CN208213680U - A kind of orientation grading plant of fresh tea leaves picked by machine raw material - Google Patents
A kind of orientation grading plant of fresh tea leaves picked by machine raw material Download PDFInfo
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Abstract
本实用新型公开了一种机采茶鲜叶原料的定向分级装置。现有茶鲜叶分选装置无法将成堆的机采茶鲜叶分出不同品级。本实用新型包括水平振动机和倾斜式振动分级机;水平振动机由第一振动槽、振动臂组、振动底架、振动底盘和第一电机组成;倾斜式振动分级机包括振动槽组、振动架和底座;四级第二振动槽由高到低依次排布组成振动槽组。通过风送分散平铺将机采茶鲜叶原料分散并平铺后,本实用新型再通过导叶排列将机采茶鲜叶按照单个芽叶呈纵向排列,并通过间隙分离将机采茶鲜叶按照各级长度差异进行分离,完成机采茶鲜叶原料的分级;即通过风选处理、风送分散平铺结合本实用新型的导叶排列、间隙分离等步骤,有效地实现了机采茶鲜叶的定向分离。
The utility model discloses a directional grading device for machine-picked fresh tea leaf raw materials. Existing fresh tea leaf sorting devices cannot separate piles of machine-picked fresh tea leaves into different grades. The utility model includes a horizontal vibrating machine and an inclined vibrating classifier; the horizontal vibrating machine is composed of a first vibrating tank, a vibrating arm group, a vibrating chassis, a vibrating chassis and a first motor; the inclined vibrating classifying machine includes a vibrating tank group, a vibrating frame and base; the four-level second vibration grooves are arranged in order from high to low to form a vibration groove group. After the raw materials of machine-picked tea leaves are dispersed and tiled by wind blowing, the utility model arranges the fresh leaves of machine-picked tea in a longitudinal arrangement according to individual buds and leaves through the arrangement of guide leaves, and separates the fresh leaves of machine-picked tea through gap separation. The leaves are separated according to the length difference of each level, and the classification of fresh leaf raw materials for machine-picked tea is completed; that is, through winnowing treatment, wind blowing, dispersion and tiling, combined with the steps of guide leaf arrangement and gap separation of the utility model, the machine-picked fresh leaves are effectively realized. Oriented separation of fresh tea leaves.
Description
技术领域technical field
本实用新型属于茶叶筛选技术领域,尤其是涉及一种机采茶鲜叶原料的定向分级装置。The utility model belongs to the technical field of tea screening, in particular to a directional grading device for machine-picked fresh tea leaf raw materials.
背景技术Background technique
目前,国内外机采茶鲜叶分级技术还存在许多问题。传统的茶鲜叶分级技术主要有振动筛选机、滚筛机和风选机等。如2012年,唐小林等人发明了一种机采茶鲜叶分级机,使用振动式结构,使茶鲜叶不断振动弹跳向前流动,依次经过不同孔径的筛网,达到多级分选的目的,该方法对茶叶的损伤较小;2013年,浙江大学的任广鑫等人设计的抛掷式大宗茶鲜叶分级机使用抛掷振动方法,将茶鲜叶不断抛起通过筛孔,一定程度上减小了茶鲜叶在过筛网时的挂网率;2014年,徐自章发明的一种鲜叶分级机,设置的三级筛网可以对茶鲜叶进行多级分级;2015年,中国农业科学院茶叶研究所的袁海波等人发明的一种机采鲜叶分级分类加工方法,在鲜叶分级机的振动筛板中使用了椭圆形孔和圆形孔,在一定程度上得到了更好的分级效果。这些振动筛选机的挂网率高,容易堵孔,容易造成茶鲜叶损伤,并且效率不高。与振动筛选机相比,滚筛机效率有所提高,茶鲜叶挂网现象也相应减少;2008年,浙江大学的骆耀平等人发明的一种名优茶鲜叶分级机,将滚筒做成圆锥形,筛孔面积不断增大,可以有效分选茶鲜叶;2014年,赵科林发明一种茶叶分选设备,滚筒倾斜放置,一端由鼓风机送风,减小茶鲜叶挂网率;2016年,江苏大学的胡永光等人发明的一种等直径滚筒式茶鲜叶分级装置及方法,在进料带下方设置了风选风机,在滚筒上方设置了清筛风机,进一步减少挂网率,避免了堵筛的问题。滚筛机的效率高,原理简单、制作成本较低,上述几种发明也提出了各种清理筛孔的方法,但是滚筛机仍旧存在一些挂网和堵孔问题,而且滚筛方法筛分茶鲜叶对茶叶的损伤较大,不利于茶叶的后续加工,影响茶叶成品风味。与筛选方法不同,使用风选机分选茶鲜叶有对茶鲜叶损伤小的优点;2014年,张洪发明一种茶叶分级机,使用鼓风机向箱内送风,进料口抖落下的茶鲜叶由于大小质量以及姿态不同被吹至不同区域,可以将茶鲜叶分为三级。但是风选机的风选效果较差,分级效果并不理想。除了上述几种典型的分级设备,还有组合式的分级方法,如2011年,浙江大学的张兰兰等人经过实验发现使用自制的名优茶鲜叶分级机(MCF)与风选组合分级效果最优;2015年,重庆市农业科学院茶叶研究所的杨娟等人采用分筛机和风机组合进行机采茶鲜叶分级实验,发现机采茶鲜叶摊放一定时间后进行分级效果有明显提升;2016年,浙江理工大学的夏旭东等人发明的多级差速茶鲜叶分选单层化输送机及其茶鲜叶分选方法,该方法利用三级差速输送带对成堆积态的茶鲜叶进行平铺处理,用于后续的识别分选。这些方法也存在着茶鲜叶损伤、效率低等问题。此外还有各种茶叶色选设备,但茶叶色选多应用于干茶分选,对于茶鲜叶的分级效果不理想。At present, there are still many problems in the grading technology of machine-picked fresh leaves at home and abroad. Traditional fresh tea leaf grading technologies mainly include vibrating screening machines, roller screening machines and winnowing machines. For example, in 2012, Tang Xiaolin and others invented a machine-picked fresh tea leaf classifier, which uses a vibrating structure to make the fresh tea leaves continuously vibrate, bounce and flow forward, passing through screens with different apertures in turn to achieve multi-stage sorting. Purpose, this method has less damage to tea leaves; in 2013, Ren Guangxin of Zhejiang University and others designed a throwing bulk fresh tea leaf classifier using the throwing vibration method to continuously throw fresh tea leaves through the sieve holes, reducing the amount of tea leaves to a certain extent. Reduced the hanging rate of fresh tea leaves when passing through the sieve; in 2014, Xu Zizhang invented a fresh leaf grading machine, and the three-stage sieve set can carry out multi-level grading of fresh tea leaves; in 2015, the Chinese Academy of Agricultural Sciences Yuan Haibo and others from the Tea Research Institute invented a machine-harvested fresh leaf grading and classification processing method, using oval holes and circular holes in the vibrating sieve plate of the fresh leaf grading machine, to a certain extent, better grading Effect. These vibrating screening machines have a high net hanging rate, are easy to block holes, easily cause damage to fresh tea leaves, and are not efficient. Compared with the vibrating screening machine, the efficiency of the rolling screening machine is improved, and the phenomenon of fresh tea leaves hanging on the net is correspondingly reduced; in 2008, Luo Yaoping of Zhejiang University invented a famous fresh tea classifying machine, which made the drum into a Conical shape, the sieve area is constantly increasing, which can effectively sort fresh tea leaves; in 2014, Zhao Kelin invented a tea sorting equipment, the drum is placed at an angle, and one end is blown by a blower to reduce the rate of fresh tea leaves hanging on the net ; In 2016, Hu Yongguang of Jiangsu University and others invented a device and method for grading fresh tea leaves with equal diameter drums. A winnowing fan was installed below the feed belt, and a cleaning fan was installed above the drum to further reduce hanging. The mesh rate avoids the problem of screen blocking. The rolling sieve machine has high efficiency, simple principle, and low production cost. The above-mentioned inventions have also proposed various methods for cleaning the sieve holes, but the rolling sieve machine still has some problems of hanging nets and blocking holes, and the rolling sieve method screens Fresh tea leaves are more damaging to tea leaves, which is not conducive to the subsequent processing of tea leaves and affects the flavor of finished tea leaves. Different from the screening method, using wind separator to sort fresh tea leaves has the advantage of less damage to the fresh tea leaves; in 2014, Zhang Hong invented a tea classifier, which uses a blower to send air into the box, and the tea leaves are shaken off at the inlet. The fresh tea leaves are blown to different areas due to their different sizes, qualities and postures, and the fresh tea leaves can be divided into three grades. However, the winnowing effect of the winnowing machine is relatively poor, and the grading effect is not ideal. In addition to the typical grading equipment mentioned above, there are also combined grading methods. For example, in 2011, Zhang Lanlan and others from Zhejiang University found through experiments that the combination of self-made famous tea fresh leaf classifier (MCF) and winnowing has the best grading effect. ; In 2015, Yang Juan and others from the Tea Research Institute of the Chongqing Academy of Agricultural Sciences used a combination of a sieving machine and a fan to conduct a grading experiment on machine-picked fresh leaves, and found that the grading effect of machine-picked fresh leaves was significantly improved after being spread for a certain period of time; In 2016, Xia Xudong and others from Zhejiang Sci-Tech University invented a multi-stage differential fresh tea leaf sorting single-layer conveyor and a fresh tea leaf sorting method. The leaves are tiled for subsequent identification and sorting. These methods also have the problems of tea fresh leaf damage and low efficiency. In addition, there are various tea color sorting equipment, but tea color sorting is mostly used in dry tea sorting, which is not ideal for the grading of fresh tea leaves.
发明内容Contents of the invention
本实用新型的目的在于,针对现有技术存在的不足,提供一种机采茶鲜叶原料的定向分级装置。The purpose of the utility model is to provide a device for directional classification of machine-picked fresh tea leaf raw materials in view of the deficiencies in the prior art.
本实用新型的上述目的通过以下技术方案来实现:The above-mentioned purpose of the utility model is achieved through the following technical solutions:
本实用新型包括水平振动机和倾斜式振动分级机;所述的水平振动机由第一振动槽、振动臂组、振动底架、振动底盘和第一电机组成。所述的振动底架包括机架、第一传动轴、第一偏心轮、第一带轮和振动摇杆;第一传动轴通过轴承支承在机架上;第一传动轴上固定有第一偏心轮和第一带轮;振动摇杆一端与第一偏心轮铰接,另一端与振动底盘的配重块铰接;第一电机的底座固定在机架上,固定在第一电机输出轴上的第一带轮与固定在第一传动轴上的第一带轮通过传送带连接;所述的第一振动槽由凹型多槽盘、振动槽架、螺钉组和槽盘调整机构组成;凹型多槽盘两侧各连接两个螺钉组,螺钉组由间距排布的两个螺钉组成,每个螺钉组中的两个螺钉嵌入振动槽架对应的一个调节槽内,所有螺钉尾部均与凹型多槽盘通过螺纹连接;凹型多槽盘设有多条导叶槽,导叶槽的长度方向为传输方向;所述的槽盘调整机构包括调整杆、齿轮和齿条;调整杆两端均与振动槽架构成转动副,且调整杆一端设有调整手柄;齿轮固定在调整杆上,并与齿条啮合;齿条固定在凹型多槽盘底部;所述的振动底盘由振动底盘架和配重块组成;配重块固定在振动底盘架上。振动臂组由四个振动臂组成,四个振动臂阵列排布在第一振动槽两侧;振动臂的中部与机架固连,上端与振动槽架铰接,下端与振动底盘架铰接。The utility model includes a horizontal vibrating machine and an inclined vibrating classifier; the horizontal vibrating machine is composed of a first vibrating tank, a vibrating arm group, a vibrating chassis, a vibrating chassis and a first motor. The vibrating underframe includes a frame, a first transmission shaft, a first eccentric wheel, a first pulley and a vibration rocker; the first transmission shaft is supported on the frame through bearings; the first transmission shaft is fixed with a first The eccentric wheel and the first pulley; one end of the vibration rocker is hinged with the first eccentric wheel, and the other end is hinged with the counterweight of the vibration chassis; the base of the first motor is fixed on the frame, and the The first pulley is connected with the first pulley fixed on the first transmission shaft through a conveyor belt; the first vibration groove is composed of a concave multi-groove plate, a vibration groove frame, a screw group and a groove plate adjustment mechanism; the concave multi-groove Two screw groups are connected on both sides of the plate. The screw group is composed of two screws arranged at intervals. The two screws in each screw group are embedded in an adjustment slot corresponding to the vibration tank frame. The tails of all the screws are aligned with the concave multi-slot The disks are connected by threads; the concave multi-groove disk is provided with a plurality of guide vane grooves, and the length direction of the guide vane grooves is the transmission direction; the groove disk adjustment mechanism includes an adjustment rod, a gear and a rack; both ends of the adjustment rod are connected to the vibration The groove frame constitutes a rotating pair, and one end of the adjustment rod is provided with an adjustment handle; the gear is fixed on the adjustment rod and meshes with the rack; the rack is fixed at the bottom of the concave multi-groove plate; the vibration chassis is composed of a vibration chassis frame and a counterweight It consists of blocks; the counterweight is fixed on the vibrating chassis frame. The vibrating arm group is composed of four vibrating arms, and the four vibrating arms are arrayed on both sides of the first vibrating tank; the middle part of the vibrating arm is fixedly connected to the frame, the upper end is hinged to the vibrating tank frame, and the lower end is hinged to the vibrating chassis frame.
所述的倾斜式振动分级机包括振动槽组、振动架和底座;四级第二振动槽由高到低依次排布组成振动槽组;所述的振动架包括振动机架、第二传动轴、共轭偏心轮、振动片、第二电机、第二带轮和出料斗组;第二传动轴通过轴承支承在振动机架上,第二传动轴上固定有共轭偏心轮和第二带轮;共轭偏心轮由相位角相差180°且固定在一起的两个第二偏心轮组成;第二电机的底座与振动机架固定,固定在第二电机输出轴上的第二带轮与固定在第二传动轴上的第二带轮通过传送带连接;振动机架底部通过多片振动片与底座固定,所有振动片均分为两组设置在振动机架两侧,每组中的振动片沿振动机架长度方向等距排布;所述的第二振动槽包括凹型多槽盘、振动槽架、螺钉组和槽盘调整机构,还包括物料防阻机构;第二振动槽的凹型多槽盘、振动槽架、螺钉组和槽盘调整机构之间的装配关系与第一振动槽的完全一致;物料防阻机构设置在凹型多槽盘的输入端;所述的物料防阻机构由第三电机、第三带轮、传送带、第四带轮和带导叶防阻杆组成;第三电机固定在凹型多槽盘上,第三电机的输出轴上固定第三带轮,固定在带导叶防阻杆上的第四带轮与第三带轮通过传送带连接;带导叶防阻杆两端均与凹型多槽盘构成转动副,且设置在凹型多槽盘上方;带导叶防阻杆上固定有两片或三片长条型导叶。四级第二振动槽的振动槽架均与振动机架固定,且第二振动槽的凹型多槽盘倾斜设置;各级第二振动槽的凹型多槽盘均关于各自振动槽架长度方向的中心线对称设置时,第n级第二振动槽的凹型多槽盘与第n+1级第二振动槽的带导叶防阻杆之间的间距在水平方向的投影为n厘米,在竖直方向的投影小于10厘米,n取值为1,2或3;四级第二振动槽的倾斜方向相同,且均由较高位置的第二振动槽朝向较低位置的第二振动槽方向倾斜。出料斗组由等距固定在振动机架上的三个出料斗组成,每相邻两个第二振动槽的间距位置正下方设置一个出料斗。The inclined vibration classifier includes a vibrating tank group, a vibrating frame and a base; the four-stage second vibrating tanks are arranged sequentially from high to low to form a vibrating tank group; the vibrating frame includes a vibrating frame, a second transmission shaft , conjugate eccentric wheel, vibrating plate, second motor, second pulley and discharge hopper group; the second transmission shaft is supported on the vibrating frame through bearings, and the conjugate eccentric wheel and the second belt are fixed on the second transmission shaft. wheel; the conjugate eccentric wheel is composed of two second eccentric wheels with a phase angle difference of 180° and fixed together; the base of the second motor is fixed to the vibrating frame, and the second pulley fixed on the output shaft of the second motor and The second pulley fixed on the second transmission shaft is connected by a conveyor belt; the bottom of the vibrating frame is fixed to the base by multiple vibrating pieces, and all vibrating pieces are divided into two groups and arranged on both sides of the vibrating frame. The vibration in each group The sheets are arranged equidistantly along the length direction of the vibrating rack; the second vibrating groove includes a concave multi-groove plate, a vibrating groove frame, a screw group and a groove plate adjusting mechanism, and also includes a material anti-blocking mechanism; the concave shape of the second vibrating groove The assembly relationship between the multi-groove plate, the vibrating trough frame, the screw group and the trough plate adjustment mechanism is exactly the same as that of the first vibration trough; the material anti-blocking mechanism is arranged at the input end of the concave multi-groove plate; the material anti-blocking mechanism It is composed of the third motor, the third pulley, the conveyor belt, the fourth pulley and the anti-block rod with guide vanes; the third motor is fixed on the concave multi-groove disc, the third pulley is fixed on the output shaft of the third motor, and the fixed The fourth pulley on the anti-resistance rod with guide vanes is connected with the third pulley through a conveyor belt; both ends of the anti-resistance rod with guide vanes form a rotating pair with the concave multi-groove disk, and are arranged above the concave multi-groove disk; Two or three elongated guide vanes are fixed on the guide vane anti-blocking rod. The vibrating tank frames of the second vibrating tanks of four levels are all fixed to the vibrating frame, and the concave multi-groove discs of the second vibrating tanks are arranged obliquely; When the center line is symmetrically arranged, the distance between the concave multi-groove disk of the second vibrating tank of the nth level and the anti-drag bar with guide vanes of the second vibrating tank of the n+1st level is n cm in the horizontal direction, and n cm in the vertical direction. The projection in the vertical direction is less than 10 cm, and the value of n is 1, 2 or 3; the inclination directions of the four-level second vibration tanks are the same, and all of them are directed from the second vibration tank at the higher position to the second vibration tank at the lower position tilt. The discharge hopper group is composed of three discharge hoppers equidistantly fixed on the vibrating frame, and one discharge hopper is arranged directly below the distance between two adjacent second vibration grooves.
所述第一振动槽的凹型多槽盘水平设置,第一振动槽位于最高位置第二振动槽的上方;第一振动槽的凹型多槽盘和最高位置第二振动槽的凹型多槽盘均关于各自振动槽架长度方向的中心线对称设置时,第一振动槽的凹型多槽盘与最高位置第二振动槽的凹型多槽盘在水平面的投影无重叠面积,且第一振动槽的凹型多槽盘与最高位置第二振动槽的带导叶防阻杆之间的间距在水平方向的投影为0,在竖直方向的投影小于10厘米。The concave multi-groove disk of the first vibration groove is arranged horizontally, and the first vibration groove is located above the second vibration groove at the highest position; the concave multi-groove disk of the first vibration groove and the concave multi-groove disk of the second vibration groove at the highest position are both When arranged symmetrically about the center line of the length direction of each vibrating tank frame, the projection of the concave multi-groove disc of the first vibrating tank and the concave multi-groove disc of the second vibrating tank at the highest position on the horizontal plane has no overlapping area, and the concave multi-groove disc of the first vibrating tank The distance between the multi-groove disc and the anti-resistance rod with guide vanes of the second vibrating groove at the highest position is 0 in the horizontal direction, and less than 10 cm in the vertical direction.
与现有技术相比,本实用新型具有如下优点:Compared with the prior art, the utility model has the following advantages:
通过风送分散平铺将机采茶鲜叶原料分散并平铺后,本实用新型再通过导叶排列将机采茶鲜叶按照单个芽叶呈纵向排列,并通过间隙分离将机采茶鲜叶按照各级长度差异进行分离,完成机采茶鲜叶原料的分级;即通过风选处理、风送分散平铺结合本实用新型的导叶排列、间隙分离等步骤,有效地实现了机采茶鲜叶的定向分离。After the raw materials of machine-picked fresh tea leaves are dispersed and tiled by wind blowing, the utility model arranges the fresh leaves of machine-picked tea in a longitudinal arrangement according to individual buds and leaves through the arrangement of guide leaves, and separates the fresh leaves of machine-picked tea through gap separation. The leaves are separated according to the length difference of each level, and the classification of the fresh leaf raw materials of machine-picked tea is completed; that is, through winnowing treatment, wind blowing, dispersion and tiling combined with the steps of guide leaf arrangement and gap separation of the utility model, the machine-picked fresh leaves are effectively realized. Directional separation of fresh tea leaves.
附图说明Description of drawings
图1为本实用新型中水平振动机的整体结构立体图。Fig. 1 is a three-dimensional view of the overall structure of a horizontal vibrating machine in the present invention.
图2为本实用新型中水平振动机的底部示意图。Fig. 2 is a bottom schematic diagram of the horizontal vibrating machine in the utility model.
图3为本实用新型中槽盘调整机构的结构示意图。Fig. 3 is a structural schematic diagram of the adjusting mechanism of the groove disc in the utility model.
图4为本实用新型中倾斜振动分级机的结构示意图。Fig. 4 is a structural schematic diagram of the tilting vibration classifier in the utility model.
图5为本实用新型中第二振动槽的结构示意图。Fig. 5 is a schematic structural diagram of the second vibrating tank in the present invention.
图6为本实用新型中物料防阻机构的装配示意图。Fig. 6 is an assembly schematic diagram of the material anti-blocking mechanism in the utility model.
图7为本实用新型中倾斜振动分级机的侧视图。Fig. 7 is a side view of the tilting vibration classifier in the utility model.
图中:1、第一振动槽,1-1、凹型多槽盘,1-2、振动槽架,1-3、螺钉,1-4、槽盘调整机构,1-4-1、调整杆,1-4-2、齿轮,1-4-3、齿条,2、振动臂组,3、振动底架,3-1、机架,3-2、第一传动轴,3-3、第一偏心轮,3-4、第一带轮,3-5、振动摇杆,4、振动底盘,4-1、振动底盘架,4-2、配重块,5、第一电机,6、第二振动槽,6-1、物料防阻机构,6-1-1、第三电机,6-1-2、第三带轮,6-1-3、传送带,6-1-4、第四带轮,6-1-5、带导叶防阻杆,7、振动架,7-1、振动机架,7-2、第二传动轴,7-3、共轭偏心轮,7-4、振动片,7-5、第二电机,7-6、第二带轮,7-7、出料斗组,8、底座。In the figure: 1, the first vibrating tank, 1-1, the concave multi-groove plate, 1-2, the vibrating tank frame, 1-3, the screw, 1-4, the groove plate adjusting mechanism, 1-4-1, the adjusting rod , 1-4-2, gear, 1-4-3, rack, 2, vibration arm group, 3, vibration chassis, 3-1, frame, 3-2, first drive shaft, 3-3, The first eccentric wheel, 3-4, the first pulley, 3-5, the vibration rocker, 4, the vibration chassis, 4-1, the vibration chassis frame, 4-2, the counterweight, 5, the first motor, 6 , the second vibrating tank, 6-1, the material anti-blocking mechanism, 6-1-1, the third motor, 6-1-2, the third pulley, 6-1-3, the conveyor belt, 6-1-4, The fourth pulley, 6-1-5, band guide vane anti-blocking bar, 7, vibrating frame, 7-1, vibrating frame, 7-2, second drive shaft, 7-3, conjugate eccentric wheel, 7 -4, vibration plate, 7-5, second motor, 7-6, second pulley, 7-7, discharge hopper group, 8, base.
具体实施方式Detailed ways
如图1、图2和图4所示,一种机采茶鲜叶原料的定向分级装置,包括水平振动机和倾斜式振动分级机,水平振动机完成单芽或带芽叶的方向排布,倾斜式振动分级机完成间隙分离。As shown in Fig. 1, Fig. 2 and Fig. 4, a device for directional grading of machine-picked fresh leaf raw materials includes a horizontal vibrating machine and an inclined vibrating classifying machine, and the horizontal vibrating machine completes the directional arrangement of single buds or leaves with buds , The inclined vibrating classifier completes the gap separation.
如图1、图2和图3所示,水平振动机由第一振动槽1、振动臂组2、振动底架3、振动底盘4和第一电机5组成。振动底架3包括机架3-1、第一传动轴3-2、第一偏心轮3-3、第一带轮3-4和振动摇杆3-5;第一传动轴3-2通过轴承支承在机架3-1上;第一传动轴3-2上固定有第一偏心轮3-3和第一带轮3-4;振动摇杆3-5一端与第一偏心轮3-3铰接,另一端与振动底盘4的配重块4-2铰接;第一电机5的底座固定在机架3-1上,固定在第一电机5输出轴上的第一带轮与固定在第一传动轴3-2上的第一带轮3-4通过传送带连接;第一振动槽1由凹型多槽盘1-1、振动槽架1-2、螺钉组和槽盘调整机构1-4组成;凹型多槽盘1-1两侧各连接两个螺钉组,螺钉组由间距排布的两个螺钉1-3组成,每个螺钉组中的两个螺钉1-3嵌入振动槽架1-2对应的一个调节槽内,所有螺钉1-3尾部均与凹型多槽盘1-1通过螺纹连接;凹型多槽盘设有多条(本实施例中为十四条)导叶槽,导叶槽的长度方向为传输方向;槽盘调整机构1-4包括调整杆1-4-1、齿轮1-4-2和齿条1-4-3;调整杆1-4-1两端均与振动槽架1-2构成转动副,且调整杆一端设有调整手柄;齿轮1-4-2固定在调整杆1-4-1上,并与齿条1-4-3啮合;齿条1-4-3固定在凹型多槽盘1-1底部;振动底盘4由振动底盘架4-1和配重块4-2组成;配重块4-2固定在振动底盘架4-1上。振动臂组2由四个振动臂组成,四个振动臂阵列排布在第一振动槽1两侧(每侧两个振动臂);振动臂的中部与机架3-1固连,上端与振动槽架1-2铰接,下端与振动底盘架4-1铰接。As shown in Fig. 1, Fig. 2 and Fig. 3, the horizontal vibrating machine is composed of a first vibrating tank 1, a vibrating arm group 2, a vibrating chassis 3, a vibrating chassis 4 and a first motor 5. Vibration underframe 3 comprises frame 3-1, first transmission shaft 3-2, first eccentric wheel 3-3, first pulley 3-4 and vibration rocker 3-5; First transmission shaft 3-2 passes The bearing is supported on the frame 3-1; the first transmission shaft 3-2 is fixed with the first eccentric wheel 3-3 and the first pulley 3-4; one end of the vibration rocker 3-5 is connected with the first eccentric wheel 3- 3 are hinged, and the other end is hinged with the counterweight 4-2 of the vibrating chassis 4; the base of the first motor 5 is fixed on the frame 3-1, and the first pulley fixed on the output shaft of the first motor 5 is fixed on the The first belt pulley 3-4 on the first transmission shaft 3-2 is connected by a conveyor belt; the first vibration groove 1 is composed of a concave multi-groove plate 1-1, a vibration groove frame 1-2, a screw group and a groove plate adjustment mechanism 1- 4 components; two screw groups are connected to both sides of the concave multi-groove plate 1-1, and the screw group is composed of two screws 1-3 arranged at intervals, and the two screws 1-3 in each screw group are embedded in the vibration groove frame In an adjustment slot corresponding to 1-2, the tails of all screws 1-3 are threadedly connected with the concave multi-slot disc 1-1; the concave multi-slot disc is provided with multiple (fourteen in this embodiment) guide vane grooves , the length direction of the guide vane groove is the transmission direction; the groove plate adjustment mechanism 1-4 includes an adjustment rod 1-4-1, a gear 1-4-2 and a rack 1-4-3; two adjustment rods 1-4-1 Both ends form a rotating pair with the vibrating trough frame 1-2, and one end of the adjustment rod is provided with an adjustment handle; the gear 1-4-2 is fixed on the adjustment rod 1-4-1, and meshes with the rack 1-4-3; The rack 1-4-3 is fixed on the bottom of the concave multi-groove plate 1-1; the vibration chassis 4 is composed of the vibration chassis frame 4-1 and the counterweight 4-2; the counterweight 4-2 is fixed on the vibration chassis frame 4- 1 on. The vibrating arm group 2 is composed of four vibrating arms, and the four vibrating arms are arrayed on both sides of the first vibrating tank 1 (two vibrating arms on each side); the middle part of the vibrating arm is connected with the frame 3-1, and the upper end is connected with the Vibration tank frame 1-2 is hinged, and the lower end is hinged with vibration chassis frame 4-1.
调整手柄带动调整杆1-4-1和齿轮1-4-2转动,齿条1-4-3与齿轮1-4-2啮合传动,与齿条1-4-3固定的凹型多槽盘1-1便与振动槽架1-2产生相对滑移运动。The adjustment handle drives the adjustment rod 1-4-1 and the gear 1-4-2 to rotate, the rack 1-4-3 meshes with the gear 1-4-2 for transmission, and the concave multi-slot plate fixed with the rack 1-4-3 1-1 just produces relative sliding motion with vibrating groove frame 1-2.
如图4、图5、图6和图7所示,倾斜式振动分级机包括振动槽组、振动架7和底座8;四级第二振动槽6由高到低依次排布组成振动槽组;振动架7包括振动机架7-1、第二传动轴7-2、共轭偏心轮7-3、振动片7-4、第二电机7-5、第二带轮7-6和出料斗组7-7;第二传动轴7-2通过轴承支承在振动机架7-1上,第二传动轴7-2上固定有共轭偏心轮7-3和第二带轮7-6;共轭偏心轮7-3由相位角相差180°且固定在一起的两个第二偏心轮组成;第二电机7-5的底座与振动机架7-1固定,固定在第二电机7-5输出轴上的第二带轮7-6与固定在第二传动轴7-2上的第二带轮7-6通过传送带连接;振动机架7-1底部通过十六片振动片7-4与底座8固定(即振动片7-4两端与振动机架7-1和底座8分别固定),十六片振动片7-4分为两组设置在振动机架7-1两侧,每组中的振动片7-4沿振动机架7-1长度方向等距排布;底座8放置在水平地面上;第二振动槽6包括凹型多槽盘1-1、振动槽架1-2、螺钉组和槽盘调整机构1-4,还包括物料防阻机构6-1;第二振动槽6的凹型多槽盘1-1、振动槽架1-2、螺钉组和槽盘调整机构1-4之间的装配关系与第一振动槽1的完全一致;物料防阻机构设置在凹型多槽盘1-1的输入端;物料防阻机构6-1由第三电机6-1-1、第三带轮6-1-2、传送带6-1-3、第四带轮6-1-4和带导叶防阻杆6-1-5组成;第三电机6-1-1固定在凹型多槽盘1-1上,第三电机6-1-1的输出轴上固定第三带轮6-1-2,固定在带导叶防阻杆6-1-5上的第四带轮6-1-4与第三带轮6-1-2通过传送带6-1-3连接;带导叶防阻杆6-1-5两端均与凹型多槽盘1-1构成转动副,且设置在凹型多槽盘1-1上方;带导叶防阻杆6-1-5上固定有两片或三片长条型导叶。四级第二振动槽6的振动槽架1-2均与振动机架7-1固定,且第二振动槽6的凹型多槽盘1-1倾斜设置;各级第二振动槽6的凹型多槽盘1-1均关于各自振动槽架1-2长度方向的中心线对称设置时,第n级第二振动槽的凹型多槽盘1-1与第n+1级第二振动槽的带导叶防阻杆6-1-5之间的间距在水平方向的投影为n厘米,在竖直方向的投影小于10厘米,n取值为1,2或3;四级第二振动槽6的倾斜方向相同,且均由较高位置的第二振动槽6朝向较低位置的第二振动槽6方向倾斜。出料斗组7-7由等距固定在振动机架7-1上的三个出料斗组成,每相邻两个第二振动槽的间距位置正下方设置一个出料斗。As shown in Figure 4, Figure 5, Figure 6 and Figure 7, the inclined vibration classifier includes a vibration tank group, a vibration frame 7 and a base 8; the four-stage second vibration tank 6 is arranged in order from high to low to form a vibration tank group The vibration frame 7 includes a vibration frame 7-1, a second transmission shaft 7-2, a conjugate eccentric wheel 7-3, a vibrating plate 7-4, a second motor 7-5, a second pulley 7-6 and an output Hopper group 7-7; the second transmission shaft 7-2 is supported on the vibration frame 7-1 through bearings, and the second transmission shaft 7-2 is fixed with a conjugate eccentric wheel 7-3 and a second pulley 7-6 The conjugate eccentric wheel 7-3 is made up of two second eccentric wheels with a phase angle difference of 180° and fixed together; the base of the second motor 7-5 is fixed to the vibrating frame 7-1, and is fixed on the second motor 7 The second pulley 7-6 on the -5 output shaft is connected with the second pulley 7-6 fixed on the second transmission shaft 7-2 through a conveyor belt; the bottom of the vibrating frame 7-1 passes through sixteen vibrating plates 7 -4 is fixed with the base 8 (that is, the two ends of the vibrating plate 7-4 are respectively fixed with the vibrating frame 7-1 and the base 8), and the sixteen vibrating plates 7-4 are divided into two groups and arranged on the vibrating frame 7-1. Side, the vibration plates 7-4 in each group are arranged equidistantly along the length direction of the vibration frame 7-1; the base 8 is placed on the level ground; the second vibration groove 6 includes a concave multi-groove plate 1-1, 1-2. Screw group and groove plate adjustment mechanism 1-4, also includes material anti-blocking mechanism 6-1; concave multi-groove plate 1-1 of the second vibration groove 6, vibration groove frame 1-2, screw group and groove The assembly relationship between the disk adjustment mechanism 1-4 is exactly the same as that of the first vibration tank 1; the material anti-blocking mechanism is set at the input end of the concave multi-groove disk 1-1; the material anti-blocking mechanism 6-1 is controlled by the third motor 6 -1-1, the third pulley 6-1-2, the conveyor belt 6-1-3, the fourth pulley 6-1-4 and the band guide vane anti-blocking bar 6-1-5; the third motor 6- 1-1 is fixed on the concave multi-groove disc 1-1, the third pulley 6-1-2 is fixed on the output shaft of the third motor 6-1-1, and is fixed on the band guide vane anti-blocking rod 6-1-5 The fourth pulley 6-1-4 on the top is connected with the third pulley 6-1-2 through the conveyor belt 6-1-3; -1 constitutes a revolving pair and is arranged above the concave multi-groove disc 1-1; two or three elongated guide vanes are fixed on the anti-blocking bar 6-1-5 with guide vanes. The vibrating tank frame 1-2 of the second vibrating tank 6 of four stages is all fixed with the vibrating frame 7-1, and the concave multi-groove plate 1-1 of the second vibrating tank 6 is obliquely arranged; When the multi-groove disks 1-1 are arranged symmetrically with respect to the center lines in the length direction of the respective vibrating groove frames 1-2, the concave multi-groove disk 1-1 of the second vibration groove of the nth level and the second vibration groove of the n+1st level The projection of the distance between the anti-resistance rods 6-1-5 with guide vanes in the horizontal direction is n centimeters, and the projection in the vertical direction is less than 10 centimeters, and the value of n is 1, 2 or 3; the fourth-level second vibration groove 6 have the same inclination direction, and they all incline from the second vibrating groove 6 at a higher position toward the second vibrating groove 6 at a lower position. The discharge hopper group 7-7 is composed of three discharge hoppers equidistantly fixed on the vibrating frame 7-1, and a discharge hopper is arranged directly below the spacing position of every two adjacent second vibration grooves.
第一振动槽1的凹型多槽盘1-1水平设置,第一振动槽1位于最高位置第二振动槽6的上方;第一振动槽1的凹型多槽盘1-1和最高位置第二振动槽的凹型多槽盘1-1均关于各自振动槽架1-2长度方向的中心线对称设置时,第一振动槽1的凹型多槽盘1-1与最高位置第二振动槽的凹型多槽盘1-1在水平面的投影无重叠面积(保证第一振动槽输入端、第一振动槽输出端、第二振动槽输入端沿传输方向顺序排布),且第一振动槽1的凹型多槽盘1-1与最高位置第二振动槽的带导叶防阻杆6-1-5之间的间距在水平方向的投影为0,在竖直方向的投影小于10厘米。The concave multi-groove disk 1-1 of the first vibration groove 1 is horizontally arranged, and the first vibration groove 1 is positioned at the top of the second vibration groove 6 at the highest position; When the concave multi-groove discs 1-1 of the vibrating tanks are arranged symmetrically about the centerlines of the respective vibrating tank frames 1-2 in the longitudinal direction, the concave multi-groove discs 1-1 of the first vibrating tank 1 and the concave multi-groove discs 1-1 of the highest position second vibrating tank The projection of the multi-groove disk 1-1 on the horizontal plane has no overlapping area (to ensure that the input end of the first vibration groove, the output end of the first vibration groove, and the input end of the second vibration groove are arranged in sequence along the transmission direction), and the first vibration groove 1 The distance between the concave multi-groove disk 1-1 and the anti-resistance rod 6-1-5 with guide vanes in the second vibrating groove at the highest position has a projection of 0 in the horizontal direction and a projection in the vertical direction of less than 10 cm.
该机采茶鲜叶原料的定向分级装置,工作原理如下:The directional grading device for fresh tea leaf raw materials picked by this machine works as follows:
(1)本实用新型前置的风选处理:机采茶鲜叶组成复杂,包含单芽、带芽叶(一芽一叶、一芽二叶、三叶以上的带芽叶)及杂料(单片叶、断芽、碎片叶、断枝、断茎);采用风选处理,去除机采茶鲜叶原料中的杂料,并形成第一混合料和第二混合料;第一混合料主要由一芽二叶的带芽叶和三叶以上的带芽叶组成,第二混合料主要由单芽、一芽一叶的带芽叶和一芽二叶的带芽叶组成;取第一混合料和第二混合料各自进行步骤(2)、(3)和(4);(1) The winnowing process at the front of the utility model: the fresh leaves of machine-picked tea are complex in composition, including single buds, leaves with buds (one bud with one leaf, one bud with two leaves, and leaves with buds with more than three leaves) and miscellaneous materials (single leaves, broken buds, broken leaves, broken branches, broken stems); air separation is used to remove the miscellaneous materials in the raw materials of machine-picked tea fresh leaves, and form the first mixture and the second mixture; the first mixture The material is mainly composed of bud leaves with one bud and two leaves and bud leaves with more than three leaves, and the second mixture is mainly composed of single buds, bud leaves with one bud and one leaf, and bud leaves with one bud and two leaves; Steps (2), (3) and (4) are carried out respectively for the first compound and the second compound;
(2)本实用新型前置的风送分散平铺:将第一混合料或第二混合料在密闭空间中通过吹风(风速为3~5m/s)分散,平铺于输送带上,并由输送带输送至水平振动机;风送分散平铺后基本达到各单芽或带芽叶不重叠;(2) The air-sent dispersing tiling at the front of the utility model: disperse the first mixture or the second mixture in a closed space by blowing (wind speed is 3 to 5m/s), spread it on the conveyor belt, and Conveyed by the conveyor belt to the horizontal vibrating machine; after the wind blows and disperses, the single buds or the buds and leaves do not overlap;
(3)本实用新型的方向排布:第一电机5驱动第一传动轴3-2和第一偏心轮3-3转动,从而使振动摇杆3-5摆动,带动振动底盘4、振动臂及第一振动槽1振动,第一振动槽1以振动频率k和摆角b进行振动的过程中,不断抛掷经步骤(2)处理后的第一混合料或第二混合料,使得单芽或带芽叶的首尾方向沿第一振动槽1的凹型多槽盘1-1的导叶槽长度方向排布;其中,k在40~60Hz范围内取值(本实施例中取50Hz),b<20°。(3) Direction arrangement of the utility model: the first motor 5 drives the first transmission shaft 3-2 and the first eccentric wheel 3-3 to rotate, thereby making the vibration rocker 3-5 swing, driving the vibration chassis 4, the vibration arm And the vibration of the first vibration tank 1, the first vibration tank 1 vibrates with the vibration frequency k and the swing angle b, constantly throws the first mixture or the second mixture processed by step (2), so that the single sprout Or the head-to-tail direction of the bud leaves is arranged along the guide vane groove length direction of the concave multi-groove disc 1-1 of the first vibrating groove 1; wherein, k takes a value in the range of 40~60Hz (50Hz in this embodiment), b<20°.
(4)本实用新型的间隙分离:经步骤(3)处理后的单芽或带芽叶落入倾斜式振动分级机时,由带导叶防阻杆6-1-5旋转带入,并依次经过四级第二振动槽6;其中,带导叶防阻杆6-1-5由第三电机6-1-1经第三带轮6-1-2、传送带6-1-3和第四带轮6-1-4驱动实现旋转,振动机架7-1由第二电机7-5经第二带轮7-6、第二传动轴7-2和共轭偏心轮7-3驱动实现振动;这里,尽管经过步骤(1)的风选处理,但第一混合料或第二混合料中仍然可能掺杂各级别芽叶甚至是杂料,因此才需要进行间隙分离;间隙分离的原理如下:根据单芽或带芽叶长短不同的特性,第一级第二振动槽6分离得到长度为1cm以下的单芽,第二级第二振动槽6分离得到长度为1-2cm的一芽一叶带芽叶,第三级第二振动槽6分离得到长度为2-3cm的一芽二叶带芽叶,第四级第二振动槽6出口得到长度为大于3cm的三叶及以上的带芽叶,完成机采茶鲜叶原料的分级,除三叶及以上的带芽叶外,其余分离出的单芽或带芽叶落入各自的出料斗中;三叶及以上的带芽叶由第四级第二振动槽6输出。(4) Gap separation of the present utility model: when the single bud or the band bud leaf after step (3) processing falls into the inclined vibrating classifier, it is brought in by the band guide vane anti-drag bar 6-1-5 rotation, and Pass through the second vibrating tank 6 in four stages in turn; wherein, the anti-resistance rod 6-1-5 with guide vanes is driven by the third motor 6-1-1 through the third pulley 6-1-2, the conveyor belt 6-1-3 and The fourth pulley 6-1-4 is driven to realize rotation, and the vibrating frame 7-1 is driven by the second motor 7-5 through the second pulley 7-6, the second transmission shaft 7-2 and the conjugate eccentric wheel 7-3 Drive to realize vibration; here, although through the winnowing process of step (1), still may be mixed with various levels of buds and leaves or even miscellaneous materials in the first mixture or the second mixture, so it is necessary to carry out gap separation; gap separation The principle is as follows: according to the characteristics of different lengths of single buds or leaves with buds, the first-stage second vibration groove 6 separates to obtain single buds with a length of less than 1 cm, and the second-stage second vibration groove 6 separates to obtain single buds with a length of 1-2 cm. One bud and one leaf with buds and leaves, the second vibration tank 6 of the third stage is separated to obtain a bud and two leaves with buds and leaves with a length of 2-3cm, and the outlet of the second vibration tank 6 of the fourth stage has a length of three leaves and leaves with a length greater than 3cm. For the above leaves with buds, the grading of machine-picked fresh leaf raw materials is completed. Except for the leaves with buds of three leaves and above, the remaining single buds or leaves with buds are separated into their respective discharge hoppers; The leaves with buds are output by the second vibration tank 6 of the fourth stage.
步骤(1)具体为:机采鲜叶原料采用自由下落方式,在密闭空间中由横风(风向水平)吹选,风力可调,在出风口下方沿风向依次排列设置有三个出料口,杂料掉落至最近的出料口,一部分一芽二叶的带芽叶以及三叶以上的带芽叶均落至中间的出料口,单芽、一芽一叶的带芽叶以及另一部分一芽二叶的带芽叶落至最远的出料口;风选处理一次可去除机采茶鲜叶原料中80%以上的杂料;根据鲜叶原料差异可重复风选处理3~4次。风选处理后,一芽二叶的带芽叶以及三叶以上的带芽叶形成第一混合料,单芽、一芽一叶的带芽叶以及一芽二叶的带芽叶形成第二混合料。Step (1) is specifically as follows: the raw materials of machine-harvested fresh leaves adopt the free-fall method, and are blown by cross wind (horizontal wind direction) in a closed space, and the wind force is adjustable. Three discharge ports are arranged in sequence along the wind direction below the air outlet. Miscellaneous materials fall to the nearest discharge port, some bud leaves with one bud and two leaves and bud leaves with more than three leaves fall to the middle discharge port, single bud, one bud and one leaf with bud leaves and other bud leaves Part of the bud leaves with one bud and two leaves fall to the farthest discharge port; one winnowing treatment can remove more than 80% of the miscellaneous materials in the fresh leaf raw materials of machine-picked tea; according to the difference of fresh leaf raw materials, the winnowing treatment can be repeated for 3~ 4 times. After winnowing treatment, the bud leaves with one bud and two leaves and the bud leaves with more than three leaves form the first mixture, and the single buds, the bud leaves with one bud and one leaf and the bud leaves with one bud and two leaves form the second mixture. Mixture.
上述具体实施方式用来解释说明本实用新型,仅为本实用新型的优选实施例,而不是对本实用新型进行限制,在本实用新型的精神和权利要求的保护范围内,对本实用新型作出的任何修改、等同替换、改进等,都落入本实用新型的保护范围。The above-mentioned specific embodiments are used to explain the utility model, and are only preferred embodiments of the utility model, rather than limiting the utility model. Within the spirit of the utility model and the scope of protection of the claims, any Modifications, equivalent replacements, improvements, etc., all fall within the protection scope of the present utility model.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108855952A (en) * | 2018-07-04 | 2018-11-23 | 中国农业科学院茶叶研究所 | A kind of the orientation stage division and device of fresh tea leaves picked by machine raw material |
| CN110015577A (en) * | 2019-05-10 | 2019-07-16 | 新沂市中大石英科技有限公司 | A kind of quartz sand sorting equipment |
| CN112958473A (en) * | 2021-03-31 | 2021-06-15 | 安徽捷迅光电技术有限公司 | Caterpillar band color selector for selecting tea |
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2018
- 2018-07-04 CN CN201821049417.7U patent/CN208213680U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108855952A (en) * | 2018-07-04 | 2018-11-23 | 中国农业科学院茶叶研究所 | A kind of the orientation stage division and device of fresh tea leaves picked by machine raw material |
| CN110015577A (en) * | 2019-05-10 | 2019-07-16 | 新沂市中大石英科技有限公司 | A kind of quartz sand sorting equipment |
| CN112958473A (en) * | 2021-03-31 | 2021-06-15 | 安徽捷迅光电技术有限公司 | Caterpillar band color selector for selecting tea |
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