CN208198636U - A kind of quarry tipper tire holds up machine - Google Patents
A kind of quarry tipper tire holds up machine Download PDFInfo
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- CN208198636U CN208198636U CN201820673412.5U CN201820673412U CN208198636U CN 208198636 U CN208198636 U CN 208198636U CN 201820673412 U CN201820673412 U CN 201820673412U CN 208198636 U CN208198636 U CN 208198636U
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Abstract
一种矿用自卸车轮胎竖起机,包括机架和焊接底盘,所述焊接底盘一端与水平设置的翻转板一端铰接相连,翻转板另一端放置于焊接底盘的另一端上,翻转板上设有水平夹紧机构,翻转板与设于机架上的翻转动力机构相连,机架上靠近翻转板铰接端处设有下支撑机构,下支撑机构上方位置对正处的机架上设有竖直夹紧机构。本实用新型采用上述方案,它结构简单,设计合理,实现了矿用车轮胎的夹紧及竖起,且能适配不同尺寸的轮胎,安全可靠,操作简单,成本低,效率高,可有效提高生产线自动化程度,达到了提高劳动效率,降低劳动强度的效果,实用性强。
A mining dump truck tire erector, comprising a frame and a welding chassis, one end of the welding chassis is hingedly connected to one end of a horizontally arranged turning plate, the other end of the turning plate is placed on the other end of the welding chassis, and the turning plate is set There is a horizontal clamping mechanism, the turning plate is connected with the turning power mechanism set on the frame, the lower supporting mechanism is arranged on the frame near the hinged end of the turning plate, and the vertical Straight clamping mechanism. The utility model adopts the above scheme, which has simple structure and reasonable design, realizes the clamping and erecting of tires of mining vehicles, and can be adapted to tires of different sizes. It is safe, reliable, simple to operate, low in cost, high in efficiency, and can be Improving the degree of automation of the production line has achieved the effect of improving labor efficiency and reducing labor intensity, and has strong practicability.
Description
技术领域:Technical field:
本实用新型涉及一种矿用自卸车轮胎竖起机。The utility model relates to a mine dump truck tire erector.
背景技术:Background technique:
目前,在矿用自卸车整机厂轮胎装配时,需要将轮胎竖起,矿用自卸车轮胎尺寸较大,重量大,而由于缺少专用的竖起设备,通常使用吊绳、吊钩将轮胎竖起,进行下一步装配操作,这种方式效率低下,轮胎装配耗时较长,从而加大了矿用车企业人力成本,降低了装配作业的流转效率,且存在安全性差等问题,难以满足生产作业中的要求。At present, when assembling the tires of mining dump trucks, it is necessary to erect the tires. The tires of mining dump trucks are large in size and heavy in weight. However, due to the lack of special erecting equipment, the tires are usually lifted by lifting ropes and hooks. This method is inefficient and takes a long time to assemble tires, which increases the labor cost of mining vehicle companies, reduces the efficiency of assembly operations, and has problems such as poor safety, which is difficult to meet requirements in production operations.
实用新型内容:Utility model content:
本实用新型为了弥补现有技术的不足,提供了一种矿用自卸车轮胎竖起机,它结构设计合理,可实现矿用车轮胎的夹紧及竖起,安全高效,操作简单,实用性强,解决了现有技术中存在的问题。In order to make up for the deficiencies in the prior art, the utility model provides a mining dump truck tire erecting machine, which has a reasonable structure design, can realize the clamping and erecting of mining vehicle tires, is safe and efficient, easy to operate, and practical Strong, solves the problems existing in the prior art.
本实用新型为解决上述技术问题所采用的技术方案是:The technical scheme that the utility model adopts for solving the problems of the technologies described above is:
一种矿用自卸车轮胎竖起机,包括机架和焊接底盘,所述焊接底盘一端与水平设置的翻转板一端铰接相连,翻转板另一端放置于焊接底盘的另一端上,翻转板上设有水平夹紧机构,翻转板与设于机架上的翻转动力机构相连,机架上靠近翻转板铰接端处设有下支撑机构,下支撑机构上方位置对正处的机架上设有竖直夹紧机构。A mining dump truck tire erector, comprising a frame and a welding chassis, one end of the welding chassis is hingedly connected to one end of a horizontally arranged turning plate, the other end of the turning plate is placed on the other end of the welding chassis, and the turning plate is set There is a horizontal clamping mechanism, the turning plate is connected with the turning power mechanism set on the frame, the lower supporting mechanism is arranged on the frame near the hinged end of the turning plate, and the vertical Straight clamping mechanism.
优选的,所述翻转动力机构包括两个分别设置于机架顶部两侧的竖起气缸,两竖起气缸顶部均与机架铰接相连,两竖起气缸的活塞杆分别通过钢丝绳与翻转板两侧相连。Preferably, the overturning power mechanism includes two erecting cylinders respectively arranged on both sides of the top of the frame, the tops of the two erecting cylinders are hingedly connected with the frame, and the piston rods of the two erecting cylinders pass through the two sides of the steel wire rope and the overturning plate respectively. side connected.
优选的,所述翻转板两侧与两竖起气缸位置对应处分别固连一水平设置的连接杆,两竖起气缸的活塞杆分别通过钢丝绳与两连接杆的端部相连。Preferably, the two sides of the flip plate are respectively connected to a horizontal connecting rod at the positions corresponding to the positions of the two erecting cylinders, and the piston rods of the two erecting cylinders are respectively connected to the ends of the two connecting rods through wire ropes.
优选的,所述下支撑机构包括水平设置于机架上的支撑杆,支撑杆上设有与翻转板相配合的支撑座,支撑座底部通过轴承与支撑杆可旋转连接。Preferably, the lower support mechanism includes a support rod horizontally arranged on the machine frame, a support seat matched with the flip plate is provided on the support rod, and the bottom of the support seat is rotatably connected to the support rod through a bearing.
优选的,所述水平夹紧机构包括两个相对设置于翻转板底部的夹紧气缸,两夹紧气缸的活塞杆分别与竖直设置的夹板的底部相连,夹板顶部穿过翻转板上的条形通孔伸至翻转板上侧,在夹紧气缸两侧的翻转板底部分别设有底部滑轨,夹板底部两侧分别与一底部滑块相连,夹板通过底部滑块和底部滑轨相配合与两底部滑轨活动相连。Preferably, the horizontal clamping mechanism includes two clamping cylinders arranged opposite to the bottom of the flipping plate, the piston rods of the two clamping cylinders are respectively connected to the bottom of the vertical clamping plate, and the top of the clamping plate passes through the bar on the flipping plate The through hole extends to the upper side of the flip plate, and the bottom slide rails are respectively provided at the bottom of the flip plate on both sides of the clamping cylinder. It is movably connected with the two bottom slide rails.
优选的,在翻转板上两夹板之间设有安装板,安装板上设有顶部滑轨,夹板顶部通过连接件与一顶部滑块相连,夹板通过顶部滑块和顶部滑轨相配合与顶部滑轨活动相连。Preferably, a mounting plate is provided between the two splints on the flipping plate, a top slide rail is provided on the mounting plate, the top of the splint is connected with a top slider through a connecting piece, and the splint is matched with the top slide through the top slide and the top slide rail. The slide rails are movable and connected.
优选的,所述竖直夹紧机构包括设置在机架上的竖直夹紧气缸,竖直夹紧气缸下方设有与下支撑机构相配合的夹紧板,竖直夹紧气缸的活塞杆通过轴承套与夹紧板的顶端可旋转连接。Preferably, the vertical clamping mechanism includes a vertical clamping cylinder arranged on the frame, a clamping plate matched with the lower supporting mechanism is arranged under the vertical clamping cylinder, and the piston rod of the vertical clamping cylinder The bearing sleeve is rotatably connected with the top end of the clamping plate.
优选的,在翻转板底部设有辅助竖起气缸,辅助竖起气缸与安装在焊接底盘上的安装座铰接相连,辅助竖起气缸的活塞杆与翻转板远离铰接端的一端底部铰接相连。Preferably, an auxiliary erecting cylinder is provided at the bottom of the turnover plate, and the auxiliary erecting cylinder is hingedly connected to the mounting seat installed on the welding chassis, and the piston rod of the auxiliary erecting cylinder is hingedly connected to the bottom of the flipping plate at one end away from the hinged end.
优选的,在机架上与支撑杆两端位置相对处均设有安装架,安装架上设有若干销轴孔,销轴孔内设有销轴,支撑杆通过支撑杆两端放置于销轴上安装在安装架上。Preferably, a mounting frame is provided on the frame opposite to the two ends of the support rod, and a plurality of pin holes are arranged on the mounting frame, and pin shafts are arranged in the pin shaft holes, and the support rod is placed on the pin by the two ends of the support rod. The shaft is mounted on the mounting bracket.
优选的,在两安装架上分别设有提拉气缸,两提拉气缸的活塞杆分别与支撑杆的两端相连。Preferably, lifting cylinders are respectively provided on the two installation frames, and the piston rods of the two lifting cylinders are respectively connected to the two ends of the support rod.
本实用新型采用上述方案,它结构简单,设计合理,实现了矿用车轮胎的夹紧及竖起,且能适配不同尺寸的轮胎,安全可靠,操作简单,成本低,效率高,可有效提高生产线自动化程度,达到了提高劳动效率,降低劳动强度的效果,实用性强。The utility model adopts the above scheme, which has simple structure and reasonable design, realizes the clamping and erecting of tires of mining vehicles, and can be adapted to tires of different sizes. It is safe, reliable, simple to operate, low in cost, high in efficiency, and can be Improving the degree of automation of the production line has achieved the effect of improving labor efficiency and reducing labor intensity, and has strong practicability.
附图说明:Description of drawings:
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的侧视图;Fig. 2 is a side view of the utility model;
图3为本实用新型的主视图;Fig. 3 is the front view of the utility model;
图4为本实用新型水平夹紧机构的顶部示意图;Fig. 4 is the top schematic diagram of the utility model horizontal clamping mechanism;
图5为本实用新型水平夹紧机构的底部示意图。Fig. 5 is a bottom schematic diagram of the horizontal clamping mechanism of the present invention.
图中,1、机架,2、焊接底盘,3、翻转板,4、连接杆,5、竖起气缸,6、钢丝绳,7、支撑杆,8、支撑座,9、夹紧气缸,10、夹板,11、条形通孔,12、底部滑轨,13、底部滑块,14、安装板,15、顶部滑轨,16、顶部滑块,17、竖直夹紧气缸,18、夹紧板,19、辅助竖起气缸,20、安装座,21、安装架,22、销轴孔,23、销轴,24、提拉气缸,25、轴承套,26、连接件。In the figure, 1. frame, 2. welding chassis, 3. overturning plate, 4. connecting rod, 5. erecting cylinder, 6. steel wire rope, 7. supporting rod, 8. supporting seat, 9. clamping cylinder, 10 , splint, 11, strip through hole, 12, bottom slide rail, 13, bottom slide block, 14, mounting plate, 15, top slide rail, 16, top slide block, 17, vertical clamping cylinder, 18, clip Tight plate, 19, auxiliary vertical cylinder, 20, mounting seat, 21, mounting frame, 22, pin hole, 23, pin shaft, 24, lifting cylinder, 25, bearing sleeve, 26, connector.
具体实施方式:Detailed ways:
为能清楚说明本方案的技术特点,下面通过具体实施方式,并结合其附图,对本实用新型进行详细阐述。In order to clearly illustrate the technical features of this solution, the utility model will be described in detail below through specific implementation methods and in conjunction with the accompanying drawings.
如图1-5所示,一种矿用自卸车轮胎竖起机,包括机架1和焊接底盘2,所述焊接底盘2一端与水平设置的翻转板3一端铰接相连,翻转板3另一端放置于焊接底盘2的另一端上,翻转板3上设有水平夹紧机构,翻转板3与设于机架1上的翻转动力机构相连,机架1上靠近翻转板3铰接端处设有下支撑机构,下支撑机构上方位置对正处的机架上设有竖直夹紧机构,水平夹紧机构用于在竖起过程中夹紧轮胎,翻转动力机构为轮胎的竖起提供动力,下支撑机构和竖直夹紧机构相配合将竖起的轮胎夹紧。As shown in Figures 1-5, a mining dump truck tire erector includes a frame 1 and a welding chassis 2, one end of the welding chassis 2 is hingedly connected to one end of a horizontally arranged turning plate 3, and the other end of the turning plate 3 Placed on the other end of the welding chassis 2, the flip plate 3 is provided with a horizontal clamping mechanism, the flip plate 3 is connected with the flip power mechanism on the frame 1, and the hinge end of the frame 1 near the flip plate 3 is provided with The lower support mechanism is equipped with a vertical clamping mechanism on the frame at the right position above the lower support mechanism. The horizontal clamping mechanism is used to clamp the tire during the erection process, and the turning power mechanism provides power for the erection of the tire. The lower supporting mechanism and the vertical clamping mechanism cooperate to clamp the erected tire.
所述翻转动力机构包括两个分别设置于机架顶部两侧的竖起气缸5,两竖起气缸顶部均与机架1铰接相连,两竖起气缸5的活塞杆分别通过钢丝绳6与翻转板3两侧相连。Described overturning power mechanism comprises two erecting cylinders 5 that are respectively arranged on both sides of the frame top, the tops of the two erecting cylinders are hingedly connected with the frame 1, and the piston rods of the two erecting cylinders 5 pass through the steel wire rope 6 and the overturning plate respectively. 3 connected on both sides.
所述翻转板3两侧与两竖起气缸5位置对应处分别固连一水平设置的连接杆4,两竖起气缸5的活塞杆分别通过钢丝绳6与两连接杆4的端部相连,可保证对轮胎起到良好的支撑作用。The two sides of the turnover plate 3 are fixedly connected with a connecting rod 4 arranged horizontally at the positions corresponding to the positions of the two erected cylinders 5, and the piston rods of the two erected cylinders 5 are respectively connected to the ends of the two connected rods 4 by wire ropes 6. Guaranteed to play a good role in supporting the tire.
所述下支撑机构包括水平设置于机架上的支撑杆7,支撑杆7上设有与翻转板3相配合的支撑座8,支撑座8底部通过轴承与支撑杆4可旋转连接。Described lower supporting mechanism comprises the support bar 7 that is horizontally arranged on the frame, and the support bar 7 is provided with the support base 8 that cooperates with the turnover plate 3, and the bottom of the support base 8 is rotatably connected with the support bar 4 through the bearing.
所述水平夹紧机构包括两个相对设置于翻转板3底部的夹紧气缸9,两夹紧气缸9的活塞杆分别与竖直设置的夹板10的底部相连,夹板10顶部穿过翻转板上的条形通孔11伸至翻转板3上侧,在夹紧气缸9两侧的翻转板3底部分别设有底部滑轨12,夹板10底部两侧分别与一底部滑块13相连,夹板10通过底部滑块13和底部滑轨12相配合与两底部滑轨12活动相连。Described horizontal clamping mechanism comprises two clamping cylinders 9 that are oppositely arranged on the bottom of the turnover plate 3, and the piston rods of the two clamping cylinders 9 are respectively connected to the bottom of the vertical clamping plate 10, and the top of the clamping plate 10 passes through the turnover plate The strip-shaped through hole 11 extends to the upper side of the flip plate 3, and bottom slide rails 12 are respectively provided at the bottom of the flip plate 3 on both sides of the clamping cylinder 9. The bottom slide block 13 and the bottom slide rail 12 are movably connected with the two bottom slide rails 12 .
在翻转板3上两夹板10之间设有安装板14,安装板14上设有顶部滑轨15,夹板10顶部通过连接件26与一顶部滑块16相连,夹板10通过顶部滑块16和顶部滑轨15相配合与顶部滑轨15活动相连,两夹紧气缸9带动两个夹板10沿底部滑轨12和顶部滑轨15运动,两个夹板10通过撑住轮胎轮毂,从而将轮胎固定。A mounting plate 14 is provided between the two clamping plates 10 on the turnover plate 3, and a top slide rail 15 is provided on the mounting plate 14. The top of the clamping plate 10 is connected with a top slider 16 through a connector 26, and the clamping plate 10 is passed through the top sliding block 16 and The top slide rail 15 is matched with the top slide rail 15, and the two clamping cylinders 9 drive the two splints 10 to move along the bottom slide rail 12 and the top slide rail 15. The two splints 10 support the tire hub to fix the tire. .
所述竖直夹紧机构包括设置在机架1上的竖直夹紧气缸17,竖直夹紧气缸17下方设有与下支撑机构相配合的夹紧板18,竖直夹紧气缸17的活塞杆通过轴承套25与夹紧板18的顶端可旋转连接,轮胎竖起后通过下支撑机构及竖直夹紧机构将轮胎在竖直方向上固定,轮胎竖起固定后通过支撑杆7和支撑座8之间、竖直夹紧气缸17和夹紧板18之间的可旋转连接实现轮胎在竖起方向上自由转向。Described vertical clamping mechanism comprises the vertical clamping cylinder 17 that is arranged on the frame 1, and the clamping plate 18 that matches with lower supporting mechanism is arranged below the vertical clamping cylinder 17, and the vertical clamping cylinder 17 The piston rod is rotatably connected to the top of the clamping plate 18 through the bearing sleeve 25. After the tire is erected, the tire is fixed in the vertical direction by the lower support mechanism and the vertical clamping mechanism. The rotatable connection between the support bases 8, the vertical clamping cylinder 17 and the clamping plate 18 realizes that the tire can turn freely in the erecting direction.
在翻转板3底部设有辅助竖起气缸19,辅助竖起气缸19与安装在焊接底盘2上的安装座20铰接相连,辅助竖起气缸19的活塞杆与翻转板3远离铰接端的一端底部铰接相连,通过辅助竖起气缸19的推力和竖起气缸5的拉力实现轮胎的竖起,更加高效和稳定。An auxiliary erecting cylinder 19 is provided at the bottom of the turnover plate 3, and the auxiliary erecting cylinder 19 is hingedly connected with the mounting seat 20 installed on the welding chassis 2, and the piston rod of the auxiliary erecting cylinder 19 is hinged to the bottom of the end of the turnover plate 3 away from the hinged end. Link to each other, realize the erecting of tire by the thrust of auxiliary erecting cylinder 19 and the pulling force of erecting cylinder 5, more efficient and stable.
在机架1上与支撑杆7两端位置相对处均设有安装架21,安装架21上设有若干销轴孔22,销轴孔22内设有销轴23,支撑杆7通过支撑杆两端放置于销轴23上安装在安装架21上,可根据轮胎尺寸不同调整下支撑机构的高度,便于对不同尺寸的轮胎进行竖起操作。On the frame 1, a mounting frame 21 is arranged at the position opposite to the two ends of the support rod 7, and the mounting frame 21 is provided with some pin holes 22, and a pin shaft 23 is arranged in the pin hole 22, and the support rod 7 passes through the support rod. The two ends are placed on the bearing pin 23 and installed on the mounting frame 21, the height of the lower supporting mechanism can be adjusted according to the different sizes of the tires, so that the tires of different sizes can be erected.
在两安装架21上分别设有提拉气缸24,两提拉气缸24的活塞杆分别与支撑杆7的两端相连,便于将支撑杆7和支撑座8抬起,节省人力。Lifting cylinders 24 are respectively arranged on the two installation frames 21, and the piston rods of the two lifting cylinders 24 are connected to the two ends of the support rod 7 respectively, so that the support rod 7 and the support seat 8 are conveniently lifted, saving manpower.
使用时,轮胎输送线将轮胎输送到本装置上方,轮胎吊具通过电动葫芦控制轮胎下落到翻转板3和连接杆4上,水平夹紧机构撑紧轮胎轮毂,轮胎固定到位后,两竖起气缸5与辅助竖起气缸19相配合将轮胎竖起,轮胎竖起后通过下支撑机构及竖直夹紧机构将轮胎在竖起方向上固定,轮胎竖起固定后通过支撑杆7和支撑座8之间、竖直夹紧气缸17和夹紧板18之间的可旋转连接实现轮胎在竖起方向上自由转向,便于轮胎的装配。When in use, the tire conveyor line transports the tires to the top of the device, and the tire spreader controls the tires to fall onto the turning plate 3 and the connecting rod 4 through the electric hoist, and the horizontal clamping mechanism tightens the tire hub. After the tire is fixed in place, the two vertical The cylinder 5 cooperates with the auxiliary erecting cylinder 19 to erect the tire. After the tire is erected, the tire is fixed in the erecting direction by the lower support mechanism and the vertical clamping mechanism. 8, the rotatable connection between the vertical clamping cylinder 17 and the clamping plate 18 realizes that the tire turns freely on the erecting direction, which is convenient for the assembly of the tire.
当轮胎型号切换时使用两个提拉气缸24将下支撑杆7提升,之后使用销轴23穿入不同尺寸轮胎对应的销轴孔22,最后将下支撑杆7放下完成型号切换。Use two lift cylinders 24 to lift the lower support rod 7 when the tire model is switched, use the pin shaft 23 to penetrate the corresponding pin shaft hole 22 of different size tires, and finally the lower support rod 7 is put down to complete the model switch.
本装置由车间气源提供动力,通过气缸将气压转换为推力和拉力,从而实现对轮胎高效竖起和控制,将轮胎吊装变得更加灵活,有效提高了不同型号矿用自卸车轮胎装配作业的流转效率。The device is powered by the air source in the workshop, and the air pressure is converted into thrust and pull through the cylinder, so as to realize the efficient erection and control of the tire, make the tire hoisting more flexible, and effectively improve the efficiency of the tire assembly operation of different types of mining dump trucks. flow efficiency.
上述具体实施方式不能作为对本实用新型保护范围的限制,对于本技术领域的技术人员来说,对本实用新型实施方式所做出的任何替代改进或变换均落在本实用新型的保护范围内。The above-mentioned specific implementation manners cannot be regarded as limitations on the protection scope of the present utility model. For those skilled in the art, any alternative improvements or transformations made to the embodiments of the present utility model fall within the protection scope of the present utility model.
本实用新型未详述之处,均为本技术领域技术人员的公知技术。The parts of the utility model that are not described in detail are the known techniques of those skilled in the art.
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| CN201820673412.5U CN208198636U (en) | 2018-05-07 | 2018-05-07 | A kind of quarry tipper tire holds up machine |
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| CN201820673412.5U CN208198636U (en) | 2018-05-07 | 2018-05-07 | A kind of quarry tipper tire holds up machine |
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Address after: No.2676 Kejia Road, high tech Zone, Jinan City, Shandong Province, 250104 Patentee after: Lingong Heavy Machinery Co.,Ltd. Address before: No.2676 Kejia Road, high tech Zone, Jinan City, Shandong Province, 250104 Patentee before: LINGONG GROUP JINAN HEAVY MACHINERY Co.,Ltd. |