CN208266454U

CN208266454U - A kind of artificial fur hot light collator

Info

Publication number: CN208266454U
Application number: CN201820667143.1U
Authority: CN
Inventors: 马来伟
Original assignee: Shenyang Yida Textile Co Ltd
Current assignee: Shenyang Yida Textile Co Ltd
Priority date: 2018-05-07
Filing date: 2018-05-07
Publication date: 2018-12-21
Anticipated expiration: 2028-05-07

Abstract

The utility model belongs to artificial fur manufacturing technology field, in particular to a kind of artificial fur hot light collator.Hot light collator includes that hot light arranges room, import roll assembly, hot wind knife, scald roller, cold knife and export roll assembly, wherein hot light arranges interior and is equipped with the boiling hot roller of level-one or multistage boiling hot roller for carrying out ironing arrangement for the artificial fur after being formed to gluing, the lower section for scalding roller is equipped with hot wind knife, hot wind knife is used to carry out blowing hot-air from the bottom of artificial fur, the inlet that hot light arranges room is equipped with the importing roll assembly for importing artificial fur, the exit that hot light arranges room is successively arranged cold knife and export roll assembly, artificial fur after cold knife is used to arrange ironing carries out cooling sizing, export roll assembly is for the artificial fur export after the sizing that will cool down.The utility model is blown into artificial fur fabric base fabric face using hot wind, forces artificial fur hair side pieces to change, arranges the root of pieces and top simultaneously.

Description

A kind of artificial fur hot light collator

Technical field

The utility model belongs to artificial fur manufacturing technology field, in particular to a kind of artificial fur hot light collator.

Background technique

Traditional artificial fur processing technology, the artificial fur fabric after braiding are needed by cropping, gluing, drying, drawing Width sizing carries out multistage high energy consumption high temperature natural lustre finishing machine hot light again later, and finally at wrapping out finished product, the drawbacks of traditional handicraft is high energy Consumption, every natural lustre finishing machine power consumption are more operatings all at dozens or even hundreds of kilowatt, and energy consumption is non-often with big.And the production of output Product hair side lower part is mixed and disorderly, and hair is not straight, and hair side is dull, and whole feel is bad, and simulated effect is poor.

Utility model content

In view of the above-mentioned problems, the purpose of this utility model is to provide a kind of artificial fur hot light collator, to solve to pass The product hair side lower part for technique output of uniting is mixed and disorderly, and hair is not straight, and hair side is dull, and whole feel is bad, the problem of simulated effect difference.

To achieve the goals above, the utility model uses following technical scheme:

A kind of artificial fur hot light collator, including hot light arrange room, import cloth roll assembly, hot wind knife, scald roller, cold knife And export cloth roll assembly, the inlet that wherein hot light arranges room are equipped with the importing cloth roll assembly for importing artificial fur, institute Indoor one or more levels the boiling hot roller being equipped with for carrying out ironing arrangement to the artificial fur after drying tentering of hot light arrangement is stated, it is described The lower section for scalding roller is equipped with hot wind knife, and the hot wind knife is used to carry out blowing hot-air from the bottom of the artificial fur, makes hair to confusion The pieces of the artificial fur become that Mao Xiangzhi is suitable, the exit that the hot light arranges room is successively arranged cold knife and export cloth Roll assembly, the artificial fur after the cold knife is used to arrange ironing carry out cooling sizing, and the export cloth roll assembly is used for Hair after cooling sizing is exported to straight suitable artificial fur.

The one or both sides of the boiling hot roller are equipped with hot light pressure roller, and the region between the hot light pressure roller and the boiling hot roller is corresponding The one hot wind knife.

The lower section of the boiling hot roller is equipped with supporting plate, and there are pass through for the artificial fur between the supporting plate and the boiling hot roller Gap, the gap is adjustable, and the installation site of the multistage boiling hot roller gradually increases.

The boiling hot roller is hollow structure, and the outer surface of the boiling hot roller is equipped with helicla flute；The outside of the boiling hot roller is equipped with electromagnetism Heater wire girth sheets, the electromagnetic heating coil plate is for heating the boiling hot roller.

Along air duct is axially arranged in the hot wind knife, end is equipped with air inlet, and the air inlet is equipped with heating device, institute The air outlet for being axially arranged on the side wall of hot wind knife and being connected to the air duct is stated, is equipped with homogenating plate, the air duct in the air duct Interior hot wind is uniformly flowed out after passing through the homogenating plate by the air outlet.

The inlet side that the hot light arranges room is connect with drying stenter, is equipped with and is used for transmission in the drying stenter The selvage guide chain of artificial fur, the drying stenter arrange room for the hot light and provide drying waste heat wind；The importing cloth rewinder roll Component includes selvage guide pressure roller and imports cloth rewinder roll, and the selvage guide pressure roller is used to artificial fur being pressed in the selvage guide chain, described The mounting height for importing cloth rewinder roll is higher than the selvage guide pressure roller, and the selvage guide pressure roller makes the people by supporting the artificial fur It makes fur and is detached from the selvage guide chain.

The artificial fur hot light collator, further includes circulation air feed system, and the circulation air feed system includes circulation Wind suspended hood, air return pipeline, lap waste and dedusting filter, hot wind pump and air-supply pipeline, wherein circulated air suspended hood is set to The hot light arrangement is indoor and corresponding with the boiling hot roller, and the circulated air suspended hood is by air return pipeline and is set to described Hot light arranges the lap waste of outdoor and the connection of dedusting filter, the lap waste and dedusting filter pass through hot wind pump and air feed Pipeline is connect with the hot wind knife.

The lap waste and dedusting filter include cartridge filter, blast pipe, high temperature primary efficient filter screen and hi-temp hi-effective filtering Device, wherein the bottom of cartridge filter is equipped with lap waste collecting region, and the top of the lap waste collecting region is equipped with the high temperature being obliquely installed and just imitates Filter screen, the blast pipe and hi-temp hi-effective filter are respectively arranged at the two sides of the high temperature primary efficient filter screen, the air inlet Pipe is connected to the air return pipeline, and the outlet of the hi-temp hi-effective filter is connected to hot wind pump.

It is 60-180 DEG C that the hot light, which arranges indoor temperature,；The ventilation temperature of the hot wind knife is 60-300 DEG C.

The advantages of the utility model and beneficial effect are:

The utility model is blown into artificial fur fabric base fabric face using hot wind, and artificial fur hair side pieces is forced to become Change, arranges the root of pieces and top simultaneously, and traditional natural lustre finishing machine can only arrange top Portion's pieces, lower part and root can not arrange.

The utility model makes full use of fiber to deform after heated, and the characteristic being formed afterwards to the cold is blown using air knife intelligent control Draught temperature and air quantity, allow product to be willing to change with people, reach product optimal morphology, since so that product is had artificial fur production by oneself, There is a new breakthrough progress, it may be said that it is unprecedented for producing in history in artificial fur.

The utility model is that air knife blowing and hot light arrange the combination plant being integrated, and is thrown with the smallest equipment and the energy Money, exchanges maximum economic interests for.The utility model greatly reduces the consumption of the energy, reduces disposal of pollutants.This is practical Novel to use hot air circulation, using design complete machine closing heat preservation, traditional natural lustre finishing machine than being used only once thermal energy subtracts significantly Energy consumption is lacked.

The utility model is equipped with lap waste and dedusting filter, recycle lap waste can again, reduces materials cost, Economic interests are improved, while air cleaning filtering being made more to clean, is more environmentally friendly.It is novel due to the product that this equipment is produced, more With agile sense, activity sense, seemingly corium hair, is that similar product is incomparable, therefore market prospects are extensive, quite disappeared both at home and abroad The person of expense welcomes.

Detailed description of the invention

Fig. 1 is the structural schematic diagram of the utility model；

Fig. 2 is the axonometric drawing that roller is scalded in the utility model；

Fig. 3 is the sectional elevation that roller is scalded in the utility model；

Fig. 4 is the structural schematic diagram of hot wind knife in the utility model；

Fig. 5 is the top view of Fig. 4；

Fig. 6 is enlarged view at I in Fig. 4；

Fig. 7 is E-E cross-sectional view in Fig. 6；

Fig. 8 is the structural schematic diagram of hot wind knife heating device in the utility model；

Fig. 9 is the C-C cross-sectional view of Fig. 8；

Figure 10 is the D-D cross-sectional view of Fig. 8；

Figure 11 is the structural schematic diagram of lap waste and dedusting filter in the utility model；

Figure 12 is the A-A cross-sectional view of Figure 11；

Figure 13 is the B-B cross-sectional view of Figure 11；

Figure 14 is the operation principle schematic diagram of the utility model；

Figure 15 is the process flow diagram of the utility model.

In figure: 1 is drying stenter, and 2 arrange room for hot light, and 3 be selvage guide chain, and 4 be sprocket wheel, and 5 be selvage guide pressure roller, and 6 are Electromagnetic heating coil plate, 7 is import cloth rewinder roll, and 8 be artificial fur, and 9 be hot light pressure roller, and 10 be hot wind knife, and 101 be air inlet, and 102 It is homogenating plate for air outlet, 103,104 be air duct, and 11 is scald rod, and 111 be helicla flute, and 12 be circulated air suspended hood, and 13 be support Plate, 14 be external pressure roller, and 15 be cold knife, and 16 be the first export cloth rewinder roll, and 17 be the second export cloth rewinder roll, and 18 arrange descendant for hot light Fur is made, 19 be hot wind, and 20 be cartridge filter, and 21 be blast pipe, and 22 be lap waste collecting region, and 23 be high temperature primary efficient filter screen, and 24 are Hi-temp hi-effective filter, 25 be cold wind, and 26 be heating device, and 261 be sheath, and 262 be insulating layer, and 263 be ceramics bracket, 264 It is hair to chaotic pieces for electric furnace heating wire, 81,82 be hair to relatively along pieces, and 83, which be that Mao Xiangzhi is suitable, sense pieces living.

Specific embodiment

In order to keep the purpose of this utility model, technical solution and advantage clearer, with reference to the accompanying drawing and it is embodied The utility model is described in detail in example.

As shown in Figure 1, a kind of artificial fur hot light collator provided by the utility model, including hot light arrange room 2, import Cloth roll assembly, hot wind knife 10 scald roller 11, cold knife 15 and export cloth roll assembly, and the inlet that wherein hot light arranges room 2, which is equipped with, to be used In the importing cloth roll assembly for importing artificial fur 8, hot light, which arranges, to be equipped with for the artificial fur 8 after drying tentering in room 2 One or more levels boiling hot roller 11 of ironing arrangement is carried out, the lower section for scalding roller 11 is equipped with hot wind knife 10, and hot wind knife 10 is used for from man-made hair The bottom of skin 8 carries out blowing hot-air, and becoming hair to the pieces of chaotic artificial fur 8, Mao Xiangzhi is suitable, and hot light arranges the outlet of room 2 Place is successively arranged cold knife 15 and export cloth roll assembly, and the artificial fur 8 after cold knife 15 is used to arrange ironing cools down Sizing, export cloth roll assembly are used to export hair after cooling sizing to straight suitable artificial fur 8.

The inlet side that hot light arranges room 2 is connect with drying stenter 1, artificial equipped with being used for transmission in drying stenter 1 The selvage guide chain 3 of fur 8, dries the inner cavity of stenter 1 and hot light arranges room 2 and is connected to, and arranges room 2 for hot light and provides drying waste heat Wind.

It imports cloth roll assembly to include selvage guide pressure roller 5 and import cloth rewinder roll 7, selvage guide pressure roller 5 is used to artificial fur 8 being pressed in selvage guide On chain 3, the mounting height for importing cloth rewinder roll 7 is higher than selvage guide pressure roller 5, and selvage guide pressure roller 5 makes man-made hair by support artificial fur 8 Skin 8 is detached from selvage guide chain 3, and artificial fur 8 is imported hot light and is arranged in room 2.

The installation site that hot light arranges multistage boiling hot roller 11 in room 2 gradually increases, and the axis of each boiling hot roller 11 is located at same inclination In plane, the tilt adjustable of the clinoplain is whole, determines as needed.The lower section for scalding roller 11 is equipped with supporting plate 13, supporting plate 13 There are the gaps passed through for artificial fur 8 between boiling hot roller 11, and the gap is adjustable by supporting plate 13, to adapt to different-thickness Artificial fur 8.

The one or both sides of each boiling hot roller 11 are equipped with hot light pressure roller 9, the region corresponding one between each hot light pressure roller 9 and boiling hot roller 11 Hot wind knife 10, the air outlet of hot wind knife 10 and the plane perpendicular of artificial fur 8.Hot wind is blown into artificial fur 8 by hot wind knife 10 Base fabric, hot wind act on the fiber on cloth cover (pieces) after penetrating base fabric, so that hair to chaotic pieces is become Mao Xiangzhi suitable, so Ironing is arranged by boiling hot roller 11.

As Figure 2-3, scalding roller 11 is hollow structure, and the outer surface for scalding roller 11 is equipped with helicla flute 111；Scald the outside of roller 11 Equipped with electromagnetic heating coil plate 6, electromagnetic heating coil plate 6 generates heat by electromagnetic induction and electromagnetic eddy and carries out to boiling hot roller 11 Heating, as shown in Figure 1.

The utility model scalds the electromagnetic heating technique that the heating of roller 11 is isolated using equipment with circuit, utilizes high-frequency electromagnetic Line generates heat by electromagnetic induction and electromagnetic eddy in the outside for scalding roller 11, has saved cost, improved the boiling hot roller service life, subtract Lack workpiece size, improves heating efficiency, using electromagnetic heating rotary body, electromagnetic heating is used in natural lustre finishing machine and belongs to pioneering in fact, Homogeneous heating, workpiece are separated with circuit, maintenance convenience, and temperature control is flexible.

As shown in figs. 4-7, the cross section of hot wind knife 10 is pyramidal structure.Hot wind knife 10 be hollow structure, inside along axis To air duct 104 is equipped with, end is equipped with air inlet 101, and edge is axially arranged with the outlet air being connected to air duct 104 on the side wall of hot wind knife 10 Mouth 102, air outlet 102 are located at the top of pyramidal structure, homogenating plate 103 are equipped in air duct 104, is evenly equipped on homogenating plate 103 more A ventilation hole, the hot wind in air duct 104 after homogenating plate 103 by air outlet 102 by uniformly being flowed out.

As seen in figs. 8-10, heating device 26 is equipped at the air inlet 101 of hot wind knife 10, heating device 26 includes sheath 261, insulating layer 262, ceramics bracket 263 and electric furnace heating wire 264 are wherein equipped with electric furnace heating wire by ceramics bracket 263 in sheath 261 264, the outside of sheath 261 is equipped with insulating layer 262；Along outlet air distribution grid is axially arranged in air knife, along axial direction on the side wall of air knife Equipped with air outlet.

Further, the utility model further include circulation air feed system, circulation air feed system include circulated air suspended hood 12, Air return pipeline, lap waste and dedusting filter, hot wind pump and air-supply pipeline, wherein circulated air suspended hood 12 is set to hot light arrangement In room 2 and corresponding with boiling hot roller 11, circulated air suspended hood 12 arranges returning outside room 2 with hot light is set to by air return pipeline Hair and the connection of dedusting filter, lap waste and dedusting filter are pumped by hot wind and air-supply pipeline is connect with hot wind knife 10, shape At wind circulating system.

As figs 11-13, lap waste and dedusting filter include cartridge filter 20, blast pipe 21, high temperature primary efficient filter screen 23 and hi-temp hi-effective filter 24, wherein the bottom of cartridge filter 20 is equipped with lap waste collecting region 22, and the top of lap waste collecting region 22 is set There is the high temperature primary efficient filter screen 23 being obliquely installed, blast pipe 21 and hi-temp hi-effective filter 24 are respectively arranged at high temperature primarily efficient filter The two sides of net 23, blast pipe 21 are connected to air return pipeline, and the outlet of hi-temp hi-effective filter 24 is connected to hot wind pump.

Cold knife 15 is pumped by cold wind and provides cold wind, can be room temperature wind.The structure of cold knife 15 is similar with hot wind knife 10, only There is no heating part.

Exporting cloth roll assembly includes the first export cloth rewinder roll 16 and the second export cloth rewinder roll 17, and the artificial of ironing technology is trimmed in completion Fur 8 passes sequentially through the first export cloth rewinder roll 16 and the second export cloth rewinder roll 17 exports.

A kind of working principle of artificial fur hot light collator provided by the utility model is:

As shown in figure 14, the artificial fur 8 after gluing sizing is imported cloth rewinder roll 7 through selvage guide chain 3 is incoming by drying stenter 1 On, artificial fur 8 at this time has hair to chaotic pieces 81.Artificial fur 8 enters hot light pressure roller 9 (control fabric) and boiling hot roller 11 Lower section, the blowing operating temperature and air quantity of intelligent control hot wind knife 10, blowing temperature be 60-300 DEG C, be blown into hot wind artificial The base fabric of fur 8, cloth cover acts on hair on chaotic pieces 81 after penetrating base fabric using hot wind, by becoming hair after hot-air blowing To relatively along pieces 82, ironing then is arranged through scalding roller 11, becomes Mao Xiangzhi along there is sense pieces 83 living.Roller 11 is scalded due to there is stenter The importing of 1 waste heat supply temperature utilizes, so scalding the requirement of 11 visible product situation of roller, can not separately heat or heat on a small quantity, drop significantly The low consumption of thermal energy, compared with traditional natural lustre finishing machine, energy-saving effect is significant, and the artificial fur 8 after trimming ironing is finally used Cold knife 15 is blown cold formed, and completion entirely trims iron process, which can single-stage or the completion of multistage boiling hot roller.

As shown in figure 15, a kind of process using artificial fur hot light collator ironing artificial fur, this method packet Include following steps:

1) it feeds: importing artificial fur 8 in hot light arrangement room 2 by importing cloth roll assembly；

2) it trims ironing: carrying out blowing hot-air in the bottom of artificial fur 8 by the way that the hot wind knife 10 below boiling hot roller 11 is arranged in, Hot wind acts on pieces after penetrating the base fabric of artificial fur 8, keeps hair side smooth by technique requirement, and it is right that one or more levels scalds roller 11 It imports the artificial fur 8 that cloth roll assembly imports and carries out ironing arrangement, carry out trimming iron process；

3) cooling sizing: the artificial fur 8 for completing to trim ironing technology carries out cooling of blowing a cold wind over by cold knife 15, makes one The hair for making fur 8 has sense living to the sizing of smooth pieces；

4) discharge: the artificial fur 8 after cooling sizing passes through export cloth roll assembly export.

Hot light arranges the temperature in room 2 and is provided by the drying waste heat wind of drying stenter 1, and hot light arranges the temperature in room 2 It is 60-180 DEG C；After hot wind passes sequentially through primarily efficient filter, high efficiency filter by return air duct in hot light arrangement room 2, then pass through heat Air pump and air supply line are connect with hot wind knife 10, and the air inlet of hot wind knife 10 is equipped with heating device 26, hot wind knife 10 for wind-warm syndrome Degree is 60-300 DEG C.

In the present embodiment, roller 11 is scalded using two-stage and is completed, the purpose for finally realizing pieces root and top while arranging, Make product pieces perpendicular to base fabric face, keep pieces submissive straight and upright, smooth, novel and unique, product hair side is equally agile to true hair.

Since this equipment closely connect use with drying stenter, drying stenter waste heat wind is introduced directly into hot light collator Interior, temperature is at 120 DEG C or more.The use temperature of air knife adds itself hot air circulation of hot wind knife, effectively at 180 DEG C or so Waste heat is utilized, more saves 60% or more thermal energy, energy benefit is considerable.

Since this equipment is equipped with filter, it recycle lap waste can again, reduce materials cost, improve economy Interests, while air cleaning filtering being made more to clean, is more environmentally friendly.It is novel due to the product that this equipment is produced, with more agile Sense, activity sense, seemingly corium hair, is that similar product is incomparable, therefore market prospects are extensive, quite joyous by domestic and international consumer It meets.

The foregoing is merely the embodiments of the present invention, are not intended to limit the protection scope of the utility model.It is all Any modification, equivalent substitution and improvement made within spirit of the present utility model and principle, extension etc., are all contained in this reality With in novel protection scope.

Claims

1. a kind of artificial fur hot light collator, which is characterized in that arrange room (2) including hot light, import cloth roll assembly, hot wind knife (10), roller (11), cold knife (15) and export cloth roll assembly are scalded, the inlet that wherein hot light arranges room (2) is equipped with for by people The importing cloth roll assembly of fur (8) importing is made, the hot light, which arranges, to be equipped with for the artificial fur after drying tentering in room (2) (8) one or more levels boiling hot roller (11) of ironing arrangement are carried out, the lower section of the boiling hot roller (11) is equipped with hot wind knife (10), the hot wind Knife (10) is used to carry out blowing hot-air from the bottom of the artificial fur (8), makes hair to the pieces of the chaotic artificial fur (8) Become that Mao Xiangzhi is suitable, the exit that the hot light arranges room (2) is successively arranged cold knife (15) and exports cloth roll assembly, described cold Artificial fur (8) after air knife (15) is used to arrange ironing carries out cooling sizing, and the export cloth roll assembly will be for that will cool down Hair is exported to straight suitable artificial fur (8) after sizing.

2. artificial fur hot light collator according to claim 1, which is characterized in that the side or two of the boiling hot roller (11) Side is equipped with hot light pressure roller (9), the corresponding hot wind knife in region between the hot light pressure roller (9) and the boiling hot roller (11) (10)。

3. artificial fur hot light collator according to claim 1, which is characterized in that the lower section of the boiling hot roller (11) is equipped with Supporting plate (13), there are the gaps passed through for the artificial fur (8) between the supporting plate (13) and the boiling hot roller (11), between being somebody's turn to do Gap is adjustable, and the installation site of the multistage boiling hot roller (11) gradually increases.

4. artificial fur hot light collator according to claim 1, which is characterized in that the boiling hot roller (11) is hollow knot The outer surface of structure, the boiling hot roller (11) is equipped with helicla flute (111)；The outside of the boiling hot roller (11) is equipped with electromagnetic heating coil plate (6), the electromagnetic heating coil plate (6) is for heating the boiling hot roller (11).

5. artificial fur hot light collator according to claim 1, which is characterized in that along axial direction in the hot wind knife (10) Equipped with air duct (104), end is equipped with air inlet (101), and the air inlet is equipped with heating device (26), the hot wind knife (10) Side wall on be axially arranged with the air outlet (102) being connected to the air duct (104), homogenating plate is equipped in the air duct (104) (103), the hot wind in the air duct (104) after the homogenating plate (103) by the air outlet (102) by uniformly being flowed out.

6. artificial fur hot light collator according to claim 1, which is characterized in that the hot light arranges entering for room (2) Mouth side is connect with drying stenter (1), is equipped with the selvage guide chain for being used for transmission artificial fur (8) in drying stenter (1) Item (3), the drying stenter (1) are that the hot light arranges room (2) offer drying waste heat wind；The importing cloth roll assembly includes Selvage guide pressure roller (5) and importing cloth rewinder roll (7), the selvage guide pressure roller (5) are used to artificial fur (8) being pressed in the selvage guide chain (3) On, the mounting height for importing cloth rewinder roll (7) is higher than the selvage guide pressure roller (5), and the selvage guide pressure roller (5) is by supporting the people Fur (8) are made, the artificial fur (8) is made to be detached from the selvage guide chain (3).

7. artificial fur hot light collator according to claim 1, which is characterized in that further include circulation air feed system, institute Stating circulation air feed system includes circulated air suspended hood (12), air return pipeline, lap waste and dedusting filter, hot wind pump and air duct Road, wherein circulated air suspended hood (12) is set in hot light arrangement room (2) and corresponding with boiling hot roller (11), described Circulated air suspended hood (12) arranges room (2) external lap waste and dedusting filter with the hot light is set to by air return pipeline Connection, the lap waste and dedusting filter are pumped by hot wind and air-supply pipeline is connect with the hot wind knife (10).

8. artificial fur hot light collator according to claim 7, which is characterized in that the lap waste and dedusting filter Including cartridge filter (20), blast pipe (21), high temperature primary efficient filter screen (23) and hi-temp hi-effective filter (24), wherein cartridge filter (20) bottom is equipped with lap waste collecting region (22), and the top of the lap waste collecting region (22) is equipped with the high temperature being obliquely installed and just imitated Strainer (23), the blast pipe (21) and hi-temp hi-effective filter (24) are respectively arranged at the high temperature primary efficient filter screen (23) Two sides, the blast pipe (21) are connected to the air return pipeline, the outlet of the hi-temp hi-effective filter (24) and the hot wind Pump connection.

9. artificial fur hot light collator according to claim 1, which is characterized in that the hot light arranges in room (2) Temperature is 60-180 DEG C；The ventilation temperature of the hot wind knife (10) is 60-300 DEG C.