CN208333087U - A kind of casting novel metal thawing apparatus - Google Patents
A kind of casting novel metal thawing apparatus Download PDFInfo
- Publication number
- CN208333087U CN208333087U CN201820796314.0U CN201820796314U CN208333087U CN 208333087 U CN208333087 U CN 208333087U CN 201820796314 U CN201820796314 U CN 201820796314U CN 208333087 U CN208333087 U CN 208333087U
- Authority
- CN
- China
- Prior art keywords
- tank body
- cabinet
- agitating shaft
- gear
- drain pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000002184 metal Substances 0.000 title claims abstract description 56
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 56
- 238000010257 thawing Methods 0.000 title claims abstract description 26
- 238000005266 casting Methods 0.000 title claims abstract description 21
- 238000003466 welding Methods 0.000 claims abstract description 19
- 238000010438 heat treatment Methods 0.000 claims abstract description 11
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229910021389 graphene Inorganic materials 0.000 claims abstract description 6
- 238000003756 stirring Methods 0.000 claims description 12
- 238000005452 bending Methods 0.000 claims description 4
- 230000003447 ipsilateral effect Effects 0.000 claims description 3
- 239000002699 waste material Substances 0.000 abstract description 7
- 238000010792 warming Methods 0.000 abstract description 5
- 239000002918 waste heat Substances 0.000 abstract description 3
- 239000000243 solution Substances 0.000 description 7
- 238000010309 melting process Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 238000003723 Smelting Methods 0.000 description 4
- 229910001338 liquidmetal Inorganic materials 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000155 melt Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000010814 metallic waste Substances 0.000 description 1
Landscapes
- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
The utility model provides a kind of casting novel metal thawing apparatus, including cabinet and level are set to intracorporal first tank body of case and the second tank body, and the second tank body and cabinet wall bottom support welding；The top surface of second tank body, which is welded, is equipped with muti-piece support plate, and the bottom surface of the top surface of support plate and the first tank body supports welding, and the through-hole for running through support plate upper and lower surface is equipped in support plate, is filled with graphene in through-hole；It is equipped with the first agitating shaft in first tank body, the second agitating shaft is equipped in the second tank body, the first agitating shaft and the second agitating shaft are one end through cabinet end wall and are arranged with first gear and second gear respectively, and second gear is engaged with first gear；First tank body is connected to by feeder pipe with the second tank body；Bottom of box inner wall is inlayed equipped with a plurality of heating tube；It preheats metal block using the waste heat during metal melt, reduces the waste of thermal energy, shortens metal block and is warming up to the time of fusing point, to improve thawing efficiency.
Description
Technical field
The utility model relates to production equipment fields of casting, and fill more particularly to a kind of casting is melted with novel metal
It sets.
Background technique
Casting is by metal melt into liquid state, and the method that implements are made of die casting, the traditional handicraft is so far
It is still widely used, the melting process in casting production is one of the important link in entire technique, in existing thawing step
In, it can be all higher by much than the fusing point of metal to guarantee that metal block sufficiently melts the temperature in smelting furnace under normal circumstances, and it is right
It is mothballed in this large amount of waste heat in cannot preferably be utilized in smelting furnace, causes to waste；And when feeding intake directly by metal
Block, which is thrown in smelting furnace, to be melted, and metal block is warming up to fusing point and needs the regular hour, which causes accumulation in smelting furnace
More metal block influences normally to melt, and reduces and melts efficiency.
Utility model content
In order to overcome the drawbacks of the prior art, the technical problem to be solved by the utility model is to propose that a kind of casting is used
Novel metal thawing apparatus, structure novel preheat metal block using the waste heat during metal melt, reduce heat
The waste of energy, and the time that metal block is warming up to fusing point can be shortened, to improve thawing efficiency.
For this purpose, the following technical solution is employed for the utility model:
The utility model provides a kind of casting novel metal thawing apparatus, including cabinet and level are set to the cabinet
The diameter of interior the first tank body and the second tank body, first tank body and second tank body is equal with the width of the cabinet；
Second tank body is located at the lower section of first tank body and supports welding, the cabinet wall with the cabinet wall bottom
Bottom is adapted in arc surfaced and with the second tank base shape；The top surface welding of second tank body is equipped with muti-piece edge
The support plate of the second tank body axis direction uniform intervals setting, the bottom surface of the top surface of the support plate and first tank body
Welding is supported, the through-hole through the support plate upper and lower surface is equipped in the support plate, is filled with graphene in the through-hole；
The first agitating shaft is equipped with by bearing bracket stand in first tank body, passes through bearing bracket stand in second tank body and is equipped with the second stirring
Axis, one end of first agitating shaft is through the end face of first tank body and the cabinet, one end of second agitating shaft
In the ipsilateral end face through second tank body and the cabinet, it is arranged on first agitating shaft outside the cabinet
It is arranged with second gear in first gear, second agitating shaft, the second gear is engaged with the first gear, and described
First agitating shaft is driven by rotary electric machine；Box top welding is equipped with loading hopper, and the loading hopper is located at described the
One tank body is close to one end of the first gear, and the discharge port of the loading hopper is connected to first tank body；Described
The bottom of one tank body is equipped with feeder pipe, and the feeder pipe is located remotely from one end of the first gear, and first tank body is logical
The feeder pipe is crossed to be connected to second tank body；The bottom of box inner wall is inlayed equipped with a plurality of heating tube, it is a plurality of described plus
Heat pipe is arranged along the axial direction of second tank body and arranges along the bottom of box cambered surface uniform intervals, close to described
The end face connection of second tank body of second gear is equipped with drain pipe, and the drain pipe is through the cabinet end wall is exposed and institute
It states on the outside of cabinet, and the drain pipe is equipped with the first solenoid valve.
In the preferable technical solution of the utility model, the drain pipe is in " L " shape, the feed inlet of the drain pipe and institute
State the connection of the second tank body, the discharge port of the drain pipe is towards down-set；Row is equipped in convex connection outside the drain pipe bending
Tracheae, the drain pipe are connected to first tank body by the exhaust pipe, and the exhaust pipe is equipped with second solenoid valve.
In the preferable technical solution of the utility model, the outer wall of the cabinet is coated with insulating layer.
In the preferable technical solution of the utility model, welding is equipped with auger leaf on first agitating shaft；It is described
Welding is equipped with a plurality of stirring rod on second agitating shaft, is additionally provided with strut on each stirring rod.
In the preferable technical solution of the utility model, the diameter of the diameter of the first gear than the second gear
Greatly.
In the preferable technical solution of the utility model, the first tank base inner wall is obliquely installed, and is tilted lower
It holds close to the feeder pipe side.
The utility model has the following beneficial effects:
A kind of casting novel metal thawing apparatus provided by the utility model, structure novel, the support equipped with through-hole
Plate and the graphene being filled in through-hole can will be in heat transfer to the first tank body extra in melting process in the second tank body
Metal block is preheated, and the waste of thermal energy is reduced, and is shortened metal block and is warming up to the time of fusing point, to improve thawing efficiency；And
And first stirring shaft design the metal block in warm can be stirred, that metal block as much as possible is able to is pre-
Heat, and the second stirring shaft design can accelerate the thawing of metal block, further increase thawing efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram for the casting novel metal thawing apparatus that specific embodiment of the present invention provides；
Fig. 2 is the side view for the casting novel metal thawing apparatus that specific embodiment of the present invention provides.
In figure:
100, the first tank body；110, the first agitating shaft；111, first gear；112, auger leaf；120, feeder pipe；
200, the second tank body；210, the second agitating shaft；211, second gear；212, stirring rod；213, strut；220, drain pipe；221,
First solenoid valve；300, cabinet；310, loading hopper；320, heating tube；400, support plate；410, through-hole；500, rotary electric machine；
600, exhaust pipe；610, second solenoid valve；700, insulating layer.
Specific embodiment
Further illustrate the technical solution of the utility model below with reference to the accompanying drawings and specific embodiments.
As shown in Figure 1 and Figure 2, a kind of casting novel metal thawing dress is disclosed in specific embodiment of the utility model
It sets, including cabinet 300 and horizontal the first tank body 100 and the second tank body 200 being set in the cabinet 300, first tank body
100 and second tank body 200 diameter it is equal with the width of the cabinet 300；Second tank body 200 is located at described first
The lower section of tank body 100 and support welding with the 300 inner wall bottom of cabinet, the 300 inner wall bottom of cabinet in arc surfaced and
It is adapted with 200 bottom shape of the second tank body；The top surface welding of second tank body 200 is equipped with muti-piece along second tank
The support plate 400 of 200 axis direction uniform intervals of body setting, the bottom of the top surface of the support plate 400 and first tank body 100
Face supports welding, and the through-hole 410 through 400 upper and lower surface of support plate, the through-hole 410 are equipped in the support plate 400
It is interior to be filled with graphene；First agitating shaft 110 is equipped with by bearing bracket stand in first tank body 100, in second tank body 200
The second agitating shaft 210 is equipped with by bearing bracket stand, and one end of first agitating shaft 110 is through first tank body 100 and described
The end face of cabinet 300, one end of second agitating shaft 210 is in ipsilateral through second tank body 200 and the cabinet 300
End face is arranged with first gear 111, second agitating shaft on first agitating shaft 110 outside the cabinet 300
Second gear 211 is arranged on 210, between the first gear 111 and first agitating shaft 110, the second gear 211
It is key connection between second agitating shaft 210, the second gear 211 is engaged with the first gear 111, and described
First agitating shaft 110 is driven by rotary electric machine 500, the rotary electric machine 500 and first agitating shaft 110 by belt pulley and
Belt connection；300 top surface of the cabinet welding is equipped with loading hopper 310, and the loading hopper 310 is located at first tank body
100 close to one end of the first gear 111, and the discharge port of the loading hopper 310 is connected to first tank body 100；
The bottom of first tank body 100 is equipped with feeder pipe 120, and the feeder pipe 120 is located remotely from the one of the first gear 111
End, and first tank body 100 is connected to by the feeder pipe 120 with second tank body 200；In 300 bottom of cabinet
Wall is inlayed equipped with a plurality of heating tube 320, axial direction setting and edge of a plurality of heating tube 320 along second tank body 200
The 300 bottom cambered surface uniform intervals of cabinet arrangement, close to the end face of second tank body 200 of the second gear 211
Connection is equipped with drain pipe 220, and the drain pipe 220 is exposed with 300 outside of the cabinet through 300 end wall of cabinet, and institute
Drain pipe 220 is stated equipped with the first solenoid valve 221.
A kind of above-mentioned casting novel metal thawing apparatus, structure novel, the support equipped with the through-hole 410
Plate 400 and the graphene being filled in the through-hole 410 can pass heat extra in melting process in second tank body 200
Be handed in first tank body 100 and preheated for metal block, reduce the waste of thermal energy, shorten metal block be warming up to fusing point when
Between, to improve thawing efficiency；And the design of first agitating shaft 110 can stir the metal block in warm
It moves, metal block as much as possible is preheated, and the design of second agitating shaft 210 can accelerate the thawing of metal block,
Further increase thawing efficiency.
More specifically, starting device, the heating tube 320 heat, described at this time until starting heating preset time arrival
Temperature is higher than metal block fusing point in second tank body 200, and partial heat is transferred to first tank body by the support plate 400
In 100；Then start the rotary electric machine 500, the rotary electric machine 500 drives first agitating shaft 110 and described second
Agitating shaft 210 rotates, and by metal block toward launching from the loading hopper 310, metal block obtains in first tank body 100
Enter in second tank body 200 with preheating and by the feeder pipe 120 under the action of the first agitating shaft 110, gold
Belong to block gradually to melt under the high temperature action of the heating tube 320 and accelerate to melt under the agitation of second agitating shaft 210
Change；Entire preheating, melting process persistently carry out, and when being cast, need to only open first solenoid valve 221, liquid
Metal is expelled to casting die from the drain pipe 220.
Further, the drain pipe 220 is in " L " shape, the feed inlet of the drain pipe 220 and second tank body 200
Connection, the discharge port of the drain pipe 220 is towards down-set；Exhaust pipe is equipped in convex connection outside 220 bending of drain pipe
600, the drain pipe 220 and first tank body 100 be connected tos by the exhaust pipe 600, and the exhaust pipe 600 is equipped with the
Two solenoid valves 610；When carrying out injection process, high temperature fluent metal is discharged by the drain pipe 220, and these heats are direct
It diffuses to the external world, cause to waste, high-temperature gas can be drained in first tank body 100 by the design of the exhaust pipe 600 assists
The preheating of aided metal block, enhances pre-heat effect；It should be noted that the second solenoid valve 610 is opened in first solenoid valve 221
It can just be opened when opening, and other times are in closed state；And the exhaust pipe 600 is set to 220 bending of drain pipe
Outer convex can prevent liquid metal waste that is interior, avoiding liquid metal into the exhaust pipe 600.
Further, the outer wall of the cabinet 300 is coated with insulating layer 700；The design of the insulating layer 700 can will be described
The heat overwhelming majority that heating tube 320 generates is locked in the cabinet 300, guarantees to provide enough heats for metal melt,
The waste of thermal energy is reduced, production cost is reduced.
Further, welding is equipped with auger leaf 112 on first agitating shaft 110；On second agitating shaft 210
Welding is equipped with a plurality of stirring rod 212, is additionally provided with strut 213 on each stirring rod 212；The design of the auger leaf 112
Facilitate first agitating shaft 110 to be slowly fed metal block, prevent feeding speed too fast, extends metal block described
It residence time in first tank body 100, is fully warmed-up；And the design of the stirring rod 212 and the strut 213 can increase it is described
The mixing area of second agitating shaft 210, further speeds up metal melt process.
Further, the diameter of the first gear 111 is bigger than the diameter of the second gear 211；The design can be achieved
The revolving speed of first agitating shaft 110 is less than the revolving speed of second agitating shaft 210, and feeding speed is slower than thawing mixing speed,
It prevents feeding speed is too fast, melts speed from causing metal block to be piled up in second tank body 200 slowly, avoids influencing entirety
Melting process guarantees the continuous sex work for realizing metal melt；And it can guarantee that metal block stops in first tank body 100
Regular hour is preheated, and is reduced the metal block not preheated and is directly entered second tank body 200.
Further, 100 bottom interior wall of the first tank body is obliquely installed, and tilts lower end close to the feeder pipe
120 sides；The design enters in second tank body 200 convenient for metal block, prevents metal block and is stranded in first tank
Situation in body 100；It should be noted that tilt angle between 1 °~2 °, prevents tilt angle is excessive from causing metal block straight
Landing is connect, the metal block not preheated largely is avoided to enter in second tank body 200, influence normal melting process.
The utility model is described with reference to the preferred embodiments, and those skilled in the art know, is not departing from this reality
In the case where with novel spirit and scope, various changes or equivalence replacement can be carried out to these features and embodiment.This reality
It is not limited to the particular embodiment disclosed with novel, other embodiments fallen into claims hereof all belong to
In the range of the utility model protection.
Claims (6)
1. a kind of casting novel metal thawing apparatus, it is characterised in that:
It is described including cabinet (300) and horizontal the first tank body (100) and the second tank body (200) being set in the cabinet (300)
The diameter of first tank body (100) and second tank body (200) is equal with the width of the cabinet (300)；Second tank body
(200) it is located at the lower section of first tank body (100) and supports welding, the cabinet with the cabinet (300) inner wall bottom
(300) inner wall bottom is adapted in arc surfaced and with the second tank body (200) bottom shape；Second tank body (200)
Top surface welding is equipped with the support plate (400) that muti-piece is arranged along the second tank body (200) axis direction uniform intervals, the support
The top surface of plate (400) and the bottom surface of first tank body (100) support welding, are equipped in the support plate (400) through described
The through-hole (410) of support plate (400) upper and lower surface, the through-hole (410) is interior to be filled with graphene；
The first agitating shaft (110) are equipped with by bearing bracket stand in first tank body (100), are passed through in second tank body (200)
Bearing bracket stand is equipped with the second agitating shaft (210), and first tank body (100) and institute are run through in one end of first agitating shaft (110)
The end face of cabinet (300) is stated, one end of second agitating shaft (210) is in ipsilateral through second tank body (200) and described
The end face of cabinet (300) is located on described first agitating shaft (110) of the cabinet (300) outside and is arranged with first gear
(111), it is arranged with second gear (211) on second agitating shaft (210), the second gear (211) and first tooth
(111) engagement is taken turns, and first agitating shaft (110) is driven by rotary electric machine (500)；
Cabinet (300) the top surface welding is equipped with loading hopper (310), and the loading hopper (310) is located at first tank body
(100) one end of close first gear (111), and the discharge port of the loading hopper (310) and first tank body
(100) it is connected to；The bottom of first tank body (100) is equipped with feeder pipe (120), and the feeder pipe (120) is located remotely from described
One end of first gear (111), and first tank body (100) passes through the feeder pipe (120) and second tank body (200)
Connection；
Cabinet (300) bottom interior wall is inlayed equipped with a plurality of heating tube (320), and a plurality of heating tube (320) is along described
The axial directions of two tank bodies (200) is arranged and arranges along the cabinet (300) bottom cambered surface uniform intervals, close to described the
The end face connection of second tank body (200) of two gears (211) is equipped with drain pipe (220), and the drain pipe (220) runs through institute
State cabinet (300) end wall it is exposed with the cabinet (300) on the outside of, and the drain pipe (220) is equipped with the first solenoid valve
(221)。
2. a kind of casting novel metal thawing apparatus according to claim 1, it is characterised in that:
The drain pipe (220) is in " L " shape, and the feed inlet of the drain pipe (220) is connected to second tank body (200), institute
The discharge port of drain pipe (220) is stated towards down-set；Exhaust pipe is equipped in the outer convex connection of the drain pipe (220) bending
(600), the drain pipe (220) is connected to first tank body (100) by the exhaust pipe (600), the exhaust pipe
(600) second solenoid valve (610) are equipped with.
3. a kind of casting novel metal thawing apparatus according to claim 1, it is characterised in that:
The outer wall of the cabinet (300) is coated with insulating layer (700).
4. a kind of casting novel metal thawing apparatus according to claim 1, it is characterised in that:
Welding is equipped with auger leaf (112) on first agitating shaft (110)；It welds and sets on second agitating shaft (210)
Have a plurality of stirring rod (212), is additionally provided with strut (213) on each stirring rod (212).
5. a kind of casting novel metal thawing apparatus according to claim 1, it is characterised in that:
The diameter of the first gear (111) is bigger than the diameter of the second gear (211).
6. a kind of casting novel metal thawing apparatus according to claim 1, it is characterised in that:
First tank body (100) bottom interior wall is obliquely installed, and tilts lower end close to the feeder pipe (120) side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820796314.0U CN208333087U (en) | 2018-05-25 | 2018-05-25 | A kind of casting novel metal thawing apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820796314.0U CN208333087U (en) | 2018-05-25 | 2018-05-25 | A kind of casting novel metal thawing apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208333087U true CN208333087U (en) | 2019-01-04 |
Family
ID=64775483
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820796314.0U Expired - Fee Related CN208333087U (en) | 2018-05-25 | 2018-05-25 | A kind of casting novel metal thawing apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208333087U (en) |
-
2018
- 2018-05-25 CN CN201820796314.0U patent/CN208333087U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20200217 Address after: 063000 south side of Dongqiu Liu Road, Xihe village, liushu0 Town, Fengnan District, Tangshan City, Hebei Province Patentee after: Tangshan kunshuo Power Equipment Co.,Ltd. Address before: 342200 Shipai Village, Wenfeng Township, Xunwu County, Ganzhou City, Jiangxi Province Patentee before: JIANGXI DONGLEI PRECISION CASTING Co.,Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190104 |