CN208214888U - A Quick Clamping Device for CNC Machining Center - Google Patents
A Quick Clamping Device for CNC Machining Center Download PDFInfo
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- 238000003754 machining Methods 0.000 description 6
- 238000003825 pressing Methods 0.000 description 6
- 238000003801 milling Methods 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
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Abstract
Description
技术领域technical field
本实用新型涉及CNC加工技术领域,具体为一种CNC加工中心的快速装夹装置。The utility model relates to the technical field of CNC machining, in particular to a quick clamping device for a CNC machining center.
背景技术Background technique
数控加工中心是从数控铣床发展而来的,与数控铣床的最大区别在于加工中心具有自动交换加工刀具的能力,通过在刀库上安装不同用途的刀具,可在一次装夹中通过自动换刀装置改变主轴上的加工刀具,实现多种加工功能。The CNC machining center is developed from the CNC milling machine. The biggest difference from the CNC milling machine is that the machining center has the ability to automatically exchange processing tools. By installing different-purpose tools on the tool magazine, the tool can be changed automatically in one clamping. The device changes the processing tool on the main shaft to realize various processing functions.
数控加工中心是由机械设备与数控系统组成的适用于加工复杂零件的高效率自动化机床,数控加工中心是目前世界上产量最高、应用最广泛的数控机床之一,它的综合加工能力较强,工件一次装夹后能完成较多的加工内容,加工精度较高,就中等加工难度的批量工件,其效率是普通设备的5~10倍,特别是它能完成许多普通设备不能完成的加工,对形状较复杂,精度要求高的单件加工或中小批量多品种生产更为适用,它把铣削、镗削、钻削、攻螺纹和切削螺纹等功能集中在一台设备上,使其具有多种工艺手段。加工中心按照主轴加工时的空间位置分类有:卧式和立式加工中心。按工艺用途分类有:镗铣加工中心,复合加工中心,按功能特殊分类有:单工作台、双工作台和多工作台加工中心。单轴、双轴、三轴及可换主轴箱的加工中心等。CNC machining center is a high-efficiency automatic machine tool suitable for processing complex parts composed of mechanical equipment and CNC system. CNC machining center is one of the highest output and most widely used CNC machine tools in the world. Its comprehensive processing ability is strong. After the workpiece is clamped once, it can complete more processing content, and the processing accuracy is high. For batch workpieces with medium processing difficulty, its efficiency is 5 to 10 times that of ordinary equipment, especially it can complete many processing that ordinary equipment cannot complete. It is more suitable for single-piece processing with complex shapes and high precision requirements or small and medium batch production of multiple varieties. It concentrates the functions of milling, boring, drilling, tapping and cutting threads on one device, making it multi-functional. a technological means. Machining centers are classified according to the spatial position of the spindle during machining: horizontal and vertical machining centers. According to the classification of technological purposes: boring and milling machining center, compound machining center, according to special function classification: single workbench, double workbench and multi-workbench machining center. Single-axis, double-axis, three-axis and machining centers with interchangeable spindle boxes, etc.
在对工件进行加工的时候,一般都需要通过装夹机构将工件夹紧进行加工。When processing a workpiece, it is generally necessary to clamp the workpiece through a clamping mechanism for processing.
但是,现有的装夹装置主要存在以下缺陷:However, the existing clamping device mainly has the following defects:
(1)一般的装夹装置都是通过局部直接夹紧方式进行装夹,不仅夹紧不稳定,而且容易导致工件夹紧的时候局部松动,影响加工效果;(1) The general clamping device is clamped by local direct clamping, which is not only unstable in clamping, but also easily leads to local loosening when the workpiece is clamped, which affects the processing effect;
(2)而且一般的装夹装置在装夹之后无法调节工件的位置,每次调整都需要进行再次装夹,使得整个工作过程时间大大延长,降低了整体的工作效率。(2) Moreover, the general clamping device cannot adjust the position of the workpiece after clamping, and each adjustment needs to be clamped again, which greatly prolongs the entire working process and reduces the overall work efficiency.
发明内容Contents of the invention
为了克服现有技术方案的不足,本实用新型提供一种CNC加工中心的快速装夹装置,通过多级夹紧机构对工件进行快速全面夹紧,防止松动,同时利用活动顶出机构对夹紧的工件进行位置调整,方便进行加工,能有效的解决背景技术提出的问题。In order to overcome the shortcomings of the existing technical solutions, the utility model provides a fast clamping device for CNC machining centers, which can quickly and comprehensively clamp the workpiece through a multi-stage clamping mechanism to prevent loosening, and at the same time use a movable ejector mechanism to clamp The position adjustment of the workpiece is convenient for processing, and the problems raised by the background technology can be effectively solved.
本实用新型解决其技术问题所采用的技术方案是:The technical scheme that the utility model solves its technical problem adopts is:
一种CNC加工中心的快速装夹装置,包括夹持台,所述夹持台表面设置有环形座,所述环形座内部设置有多级夹紧机构,且夹持台一端安装有活动顶出机构;A quick clamping device for a CNC machining center, comprising a clamping table, the surface of the clamping table is provided with an annular seat, the interior of the annular seat is provided with a multi-stage clamping mechanism, and one end of the clamping table is installed with a movable ejector mechanism;
所述多级夹紧机构包括若干个安装在环形座内壁的气压顶杆,所述气压顶杆末端连接有夹紧座,所述夹紧座表面设置有弧形座,所述弧形座内部设置有若干个挤出孔,所述挤出孔内部设置有凸起柱,所述凸起柱外端连接有合金座,所述环形座一端设置有安装在夹持台的导向板,所述活动顶出机构包括安装在导向板上的定位座,所述定位座靠近环形座的一侧连接有液压杆,所述液压杆末端连接有推动座,所述推动座表面设置有弧形槽,所述弧形槽内部设置有挤出螺杆。The multi-stage clamping mechanism includes several air pressure ejector rods installed on the inner wall of the annular seat, the end of the air pressure ejector rod is connected with a clamping seat, the surface of the clamping seat is provided with an arc seat, and the interior of the arc seat Several extrusion holes are provided, and a protruding column is arranged inside the extrusion hole, and an alloy seat is connected to the outer end of the protruding column, and a guide plate installed on the clamping table is provided at one end of the annular seat. The movable ejection mechanism includes a positioning seat installed on the guide plate, a hydraulic rod is connected to the side of the positioning seat close to the annular seat, a push seat is connected to the end of the hydraulic rod, and an arc groove is arranged on the surface of the push seat. An extruding screw is arranged inside the arc-shaped groove.
进一步地,所述环形座两侧均安装有辅助座,所述辅助座底端连接有支撑柱,所述支撑柱底端连接有承压座,且支撑柱两侧均设置有与辅助座连接的挤压杆。Further, auxiliary seats are installed on both sides of the annular seat, the bottom end of the auxiliary seat is connected to a support column, the bottom end of the support column is connected to a pressure seat, and both sides of the support column are provided with extrusion rod.
进一步地,所述挤压杆末端设置有压紧座,所述压紧座表面设置有螺旋纹路。Further, the end of the extruding rod is provided with a pressing seat, and the surface of the pressing seat is provided with spiral lines.
进一步地,所述环形座通过连接底座与夹持台连接,所述连接底座内部设置有容纳槽,所述容纳槽内部设置有夹紧杆。Further, the annular seat is connected to the clamping platform through a connecting base, and a receiving groove is arranged inside the connecting base, and a clamping rod is arranged inside the receiving groove.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
(1)本实用新型利用多级夹紧机构对工件进行全面夹紧,方便车床进行稳定的加工处理,有效防止工件松动,而且装夹快速稳定;(1) The utility model uses a multi-stage clamping mechanism to fully clamp the workpiece, which is convenient for the lathe to perform stable processing, effectively prevents the workpiece from loosening, and the clamping is fast and stable;
(2)本实用新型在将工件夹紧的同时,通过活动顶出机构将夹紧的工件挤出,方便对工件进行位置调节,方便对工件进行全面加工,而且使用时无需反复装夹,使得整体加工效率更高,使用更加方便。(2) While clamping the workpiece, the utility model extrudes the clamped workpiece through the movable ejector mechanism, which facilitates the position adjustment of the workpiece and the comprehensive processing of the workpiece, and does not need repeated clamping during use, so that The overall processing efficiency is higher and the use is more convenient.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2为本实用新型的环形座结构示意图。Fig. 2 is a schematic diagram of the structure of the annular seat of the present invention.
图中标号:Labels in the figure:
1-夹持台;2-环形座;3-多级夹紧机构;4-活动顶出机构;5-导向板;6-辅助座;7-支撑柱;8-承压座;9-挤压杆;10-压紧座;11-螺旋纹路;12-连接底座;13-容纳槽;14-夹紧杆;1-clamping platform; 2-ring seat; 3-multi-stage clamping mechanism; 4-movable ejection mechanism; 5-guiding plate; 6-auxiliary seat; 7-supporting column; Pressure rod; 10-pressing seat; 11-spiral pattern; 12-connecting base; 13-accommodating groove; 14-clamping rod;
301-气压顶杆;302-夹紧座;303-弧形座;304-挤出孔;305-凸起柱;306-合金座;301-air pressure ejector rod; 302-clamping seat; 303-arc seat; 304-extrusion hole; 305-protruding column; 306-alloy seat;
401-定位座;402-液压杆;403-推动座;404-弧形槽;405-挤出螺杆。401-positioning seat; 402-hydraulic rod; 403-propelling seat; 404-arc groove; 405-extrusion screw.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
如图1和图2所示,本实用新型提供了一种CNC加工中心的快速装夹装置,包括夹持台1,所述夹持台1表面设置有环形座2,所述环形座2内部设置有多级夹紧机构3,且夹持台1一端安装有活动顶出机构4,该装置通过环形座2内部的多级夹紧机构对加工工件进行多级装夹,使得工件可以进行稳定加工,同时在夹紧之后,可以精准的调节工件的工作位置,实际加工使用时更加方便,使用更加灵活,实用性强。As shown in Figures 1 and 2, the utility model provides a quick clamping device for a CNC machining center, including a clamping table 1, the surface of the clamping table 1 is provided with an annular seat 2, and the interior of the annular seat 2 is A multi-stage clamping mechanism 3 is provided, and a movable ejection mechanism 4 is installed at one end of the clamping table 1. This device performs multi-stage clamping of the workpiece through the multi-stage clamping mechanism inside the ring seat 2, so that the workpiece can be stabilized. At the same time, after clamping, the working position of the workpiece can be precisely adjusted, which is more convenient, more flexible and practical in actual processing.
所述多级夹紧机构3包括若干个安装在环形座2内壁的气压顶杆301,所述气压顶杆301末端连接有夹紧座302,所述夹紧座302表面设置有弧形座303,所述弧形座303内部设置有若干个挤出孔304,所述挤出孔304内部设置有凸起柱305,所述凸起柱305外端连接有合金座306,首先通过环形座2内部的多个气压顶杆301的挤压作用,对夹紧座302的弧形座303施加压力作用,从而使得弧形座303通过多个凸起柱305和合金座306将工件夹紧,多个夹紧座302同时夹紧,使得夹紧之后的工件各个部分都可以保持稳定的状态,夹紧效果更好,同时合金座306具体采用镍基合金材料,具有良好的耐磨和防滑能力。The multi-stage clamping mechanism 3 includes several air pressure ejector rods 301 installed on the inner wall of the annular seat 2, the ends of the air pressure ejector rods 301 are connected with a clamping seat 302, and the surface of the clamping seat 302 is provided with an arc-shaped seat 303 , the inside of the arc-shaped seat 303 is provided with several extrusion holes 304, the inside of the extrusion hole 304 is provided with a protruding post 305, and the outer end of the protruding post 305 is connected with an alloy seat 306, firstly through the annular seat 2 The extrusion action of multiple internal air pressure ejector rods 301 exerts pressure on the arc seat 303 of the clamping seat 302, so that the arc seat 303 clamps the workpiece through a plurality of raised columns 305 and alloy seats 306. The two clamping seats 302 are clamped at the same time, so that each part of the workpiece after clamping can maintain a stable state, and the clamping effect is better. At the same time, the alloy seat 306 is specifically made of nickel-based alloy material, which has good wear resistance and anti-skid ability.
所述环形座2一端设置有安装在夹持台1的导向板5,所述活动顶出机构4包括安装在导向板5上的定位座401,所述定位座401靠近环形座2的一侧连接有液压杆402,所述液压杆402末端连接有推动座403,所述推动座403表面设置有弧形槽404,所述弧形槽404内部设置有挤出螺杆405,另一方面,在多级夹紧机构3对工件夹紧之后,通过活动顶出机构4可以调节工件的位置,使得加工之后的工件可以进行位置调整,实际使用更加方便。One end of the annular seat 2 is provided with a guide plate 5 installed on the clamping table 1, and the movable ejection mechanism 4 includes a positioning seat 401 installed on the guide plate 5, and the positioning seat 401 is close to the side of the annular seat 2 A hydraulic rod 402 is connected, and the end of the hydraulic rod 402 is connected with a push seat 403. The surface of the push seat 403 is provided with an arc-shaped groove 404, and an extrusion screw 405 is arranged inside the arc-shaped groove 404. On the other hand, in After the multi-stage clamping mechanism 3 clamps the workpiece, the position of the workpiece can be adjusted through the movable ejection mechanism 4, so that the position of the processed workpiece can be adjusted, which is more convenient for actual use.
具体调节的时候,首先气压顶杆301收缩一部分,使得工件松开,之后通过液压杆402施加推力作用,使得推动座403将环形座2内部夹持的工件推动,从而推动工件进行位置调整,方便对工件进行快速加工,有效避免了反复夹持而浪费时间的问题。During the specific adjustment, firstly, the air pressure ejector rod 301 shrinks a part to loosen the workpiece, and then the hydraulic rod 402 applies a thrust to make the push seat 403 push the workpiece clamped inside the annular seat 2, thereby pushing the workpiece to adjust its position, which is convenient The rapid processing of the workpiece effectively avoids the problem of wasting time due to repeated clamping.
同时在推动的时候,通过液压杆402进行距离的粗调,通过多个挤出螺杆405的挤出作用进行位置的精确调整,使得工件位置调节更加准确,提高工件的调节精度。At the same time, when pushing, the distance is roughly adjusted by the hydraulic rod 402, and the position is precisely adjusted by the extrusion action of multiple extrusion screws 405, so that the position adjustment of the workpiece is more accurate and the adjustment accuracy of the workpiece is improved.
同时在调节工件位置的时候,无需将工件取下,使得工件位置调整更加方便,避免了反复装夹带来的加工效率低下的问题。At the same time, when adjusting the position of the workpiece, there is no need to remove the workpiece, which makes the adjustment of the workpiece position more convenient and avoids the problem of low processing efficiency caused by repeated clamping.
进一步说明的是,所述环形座2两侧均安装有辅助座6,所述辅助座6底端连接有支撑柱7,所述支撑柱7底端连接有承压座8,且支撑柱7两侧均设置有与辅助座6连接的挤压杆9,同时在多级夹紧机构3对工件进行夹紧的时候,通过两侧的辅助座6的辅助夹紧作用,使得夹紧的部位受力更加均匀,不易出现局部损坏或者局部松脱的问题,保证了工件夹紧时的稳定性。It is further illustrated that auxiliary seats 6 are installed on both sides of the annular seat 2, the bottom end of the auxiliary seat 6 is connected with a support column 7, the bottom end of the support column 7 is connected with a pressure seat 8, and the support column 7 Both sides are provided with extruding rods 9 connected with the auxiliary seat 6, and at the same time, when the multi-stage clamping mechanism 3 clamps the workpiece, the auxiliary clamping action of the auxiliary seat 6 on both sides makes the clamped part The force is more uniform, and the problem of local damage or local loosening is not easy to occur, which ensures the stability of the workpiece when it is clamped.
通过挤压杆9对承压座8上的工件施加压力作用,从而使得工件被夹紧的两侧均被良好的固定起来,进一步提高整体的固定效果,有效防止出现局部松动的情况,提高整体的装夹定位效果,便于进行车床加工。The extrusion rod 9 exerts pressure on the workpiece on the pressure bearing seat 8, so that both sides of the clamped workpiece are well fixed, further improving the overall fixing effect, effectively preventing local loosening, and improving the overall Excellent clamping and positioning effect, convenient for lathe processing.
所述挤压杆9末端设置有压紧座10,所述压紧座10表面设置有螺旋纹路11,同时利用压紧座10提高整体的夹紧效果,同时螺旋纹路11的设置可以有效增大摩擦作用,使得工件被夹紧的时候更加稳定。The end of the extruding rod 9 is provided with a pressing seat 10, and the surface of the pressing seat 10 is provided with a spiral pattern 11. At the same time, the pressing seat 10 is used to improve the overall clamping effect, and the setting of the spiral pattern 11 can effectively increase the The friction effect makes the workpiece more stable when it is clamped.
需要补充说明的是,所述环形座2通过连接底座12与夹持台1连接,所述连接底座12内部设置有容纳槽13,所述容纳槽13内部设置有夹紧杆14,同时通过连接底座12对环形座2进行固定,使得环形座2可以进行转动调节,在实际夹紧的时候,方便转动,同时环形座2和连接底座12之间通过夹紧杆14固定起来,使用稳定,便于调节和维护。It should be added that the ring seat 2 is connected to the clamping table 1 through the connection base 12, the connection base 12 is provided with a receiving groove 13 inside, and the inside of the receiving groove 13 is provided with a clamping rod 14. The base 12 fixes the ring seat 2, so that the ring seat 2 can be rotated and adjusted, and it is convenient to rotate when it is actually clamped. At the same time, the ring seat 2 and the connecting base 12 are fixed by the clamping rod 14, which is stable and convenient to use. adjustment and maintenance.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to be included in the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
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| CN201820230831.1U CN208214888U (en) | 2018-02-09 | 2018-02-09 | A Quick Clamping Device for CNC Machining Center |
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| CN201820230831.1U Expired - Fee Related CN208214888U (en) | 2018-02-09 | 2018-02-09 | A Quick Clamping Device for CNC Machining Center |
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| CN (1) | CN208214888U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113953867A (en) * | 2021-11-23 | 2022-01-21 | 凯瑞电子(诸城)有限公司 | Multistage workpiece positioning device for numerically controlled milling machine |
| CN118752278A (en) * | 2024-09-05 | 2024-10-11 | 西安市康铖机械制造有限公司 | Titanium alloy high efficiency processing equipment |
-
2018
- 2018-02-09 CN CN201820230831.1U patent/CN208214888U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113953867A (en) * | 2021-11-23 | 2022-01-21 | 凯瑞电子(诸城)有限公司 | Multistage workpiece positioning device for numerically controlled milling machine |
| CN113953867B (en) * | 2021-11-23 | 2022-11-01 | 凯瑞电子(诸城)有限公司 | Multistage workpiece positioning device for numerically controlled milling machine |
| CN118752278A (en) * | 2024-09-05 | 2024-10-11 | 西安市康铖机械制造有限公司 | Titanium alloy high efficiency processing equipment |
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| CF01 | Termination of patent right due to non-payment of annual fee |