CN208240410U - The dedicated automation nitrogen protection device of multiple drawing machine annealing - Google Patents
The dedicated automation nitrogen protection device of multiple drawing machine annealing Download PDFInfo
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- CN208240410U CN208240410U CN201820817993.5U CN201820817993U CN208240410U CN 208240410 U CN208240410 U CN 208240410U CN 201820817993 U CN201820817993 U CN 201820817993U CN 208240410 U CN208240410 U CN 208240410U
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Abstract
本实用新型公开了一种多头拉丝机退火专用的自动化氮气保护装置,多头拉丝机包括退火仓、控制柜和操作台,退火仓设有保护气体进气管,自动化氮气保护装置包括氮气储气罐、可调电磁管道阀和电子数显流量计,氮气储气罐通过氮气管与保护气体进气管连接,可调电磁管道阀和电子数显流量计分别安装在氮气管上,控制柜的氮气控制输出端与可调电磁管道阀的控制输入端连接,电子数显流量计的信号输出端与操作台的氮气流量信号输入端连接。本实用新型通过采用氮气代替传统蒸汽来保护多头拉丝机退火仓内的铜线,并与多头拉丝机的原有设备进行有效整合形成自动化控制系统,具有能耗低、节约生产成本、易于维护、能够与多头拉丝机实现自动化控制等优点。
The utility model discloses an automatic nitrogen protection device specially used for annealing of a multi-head wire drawing machine. The multi-head wire drawing machine includes an annealing chamber, a control cabinet and an operation table, the annealing chamber is provided with a protective gas inlet pipe, and the automatic nitrogen protection device includes a nitrogen gas storage tank, Adjustable electromagnetic pipeline valve and electronic digital display flowmeter, the nitrogen gas storage tank is connected to the protective gas inlet pipe through the nitrogen pipe, the adjustable electromagnetic pipeline valve and electronic digital display flowmeter are respectively installed on the nitrogen pipe, and the nitrogen control output of the control cabinet The terminal is connected to the control input terminal of the adjustable electromagnetic pipeline valve, and the signal output terminal of the electronic digital display flowmeter is connected to the nitrogen flow signal input terminal of the console. The utility model protects the copper wire in the annealing chamber of the multi-head wire drawing machine by using nitrogen instead of traditional steam, and effectively integrates with the original equipment of the multi-head wire drawing machine to form an automatic control system, which has the advantages of low energy consumption, saving production costs, easy maintenance, It can realize the advantages of automatic control with multi-head wire drawing machine.
Description
技术领域technical field
本实用新型涉及一种与多头拉丝机配套使用的设备,尤其涉及一种多头拉丝机退火专用的自动化氮气保护装置。The utility model relates to a device used in conjunction with a multi-head wire drawing machine, in particular to an automatic nitrogen protection device specially used for annealing of the multi-head wire drawing machine.
背景技术Background technique
多头拉丝机是一种电线电缆导体拉制专用设备,原材料铜杆通过多头拉丝机拉制成所需的规格,其工作原理是通过拉丝机的拉丝仓内的拉丝轮圈旋转带动铜线运动经过不同规格的模具形成大小均匀的铜线,并进入拉丝机的退火仓进行铜线性能稳固处理。The multi-head wire drawing machine is a special equipment for drawing wire and cable conductors. The raw material copper rod is drawn into the required specifications by the multi-head wire drawing machine. Dies of different specifications form copper wires of uniform size, and enter the annealing chamber of the wire drawing machine to stabilize the performance of the copper wires.
在拉丝机的退火仓中,为了防止铜线氧化变形、增强拉伸性能,需要在铜线表面形成一层高温保护膜,传统方法是采用蒸汽发生器产生蒸汽充入退火仓中来实现的,这种方式存在如下缺陷:In the annealing chamber of the wire drawing machine, in order to prevent the oxidative deformation of the copper wire and enhance the tensile properties, a high-temperature protective film needs to be formed on the surface of the copper wire. The traditional method is to use a steam generator to generate steam and fill it into the annealing chamber. This method has the following defects:
蒸汽发生器主要通过加热管加热水形成蒸汽排出,因长时间运行导致加热管里产生水垢进一步导致加热管使用寿命减少;The steam generator mainly heats water through the heating tube to form steam to be discharged. Due to long-term operation, the scale in the heating tube will further reduce the service life of the heating tube;
蒸汽附在铜线表面,干燥后会形成斑点,不光洁;The steam is attached to the surface of the copper wire, and spots will form after drying, which is not smooth;
蒸汽易损伤退火仓镍环;Steam easily damages the nickel ring in the annealing chamber;
蒸汽液化后进入退火液池导致退火液浓度降低增高液面;After the steam enters the annealing liquid pool after liquefaction, the concentration of the annealing liquid decreases and the liquid level increases;
蒸汽发生器能耗大,成本高;The steam generator consumes a lot of energy and costs a lot;
蒸汽发生器故障率高,并且维修费用大;The failure rate of the steam generator is high, and the maintenance cost is high;
设备开机需长时间等待蒸汽发生器正常运行,人工成本高;It takes a long time to wait for the steam generator to run normally when starting up the equipment, and the labor cost is high;
无法并入设备总体系统中实现自动化控制。It cannot be incorporated into the overall system of the equipment to realize automatic control.
实用新型内容Utility model content
本实用新型的目的就在于为了解决上述问题而提供一种多头拉丝机退火专用的自动化氮气保护装置。The purpose of this utility model is to provide an automatic nitrogen protection device for multi-head wire drawing machine annealing in order to solve the above problems.
本实用新型通过以下技术方案来实现上述目的:The utility model realizes above-mentioned purpose through following technical scheme:
一种多头拉丝机退火专用的自动化氮气保护装置,所述多头拉丝机包括退火仓、控制柜和操作台,所述退火仓设有保护气体进气管,所述自动化氮气保护装置包括氮气储气罐、可调电磁管道阀和电子数显流量计,所述氮气储气罐通过氮气管与所述保护气体进气管连接,所述可调电磁管道阀和所述电子数显流量计分别安装在所述氮气管上且所述可调电磁管道阀靠近所述氮气储气罐,所述控制柜的氮气控制输出端与所述可调电磁管道阀的控制输入端连接,所述电子数显流量计的信号输出端与所述操作台的氮气流量信号输入端连接。An automatic nitrogen protection device dedicated to the annealing of a multi-head wire drawing machine. The multi-head wire drawing machine includes an annealing chamber, a control cabinet and an operating table. The annealing chamber is provided with a protective gas inlet pipe. The automatic nitrogen protection device includes a nitrogen gas storage tank , an adjustable electromagnetic pipeline valve and an electronic digital display flowmeter, the nitrogen storage tank is connected to the protective gas inlet pipe through a nitrogen pipe, and the adjustable electromagnetic pipeline valve and the electronic digital display flowmeter are respectively installed in the On the nitrogen pipe and the adjustable electromagnetic pipeline valve is close to the nitrogen gas storage tank, the nitrogen control output end of the control cabinet is connected to the control input end of the adjustable electromagnetic pipeline valve, and the electronic digital display flowmeter The signal output end of the control panel is connected with the nitrogen flow signal input end of the operating table.
上述结构中,退火仓、控制柜和操作台是多头拉丝机的常规设备和部件,其中退火仓是本实用新型需要向其内部充入氮气的设备,控制柜和操作台是与本实用新型新增部件即可调电磁管道阀和电子数显流量计对接的部件,其目的是利用拉丝机原有部件实现氮气保护的自动化控制和显示;退火仓的保护气体进气管是原有结构,传统应用时通入蒸汽,本实用新型则通入氮气;可调电磁管道阀和电子数显流量计是现有技术中的常规部件,前者可以在控制柜的控制下实现阀门的开关控制以及开关度调节控制,后者可以在操作台的显示屏上显示氮气管内氮气的实时流量,便于工作人员及时了解。In the above structure, the annealing chamber, the control cabinet and the console are the conventional equipment and parts of the multi-head wire drawing machine, wherein the annealing chamber is the equipment that needs to be filled with nitrogen in the utility model, and the control cabinet and the console are the same as the utility model. Adding parts is the connecting part of the adjustable electromagnetic pipeline valve and the electronic digital display flowmeter. Its purpose is to use the original parts of the wire drawing machine to realize the automatic control and display of nitrogen protection; the protective gas inlet pipe of the annealing chamber is the original structure, and the traditional application The utility model is fed with nitrogen; the adjustable electromagnetic pipeline valve and the electronic digital display flowmeter are conventional components in the prior art, and the former can realize the switch control of the valve and the adjustment of the switch degree under the control of the control cabinet. Control, the latter can display the real-time flow of nitrogen in the nitrogen pipe on the display screen of the operating console, which is convenient for the staff to know in time.
本实用新型的有益效果在于:The beneficial effects of the utility model are:
本实用新型通过采用氮气代替传统蒸汽来保护多头拉丝机退火仓内的铜线,并与多头拉丝机的原有设备进行有效整合形成自动化控制系统,具有如下优点:The utility model protects the copper wire in the annealing chamber of the multi-head wire drawing machine by using nitrogen instead of traditional steam, and effectively integrates with the original equipment of the multi-head wire drawing machine to form an automatic control system, which has the following advantages:
退火仓内无蒸汽,不会损坏仓内镍环等部件,提高了退火仓运行寿命;There is no steam in the annealing chamber, which will not damage the nickel ring and other components in the chamber, which improves the operating life of the annealing chamber;
氮气不会附在铜线表面,也没有蒸汽附在铜线表面,干燥后没有斑点,线材表面光洁度高;Nitrogen will not attach to the surface of the copper wire, and there is no steam attached to the surface of the copper wire, there will be no spots after drying, and the surface finish of the wire will be high;
能耗低、节约生产成本,易于维护;Low energy consumption, saving production cost, easy maintenance;
开机无需等待即可快速向退火仓内充入氮气,节约人工成本;Nitrogen can be quickly filled into the annealing chamber without waiting for startup, saving labor costs;
氮气不会进入退火液池,不会影响退火液浓度;Nitrogen will not enter the annealing liquid pool and will not affect the concentration of the annealing liquid;
能够与多头拉丝机的控制柜、操作台等设备对接实现自动化控制。It can be connected with the control cabinet, operation table and other equipment of the multi-head wire drawing machine to realize automatic control.
附图说明Description of drawings
图1是本实用新型所述多头拉丝机退火专用的自动化氮气保护装置应用时的结构示意图。Fig. 1 is a structural schematic diagram of the application of the automatic nitrogen protection device for multi-head wire drawing machine annealing in the utility model.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:
如图1所示,本实用新型所述多头拉丝机6包括放线装置61、拉丝仓62、退火仓64、收线装置65、控制柜63和操作台66,退火仓64设有保护气体进气管(图中未示),本实用新型所述多头拉丝机退火专用的自动化氮气保护装置包括氮气储气罐1、可调电磁管道阀3和电子数显流量计4,氮气储气罐1通过氮气管2与所述保护气体进气管连接,可调电磁管道阀3和电子数显流量计4分别安装在氮气管2上且可调电磁管道阀3靠近氮气储气罐1,控制柜63的氮气控制输出端与可调电磁管道阀3的控制输入端通过导线5连接,电子数显流量计4的信号输出端与操作台66的氮气流量信号输入端通过导线5连接。As shown in Figure 1 , the multi-head wire drawing machine 6 of the present invention includes a wire releasing device 61, a wire drawing bin 62, an annealing bin 64, a wire receiving device 65, a control cabinet 63 and an operating console 66, and the annealing bin 64 is provided with a protective gas inlet. Trachea (not shown in the figure), the automatic nitrogen protection device for the annealing of the multi-head wire drawing machine described in the utility model includes a nitrogen gas storage tank 1, an adjustable electromagnetic pipeline valve 3 and an electronic digital display flowmeter 4, and the nitrogen gas storage tank 1 passes through The nitrogen pipe 2 is connected to the protective gas inlet pipe, the adjustable electromagnetic pipeline valve 3 and the electronic digital display flowmeter 4 are respectively installed on the nitrogen pipe 2 and the adjustable electromagnetic pipeline valve 3 is close to the nitrogen gas storage tank 1, and the control cabinet 63 The nitrogen control output end is connected with the control input end of the adjustable electromagnetic pipeline valve 3 through the wire 5 , and the signal output end of the electronic digital display flowmeter 4 is connected with the nitrogen flow signal input end of the console 66 through the wire 5 .
如图1所示,运行时,拉丝仓62内的拉丝轮圈旋转带动铜线运动经过不同规格的模具形成大小均匀的铜线,然后进入拉丝机的退火仓64进行铜线性能稳固处理,最后通过收线装置65完成收线。在退火过程中,控制柜63自动控制可调电磁管道阀3在设备运行后开启并根据预设信息调节其开关度,电子数显流量计4将氮气管2内的氮气流量实时显示在操作台66上,工作人员可以实时了解,需要时可以人工控制控制柜63对可调电磁管道阀3的开关状态和开关度进行人工控制和调节,从而实现自动化氮气保护作业和必要时人工干预的功能。As shown in Figure 1, during operation, the wire drawing rim in the wire drawing chamber 62 rotates to drive the copper wires to move through molds of different specifications to form copper wires of uniform size, and then enter the annealing chamber 64 of the wire drawing machine to stabilize the performance of the copper wires. The take-up is completed by the take-up device 65 . During the annealing process, the control cabinet 63 automatically controls the adjustable electromagnetic pipeline valve 3 to open after the equipment is running and adjusts its opening and closing degree according to the preset information, and the electronic digital display flowmeter 4 displays the nitrogen flow rate in the nitrogen gas pipe 2 on the console in real time 66, the staff can know in real time, and can manually control the control cabinet 63 to manually control and adjust the switch state and switch degree of the adjustable electromagnetic pipeline valve 3 when necessary, so as to realize the function of automatic nitrogen protection operation and manual intervention when necessary.
上述实施例只是本实用新型的较佳实施例,并不是对本实用新型技术方案的限制,只要是不经过创造性劳动即可在上述实施例的基础上实现的技术方案,均应视为落入本实用新型专利的权利保护范围内。The above-described embodiments are only preferred embodiments of the present utility model, and are not limitations to the technical solutions of the present utility model. As long as the technical solutions that can be realized on the basis of the above-mentioned embodiments without creative work, all should be regarded as falling into the scope of this invention. within the protection scope of utility model patents.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110777310A (en) * | 2019-11-25 | 2020-02-11 | 盐城璟盛电线电缆有限公司 | Copper wire drawing and annealing method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110777310A (en) * | 2019-11-25 | 2020-02-11 | 盐城璟盛电线电缆有限公司 | Copper wire drawing and annealing method |
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Address after: No.39 Jintai Road, East Industrial District, Xindu District, Chengdu, Sichuan 610000 Patentee after: Jinbei electric (Chengdu) Co.,Ltd. Address before: No.39 Jintai Road, East Industrial District, Xindu District, Chengdu, Sichuan 610000 Patentee before: JINBEI TA PAI CABLES CO.,LTD. |
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