CN208203525U - A kind of inner screw driving downhole pumping installation - Google Patents

A kind of inner screw driving downhole pumping installation Download PDF

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CN208203525U
CN208203525U CN201820603704.1U CN201820603704U CN208203525U CN 208203525 U CN208203525 U CN 208203525U CN 201820603704 U CN201820603704 U CN 201820603704U CN 208203525 U CN208203525 U CN 208203525U
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inner screw
oil
reversing
oil pumping
pump
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钟功祥
廖光平
邹迪
向令
侯军
张言开
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Southwest Petroleum University
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Southwest Petroleum University
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Abstract

一种内螺杆驱动井下抽油装置,涉及一种抽油机。其主要包括倒置式双作用柱塞泵,内螺杆,换向块:电机输出旋转动力,经减速器减速后,带动内螺杆单向旋转,内螺杆的内表面有两条左右旋螺旋槽,可自动换向,换向块以滚动加滑动的方式在螺旋槽内运动,连杆固定在换向块上,把内螺杆的单向旋转运动转换成上下往复直线运动,从而将原油举升至地面。本实用新型把电机的单向旋转直接转换为往复直线运动进行抽油,实现了无杆抽油,其结构简单,内螺杆的结构尤其适用于深井、小井眼采油,换向块滚动加滑动的传动方式提高了举升效率。真正实现节能、降耗目的。

An internal screw driven downhole oil pumping device relates to an oil pumping unit. It mainly includes an inverted double-acting plunger pump, an inner screw, and a reversing block: the motor outputs rotational power, and after being decelerated by a reducer, it drives the inner screw to rotate in one direction. The inner surface of the inner screw has two left and right spiral grooves. Automatic reversing, the reversing block moves in the spiral groove in the way of rolling and sliding, and the connecting rod is fixed on the reversing block, which converts the unidirectional rotary motion of the inner screw into an up and down reciprocating linear motion, thereby lifting the crude oil to the ground . The utility model directly converts the one-way rotation of the motor into a reciprocating linear motion for oil pumping, and realizes rodless oil pumping. The transmission method improves the lifting efficiency. Really realize the purpose of energy saving and consumption reduction.

Description

一种内螺杆驱动井下抽油装置An internal screw driven downhole pumping device

技术领域technical field

本实用新型涉及一种油田用抽油机,具体涉及到一种井下无抽油杆机械举升换向抽油装置。The utility model relates to an oil pumping unit used in an oil field, in particular to an underground sucker rod-free mechanical lifting and reversing oil pumping device.

背景技术Background technique

在油田采油模式主要有三种:地面动力驱动采油、井下动力驱动采油、自喷井采油。目前油田大部分已进入开采中后期,自喷井采油已经不能适应当前的开采环境。地面动力驱动采油包含抽油机有杆泵和地面驱动螺杆泵,它们都属于有杆泵采油方式,结构简单、制造容易,在当前占主导地位,约占人工举升井数的90%左右。但是,这种方式工作时需要克服抽油杆的自重和抽油杆与管壁的摩擦力做功,使得电机能耗高,效率低;此外还存在油管磨损、抽油杆断落及检泵周期短等问题。井下动力驱动采油适用于深井、水平井,主要有电潜泵、螺杆泵、水力活塞泵、射流泵,它们省去了地面机械中间传动部件和抽油杆,从根本上解决了有杆采油杆件磨损的问题,达到节能减耗的效果,是今后油田开采发展的新方向。There are three main modes of oil production in oilfields: surface power-driven oil recovery, downhole power-driven oil recovery, and self-flowing well oil recovery. At present, most of the oilfields have entered the middle and late stage of production, and the production of self-flowing wells can no longer adapt to the current production environment. Surface power-driven oil production includes rod pumps for pumping units and ground-driven screw pumps. They are both rod pump oil production methods with simple structures and easy manufacturing. They currently dominate, accounting for about 90% of the number of artificial lift wells. However, when working in this way, it is necessary to overcome the self-weight of the sucker rod and the friction between the sucker rod and the pipe wall to do work, which makes the motor consume high energy and low efficiency; in addition, there are oil pipe wear, sucker rod breakage and pump inspection cycle Short and other issues. Downhole power-driven oil production is suitable for deep wells and horizontal wells. It mainly includes electric submersible pumps, screw pumps, hydraulic piston pumps, and jet pumps. The problem of wear and tear of parts can be solved, and the effect of energy saving and consumption reduction can be achieved, which is a new direction for the development of oilfield mining in the future.

申请号为200610009854.1的专利提出了一种旋转电机驱动的地下往复式抽油机,其利用旋转电机+滚珠丝杠的传动形式把电机的旋转运动转换为柱塞泵的直线运动,结构简单,节能效果好,但其换向是依靠电机的正反转,当柱塞的冲次高时,电机频繁换向,影响电机的工作性能,不利于长期在井下工作。申请号为201110226920.1的专利提出了一种无杆抽油机的自动换向机构,其利用双向离合机构把电机的单向转动转换为双向转动可控输出,输出旋转动力传递给执行机构,然后由执行机构转换成往复直线运动以实现抽油动作。该实用新型解决了电机频繁换向问题,但其结构复杂,井下油套管空间狭小,零件强度难以保证,难于实现。The patent application number 200610009854.1 proposes an underground reciprocating pumping unit driven by a rotating motor, which converts the rotating motion of the motor into the linear motion of the plunger pump by using the transmission form of the rotating motor + ball screw, which has a simple structure and saves energy. The effect is good, but its commutation depends on the positive and negative rotation of the motor. When the stroke times of the plunger are high, the motor frequently commutates, which affects the working performance of the motor and is not conducive to long-term underground work. The patent with application number 201110226920.1 proposes an automatic reversing mechanism for rodless pumping units, which uses a two-way clutch mechanism to convert the one-way rotation of the motor into a two-way rotation controllable output, and the output rotation power is transmitted to the actuator, and then the The actuator is converted into a reciprocating linear motion to realize the oil pumping action. The utility model solves the problem of frequent commutation of the motor, but its structure is complex, the space of the downhole oil and casing is narrow, and the strength of the parts is difficult to guarantee and difficult to realize.

发明内容Contents of the invention

在针对目前地面动力驱动采油方式存在的问题,结合井下动力驱动采油方式,本实用新型提供一种内螺杆驱动井下抽油装置,以解决现有技术中抽油机能耗高、效率低的问题。Aiming at the problems existing in the current ground power-driven oil production method, combined with the downhole power-driven oil production method, the utility model provides an internal screw-driven downhole oil pumping device to solve the problems of high energy consumption and low efficiency of the pumping unit in the prior art.

一种内螺杆驱动井下抽油装置,它包括操作台、井口、套管、油管、保护套筒、双作用泵、内螺杆,换向块,连杆,导向筒,电机,减速器。所述内螺杆驱动井下抽油装置安装在保护套筒内,油管下端与保护套筒螺纹紧密连接,在所述保护套筒内上端固定有倒置式双作用柱塞泵,下端安装有内螺杆。所述内螺杆下端通过下接头连接有减速器和电机。双作用泵小柱塞通过柔性轴与连杆连接,连杆外套有导向筒,限制其周向转动,使其沿导向筒的凹槽往复直线运动,连杆下端与换向块螺纹连接,换向块上有换向滑块,在内螺杆的左右往复螺旋槽里运动。井口通过操作台发出电信号,由电缆将电信号传递给井下潜油电机,驱动潜油电机单向旋转,经减速器减速后,将旋转动力传递给内螺杆,带动换向块上下往复运动,经由连杆,柔性轴,最后将动力传递给倒置式双作用往复泵柱塞,进行上下往复运动,完成采油动作。The utility model relates to an internal screw drive downhole oil pumping device, which includes an operating table, wellhead, casing, oil pipe, protective sleeve, double-acting pump, internal screw, reversing block, connecting rod, guide cylinder, motor, and reducer. The internal screw driven downhole pumping device is installed in the protective sleeve, the lower end of the tubing is tightly connected with the protective sleeve, an inverted double-acting plunger pump is fixed at the upper end of the protective sleeve, and an inner screw is installed at the lower end. The lower end of the internal screw is connected with a reducer and a motor through a lower joint. The small plunger of the double-acting pump is connected to the connecting rod through a flexible shaft. The connecting rod is covered with a guide cylinder, which limits its circumferential rotation and makes it reciprocate and linearly move along the groove of the guide cylinder. The lower end of the connecting rod is threaded with the reversing block. There is a reversing slider on the block, which moves in the left and right reciprocating spiral grooves of the inner screw. The wellhead sends electrical signals through the console, and the cables transmit the electrical signals to the downhole submersible motor, which drives the submersible motor to rotate in one direction. After being decelerated by the reducer, the rotational power is transmitted to the inner screw, which drives the reversing block to reciprocate up and down. Through the connecting rod and flexible shaft, the power is finally transmitted to the plunger of the inverted double-acting reciprocating pump, which reciprocates up and down to complete the oil recovery action.

本实用新型利用电机单向旋转就可以驱动双作用柱塞泵上下往复运动,实现无杆采油,其结构简单,排量大,特别是往复内螺杆的结构,既解决了井下空间狭小的难题,又保证了螺杆的强度,尤其适用于深井、小井眼采油。The utility model can drive the double-acting plunger pump to reciprocate up and down by using the one-way rotation of the motor to realize rodless oil production. It also ensures the strength of the screw, and is especially suitable for oil production in deep wells and slim holes.

附图说明Description of drawings

图1为内螺杆井下驱动结构示意图。Figure 1 is a schematic diagram of the driving structure of the internal screw downhole.

图2为换向滑块立体结构示意图。Fig. 2 is a schematic diagram of the three-dimensional structure of the reversing slider.

图3为换向滑块主视图。Figure 3 is a front view of the reversing slider.

图4为换向滑块右视图。Figure 4 is a right view of the reversing slider.

图5为内螺杆剖视图。Figure 5 is a sectional view of the internal screw.

其中,1-操作台;2-井口;3-油管;4-套管;5-电缆;6-保护套筒;7-孔;8-导向筒;9-扶正器;10-轴承;11-连杆;12-上接头;13-内螺杆;14-下接头;15-减速器;16-电机;17-大泵筒;18-出油阀;19-孔;20-环空出油阀;21-环空进油阀;22-大柱塞;23-小柱塞;24-孔;25-进油阀;26-小泵筒;27-柔性轴;28-换向块;29-换向滑块;30-端盖;31-销钉;32-滚轴;33-滚动轴承;34-弧形滑块。Among them, 1-operating platform; 2-wellhead; 3-oil pipe; 4-casing; 5-cable; 6-protective sleeve; 7-hole; Connecting rod; 12-upper joint; 13-inner screw; 14-lower joint; 15-reducer; 16-motor; 17-big pump barrel; 18-oil valve; 19-hole; 20-annular oil valve ;21-annulus oil inlet valve; 22-big plunger; 23-small plunger; 24-hole; 25-oil inlet valve; 26-small pump barrel; 27-flexible shaft; 28-reversing block; 29- Reversing slider; 30-end cover; 31-pin; 32-roller; 33-rolling bearing; 34-arc slider.

具体实施方式Detailed ways

为了使本实用新型的目的、技术方案、功能及优点更为清晰直观,下面结合附图对本实用新型作进一步说明。In order to make the purpose, technical solutions, functions and advantages of the utility model clearer and more intuitive, the utility model will be further described below in conjunction with the accompanying drawings.

参见图1,一种内螺杆驱动井下抽油装置,该装置安装在保护套筒6内,保护套筒螺纹连接在油管3下端。保护套筒6上开设有孔7,与外界相通,油液可以从孔7流入流出。Referring to FIG. 1 , a downhole oil pumping device driven by an internal screw is installed in a protective sleeve 6 , and the protective sleeve is threadedly connected to the lower end of an oil pipe 3 . A hole 7 is opened on the protective sleeve 6 to communicate with the outside world, and oil can flow in and out through the hole 7 .

参见图1,一种内螺杆驱动井下装置,采用倒置式双作用往复柱塞泵,在上下冲程都进行排油,其排量可高达单作用泵的两倍,且上下冲程柱塞所受载荷悬殊相对于倒置式单作用泵小,大大改善了连杆受力,减小电机能耗。它包含大柱塞22、小柱塞23,大柱塞22和小柱塞23是一个整体,它把往复柱塞泵分成大泵筒17和小泵筒26两个环形空间。大泵筒17内上端安装有出油阀18,大泵筒外下端安装有环空进油阀21、环空出油阀20,且小泵筒26下端开设孔19,与环空进油阀21、环空出油阀20构成的环形空间相通。大柱塞22上安装有进油阀25,小柱塞23内部为空心,周向开设有孔24,与保护套筒6上的孔7相通,油液可以通过孔24进入小柱塞23内,经由大柱塞22上的进油阀25进入大泵筒17内。小柱塞23下端通过柔性轴27连接连杆11,连杆11上安装有换向块28,小柱塞23可随换向块28一起上下直线运动。See Figure 1, an internal screw drive downhole device, using an inverted double-acting reciprocating plunger pump, which discharges oil in both up and down strokes, and its displacement can be as high as twice that of a single-acting pump, and the load on the up and down stroke plunger Compared with the inverted single-acting pump, the disparity is small, which greatly improves the force on the connecting rod and reduces the energy consumption of the motor. It comprises big plunger 22, little plunger 23, and big plunger 22 and little plunger 23 are a whole, and it divides reciprocating plunger pump into big pump barrel 17 and two annular spaces of little pump barrel 26. An oil outlet valve 18 is installed at the inner upper end of the large pump barrel 17, an annular oil inlet valve 21 and an annular oil outlet valve 20 are installed at the outer lower end of the large pump barrel, and a hole 19 is opened at the lower end of the small pump barrel 26 to connect with the annulus oil inlet valve. 21. The annular space formed by the annular oil outlet valve 20 communicates. An oil inlet valve 25 is installed on the large plunger 22, the inside of the small plunger 23 is hollow, and a hole 24 is opened in the circumferential direction, which communicates with the hole 7 on the protective sleeve 6, and the oil can enter the small plunger 23 through the hole 24 , into the large pump barrel 17 through the oil inlet valve 25 on the large plunger 22 . The lower end of the small plunger 23 is connected to the connecting rod 11 through a flexible shaft 27, and a reversing block 28 is installed on the connecting rod 11, and the small plunger 23 can move linearly up and down together with the reversing block 28.

所述倒置式双作用往复柱塞泵工作原理为:上冲程时,小柱塞23向上运动,大泵筒17内环形空间减小,其压力增大,进油阀25关闭,当压力增大到足以克服油管3内液柱重力时,出油阀18打开,大泵筒17完成排油动作;与此同时,小泵筒26内环形空间增大,压力减小,环空进油阀21打开,环空出油阀20关闭,油液从外界通过孔19进入小泵筒26,小泵筒26完成吸油工作。整个上冲成完成一次排油工作;The working principle of the inverted double-acting reciprocating plunger pump is as follows: during the upstroke, the small plunger 23 moves upward, the annular space in the large pump barrel 17 decreases, the pressure increases, and the oil inlet valve 25 closes. When it is enough to overcome the gravity of the liquid column in the oil pipe 3, the oil outlet valve 18 opens, and the large pump barrel 17 completes the oil discharge action; Open, the annular space oil outlet valve 20 is closed, the oil liquid enters the small pump cylinder 26 through the hole 19 from the outside, and the small pump cylinder 26 completes the oil suction work. The entire upper punching process completes an oil discharge operation;

下冲程时,小柱塞23向下运动,大泵筒17内环形空间增大,压力减小,出油阀18关闭,进油阀25打开,油液从外界经由小柱塞23上的孔24进入到小柱塞23内,再经由游动阀25流入到大泵筒17内,完成吸油动作;与此同时,小泵筒26内环形空间减小,压力增大,环空出油阀20打开,环空进油阀21关闭,油从小泵筒26上的孔19和环空出油阀20排入油管内,完成排油工作。整个下冲成完成一次排油工作。During the downstroke, the small plunger 23 moves downward, the annular space in the large pump barrel 17 increases, the pressure decreases, the oil outlet valve 18 is closed, the oil inlet valve 25 is opened, and the oil is passed from the outside through the hole on the small plunger 23 24 enters the small plunger 23, and then flows into the large pump barrel 17 through the floating valve 25 to complete the oil suction action; at the same time, the annular space in the small pump barrel 26 decreases, the pressure increases, and the annular space oil outlet valve 20 is opened, the annular space oil inlet valve 21 is closed, and the oil is discharged into the oil pipe through the hole 19 on the small pump barrel 26 and the annular space oil outlet valve 20, and the oil discharge work is completed. The entire lower punching process completes an oil discharge operation.

参见图1、图2、图3、图4,所述换向块28,上端与连杆11螺纹连接,下端安装有换向滑块29,连杆11套在导向筒8内,限制连杆周向转动,引导其进行往复直线运动,扶正器9保证连杆轴线与油管中心重合,使换向滑块29能顺利与内螺杆13螺旋槽啮合。换向滑块29通过轴承安装在换向块28内,用销钉31和端盖30固定轴承。所述换向滑块29包含滚轴32,滚动轴承33,弧形滑块34,滚动轴承33直接通过过盈配合装配在滚轴32上,弧形滑块34通过轴承安装在滚轴32上,滚动轴承32主要起传动作用,利用滚动摩擦小于滑动摩擦原理以减小与螺旋槽之间的摩擦;弧形滑块34主要起导向作用,保证换向滑块29能够顺利通过左右螺旋槽交叉槽口。Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, the upper end of the reversing block 28 is threadedly connected with the connecting rod 11, the lower end is equipped with a reversing slider 29, and the connecting rod 11 is sleeved in the guide cylinder 8 to limit the connecting rod Circumferential rotation guides it to perform reciprocating linear motion, and the centralizer 9 ensures that the axis of the connecting rod coincides with the center of the oil pipe, so that the reversing slider 29 can smoothly mesh with the helical groove of the inner screw 13. The reversing slide block 29 is installed in the reversing block 28 through a bearing, and the bearing is fixed with a pin 31 and an end cover 30 . The reversing slider 29 includes a roller 32, a rolling bearing 33, and an arc-shaped slider 34. The rolling bearing 33 is directly assembled on the roller 32 through an interference fit, and the arc-shaped slider 34 is installed on the roller 32 through a bearing. 32 mainly acts as a transmission, and utilizes the principle that rolling friction is smaller than sliding friction to reduce the friction with the helical groove; the arc-shaped slider 34 mainly acts as a guide to ensure that the reversing slider 29 can smoothly pass through the left and right helical groove intersection slots.

参见图1、图5,所述内螺杆13,形状呈圆筒形,内表面由两条左右螺旋槽构成,可以实现电机单向旋转自动换向。内螺杆13上端螺纹连接上接头12,下端螺纹连接下接头14,内螺杆的上下接头通过轴承10固定在保护套筒6上。下接头14连接减速器15和电机16,电机16单向旋转经过减速器15减速后带动内螺杆13单向旋转,从而使配合在螺旋槽里的换向滑块29进行上下往复运动。Referring to Fig. 1 and Fig. 5, the inner screw 13 is cylindrical in shape, and the inner surface is composed of two left and right spiral grooves, which can realize the automatic reversing of the unidirectional rotation of the motor. The upper end of the internal screw 13 is threadedly connected to the upper joint 12 , and the lower end is threaded to be connected to the lower joint 14 , and the upper and lower joints of the internal screw are fixed on the protective sleeve 6 through the bearing 10 . The lower joint 14 is connected to the reducer 15 and the motor 16, and the motor 16 unidirectionally rotates after being decelerated by the reducer 15 to drive the inner screw 13 to rotate unidirectionally, so that the reversing slider 29 matched in the spiral groove reciprocates up and down.

本实用新型所提供装置的工作过程如下:The working process of the device provided by the utility model is as follows:

操作台1发出电信号,由电缆5将电信号传递给井下潜油电机16,驱动潜油电机16转动,输出单向旋转动力,经减速器15减速后,将单向旋转动力传递给内螺杆13,促使换向滑块29在螺旋槽内运动,导向筒8对换向块28进行导向,保证换向块28只能进行上下往复运动,经由连杆11,柔性轴27,最后将动力传递给倒置式双作用往复泵柱塞23,进行上下往复运动,完成采油动作。The console 1 sends out an electrical signal, which is transmitted to the downhole submersible motor 16 by the cable 5, which drives the submersible motor 16 to rotate, and outputs unidirectional rotational power, which is transmitted to the inner screw after being decelerated by the reducer 15 13. Prompt the reversing slider 29 to move in the spiral groove, and the guide cylinder 8 guides the reversing block 28 to ensure that the reversing block 28 can only reciprocate up and down. Through the connecting rod 11 and the flexible shaft 27, the power is finally transmitted Give the plunger 23 of the inverted double-acting reciprocating pump to reciprocate up and down to complete the oil recovery action.

Claims (3)

1. a kind of inner screw drives downhole pumping installation, which is characterized in that including inversion type Double-action reciprocating plunger pump, interior spiral shell Bar, commutate block, driving motor;The inversion type reciprocating pump is fixed on upper end in protection outer cylinder, and the inner screw is mounted on Lower end in outer cylinder is protected, the commutation block is placed in inner screw;The inversion type Double-action reciprocating double-acting pump, in up-down stroke Oil extraction is carried out, discharge capacity is increased.
2. a kind of inner screw according to claim 1 drives downhole pumping installation, which is characterized in that the inner screw uses Cylinder inner spiral groove structure, the digging of inner screw inner surface have two left-right rotary helicla flutes, can directly commutate.
3. a kind of inner screw according to claim 1 drives downhole pumping installation, which is characterized in that the commutation block includes Roller bearing, arc shaped slider and rolling bearing, rolling bearing directly pass through interference fit on roller bearing, and arc shaped slider passes through bearing On roller bearing, rolling bearing mainly plays transmission effect, using rolling friction be less than sliding friction principle with reduce with helicla flute it Between friction;Arc shaped slider mainly play the guiding role, and guarantees that commutation sliding block can pass through left-and-right spiral slot and intersect notch.
CN201820603704.1U 2018-04-26 2018-04-26 A kind of inner screw driving downhole pumping installation Expired - Fee Related CN208203525U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108386348A (en) * 2018-04-26 2018-08-10 西南石油大学 A kind of inner screw driving downhole pumping installation
US11466548B2 (en) 2020-06-05 2022-10-11 Saudi Arabian Oil Company Downhole linear pump system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108386348A (en) * 2018-04-26 2018-08-10 西南石油大学 A kind of inner screw driving downhole pumping installation
US11466548B2 (en) 2020-06-05 2022-10-11 Saudi Arabian Oil Company Downhole linear pump system

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