ring body are constituted, and first ring body and second ring body are superimposed, and the internal diameter of first ring body is equal to
The outer diameter at the rotor body both ends of magnet steel is installed, the internal diameter of second ring body is less than the outer of the rotor body both ends
Diameter offers the connecting hole closed with the corresponding threaded holes at the rotor body both ends in second ring body;After installation, described
One ring body is around the magnet steel and the rotor body.
2. a kind of high-intensitive permanent magnet synchronous motor remanufactured according to claim 1, which is characterized in that second ring
The internal diameter of body is equal to the aperture of the central through hole of the rotor body.
3. a kind of high-intensitive permanent magnet synchronous motor remanufactured according to claim 1, which is characterized in that the casing
Both ends are respectively arranged with the drive end bearing bracket and rear end cap being firmly connected with it, and the center of the drive end bearing bracket and the rear end cap is set respectively
It is equipped with the bearing matched with the shaft.
4. a kind of high-intensitive permanent magnet synchronous motor remanufactured according to claim 3, which is characterized in that the drive end bearing bracket
It is fixedly connected respectively with the both ends of the stator with the rear end cap.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821053246.5U CN208337377U (en) | 2018-07-04 | 2018-07-04 | A kind of high-intensitive permanent magnet synchronous motor remanufactured |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821053246.5U CN208337377U (en) | 2018-07-04 | 2018-07-04 | A kind of high-intensitive permanent magnet synchronous motor remanufactured |
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CN208337377U true CN208337377U (en) | 2019-01-04 |
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CN201821053246.5U Expired - Fee Related CN208337377U (en) | 2018-07-04 | 2018-07-04 | A kind of high-intensitive permanent magnet synchronous motor remanufactured |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117394616A (en) * | 2023-12-11 | 2024-01-12 | 无锡瑞珠节能技术有限公司 | A method for remanufacturing high-voltage permanent magnet motors |
-
2018
- 2018-07-04 CN CN201821053246.5U patent/CN208337377U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117394616A (en) * | 2023-12-11 | 2024-01-12 | 无锡瑞珠节能技术有限公司 | A method for remanufacturing high-voltage permanent magnet motors |
CN117394616B (en) * | 2023-12-11 | 2024-02-13 | 无锡瑞珠节能技术有限公司 | A method for remanufacturing high-voltage permanent magnet motors |
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CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190104 |