CN208200703U - A kind of bio-pharmaceuticals factory sewage-treatment plant - Google Patents

A kind of bio-pharmaceuticals factory sewage-treatment plant Download PDF

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CN208200703U
CN208200703U CN201820604355.5U CN201820604355U CN208200703U CN 208200703 U CN208200703 U CN 208200703U CN 201820604355 U CN201820604355 U CN 201820604355U CN 208200703 U CN208200703 U CN 208200703U
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tank
steam
pretreatment
reaction tank
sewage
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李晓惠
孟伟康
张宏亮
王宇航
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Liaoning Institute of Science and Technology
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Liaoning Institute of Science and Technology
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Abstract

本实用新型公开了一种生物制药厂污水处理装置,包括预处理台、连接座、预处理罐、活性炭滤芯、初级反应罐和SBR反应罐;预处理台上表面设有第一支撑座和第二支撑座,第一支撑座内设有液压伸缩杆,液压伸缩杆连接至预处理罐的左侧底壁,预处理罐右侧底壁铰接支撑架,预处理罐内右侧设有过滤网,预处理罐右侧连接第一出液管,第一出液管通过活性炭滤芯连接至初级反应罐内,初级反应罐上部为搅拌池,初级反应罐下部为蒸汽池,搅拌池内设有搅拌器,蒸汽池的内池壁上排布有盘旋的蒸汽管,蒸汽池右侧连接有第二出液管,第二出液管连接至SBR反应罐内。本实用新型能有效去除药厂排放出污水的污染物,而使污水COD浓度得到极大降低,有利于后续生物处理的进行。

The utility model discloses a sewage treatment device of a biopharmaceutical factory, which comprises a pretreatment table, a connecting seat, a pretreatment tank, an active carbon filter element, a primary reaction tank and an SBR reaction tank; the upper surface of the pretreatment table is provided with a first support seat and a second Two support seats, the first support seat is equipped with a hydraulic telescopic rod, the hydraulic telescopic rod is connected to the left bottom wall of the pretreatment tank, the right bottom wall of the pretreatment tank is hinged to the support frame, and the right side of the pretreatment tank is provided with a filter screen , the right side of the pretreatment tank is connected to the first liquid outlet pipe, and the first liquid outlet pipe is connected to the primary reaction tank through the activated carbon filter element. The upper part of the primary reaction tank is a stirring tank, and the lower part of the primary reaction tank is a steam pool. The stirring tank is equipped with a stirrer , There are coiled steam pipes arranged on the inner pool wall of the steam pool, and the second liquid outlet pipe is connected to the right side of the steam pool, and the second liquid outlet pipe is connected to the SBR reaction tank. The utility model can effectively remove the pollutants in the sewage discharged from the pharmaceutical factory, greatly reduce the COD concentration of the sewage, and is beneficial to the subsequent biological treatment.

Description

一种生物制药厂污水处理装置A biopharmaceutical factory sewage treatment device

技术领域technical field

本实用新型涉及污水处理技术领域,具体涉及一种生物制药厂污水处理装置。The utility model relates to the technical field of sewage treatment, in particular to a sewage treatment device for biopharmaceutical factories.

背景技术Background technique

随着医药工业的发展,制药废水已逐渐成为重要的污染源之一,由于制药废水成分复杂、有机物含量高、毒性大、色度深和含盐量高,特别是生化性很差、且间歇排放,很难处理。With the development of the pharmaceutical industry, pharmaceutical wastewater has gradually become one of the important sources of pollution. Due to the complex composition of pharmaceutical wastewater, high organic content, high toxicity, deep color and high salt content, especially poor biochemical properties and intermittent discharge , is difficult to handle.

目前,生物制药企业产生的污水因其污染物多属于结构复杂、有毒、有害和生物难以降解的有机物质,对水质造成严重的污染,在生物制药工程中会产生大量的废水,这些废水若不进行处理而直接排放,将对环境造成严重的影响,制药污水中的有机物含量高,目前的水处理工艺很难对制药废水中的有机物进行充分处理,导致排出的水中含有大量的有机物和细菌,达不到排放标准。因此,如何处理好生物制药厂污水是目前急需解决的技术问题。At present, the sewage produced by biopharmaceutical enterprises is mostly organic substances with complex structure, poisonous, harmful and biodegradable, which cause serious pollution to water quality, and a large amount of wastewater will be produced in biopharmaceutical engineering. Treatment and direct discharge will have a serious impact on the environment. The content of organic matter in pharmaceutical wastewater is high. The current water treatment process is difficult to fully treat the organic matter in pharmaceutical wastewater, resulting in a large amount of organic matter and bacteria in the discharged water. Does not meet emission standards. Therefore, how to deal with biopharmaceutical factory sewage is an urgent technical problem to be solved at present.

实用新型内容Utility model content

本实用新型的目的是提供一种生物制药厂污水处理装置,能有效净化药厂所排放污水中的污染物,具有净化速度快、效率高的特点,解决了现有技术存在的问题。The purpose of the utility model is to provide a biopharmaceutical factory sewage treatment device, which can effectively purify the pollutants in the sewage discharged by the pharmaceutical factory, has the characteristics of fast purification speed and high efficiency, and solves the problems existing in the prior art.

本实用新型提供了一种生物制药厂污水处理装置,包括预处理台、连接座、预处理罐、活性炭滤芯、初级反应罐、挡板和SBR反应罐;所述预处理台上表面从左至右设置有第一支撑座和第二支撑座,所述第一支撑座内设有液压伸缩杆,所述液压伸缩杆通过连接座连接至预处理罐的左侧底壁上,所述预处理罐的右侧底壁通过旋转轴铰接连接有支撑架,所述支撑架设置于第二支撑座内,所述预处理罐上端设有进液管,所述预处理罐内部右侧设置有过滤网,所述预处理罐右侧连接有第一出液管,所述第一出液管上设有第一电磁阀,所述第一出液管通过活性炭滤芯连接至初级反应罐内;The utility model provides a biopharmaceutical factory sewage treatment device, comprising a pretreatment table, a connecting seat, a pretreatment tank, an activated carbon filter element, a primary reaction tank, a baffle and an SBR reaction tank; the upper surface of the pretreatment table is from left to The first support seat and the second support seat are arranged on the right, and a hydraulic telescopic rod is arranged in the first support seat, and the hydraulic telescopic rod is connected to the left bottom wall of the pretreatment tank through a connection seat. The right bottom wall of the tank is hingedly connected with a support frame through a rotating shaft, the support frame is arranged in the second support seat, the upper end of the pretreatment tank is provided with a liquid inlet pipe, and the right side of the pretreatment tank is provided with a filter The right side of the pretreatment tank is connected with a first liquid outlet pipe, the first liquid outlet pipe is provided with a first electromagnetic valve, and the first liquid outlet pipe is connected to the primary reaction tank through an activated carbon filter element;

所述初级反应罐为上下一体结构,所述初级反应罐的上部为搅拌池,所述初级反应罐的下部为蒸汽池,所述搅拌池和蒸汽池之间通过能够开合的挡板连接,所述搅拌池内设有搅拌器,所述搅拌器包括搅拌轴及设于搅拌轴上的搅拌叶片,所述搅拌轴与搅拌池顶部设有的搅拌电机连接,所述蒸汽池的内池壁上排布有盘旋的蒸汽管,所述蒸汽管的进口设有蒸汽进管,所述蒸汽管的出口设有蒸汽出管,所述蒸汽进管和蒸汽出管设置于蒸汽池外壁,所述蒸汽池右侧连接有第二出液管,所述第二出液管的出液端连接至SBR反应罐内,所述SBR反应罐的底部设有第三出液管。The primary reaction tank is an up and down integrated structure, the upper part of the primary reaction tank is a stirring pool, the lower part of the primary reaction tank is a steam pool, and the stirring pool and the steam pool are connected by a baffle plate that can be opened and closed. A stirrer is provided in the stirring tank, and the stirrer includes a stirring shaft and a stirring blade arranged on the stirring shaft. A coiled steam pipe is arranged, the inlet of the steam pipe is provided with a steam inlet pipe, and the outlet of the steam pipe is provided with a steam outlet pipe, the steam inlet pipe and the steam outlet pipe are arranged on the outer wall of the steam pool, and the steam pool The right side is connected with a second liquid outlet pipe, the liquid outlet end of the second liquid outlet pipe is connected to the SBR reaction tank, and the bottom of the SBR reaction tank is provided with a third liquid outlet pipe.

优选地,所述初级反应罐的底端设有多个支腿。Preferably, the bottom end of the primary reaction tank is provided with a plurality of legs.

优选地,所述搅拌池顶部还设有加药箱,所述加药箱的顶部设有加药口,所述加药箱的底部通过加药管与搅拌池连通。Preferably, the top of the stirring pool is further provided with a medicine adding box, the top of the medicine adding box is provided with a medicine adding port, and the bottom of the medicine adding box communicates with the stirring pool through a medicine adding pipe.

优选地,所述蒸汽池的底部设有漏斗形的集污槽,所述集污槽底部设有污泥出口。Preferably, a funnel-shaped sewage collection tank is provided at the bottom of the steam pool, and a sludge outlet is provided at the bottom of the sewage collection tank.

优选地,所述第三出液管上设有COD检测装置。Preferably, the third liquid outlet pipe is provided with a COD detection device.

优选地,所述预处理台的前部设有控制器,所述控制器与液压伸缩杆,第一电磁阀、第二电磁阀和COD检测装置电连接。Preferably, a controller is provided at the front of the pretreatment station, and the controller is electrically connected to the hydraulic telescopic rod, the first solenoid valve, the second solenoid valve and the COD detection device.

与现有技术相比,本实用新型的有益效果在于:Compared with the prior art, the utility model has the beneficial effects of:

本实用新型能有效去除药厂在生产过程中排放出污水的污染物,而使污水COD浓度得到极大降低,净化效率高,有利于后续生物处理的进行。The utility model can effectively remove the pollutants discharged from the sewage in the production process of the pharmaceutical factory, so that the COD concentration of the sewage is greatly reduced, the purification efficiency is high, and it is beneficial to the subsequent biological treatment.

附图说明Description of drawings

图1是本实用新型提供一种生物制药厂污水处理装置的结构示意图;Fig. 1 is the structural representation of a kind of biopharmaceutical factory sewage treatment device provided by the utility model;

图2是本实用新型图1中蒸汽管的结构示意图。Fig. 2 is a schematic structural view of the steam pipe in Fig. 1 of the present invention.

附图标记说明:Explanation of reference signs:

1、预处理台;2、第一支撑座;3、第二支撑座;4、液压伸缩杆;5、连接座;6、预处理罐;7、支撑架;8、过滤网;9、第一出液管;10、活性炭滤芯;11、初级反应罐;12、搅拌池;13、蒸汽池;14、挡板;15、搅拌器;16、搅拌电机;17、蒸汽管;18、蒸汽进管;19、蒸汽出管;20、SBR反应罐;21、加药箱;22、集污槽。1. Pretreatment table; 2. First support seat; 3. Second support seat; 4. Hydraulic telescopic rod; 5. Connection seat; 6. Pretreatment tank; 7. Support frame; 8. Filter screen; 9. 1. Outlet pipe; 10. Activated carbon filter element; 11. Primary reaction tank; 12. Stirring pool; 13. Steam pool; 14. Baffle plate; 15. Stirrer; 16. Stirring motor; 17. Steam pipe; 18. Steam inlet 19. Steam outlet pipe; 20. SBR reaction tank; 21. Dosing box; 22. Stain collection tank.

具体实施方式Detailed ways

下面结合附图,对本实用新型的具体实施方式进行详细描述,但应当理解本实用新型的保护范围并不受具体实施方式的限制。The specific embodiments of the present utility model will be described in detail below in conjunction with the accompanying drawings, but it should be understood that the protection scope of the present utility model is not limited by the specific embodiments.

在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型的技术方案和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上,在此不再详述。In describing the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top" , "bottom", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the technical solution and simplified description of the utility model, rather than indicating Or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the present invention. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model according to specific situations. In the description of the present utility model, unless otherwise specified, "plurality" means two or more, and will not be described in detail here.

一种生物制药厂污水处理装置,具体如图1-2所示,包括预处理台1、连接座5、预处理罐6、活性炭滤芯10、初级反应罐11、挡板14和SBR反应罐20;预处理台1上表面从左至右设置有第一支撑座2和第二支撑座3,第一支撑座2内设有液压伸缩杆4,液压伸缩杆4通过连接座5连接至预处理罐6的左侧底壁上,预处理罐6的右侧底壁通过旋转轴铰接连接有支撑架7,支撑架7设置于第二支撑座3内,预处理罐6上端设有进液管,预处理罐6内部右侧设置有过滤网8,预处理罐6右侧连接有第一出液管9,第一出液管9上设有第一电磁阀,第一出液管9通过活性炭滤芯10连接至初级反应罐11内,活性炭滤芯10能够吸附污水中的SS、重金属离子;A biopharmaceutical factory sewage treatment device, specifically as shown in Figure 1-2, including a pretreatment table 1, a connecting seat 5, a pretreatment tank 6, an activated carbon filter element 10, a primary reaction tank 11, a baffle 14 and an SBR reaction tank 20 ; The upper surface of the pretreatment table 1 is provided with a first support seat 2 and a second support seat 3 from left to right, and a hydraulic telescopic rod 4 is arranged in the first support seat 2, and the hydraulic telescopic rod 4 is connected to the pretreatment via a connecting seat 5. On the left bottom wall of the tank 6, the right bottom wall of the pretreatment tank 6 is hingedly connected with a support frame 7 through a rotating shaft, the support frame 7 is arranged in the second support seat 3, and the upper end of the pretreatment tank 6 is provided with a liquid inlet pipe The right side of the pretreatment tank 6 is provided with a filter screen 8, the right side of the pretreatment tank 6 is connected with a first liquid outlet pipe 9, the first liquid outlet pipe 9 is provided with a first electromagnetic valve, and the first liquid outlet pipe 9 passes through The activated carbon filter element 10 is connected to the primary reaction tank 11, and the activated carbon filter element 10 can absorb SS and heavy metal ions in the sewage;

初级反应罐11为上下一体结构,初级反应罐11的上部为搅拌池12,初级反应罐11的下部为蒸汽池13,搅拌池12和蒸汽池13之间通过能够开合的挡板14连接,搅拌池12内设有搅拌器15,搅拌器15包括搅拌轴及设于搅拌轴上的搅拌叶片,搅拌轴与搅拌池12顶部设有的搅拌电机16连接,蒸汽池13的内池壁上排布有盘旋的蒸汽管17,蒸汽管17的进口设有蒸汽进管18,蒸汽管17的出口设有蒸汽出管19,蒸汽进管18和蒸汽出管19设置于蒸汽池13外壁,蒸汽池13右侧连接有第二出液管,第二出液管的出液端连接至SBR反应罐20内,SBR反应罐20的底部设有第三出液管。The primary reaction tank 11 is an up and down integrated structure, the upper part of the primary reaction tank 11 is a stirring pool 12, the lower part of the primary reaction tank 11 is a steam pool 13, and the stirring pool 12 and the steam pool 13 are connected by a baffle plate 14 that can be opened and closed. Stirrer 15 is provided in the stirring tank 12, and the stirrer 15 comprises a stirring shaft and a stirring blade arranged on the stirring shaft. There are steam pipes 17 that spiral, the inlet of the steam pipe 17 is provided with a steam inlet pipe 18, and the outlet of the steam pipe 17 is provided with a steam outlet pipe 19, and the steam inlet pipe 18 and the steam outlet pipe 19 are arranged on the outer wall of the steam pool 13, and the steam pool The right side of 13 is connected with a second liquid outlet pipe, and the liquid outlet end of the second liquid outlet pipe is connected to the inside of the SBR reaction tank 20, and the bottom of the SBR reaction tank 20 is provided with a third liquid outlet pipe.

本实用新型中,初级反应罐11的底端设有多个支腿,其能够对整个初级反应罐11起到支撑作用。搅拌池12顶部还设有加药箱21,加药箱21的顶部设有加药口,加药箱21的底部通过加药管与搅拌池12连通。蒸汽池13的底部设有漏斗形的集污槽22,集污槽22底部设有污泥出口。经过初级反应罐11处理后,污水中的有机物得到很大的去除,COD浓度也会相应降低,适合于生物处理。第三出液管上设有COD检测装置,当COD检测装置检测到第三出液管的液体COD的含量浓度高于标准值时,控制器接收信号将对污水进一步处理。In the present invention, the bottom end of the primary reaction tank 11 is provided with a plurality of supporting legs, which can support the entire primary reaction tank 11 . The top of the stirring tank 12 is also provided with a dosing tank 21, the top of the dosing tank 21 is provided with a dosing port, and the bottom of the dosing tank 21 communicates with the stirring tank 12 through a dosing pipe. A funnel-shaped dirt collection tank 22 is provided at the bottom of the steam pool 13, and a sludge outlet is provided at the bottom of the dirt collection tank 22. After being treated by the primary reaction tank 11, the organic matter in the sewage is largely removed, and the COD concentration is correspondingly reduced, which is suitable for biological treatment. The third liquid outlet pipe is provided with a COD detection device. When the COD detection device detects that the concentration of liquid COD in the third liquid outlet pipe is higher than the standard value, the controller receives a signal to further process the sewage.

需要说明的是,预处理台1的前部设有控制器,控制器与液压伸缩杆4,第一电磁阀、第二电磁阀和COD检测装置电连接。It should be noted that a controller is provided at the front of the pretreatment station 1, and the controller is electrically connected with the hydraulic telescopic rod 4, the first solenoid valve, the second solenoid valve and the COD detection device.

工作原理:该装置通过把制药厂污水倒入预处理罐中,同时调节液压升降杆的高度,预处理罐的左端升高,向右倾斜,从而使预处理罐中的污水全部经过过滤网,过滤后,打开第一电磁阀,使过滤后的污水先经活性炭滤芯吸附处理,能够吸附污水中的SS、重金属离子及有机物,降低污水的COD浓度,然后污水进入初级反应罐中,先经搅拌池搅拌使得污水混合均匀,并从加药箱中加入药剂进行药物处理,打开挡板,经药物处理后的污水进入蒸汽池,并蒸汽池内壁设有的盘旋的蒸汽管,通过高温蒸汽提高污水温度,使得污水中的有机物分解,沉淀的污泥进入集污槽,通过污泥出口排出,经初步处理后的污水进入SBR反应罐进行深度处理。Working principle: The device pours the sewage from the pharmaceutical factory into the pretreatment tank, and at the same time adjusts the height of the hydraulic lifting rod. The left end of the pretreatment tank rises and tilts to the right, so that all the sewage in the pretreatment tank passes through the filter. After filtering, open the first solenoid valve, so that the filtered sewage is firstly treated by the activated carbon filter element, which can absorb SS, heavy metal ions and organic matter in the sewage, and reduce the COD concentration of the sewage. Then the sewage enters the primary reaction tank and is stirred first. The tank is stirred to make the sewage mix evenly, and the medicine is added from the dosing box for drug treatment, the baffle is opened, and the sewage treated by the drug enters the steam pool, and the coiled steam pipe installed on the inner wall of the steam pool improves the sewage through high-temperature steam. The temperature makes the organic matter in the sewage decompose, the precipitated sludge enters the sewage collection tank, and is discharged through the sludge outlet, and the sewage after preliminary treatment enters the SBR reaction tank for advanced treatment.

本实用新型中,以上公开的仅为本实用新型的具体实施例,但是,本实用新型实施例并非局限于此,任何本领域的技术人员能思之的变化都应落入本实用新型的保护范围。In the utility model, the above disclosures are only specific embodiments of the utility model, but the utility model embodiment is not limited thereto, and any changes that those skilled in the art can think of should fall into the protection of the utility model scope.

Claims (6)

1. a kind of bio-pharmaceuticals factory sewage-treatment plant, which is characterized in that including pretreatment platform (1), attachment base (5), pretreatment Tank (6), active carbon filter core (10), primary reaction tank (11), baffle (14) and sbr reactor tank (20);On the pretreatment platform (1) Surface is provided with the first support base (2) and the second support base (3) from left to right, is equipped with hydraulic stretch in first support base (2) Contracting bar (4), the hydraulic telescopic rod (4) are connected on the left side bottom wall of pretreatment tank (6) by attachment base (5), the pre- place The right side bottom wall of reason tank (6) is hingedly connected with support frame (7) by rotary shaft, and support frame as described above (7) is set to the second support base (3) in, the pretreatment tank (6) upper end is equipped with inlet tube, and pretreatment tank (6) inner right side is provided with filter screen (8), institute It states and is connected with the first outlet tube (9) on the right side of pretreatment tank (6), first outlet tube (9) is equipped with the first solenoid valve, and described the One outlet tube (9) is connected in primary reaction tank (11) by active carbon filter core (10);
The primary reaction tank (11) is upper and lower integral structure, and the top of the primary reaction tank (11) is stirring pool (12), institute The lower part for stating primary reaction tank (11) is steam pond (13), by that can open and close between the stirring pool (12) and steam pond (13) Baffle (14) connection, be equipped with blender (15) in the stirring pool (12), the blender (15) includes agitating shaft and is set to The stirring motor (16) being equipped at the top of stirring blade on agitating shaft, the agitating shaft and stirring pool (12) is connect, the steam The steam pipe (17) to spiral is placed on the interior pool wall in pond (13), the import of the steam pipe (17) is equipped with steam inlet tube (18), The outlet of the steam pipe (17) is equipped with steam outlet pipe (19), and the steam inlet tube (18) and steam outlet pipe (19) are set to steam Pond (13) outer wall, steam pond (13) right side are connected with the second outlet tube, and the outlet end of second outlet tube is connected to SBR In reactor tank (20), the bottom of the sbr reactor tank (20) is equipped with third outlet tube.
2. a kind of bio-pharmaceuticals factory sewage-treatment plant according to claim 1, which is characterized in that the primary reaction tank (11) bottom end is equipped with multiple supporting legs.
3. a kind of bio-pharmaceuticals factory sewage-treatment plant according to claim 1, which is characterized in that the stirring pool (12) Top is additionally provided with dosing tank (21), and the top of the dosing tank (21) is equipped with dosing mouth, and the bottom of the dosing tank (21) passes through Chemical feed pipe is connected to stirring pool (12).
4. a kind of bio-pharmaceuticals factory sewage-treatment plant according to claim 1, which is characterized in that the steam pond (13) Bottom be equipped with funnel shaped sewage sump (22), sewage sump (22) bottom be equipped with sludge outlet.
5. a kind of bio-pharmaceuticals factory sewage-treatment plant according to claim 1, which is characterized in that the third outlet tube It is equipped with COD detection device.
6. a kind of bio-pharmaceuticals factory sewage-treatment plant according to claim 1, which is characterized in that the pretreatment platform (1) front is equipped with controller, and the controller and hydraulic telescopic rod (4), the first solenoid valve, second solenoid valve and COD are detected Device electrical connection.
CN201820604355.5U 2018-04-19 2018-04-19 A kind of bio-pharmaceuticals factory sewage-treatment plant Expired - Fee Related CN208200703U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109650584A (en) * 2018-12-20 2019-04-19 河南宝联环保科技有限公司 A kind of efficient automatic stirring filter plant for water process of printing and dyeing

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109650584A (en) * 2018-12-20 2019-04-19 河南宝联环保科技有限公司 A kind of efficient automatic stirring filter plant for water process of printing and dyeing

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Granted publication date: 20181207

Termination date: 20190419